CN113650245A - Toy tire punching and assembling machine and method - Google Patents
Toy tire punching and assembling machine and method Download PDFInfo
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- CN113650245A CN113650245A CN202110938548.0A CN202110938548A CN113650245A CN 113650245 A CN113650245 A CN 113650245A CN 202110938548 A CN202110938548 A CN 202110938548A CN 113650245 A CN113650245 A CN 113650245A
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- Prior art keywords
- tire
- station
- manipulator
- hub
- punching
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- 238000004080 punching Methods 0.000 title claims abstract description 130
- 238000000034 method Methods 0.000 title claims abstract description 21
- 238000003825 pressing Methods 0.000 claims description 122
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 80
- 230000006835 compression Effects 0.000 claims description 39
- 238000007906 compression Methods 0.000 claims description 39
- 238000003860 storage Methods 0.000 claims description 34
- 238000005520 cutting process Methods 0.000 claims description 15
- 238000009434 installation Methods 0.000 claims description 13
- 229910000831 Steel Inorganic materials 0.000 claims description 9
- 239000010959 steel Substances 0.000 claims description 9
- 238000001746 injection moulding Methods 0.000 claims description 5
- 238000010924 continuous production Methods 0.000 claims description 4
- 238000012216 screening Methods 0.000 claims description 4
- 241000276425 Xiphophorus maculatus Species 0.000 claims description 3
- 238000005056 compaction Methods 0.000 claims description 2
- 230000000712 assembly Effects 0.000 claims 1
- 238000000429 assembly Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 description 8
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/38—Cutting-off equipment for sprues or ingates
- B29C45/382—Cutting-off equipment for sprues or ingates disposed outside the mould
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B27/00—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for
- B25B27/02—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for for connecting objects by press fit or detaching same
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/27—Means for performing other operations combined with cutting
- B26D7/32—Means for performing other operations combined with cutting for conveying or stacking cut product
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Manufacturing & Machinery (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
The invention provides a toy tire punching and assembling machine and a punching and assembling method.
Description
Technical Field
The invention relates to the field of toy assembly production, in particular to a toy tire punching and assembling machine and a punching and assembling method.
Background
During the production of toy vehicles, it is necessary to assemble the tire with the hub. Tires are generally produced by injection molding, and prior to assembly, the water gaps in the tire created by injection molding need to be cut away. The removal of the nozzle is typically done by manual removal or a specialized die cutter as disclosed in CN208452068U, while the assembly of the tire to the hub is done by manual assembly or a specialized assembly machine as disclosed in CN 211840877U.
However, the existing professional die cutters and tire assembling machines have low production efficiency and require more personnel intervention. Moreover, there is no way to achieve continuous automated production of tire die cutting and assembly.
Disclosure of Invention
The invention provides a toy tire punching and assembling machine and a punching and assembling method for overcoming the defects in the prior art, so that continuous automatic production of tire punching and assembling is realized, and the production efficiency is improved.
In order to solve the technical problems, the technical scheme of the invention is as follows:
the invention provides a toy tire punching and assembling machine which comprises a tire vibration feeding device, a hub vibration feeding device, a tire temporary storage station, a water gap punching device, a hub pre-installation station, a primary pressing device, a secondary pressing station, a secondary pressing device, a first manipulator, a second manipulator, a third manipulator, a fourth manipulator, a fifth manipulator, a sixth manipulator, a seventh manipulator and a collecting container, wherein the tire vibration feeding device is used for adjusting the tire posture through vibration and conveying the tire to a discharge hole of the tire vibration feeding device, the first manipulator is used for transferring a tire from the discharge hole of the tire vibration feeding device to the tire temporary storage station, the third manipulator is used for transferring the tire from the tire temporary storage station to the water gap punching station, and the water gap punching device is arranged above the water gap punching station, the fourth manipulator is used for transferring the tire from the water gap punching station to a hub preassembly station, the second manipulator is used for transferring the hub from a discharge hole of the hub vibration feeding device to the hub preassembly station, the tire and the hub are preassembled at the hub preassembly station, the fifth manipulator is used for transferring the tire with the hub preassembly station to a primary compression station from the hub preassembly station, the primary compression device is arranged above the primary compression station and used for primarily compressing the hub and the tire, the sixth manipulator is used for transferring the primarily compressed hub and tire from the primary compression station to a secondary compression station, the secondary compression device is arranged above the secondary compression station and used for secondarily compressing the hub and the tire, and the seventh manipulator is used for transferring the secondarily compressed hub and tire to a collection container.
