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CN113665171A - Method for recycling carton scraps to manufacture shock pad - Google Patents

Method for recycling carton scraps to manufacture shock pad Download PDF

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Publication number
CN113665171A
CN113665171A CN202110880422.2A CN202110880422A CN113665171A CN 113665171 A CN113665171 A CN 113665171A CN 202110880422 A CN202110880422 A CN 202110880422A CN 113665171 A CN113665171 A CN 113665171A
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China
Prior art keywords
frame
fixedly connected
bracket
electric
shock pad
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Granted
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CN202110880422.2A
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Chinese (zh)
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CN113665171B (en
Inventor
卢巧
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Harbin Yiyang Paper Industry Co ltd
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Individual
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Publication of CN113665171A publication Critical patent/CN113665171A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B50/00Making rigid or semi-rigid containers, e.g. boxes or cartons
    • B31B50/74Auxiliary operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B11/00Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B15/00Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B15/00Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B30B15/30Feeding material to presses
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/64Paper recycling

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Crushing And Pulverization Processes (AREA)
  • Making Paper Articles (AREA)

Abstract

The invention relates to the field of recycling, in particular to a method for recycling carton scraps to manufacture a shock pad. The technical problem to be solved is as follows: provides a method for manufacturing a shock pad by recycling scraps of a carton. The technical implementation scheme of the invention is as follows: a method for recycling and manufacturing a shock pad by carton scraps adopts the following processing equipment, and the processing equipment comprises a first frame, a bottom frame and the like; the top of the first frame is fixedly connected with the frame. The damping pad can be made of the paper scraps left after the paper scraps are processed in a factory, so that the resource waste is avoided, the damping effect is enhanced by sticking the paper scraps in a crossed mode, meanwhile, the broken paper scraps on the hair side at the bottom of the damping pad are cleaned, the phenomenon that other broken paper scraps are dragged by burrs in the later period to break the broken paper scraps is avoided, and the phenomenon that discomfort is caused by the influence of the burrs when a user uses the damping pad is avoided, and the experience feeling of the user is increased.

Description

Method for recycling carton scraps to manufacture shock pad
Technical Field
The invention relates to the field of recycling, in particular to a method for recycling carton scraps to manufacture a shock pad.
Background
The mill carries out paper products man-hour and can have leftover bits, the leftover bits are because can not continue to make the carton after cutting off, the mill often can abandon it, thereby cause a large amount of wasting of resources, it is big often to bore paper hardness when making the shock pad with the shredded paper bits again simultaneously, thereby make the shock attenuation effect reduce, thereby influence user's experience, the shock attenuation effect is not good simultaneously still can harm other article, there is unedged phenomenon in the shock pad that makes simultaneously again, thereby can cause deckle edge to pull other bonded shredded paper bits, thereby pull it, make the shock pad life who makes reduce, deckle edge can also influence user's experience simultaneously.
In order to solve the problems, a method for manufacturing a shock pad by recycling carton scraps is provided.
Disclosure of Invention
Can have leftover bits in order to overcome the mill and carry out paper products man-hour, leftover bits are because can not continue to make the carton after cutting off, the mill often can abandon it, thereby cause a large amount of wasting of resources, it is big often to pile up hardness with scraps of paper bits when making the shock pad simultaneously, thereby make the shock attenuation effect reduce, thereby influence user's experience, the shock attenuation effect is not good still can harm other article simultaneously, the shock pad that makes again can appear the phenomenon that there is deckle edge in the shock pad, thereby can cause deckle edge to pull other bonded scraps of paper bits, thereby pull it, make the shock pad life who makes reduce, simultaneously deckle edge still can influence user's the shortcoming of experience, the technical problem that will solve is: provides a method for manufacturing a shock pad by recycling scraps of a carton.
The technical implementation scheme of the invention is as follows: a method for recycling and manufacturing a shock pad by using carton scraps adopts the following processing equipment, and the processing equipment comprises a first frame, a second frame, a third frame, a fourth frame, a rack, a bottom frame, a blanking system, a forming system and a burr cleaning system; the top of the first frame is fixedly connected with the frame; the bottom of the first frame is fixedly connected with the bottom frame; the top of the second frame is fixedly connected with the frame; the bottom of the second frame is fixedly connected with the underframe; the top of the third frame is fixedly connected with the frame; the bottom of the third frame is fixedly connected with the bottom frame; the top of the fourth frame is fixedly connected with the frame; the bottom of the fourth frame is fixedly connected with the bottom frame; the side bottom of the frame is fixedly connected with the underframe; the first frame, the second frame, the third frame and the fourth frame are fixedly connected with the blanking system; the first frame, the second frame, the third frame, the fourth frame and the rack are fixedly connected with a forming system, and the forming system is positioned below the blanking system; a burr cleaning system is arranged below the molding system; the burr cleaning system is fixedly connected with the rack and the underframe respectively; the blanking system can bolt and send the shredded paper scraps; the forming system can manufacture the broken paper scraps into the shock pad; the flash cleaning system can convey the cushion out of the device.