Preferably, the tire vibration feeding device comprises a vibration feeding disc and a feeding track, the vibration feeding disc is used for containing tires with water gaps and sequentially feeding the tires into the feeding track, the feeding track comprises 4 steel wires which are parallel to each other, a feeding channel with a rectangular cross section is formed by the 4 steel wires in a surrounding mode, the length of the cross section of the feeding channel is larger than the diameter of the tires, the width of the cross section of the feeding channel is larger than the thickness of the tires, a platy posture screening structure is arranged at the bottom of an inlet of the feeding channel, only the tire with the water gap facing upwards is allowed to enter the feeding channel, the 4 steel wires are spiral, the accumulated overturning angle from the inlet of the feeding channel to an outlet of the feeding channel is 180 degrees, and the tire water gap at the outlet of the feeding channel faces downwards.
Preferably, the toy tire punching and assembling machine further comprises a support frame, the top of the support frame is a horizontal support table, and the tire temporary storage station, the water gap punching device, the hub preassembly station, the primary pressing device, the secondary pressing station, the secondary pressing device, the first manipulator and the second manipulator are mounted on the support table.
Preferably, the first manipulator comprises a first base, a first horizontal supporting seat, a first horizontal sliding rail, a first horizontal driving mechanism, a first vertical supporting seat, a first vertical sliding rail, a first vertical driving mechanism, a sucker supporting seat, a sucker and a negative pressure pump, the first base is vertically arranged on the supporting table top, the first horizontal supporting seat is arranged on the side surface of the first base, the first horizontal sliding rail is arranged on the side surface of the first horizontal supporting seat and is in a horizontal state, the first vertical supporting seat is clamped on the first horizontal sliding rail, the first horizontal sliding rail horizontally reciprocates along the first horizontal sliding rail under the driving of the first horizontal driving mechanism, the first vertical sliding rail is arranged on the side surface of the first vertical supporting seat and is in a vertical state, the sucker supporting seat is clamped on the first vertical sliding rail, the sucker vertically reciprocates along the first vertical sliding rail under the driving of the first vertical driving mechanism, the sucker is arranged below the supporting seat and is arranged downwards, the suction cup is communicated with the negative pressure pump through a hose.
Preferably, the second manipulator comprises a second base, a second horizontal supporting seat, a second horizontal sliding rail, a second horizontal driving mechanism, a second vertical supporting seat, a second vertical sliding rail, a second vertical driving mechanism, a pneumatic clamp supporting seat and a pneumatic clamp, the second base is vertically arranged on the supporting table surface, the second horizontal supporting seat is arranged on the side surface of the second base, the second horizontal slide rail is arranged on the side surface of the second horizontal supporting seat and is in a horizontal state, the second vertical supporting seat is clamped on the second horizontal slide rail, the pneumatic fixture is driven by a second horizontal driving mechanism to horizontally reciprocate along a second horizontal slide rail, a second vertical slide rail is arranged on the side surface of a second vertical supporting seat and is in a vertical state, the pneumatic fixture supporting seat is clamped on the second vertical slide rail, and the pneumatic clamp is arranged below the pneumatic clamp supporting seat and is arranged downwards.
Preferably, the tire temporary storage station, the water gap punching station, the wheel hub preassembly station, the primary compression station and the secondary compression station are sequentially arranged along a straight line at equal heights and equal intervals, the tire temporary storage station, the water gap punching station, the wheel hub preassembly station, the primary compression station and the secondary compression station comprise tire positioning seats, each tire positioning seat comprises a positioning base, each positioning base is circular, a circular pit is arranged in the middle of the upper portion of each positioning base, a through hole is formed in the middle of each circular pit, and two sections of symmetrical arc-shaped protrusions are arranged on the upper surface of each positioning base.