As a preferred technical scheme of the invention, the blanking system comprises a motor, a first rotating shaft, a first driving wheel, a second rotating shaft, a guide plate, a first bracket, a second bracket, a first electric slider, a second electric slider, an arc-shaped sliding rail, an arc-shaped sliding groove, a discharge hole, a conveying pipe, a feeding pipe and an air conveying pipeline; the arc-shaped slide rail is fixedly connected with the second frame and the third frame in sequence; the arc-shaped sliding rails are respectively connected with the two groups of first electric sliding blocks in a sliding manner; the upper ends of the two groups of first electric sliding blocks are fixedly connected with the second bracket; the lower end of the first bracket is fixedly connected with the second bracket; the motor is fixedly connected with the first bracket; the output shaft of the motor is fixedly connected with the first rotating shaft; the side part of the first rotating shaft is rotationally connected with the first bracket; the first rotating shaft is fixedly connected to the axle center of the first driving wheel; the second rotating shaft is rotatably connected with the first bracket; the axle center of the second driving wheel is fixedly connected with the second rotating shaft; the outer ring surface of the first driving wheel is in transmission connection with the second driving wheel through a belt; the second rotating shaft is fixedly connected with the guide plate; one side of the second bracket is fixedly connected with the second electric sliding block; the other side of the second bracket is fixedly connected with the discharge hole; the outer surface of the second electric sliding block is in sliding connection with the arc-shaped sliding groove; the arc-shaped sliding chute is fixedly connected with the first frame and the fourth frame in sequence; the discharge port is fixedly connected with the conveying pipe; the conveying pipe is fixedly connected with the second bracket; the conveying pipe is fixedly connected with the feeding pipe; the conveying pipe is fixedly connected with the air conveying pipeline.
As a preferred technical scheme of the invention, the forming system comprises a forming frame, a first electric slide rail, a second electric slide rail, a third electric slide rail, a fourth electric slide rail, a first limiting assembly, a second limiting assembly and a glue spraying opening; the first electric sliding rail and the second electric sliding rail are fixedly connected with the first frame and the second frame; the third electric slide rail and the fourth electric slide rail are fixedly connected with the third frame and the fourth frame; the rear left side of the forming frame is fixedly connected with a first electric slide rail and a second electric slide rail in sequence; the rear right side of the forming frame is fixedly connected with a third electric slide rail and a fourth electric slide rail in sequence; the bottom of the forming frame is connected with the first limiting component in a sliding manner; the middle bottom of the forming frame is connected with the second limiting component in a sliding manner; the molding frame is fixedly connected with the glue spraying opening; the first electric sliding rail and the second electric sliding rail are both connected with the second limiting component in a sliding manner; and the third electric sliding rail and the fourth electric sliding rail are both connected with the first limiting assembly in a sliding manner.
As a preferred technical scheme of the invention, the burr cleaning system comprises a feeding table, a supporting rod, an electric push rod, a discharging guide plate, a sliding plate, a fourth bracket, a fifth bracket, a sixth bracket and a burr collecting box; the two groups of supporting rods are fixedly connected with the underframe; the two groups of electric push rods are fixedly connected with the underframe; the rough edge material collecting box is fixedly connected with the frame; the rough edge material collecting box is fixedly connected with the underframe; one side of the lower end of the feeding table is rotationally connected with the two groups of supporting rods through a rotating shaft; the other side of the lower end of the feeding table is rotationally connected with two groups of electric push rods through a rotating shaft; a discharging guide plate is arranged on the side part of the feeding table; the discharge guide plate is fixedly connected with the fourth bracket; the discharge guide plate is fixedly connected with the fifth bracket; the discharging guide plate is fixedly connected with the sixth bracket; the fourth bracket and the fifth bracket are fixedly connected with the underframe; the sliding plate is fixedly connected with the sixth support and is positioned below the discharging guide plate; a burr collecting box is arranged below the sliding plate; and the sixth bracket is fixedly connected with the rough edge material collecting box.
As a preferred technical scheme of the invention, the first limiting component comprises a third bracket, a third electric sliding block, a fourth electric sliding block and a limiting rod; the third electric sliding block is connected with the second electric sliding rail in a sliding manner; the fourth electric sliding block is connected with the first electric sliding rail in a sliding manner; the outer surfaces of the multiple groups of limiting rods are connected with the forming frame in a sliding manner; two sides of the upper end of the third bracket are fixedly connected with the third electric slide block and the fourth electric slide block respectively; the bottom of the third bracket is fixedly connected with a plurality of groups of limiting rods at equal intervals.
As a preferred technical scheme of the invention, one side of the guide plate, which is impacted by the shredded paper, is provided with two groups of wavy gradually-decreasing cambered surface structures with symmetrical structures.
As a preferred technical scheme of the invention, the bottom of the discharging guide plate is provided with a cutter.
As a preferred technical scheme of the invention, the feeding table and the limiting rod are both provided with temperature control mechanisms.