Preferably, the third manipulator, the fourth manipulator, the fifth manipulator, the sixth manipulator and the seventh manipulator are arranged on the supporting table board through manipulator supports, the third manipulator, the fourth manipulator, the fifth manipulator, the sixth manipulator and the seventh manipulator are sequentially arranged on the supporting table board at equal heights and equal intervals along a straight line and correspond to the tire temporary storage station, the water gap punching station, the hub preassembly station, the primary compression station and the secondary compression station respectively, the manipulator supports are three-way motion supports, and the three-way motion supports are provided with front and back driving cylinders, left and right driving cylinders and up and down driving cylinders for driving the third manipulator, the fourth manipulator, the fifth manipulator, the sixth manipulator and the seventh manipulator to move front and back, left and right and up and down.
Preferably, the positioning bases of the tire temporary storage station, the water gap punching station and the hub preassembly station are connected with the supporting table top through cylindrical connecting bases, the supporting table top at the water gap punching station is also provided with through holes, and the through holes of the positioning bases, the middle through hole of the cylindrical connecting bases and the through holes of the supporting table top correspond to each other from top to bottom in sequence.
Preferably, the nozzle punching device comprises a left base, a right base, a punching knife driving mechanism mounting plate, a punching knife driving mechanism, a punching knife slide rail mounting plate, a punching knife slide rail, a punching knife supporting seat and a punching knife, wherein the left base and the right base are of 7-shaped plate structures arranged on a supporting table surface, the punching knife driving mechanism mounting plate is horizontally arranged at the top of the left base and the right base, the punching knife driving mechanism mounting plate is provided with a through hole, the punching knife driving mechanism is arranged on the punching knife driving mechanism mounting plate, a driving rod of the punching knife driving mechanism mounting plate extends downwards from the through hole, the punching knife slide rail mounting plate is arranged at the front part of the left base and the right base, the punching knife slide rail is vertically arranged on the punching knife slide rail mounting plate, the upper part of the punching knife supporting seat is connected with the driving rod of the punching knife driving mechanism, the punching knife supporting seat is clamped on the punching knife slide rail and vertically reciprocates along the punching knife slide rail under the driving of the punching knife driving mechanism, the stamping knife is arranged below the stamping knife supporting seat and is arranged downwards.
Preferably, the stamping knife is of a circular cylindrical structure, and the lower edge of the stamping knife is in a knife edge shape.
Preferably, the primary pressing device comprises a third base, a first pressing driving mechanism mounting plate, a first pressing driving mechanism and a first pressing head, the third base is vertically arranged on the supporting table board, the first pressing driving mechanism mounting plate is horizontally arranged on the side face of the third base, a through hole is formed in the first pressing driving mechanism mounting plate, the first pressing driving mechanism is arranged on the first pressing driving mechanism mounting plate, a driving rod of the first pressing driving mechanism extends downwards from the through hole, and the first pressing head is arranged at the end of the driving rod.
Preferably, the tire positioning seat of the primary pressing station is arranged on a first tire positioning seat connecting plate, and the first tire positioning seat connecting plate is arranged on the side face of the third base.
Preferably, the secondary pressing device comprises a fourth base, a second pressing driving mechanism mounting plate, a second pressing driving mechanism and a second pressing head, the fourth base is vertically arranged on the supporting table board, the second pressing driving mechanism mounting plate is horizontally arranged on the side face of the fourth base, a through hole is formed in the second pressing driving mechanism mounting plate, the second pressing driving mechanism is mounted on the second pressing driving mechanism mounting plate, a driving rod of the second pressing driving mechanism extends downwards from the through hole, and the second pressing head is arranged at the end of the driving rod.
Preferably, the tire positioning seat of the secondary pressing station is arranged on a second tire positioning seat connecting plate, and the second tire positioning seat connecting plate is arranged on the side face of the fourth base.