As a preferred technical scheme of the invention, the method for manufacturing the shock pad by recycling the scraps of the carton comprises the following steps:
the method comprises the following steps: blanking, wherein the shredded paper scraps are conveyed to a forming system in a staggered mode through a blanking system;
step two: molding, namely manufacturing the shredded paper into shock pads with transversely crossed upper and lower parts through a molding system;
step three: ejection of compact and deckle edge are handled, convey the device with fashioned shock pad through deckle edge clearance system, handle the deckle edge of shock pad bottom simultaneously and collect the shredded paper bits.
Has the advantages that: (1) in order to solve the problems that leftover materials can exist when paper products are processed in a factory, the leftover materials cannot continue to manufacture a carton after being cut off, the leftover materials are usually discarded by the factory, so that a large amount of resources are wasted, meanwhile, when the broken paper scraps are manufactured into the shock pad, the stacking hardness of the paper scraps is usually high, so that the shock absorption effect is reduced, the experience of a user is influenced, other articles can be damaged due to poor shock absorption effect, and meanwhile, the phenomenon that burrs exist in the shock pad can occur in the shock pad manufactured again, so that the burrs drag other bonded broken paper scraps, the shock pad is dragged, the service life of the manufactured shock pad is shortened, and the experiences of the user can be influenced by the burrs;
(2) the blanking system, the forming system and the burr cleaning system are designed, when the shock pad is used, shredded paper scraps are conveyed to the forming system through the blanking system in a staggered and mixed mode, then the shock pad is manufactured by the shredded paper scraps through the forming system, glue in the shock pad is enabled to be more adhesive through the forming system, finally the manufactured shock pad is conveyed out of the equipment through the burr cleaning system, burrs of which the bottoms are not adhered to the glue are cleaned and collected;
(3) the utility model discloses a shock pad, including the broken paper bits of broken paper bits, the broken paper bits of broken paper bits are glued with criss-cross mode to this equipment, and make its upper portion and lower part have criss-cross recess, thereby make the shock attenuation effect reinforcing, simultaneously can clear up the broken paper bits of hair limit of shock pad bottom after making, thereby avoided later stage deckle edge to pull other broken paper bits, thereby it leads to life to subtract weak point to make it break, avoided the user when using simultaneously, because the deckle edge influence causes uncomfortable condition to take place, the effect of the user experience of increase is felt.
Drawings
FIG. 1 is a schematic view of a first structure of the present invention;
FIG. 2 is a second schematic structural diagram of the present invention;
FIG. 3 is a schematic view of a first configuration of the blanking system of the present invention;
FIG. 4 is a schematic view of a second configuration of the blanking system of the present invention;
FIG. 5 is a schematic view of a second shaft and baffle arrangement according to the present invention;
FIG. 6 is a schematic structural view of a molding system of the present invention;
FIG. 7 is a schematic structural view of a glue-spraying opening of the present invention;
FIG. 8 is a schematic structural view of a first stop assembly according to the present invention;
FIG. 9 is a schematic view of a first configuration of the flash cleaning system of the present invention;
fig. 10 is a schematic view of a second structure of the burr cleaning system of the present invention.
Labeled as: 1-a first frame, 2-a second frame, 3-a third frame, 4-a fourth frame, 5-a frame, 6-a chassis, 301-a motor, 302-a first rotating shaft, 303-a first driving wheel, 304-a second driving wheel, 305-a second rotating shaft, 306-a guide plate, 307-a first support, 308-a second support, 309-a first electric slider, 3010-a second electric slider, 3011-an arc slide rail, 3012-an arc slide groove, 3013-a discharge port, 3014-a conveying pipe, 3015-a feeding pipe, 3016-a wind conveying pipe, 401-a forming frame, 402-a first electric slide rail, 403-a second electric slide rail, 404-a third electric slide rail, 405-a fourth electric slide rail, 406-a first limiting component, 407-a second limiting component, 408-a glue spraying opening, 40601-a third support, 40602-a third electric slide block, 40603-a fourth electric slide block, 40604-a limiting rod, 501-a feeding table, 502-a supporting rod, 503-an electric push rod, 504-a discharging guide plate, 505-a sliding plate, 506-a fourth support, 507-a fifth support, 508-a sixth support and 509-a burr collecting box.
Detailed Description
The invention is described in detail below with reference to the drawings and specific examples, but the invention is not limited thereto.
Example 1
As shown in fig. 1-2, a method for recycling and manufacturing a shock pad by using carton scraps adopts a processing device, wherein the processing device comprises a first frame 1, a second frame 2, a third frame 3, a fourth frame 4, a frame 5, a bottom frame 6, a blanking system, a forming system and a burr cleaning system; the top of the first frame 1 is fixedly connected with a frame 5; the bottom of the first frame 1 is fixedly connected with the underframe 6; the top of the second frame 2 is fixedly connected with the frame 5; the bottom of the second frame 2 is fixedly connected with the underframe 6; the top of the third frame 3 is fixedly connected with the frame 5; the bottom of the third frame 3 is fixedly connected with the underframe 6; the top of the fourth frame 4 is fixedly connected with the frame 5; the bottom of the fourth frame 4 is fixedly connected with the underframe 6; the bottom of the side of the frame 5 is fixedly connected with the underframe 6; the first frame 1, the second frame 2, the third frame 3 and the fourth frame 4 are fixedly connected with a blanking system; the first frame 1, the second frame 2, the third frame 3, the fourth frame 4 and the rack 5 are fixedly connected with a forming system, and the forming system is positioned below the blanking system; a burr cleaning system is arranged below the molding system; the burr cleaning system is fixedly connected with the frame 5 and the underframe 6 respectively; the blanking system can bolt and send the shredded paper scraps; the forming system can manufacture the broken paper scraps into the shock pad; the flash cleaning system can convey the cushion out of the device.
When the equipment of the method for manufacturing the shock pad by recycling the box scraps is used, the equipment is firstly fixed to a working plane, then the equipment is externally connected with a control screen, then a power supply is switched on, the equipment can be controlled by the external control screen, then an air blower and a shredded paper scrap conveying device are externally connected, then the shredded paper scrap is conveyed into a forming system in a staggered and mixed mode through a blanking system, gaps exist among the shredded paper scrap in the mode, the shock pad is manufactured into grooves with transversely crossed bottoms and upper parts, the shock absorption effect is achieved, then the shredded paper scrap is manufactured into the shock pad through the forming system, meanwhile, glue in the shock pad is enabled to be more adhesive and stronger in viscosity, the situation that the subsequent shock pad is cracked is realized in the mode, finally, the manufactured shock pad is conveyed out of the equipment through a burr cleaning system, burrs which are not adhered to the bottom are cleaned and collected, thereby make the shredded paper bits can continue to use, prevent simultaneously that follow-up deckle edge shredded paper bits will influence the quality in shock pad later stage, this equipment can make the shock pad with mill's processing after remaining shredded paper bits, thereby the condition of wasting of resources has been avoided, this equipment can glue the shredded paper bits with the criss-cross mode simultaneously, and make its upper portion and lower part have criss-cross recess, thereby make the shock attenuation effect reinforcing, can clear up the deckle edge shredded paper bits of shock pad bottom after making simultaneously, thereby avoided the later stage deckle edge to pull other shredded paper bits, thereby make it break and lead to life to subtract the weak point, avoided the user when using simultaneously, because the deckle edge influence causes uncomfortable condition to take place, the effect of the user experience sense of increase.
As shown in fig. 3-5, the blanking system includes a motor 301, a first rotating shaft 302, a first driving wheel 303, a second driving wheel 304, a second rotating shaft 305, a guide plate 306, a first bracket 307, a second bracket 308, a first electric slider 309, a second electric slider 3010, an arc-shaped slide rail 3011, an arc-shaped chute 3012, a discharge port 3013, a delivery pipe 3014, a feeding pipe 3015, and an air duct 3016; the arc-shaped slide rail 3011 is fixedly connected with the second frame 2 and the third frame 3 in sequence; the arc-shaped slide rails 3011 are respectively connected with the two groups of first electric sliders 309 in a sliding manner; the upper ends of the two groups of first electric sliding blocks 309 are fixedly connected with the second bracket 308; the lower end of the first bracket 307 is fixedly connected with the second bracket 308; the motor 301 is fixedly connected with the first bracket 307; an output shaft of the motor 301 is fixedly connected with the first rotating shaft 302; the side part of the first rotating shaft 302 is rotatably connected with the first bracket 307; the first rotating shaft 302 is fixedly connected to the axis of the first driving wheel 303; the second rotating shaft 305 is rotatably connected with the first bracket 307; the axle center of the second transmission wheel 304 is fixedly connected with the second rotating shaft 305; the outer ring surface of the first driving wheel 303 is in transmission connection with a second driving wheel 304 through a belt; the second rotating shaft 305 is fixedly connected with the guide plate 306; one side of the second bracket 308 is fixedly connected with a second electric slide block 3010; the other side of the second bracket 308 is fixedly connected with the discharge hole 3013; the outer surface of the second electric slide block 3010 is connected with the arc-shaped chute 3012 in a sliding manner; the arc chute 3012 is fixedly connected with the first frame 1 and the fourth frame 4 in sequence; the discharge port 3013 is fixedly connected with the conveying pipe 3014; the conveying pipe 3014 is fixedly connected with the second bracket 308; the conveying pipe 3014 is fixedly connected with the feeding pipe 3015; the conveying pipe 3014 is fixedly connected with the air conveying pipeline 3016.