The invention provides a die cutting and assembling method of the toy tire die cutting and assembling machine, which comprises the following steps:
s1: placing the tire with the water gap, which is produced by injection molding, into a tire vibration feeding device, and adjusting the tire posture to the water gap downward at the discharge port of the tire vibration feeding device; meanwhile, the hub is placed in the hub vibration feeding device;
s2: the first manipulator transfers the tire from the discharge hole of the tire vibration feeding device to a temporary tire storage station;
s3: the third mechanical arm transfers the tire from the tire temporary storage station to a water gap punching station, and a water gap punching device above the water gap punching station acts downwards to punch off the water gap of the tire;
s4: the fourth manipulator transfers the tire from the water gap punching station to a hub preassembly station, the second manipulator transfers the hub from a discharge port of the hub vibration feeding device to the hub preassembly station, and the tire and the hub are preassembled at the hub preassembly station;
s5: the fifth manipulator transfers the tire with the wheel hub pre-installed from the wheel hub pre-installation station to a primary pressing station, and a primary pressing device above the primary pressing station acts downwards to preliminarily press the wheel hub and the tire;
s6: the sixth mechanical arm transfers the wheel hub and the tire which are preliminarily pressed from the primary pressing station to the secondary pressing station, and the secondary pressing device above the secondary pressing station acts downwards to press the wheel hub and the tire for the second time;
s7: and the seventh mechanical arm transfers the secondarily compressed hub and the tire to a collection container.
Preferably, steps S2-S6 are performed simultaneously to achieve continuous production of the toy tire die cut assembly.
Compared with the prior art, the technical scheme of the invention has the beneficial effects that: the invention provides a toy tire punching and assembling machine and a punching and assembling method, wherein the punching and assembling machine comprises a tire vibration feeding device, a hub vibration feeding device, a tire temporary storage station, a water gap punching device, a hub pre-installation station, a primary compression device, a secondary compression station, a secondary compression device, a first manipulator, a second manipulator, a third manipulator, a fourth manipulator, a fifth manipulator, a sixth manipulator, a seventh manipulator and a collection container, wherein the tire vibration feeding device is used for adjusting the tire posture through vibration and conveying the tire to a discharge hole of the tire vibration feeding device, the first manipulator is used for transferring a tire from the discharge hole of the tire vibration feeding device to the tire temporary storage station, the third manipulator is used for transferring the tire from the tire temporary storage station to the water gap punching station, and the water gap punching device is arranged above the water gap punching station, the fourth manipulator is used for transferring the tire from the water gap punching station to a hub preassembly station, the second manipulator is used for transferring the hub from a discharge hole of the hub vibration feeding device to the hub preassembly station, the tire and the hub are preassembled at the hub preassembly station, the fifth manipulator is used for transferring the tire with the hub preassembly station to a primary compression station from the hub preassembly station, the primary compression device is arranged above the primary compression station and used for primarily compressing the hub and the tire, the sixth manipulator is used for transferring the primarily compressed hub and tire from the primary compression station to a secondary compression station, the secondary compression device is arranged above the secondary compression station and used for secondarily compressing the hub and the tire, and the seventh manipulator is used for transferring the secondarily compressed hub and tire to a collection container. The invention realizes the continuous water gap cutting and assembling of the tire without excessive manual intervention and improves the production efficiency.
Drawings
FIG. 1 is a schematic view of a toy tire die cutting assembly machine.
Fig. 2 is a partial schematic view of fig. 1.
Fig. 3 is a schematic view of a first robot.
Fig. 4 is a schematic view of a second robot.
Fig. 5 is a schematic view of a nozzle tip cutting device.
Fig. 6 is a schematic view of a primary compression device.
Fig. 7 is a schematic view of a secondary compaction apparatus.
Wherein: 1. a tire vibration feeding device; 2. the hub vibrates the feeding device; 3. a temporary tire storage station; 4. a water gap punching station; 5. a nozzle punching device; 6. a hub preassembly station; 7. a primary pressing station; 8. a primary compression device; 9. a secondary pressing station; 10. a secondary pressing device; 11. a first manipulator; 12. a second manipulator; 13. a third manipulator; 14. a fourth manipulator; 15. a fifth manipulator; 16. a sixth manipulator; 17. a seventh manipulator; 18. a tire; 19. a hub; 20. supporting the table top; 21. a tire positioning seat; 22. a manipulator support;
1101. a first base; 1102. a first horizontal support seat; 1103. a first horizontal slide rail; 1104. a first horizontal drive mechanism; 1105. a first vertical support base; 1106. a first vertical slide rail; 1107. a first vertical drive mechanism; 1108. a sucker supporting seat; 1109. a suction cup;
1201. a second base; 1202. a second horizontal support seat; 1203. a second horizontal slide rail; 1204. a second horizontal drive mechanism; 1205. a second vertical support seat; 1206. a second vertical slide rail; 1207. a second vertical drive mechanism; 1208. a pneumatic clamp supporting seat; 1209. a pneumatic clamp;
501. a left base; 502. a right base; 503. a mounting plate of the punching knife driving mechanism; 504. a die cutter drive mechanism; 505. a stamping knife slide rail mounting plate; 506. a die cutter slide rail; 507. a stamping knife supporting seat; 508 punching cutter;
801. a third base; 802. a first pressing drive mechanism mounting plate; 803. a first pressing drive mechanism; 804. a first compression head.
1001. A fourth base; 1002. a second pressing driving mechanism mounting plate; 1003. a second pressing drive mechanism; 1004. and a second compression head.
Detailed Description
The drawings are for illustrative purposes only and are not to be construed as limiting the patent;
for the purpose of better illustrating the embodiments, certain features of the drawings may be omitted, enlarged or reduced, and do not represent the size of an actual product;
it will be understood by those skilled in the art that certain well-known structures in the drawings and descriptions thereof may be omitted.
The technical solution of the present invention is further described below with reference to the accompanying drawings and examples.
Example 1
As shown in fig. 1-2, a toy tire punching and assembling machine comprises a tire vibration feeding device 1, a hub vibration feeding device 2, a tire temporary storage station 3, a water gap punching station 4, a water gap punching device 5, a hub pre-installation station 6, a primary pressing station 7, a primary pressing device 8, a secondary pressing station 9, a secondary pressing device 10, a first manipulator 11, a second manipulator 12, a third manipulator 13, a fourth manipulator 14, a fifth manipulator 15, a sixth manipulator 16, a seventh manipulator 17 and a collecting container, wherein the tire vibration feeding device 1 is used for adjusting the posture of a tire 18 through vibration and conveying the tire 18 to a discharge port of the tire vibration feeding device 1, the first manipulator 11 is used for transferring the tire 18 from the discharge port of the tire vibration feeding device 1 to the tire temporary storage station 3, the third manipulator 13 is used for transferring the tire 18 from the tire temporary storage station 3 to the water gap punching station 4, the water gap punching device 5 is arranged above the water gap punching station 4 and is used for punching a water gap of a tire 18, the fourth manipulator 14 is used for transferring the tire 18 from the water gap punching station 4 to the hub preassembly station 6, the second manipulator 12 is used for transferring the hub 19 from the discharge hole of the hub vibrating feeding device 2 to the hub preassembly station 6, the tire 18 and the hub 19 are preassembly arranged at the hub preassembly station 6, the fifth manipulator 15 is used for transferring the tire 18 with the hub 19 preassembly from the hub preassembly station 6 to the primary pressing station 7, the primary pressing device 8 is arranged above the primary pressing station 7 and is used for preliminarily pressing the hub 19 and the tire 18, the sixth manipulator 16 is used for transferring the preliminarily pressed hub 19 and the tire 18 from the primary pressing station 7 to the secondary pressing station 9, and the secondary pressing device 10 is arranged above the secondary pressing station 9, for secondary compacting of the hub 19 and tyre 18, and the seventh robot 17 is adapted to transfer the secondary compacted hub 19 and tyre 18 to a collection container.
The preassembly of the tire 18 and the hub 19 at the hub preassembly station 6 means that one end of the hub 19 is placed in a circular hole in the middle of the tire 18 and waits for further assembly.
In the specific implementation process, the tire vibration feeding device 1 comprises a vibration feeding disc and a feeding track, the vibration feeding disc is used for containing tires 18 with water gaps and sequentially feeding the tires 18 into the feeding track, the feeding track comprises 4 steel wires which are parallel to each other, a feeding channel with a rectangular section is enclosed by the 4 steel wires, the length of the section of the feeding channel is larger than the diameter of the tires 18, the width of the section of the feeding channel is larger than the thickness of the tires 18, a platy posture screening structure is arranged at the bottom of the inlet of the feeding channel, only the tires 18 with the upward water gaps are allowed to enter the feeding channel, the tires 18 with the downward water gaps cannot enter the feeding track because the water gaps are intercepted by the posture screening structure, the 4 steel wires extend to the outlet of the feeding channel in a spiral shape, the accumulated overturning angle from the inlet of the feeding channel to the outlet of the feeding channel is 180 degrees, so that the tyre 18 at the outlet of the feed channel has its nozzle facing downwards.