Firstly, an external air blower is connected to an air conveying pipeline 3016, meanwhile, a shredded paper scrap conveying device is connected to a feeding pipe 3015 externally, then, air is blown into a conveying pipe 3014 through the air conveying pipeline 3016, meanwhile, shredded paper scraps are conveyed into the conveying pipe 3014 through the feeding pipe 3015, meanwhile, the shredded paper scraps are conveyed into a discharging port 3013 through the air power of the air conveying pipeline 3016, the shredded paper scraps are blown to a guide plate 306 through the discharging port 3013 and are blocked through the guide plate 306, so that the shredded paper scraps fall into a forming frame 401 and fall onto a feeding table 501, because the bottom surface of the guide plate 306 is in a wave shape, the radians of two sides of the guide plate 306 are large, the shredded paper scraps are blown to the wave arc of the large radians of the two sides of the guide plate 306, and then move along with the arc of the guide plate 306, so that the shredded paper scraps fall into the forming frame 401 more uniformly, meanwhile, a motor 301 is started through an external control screen, so that the motor 301 drives a first rotating shaft 302 to rotate, thereby driving the first driving wheel 303 to rotate, then the rotating first driving wheel 303 drives the second driving wheel 304 to rotate through the belt, thereby driving the second rotating shaft 305 to rotate, at this time, the rotating second rotating shaft 305 drives the guide plate 306 to swing around the second rotating shaft 305, thereby controlling the angle of the guide plate 306 for blocking the shredded paper to deviate, thereby enabling the shredded paper to be fully paved in the forming frame 401, meanwhile, the first electric sliding block 309 and the second electric sliding block 3010 are started to slide on the arc-shaped sliding rail 3011 through the external control screen, at this time, the second electric sliding block 3010 is started to slide on the arc-shaped sliding groove 3012, thereby enabling the angles of the guide plate 306 and the discharge port 3013 to deviate, thereby enabling the shredded paper to have the condition of overlapping and crossing, thereby increasing the damping effect of the damping pad, and simultaneously preventing the shredded paper from having the phenomenon of blocking and accumulating, when the shredded paper is conveyed into the forming frame 401 to reach the thickness of the standard damping pad, make external shredded paper bits conveyor stop work, this system can convey shredded paper bits in the forming system with intercrossing's mode to make its distribution even, thereby increased the shock attenuation effect of shock pad.
As shown in fig. 6-7, the molding system includes a molding frame 401, a first electric slide rail 402, a second electric slide rail 403, a third electric slide rail 404, a fourth electric slide rail 405, a first limiting component 406, a second limiting component 407, and a glue spraying opening 408; the first electric slide rail 402 and the second electric slide rail 403 are both fixedly connected with the first frame 1 and the second frame 2; the third electric slide rail 404 and the fourth electric slide rail 405 are both fixedly connected with the third frame 3 and the fourth frame 4; the rear left side of the forming frame 401 is fixedly connected with a first electric slide rail 402 and a second electric slide rail 403 in sequence; the rear right side of the forming frame 401 is fixedly connected with a third electric slide rail 404 and a fourth electric slide rail 405 in sequence; the bottom of the forming frame 401 is connected with a first limiting component 406 in a sliding manner; the middle bottom of the forming frame 401 is connected with a second limiting component 407 in a sliding manner; the molding frame 401 is fixedly connected with the glue spraying port 408; the first electric sliding rail 402 and the second electric sliding rail 403 are both connected with the second limiting component 407 in a sliding manner; the third electric sliding rail 404 and the fourth electric sliding rail 405 are both connected with the first limiting component 406 in a sliding manner.
When the blanking system conveys shredded paper scraps to the forming frame 401, glue is sprayed through the external control screen to control the glue spraying port 408, so that the shredded paper scraps can be adhered to one piece, meanwhile, the shock pad is heated through the constant temperature system in the first limiting component 406 and the second limiting component 407, so that the adhesiveness of glue in the shock pad is stronger, and the shock pad is cooled through the constant temperature system, so that the adhesiveness between the glue in the shock pad and the first limiting component 406 and the second limiting component 407 can be reduced, thereby avoiding the situation that the first limiting component 406, the second limiting component 407 and the shock pad are dragged, at the moment, the external control screen controls the second limiting component 407 to slide on the first electric sliding rail 402 and the second electric sliding rail 403 to a position far away from the forming frame 401, and controls the first limiting component 406 to slide on the third electric sliding rail 404 and the fourth electric sliding rail 405 to a position far away from the forming frame 401, thereby make first spacing subassembly 406 and the spacing subassembly 407 of second no longer carry on spacingly to the shock pad of making to make deckle edge clearance system can convey the shock pad, this system can make the shock pad with the shredded paper bits, and make the shock pad make upper portion and lower part have crisscross recess, thereby reached the effect that makes the shock attenuation effect reinforcing, the cooperation is heated the processing to the shock pad simultaneously, thereby makes work efficiency improve.