In a specific implementation process, the toy tire punching and assembling machine further comprises a support frame, the top of the support frame is a horizontal support table-board 20, and the tire temporary storage station 3, the water gap punching station 4, the water gap punching device 5, the hub preassembly station 6, the primary pressing station 7, the primary pressing device 8, the secondary pressing station 9, the secondary pressing device 10, the first manipulator 11 and the second manipulator 12 are installed on the support table-board 20.
As shown in fig. 3, in a specific implementation process, the first manipulator 11 includes a first base 1101, a first horizontal support 1102, a first horizontal sliding rail 1103, a first horizontal driving mechanism 1104, a first vertical support 1105, a first vertical sliding rail 1106, a first vertical driving mechanism 1107, a suction cup support 1108, a suction cup 1109 and a negative pressure pump 1101, the first base 1101 is vertically disposed on the supporting platform 20, the first horizontal support 1102 is disposed on a side surface of the first base 1101, the first horizontal sliding rail 1103 is disposed on a side surface of the first horizontal support 1102 and is in a horizontal state, the first vertical support 1105 is connected to the first horizontal sliding rail 1103 in a clamping manner, the first horizontal driving mechanism 1104 drives the first vertical supporting 1105 to horizontally reciprocate along the first horizontal sliding rail 1103, the first vertical sliding rail 1106 is disposed on a side surface of the first vertical support 1105 and is in a vertical state, the suction cup support 1108 is connected to the first vertical sliding rail 1106 in a clamping manner, the suction cup 1109 is driven by a first vertical driving mechanism 1107 to vertically reciprocate along a first vertical sliding rail 1106, is arranged below the suction cup supporting seat 1108 and is arranged downwards, and the suction cup 1109 is communicated with a negative pressure pump through a hose.
It should be noted that the water gap is located at one side of the tire 18, the water gap includes a rubber film plugged on a circular hole at one side of the tire 18 and a rubber prick extending outward from the middle of the rubber film, the tire 18 is in a state that the water gap faces downward when the tire shakes the discharge port of the feeding device 1, the suction cup 1109 of the first manipulator 11 extends into the circular hole of the tire 18 from above and then sucks up the tire 18 from the back of the rubber film, and then the tire is transferred to the tire temporary storage station 3.
As shown in fig. 4, in a specific implementation process, the second robot 12 includes a second base 1201, a second horizontal support base 1202, a second horizontal slide rail 1203, a second horizontal driving mechanism 1204, a second vertical support base 1205, a second vertical slide rail 1206, a second vertical driving mechanism 1207, a pneumatic clamp support base 1208, and a pneumatic clamp 1209, the second base 1201 is vertically disposed on the supporting table 20, the second horizontal support base 1202 is disposed on a side surface of the second base 1201, the second horizontal slide rail 1203 is disposed on a side surface of the second horizontal support base 1202 and is in a horizontal state, the second vertical support base 1205 is clamped on the second horizontal slide rail 1203, the second horizontal driving mechanism 1204 drives the second vertical support base to horizontally reciprocate along the second horizontal slide rail 1203, the second vertical slide rail 1206 is disposed on a side surface of the second vertical support base 1205 and is in a vertical state, the pneumatic clamp support base 1208 is clamped on the second vertical slide rail 1206, the second vertical driving mechanism 1207 drives the second vertical sliding rail 1206 to vertically reciprocate, and the pneumatic clamp 1209 is arranged below the pneumatic clamp supporting seat 1208 and arranged downwards.
Note that the pneumatic clamper 1209 of the second robot 12 picks up the hub 19 from above and transfers it to the hub pre-assembling station 6.