As shown in fig. 9-10, the burr cleaning system includes a feeding table 501, a support rod 502, an electric push rod 503, a discharging guide plate 504, a sliding plate 505, a fourth support 506, a fifth support 507, a sixth support 508 and a burr collecting box 509; the two groups of supporting rods 502 are fixedly connected with the underframe 6; two groups of electric push rods 503 are fixedly connected with the underframe 6; the rough edge collecting box 509 is fixedly connected with the frame 5; the burr collecting box 509 is fixedly connected with the underframe 6; one side of the lower end of the feeding table 501 is rotatably connected with the two groups of supporting rods 502 through a rotating shaft; the other side of the lower end of the feeding table 501 is rotatably connected with two groups of electric push rods 503 through a rotating shaft; a discharging guide plate 504 is arranged on the side of the feeding table 501; the discharge guide plate 504 is fixedly connected with a fourth bracket 506; the discharge guide plate 504 is fixedly connected with the fifth bracket 507; the discharge guide plate 504 is fixedly connected with a sixth bracket 508; the fourth bracket 506 and the fifth bracket 507 are fixedly connected with the underframe 6; the sliding plate 505 is fixedly connected with the sixth bracket 508, and the sliding plate 505 is positioned below the discharging guide plate 504; a burr collecting box 509 is arranged below the sliding plate 505; the sixth bracket 508 is fixedly connected to the burr collecting box 509.
When the blanking system conveys shredded paper scraps, the feeding table 501 is heated through the constant temperature system in the feeding table 501, so that the adhesive performance of glue is stronger, thereby increasing the quality of the shock absorption plate, when the first limiting component 406 and the second limiting component 407 no longer limit the shock absorption pad, the external control panel controls the two groups of electric push rods 503 to contract, so that the feeding table 501 rotates around the supporting rod 502, at the moment, the temperature is reduced through controlling the constant temperature system in the feeding table 501, so that the shock absorption pad slides from the feeding table 501 to the discharging guide plate 504, as the situation that glue cannot be sprayed exists at the bottom of the shock absorption plate, so that burrs exist at the bottom of the manufactured shock absorption pad, at the moment, the burrs at the bottom of the shock absorption pad are cut through the cutter on the discharging guide plate 504, and the shock absorption pad slides to the burr collection box 509 along the sliding plate 505, so that the burr collection box 509 collects the shock absorption pad through the burr collection box, thereby can make the shock pad once more, this system can accelerate solidifying of shock pad, thereby make work efficiency improve, can convey this equipment with the shock pad of making simultaneously, can cut the deckle edge of shock pad bottom simultaneously and handle, and collect it, can carry out reuse, thereby reached and reduced the wasting of resources, the later stage user's that increases simultaneously experience prevents simultaneously that the deckle edge from pulling out other shredded paper bits that will glue, cause the effect that life descends.
As shown in fig. 8, the first position-limiting component 406 includes a third bracket 40601, a third electric slider 40602, a fourth electric slider 40603, and a position-limiting rod 40604; the third electric sliding block 40602 is connected with the second electric sliding rail 403 in a sliding manner; the fourth electric sliding block 40603 is connected with the first electric sliding rail 402 in a sliding manner; the outer surfaces of the multiple groups of limiting rods 40604 are all connected with the forming frame 401 in a sliding manner; two sides of the upper end of the third bracket 40601 are fixedly connected with a third electric slider 40602 and a fourth electric slider 40603 respectively; the bottom of the third bracket 40601 is fixedly connected with a plurality of groups of limit rods 40604 at equal intervals.
The internal structures of the first limiting component 406 and the second limiting component 407 are the same, when the thickness of the shredded paper reaches the thickness of the standard shock pad, the shock pad is heated through the constant temperature systems in the multiple sets of limiting rods 40604, so that the bonding performance of the shock pad is stronger, the quality of the shock pad is increased, the constant temperature systems in the multiple sets of limiting rods 40604 are controlled to cool, the viscosity between the shock pad and the limiting rods 40604 is reduced, the multiple sets of limiting rods 40604 are separated from the shock pad, dragging is avoided, so that the shock pad is broken, at the moment, the external control screen is used for controlling the third electric sliding block 40602 and the fourth electric sliding block 40603 to slide on the third electric sliding rail 404 and the fourth electric sliding rail 405 respectively in the direction away from the forming frame 401, so that the multiple sets of limiting rods 40604 do not limit the shock pad any more, the component can be matched with the forming frame 401 to manufacture the shock pad, meanwhile, the shock absorption pad is made into a groove with the upper part and the lower part crossed through the mutual matching between the shock absorption pad and the second limiting component 407, so that the shock absorption effect is enhanced.
Wherein, the side of the guide plate 306 impacted by the shredded paper is set into two groups of symmetrical wave-shaped decreasing cambered surface structures.
The shredded paper bits can be discharged along with the waves at the bottom of the guide plate 306, so that the shredded paper bits are more dispersed and have more gaps, and the damping plate has a better supporting effect.
Wherein, the bottom of the discharging guide plate 504 is provided with a cutter.
Thereby the bottom surface does not have the viscose deckle edge cutting after with the shaping to clear up the shock pad deckle edge, thereby reached and avoided later stage deckle edge to pull other shredded paper bits, thereby made it break and lead to the effect that life subtracts the weak point.
Wherein, the feeding table 501 and the limiting rod 40604 are both provided with a temperature control mechanism.
Thereby it is stronger to make the glue adhesion nature in the shock pad when pay-off platform 501 and gag lever post 40604 heat up, thereby increases the quality of shock pad, and when pay-off platform 501 and gag lever post 40604 cooled down, glue in the messenger shock pad and the viscidity between pay-off platform 501 and the gag lever post 40604 are lower, thereby have the condition of pulling when having avoided pay-off platform 501 and gag lever post 40604 to break away from with the shock pad.
A method for manufacturing a shock pad by recycling carton scraps comprises the following steps:
the method comprises the following steps: blanking, wherein the shredded paper scraps are conveyed to a forming system in a staggered mode through a blanking system;
step two: molding, namely manufacturing the shredded paper into shock pads with transversely crossed upper and lower parts through a molding system;
step three: ejection of compact and deckle edge are handled, convey the device with fashioned shock pad through deckle edge clearance system, handle the deckle edge of shock pad bottom simultaneously and collect the shredded paper bits.
The above description is only for the specific embodiments of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art can easily conceive of the changes or substitutions within the technical scope of the present invention, and all the changes or substitutions should be covered within the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the appended claims.

Claims (9)

1. A method for recycling and manufacturing a shock pad by carton scraps adopts the following processing equipment, the processing equipment comprises a first frame (1), a second frame (2), a third frame (3), a fourth frame (4), a rack (5) and a bottom frame (6), and the top of the first frame (1) is fixedly connected with the rack (5); the bottom of the first frame (1) is fixedly connected with the bottom frame (6); the top of the second frame (2) is fixedly connected with the frame (5); the bottom of the second frame (2) is fixedly connected with the bottom frame (6); the top of the third frame (3) is fixedly connected with the frame (5); the bottom of the third frame (3) is fixedly connected with the bottom frame (6); the top of the fourth frame (4) is fixedly connected with the frame (5); the bottom of the fourth frame (4) is fixedly connected with the bottom frame (6); the side bottom of the frame (5) is fixedly connected with the bottom frame (6); the first frame (1), the second frame (2), the third frame (3) and the fourth frame (4) are fixedly connected with a blanking system; the device is characterized by also comprising a blanking system, a forming system and a burr cleaning system; the first frame (1), the second frame (2), the third frame (3), the fourth frame (4) and the rack (5) are fixedly connected with a forming system, and the forming system is positioned below the blanking system; a burr cleaning system is arranged below the molding system; the burr cleaning system is respectively fixedly connected with the rack (5) and the underframe (6); the blanking system can bolt and send the shredded paper scraps; the forming system can manufacture the broken paper scraps into the shock pad; the flash cleaning system can convey the cushion out of the device.
2. The method for recycling the carton scraps to manufacture the shock pad according to the claim 1, wherein the blanking system comprises a motor (301), a first rotating shaft (302), a first driving wheel (303), a second driving wheel (304), a second rotating shaft (305), a guide plate (306), a first support (307), a second support (308), a first electric slider (309), a second electric slider (3010), an arc-shaped sliding rail (3011), an arc-shaped chute (3012), a discharge hole (3013), a conveying pipe (3014), a feeding pipe (3015) and an air conveying pipeline (3016); the arc-shaped sliding rail (3011) is fixedly connected with the second frame (2) and the third frame (3) in sequence; the arc-shaped sliding rails (3011) are respectively connected with the two groups of first electric sliding blocks (309) in a sliding manner; the upper ends of the two groups of first electric sliding blocks (309) are fixedly connected with the second bracket (308); the lower end of the first bracket (307) is fixedly connected with the second bracket (308); the motor (301) is fixedly connected with the first bracket (307); an output shaft of the motor (301) is fixedly connected with the first rotating shaft (302); the side part of the first rotating shaft (302) is rotationally connected with the first bracket (307); the first rotating shaft (302) is fixedly connected with the axle center of the first driving wheel (303); the second rotating shaft (305) is rotationally connected with the first bracket (307); the axle center of the second driving wheel (304) is fixedly connected with the second rotating shaft (305); the outer ring surface of the first driving wheel (303) is in transmission connection with a second driving wheel (304) through a belt; the second rotating shaft (305) is fixedly connected with the guide plate (306); one side of the second bracket (308) is fixedly connected with a second electric slide block (3010); the other side of the second bracket (308) is fixedly connected with the discharge hole (3013); the outer surface of the second electric sliding block (3010) is connected with the arc sliding chute (3012) in a sliding way; the arc-shaped chute (3012) is fixedly connected with the first frame (1) and the fourth frame (4) in sequence; the discharge port (3013) is fixedly connected with the conveying pipe (3014); the conveying pipe (3014) is fixedly connected with the second bracket (308); the conveying pipe (3014) is fixedly connected with the feeding pipe (3015); the conveying pipe (3014) is fixedly connected with the air conveying pipeline (3016).
3. The method for recycling the carton scraps to manufacture the shock pad as recited in claim 2, wherein the forming system comprises a forming frame (401), a first electric sliding rail (402), a second electric sliding rail (403), a third electric sliding rail (404), a fourth electric sliding rail (405), a first limiting component (406), a second limiting component (407) and a glue spraying opening (408); the first electric sliding rail (402) and the second electric sliding rail (403) are fixedly connected with the first frame (1) and the second frame (2); the third electric sliding rail (404) and the fourth electric sliding rail (405) are fixedly connected with the third frame (3) and the fourth frame (4); the rear left side of the forming frame (401) is fixedly connected with a first electric slide rail (402) and a second electric slide rail (403) in sequence; the rear right side of the forming frame (401) is fixedly connected with a third electric slide rail (404) and a fourth electric slide rail (405) in sequence; the bottom of the forming frame (401) is connected with a first limiting component (406) in a sliding manner; the middle bottom of the forming frame (401) is connected with a second limiting component (407) in a sliding manner; the molding frame (401) is fixedly connected with the glue spraying opening (408); the first electric sliding rail (402) and the second electric sliding rail (403) are both connected with the second limiting component (407) in a sliding manner; the third electric sliding rail (404) and the fourth electric sliding rail (405) are both connected with the first limiting component (406) in a sliding mode.
4. The method for recycling the scrap of the carton to manufacture the shock pad as claimed in claim 3, wherein the burr cleaning system comprises a feeding table (501), a supporting rod (502), an electric push rod (503), a discharging guide plate (504), a sliding plate (505), a fourth bracket (506), a fifth bracket (507), a sixth bracket (508) and a scrap collecting box (509); the two groups of supporting rods (502) are fixedly connected with the underframe (6); two groups of electric push rods (503) are fixedly connected with the underframe (6); the rough edge collecting box (509) is fixedly connected with the frame (5); the rough edge collecting box (509) is fixedly connected with the bottom frame (6); one side of the lower end of the feeding table (501) is rotationally connected with the two groups of supporting rods (502) through a rotating shaft; the other side of the lower end of the feeding table (501) is rotationally connected with two groups of electric push rods (503) through a rotating shaft; a discharging guide plate (504) is arranged at the side part of the feeding table (501); the discharging guide plate (504) is fixedly connected with the fourth bracket (506); the discharge guide plate (504) is fixedly connected with the fifth bracket (507); the discharging guide plate (504) is fixedly connected with the sixth bracket (508); the fourth bracket (506) and the fifth bracket (507) are fixedly connected with the underframe (6); the sliding plate (505) is fixedly connected with the sixth bracket (508), and the sliding plate (505) is positioned below the discharging guide plate (504); a scrap collecting box (509) is arranged below the sliding plate (505); the sixth bracket (508) is fixedly connected with the rough edge material collecting box (509).
5. The method for making a shock pad by recycling carton scraps according to claim 4, wherein the first limiting component (406) comprises a third bracket (40601), a third electric slider (40602), a fourth electric slider (40603) and a limiting rod (40604); the third electric sliding block (40602) is connected with the second electric sliding rail (403) in a sliding manner; the fourth electric sliding block (40603) is connected with the first electric sliding rail (402) in a sliding manner; the outer surfaces of the multiple groups of limiting rods (40604) are in sliding connection with the forming frame (401); two sides of the upper end of the third bracket (40601) are fixedly connected with a third electric slider (40602) and a fourth electric slider (40603) respectively; the bottom of the third bracket (40601) is fixedly connected with a plurality of groups of limiting rods (40604) at equal intervals.
6. A method of making a cushion as claimed in claim 5, wherein the side of the deflector (306) which is impacted by the shredded paper is provided with two sets of symmetrical wave-like decreasing arcs.
7. The method for manufacturing a shock pad by recycling carton scraps as claimed in claim 6, wherein the bottom of the discharging guide plate (504) is provided with a cutter.
8. The method for manufacturing the shock pad by recycling the carton scraps as claimed in claim 7, wherein the feeding table (501) and the limiting rod (40604) are provided with temperature control mechanisms.
9. The method for manufacturing a shock pad by recycling carton scraps according to claim 8, wherein the method for manufacturing the shock pad by recycling the carton scraps comprises the following steps:
the method comprises the following steps: blanking, wherein the shredded paper scraps are conveyed to a forming system in a staggered mode through a blanking system;
step two: molding, namely manufacturing the shredded paper into shock pads with transversely crossed upper and lower parts through a molding system;
step three: ejection of compact and deckle edge are handled, convey the device with fashioned shock pad through deckle edge clearance system, handle the deckle edge of shock pad bottom simultaneously and collect the shredded paper bits.
CN202110880422.2A 2021-08-02 2021-08-02 Method for manufacturing shock pad by recycling carton scraps Active CN113665171B (en)

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CN212472565U (en) * 2020-04-21 2021-02-05 重庆润格纸业有限公司 Paper cutter for producing and processing packaging carton
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2873671Y (en) * 2005-11-28 2007-02-28 刘跃进 Circular regeneration type package bag capable of integrately recovery
JP2008062307A (en) * 2006-09-04 2008-03-21 Nisca Corp Cutting waste recovering method, sheet bundle cutter, bookbinding device and image forming apparatus
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