In the specific implementation process, the tire temporary storage station 3, the water gap punching station 4, the hub preassembly station 6, the primary compression station 7 and the secondary compression station 9 are sequentially arranged along a straight line at equal heights and intervals, the tire temporary storage station 3, the water gap punching station 4, the hub preassembly station 6, the primary compression station 7 and the secondary compression station 9 comprise tire positioning seats 21, each tire positioning seat 21 comprises a positioning base, the positioning base is circular, circular pits are arranged in the middle of the upper portion of the positioning base, through holes are formed in the middle of the circular pits, and two sections of symmetrical arc-shaped protrusions are arranged on the upper surface of the positioning base.
In the specific implementation process, the third manipulator 13, the fourth manipulator 14, the fifth manipulator 15, the sixth manipulator 16 and the seventh manipulator 17 are arranged on the supporting table 20 through a manipulator support 22, the third manipulator 13, the fourth manipulator 14, the fifth manipulator 15, the sixth manipulator 16 and the seventh manipulator 17 are sequentially arranged on the supporting table at equal height and equal intervals along a straight line and respectively correspond to the tire temporary storage station 3, the water gap punching station 4, the hub preassembly station 6, the primary compression station 7 and the secondary compression station 9, the manipulator support 22 is a three-way movement support, and a front-back driving cylinder, a left-right driving cylinder and a vertical-vertical driving cylinder are arranged on the three-way movement support and are used for driving the third manipulator 13, the fourth manipulator 14, the fifth manipulator 15, the sixth manipulator 16 and the seventh manipulator 17 to move front, back, left and right and vertical.
The third robot 13, the fourth robot 14, the fifth robot 15, the sixth robot 16, and the seventh robot 17 are linked to each other, and continuous production of the toy tire punching assembly is realized.
In the specific implementation process, the positioning bases of the tire temporary storage station 3, the water gap punching station 4 and the hub preassembly station 6 are connected with the supporting table top 20 through cylindrical connecting bases, the supporting table top 20 at the water gap punching station 4 is also provided with through holes, and the through holes of the positioning bases, the middle through holes of the cylindrical connecting bases and the through holes of the supporting table top 20 sequentially correspond from top to bottom.
As shown in fig. 5, in a specific implementation process, the nozzle punching device 5 includes a left base 501, a right base 502, a punching knife driving mechanism mounting plate 503, a punching knife driving mechanism 504, a punching knife sliding rail mounting plate 505, a punching knife sliding rail 506, a punching knife supporting seat 507 and a punching knife 508, the left base 501 and the right base 502 are a 7-shaped plate structure disposed on the supporting table 20, the punching knife driving mechanism 503 mounting plate is horizontally disposed on the top of the left base 501 and the right base 502, the punching knife driving mechanism mounting plate 503 is provided with a through hole, the punching knife driving mechanism 504 is mounted on the punching knife driving mechanism mounting plate 503, and a driving rod thereof extends downwards from the through hole, the punching knife sliding rail mounting plate 505 is mounted on the front portions of the left base 501 and the right base 502, the punching knife sliding rail 506 is vertically disposed on the punching knife sliding rail mounting plate 505, the upper portion of the punching knife supporting seat 507 is connected to the driving rod of the punching knife driving mechanism 504, the die cutter supporting seat 507 is clamped on the die cutter sliding rail 506, and vertically reciprocates along the die cutter sliding rail 506 under the drive of the die cutter driving mechanism 504, and the die cutter 508 is arranged below the die cutter supporting seat 507 and is arranged downwards.
The stamping knife is of a circular cylindrical structure, and the lower edge of the stamping knife is in a knife edge shape. The die cutter 508 of the nozzle punching device 5 moves from top to bottom under the driving of the die cutter driving mechanism 503, the nozzle is punched and fished at the nozzle punching station 4, and the dropped nozzle sequentially passes through the through hole of the positioning base, the middle through hole of the cylindrical connecting base and the through hole of the supporting table top 20 and falls into the collecting basket below the supporting table top 20.
As shown in fig. 6, in a specific implementation process, the primary pressing device 8 includes a third base 801, a first pressing driving mechanism mounting plate 802, a first pressing driving mechanism 803, and a first pressing head 804, the third base 801 is vertically disposed on the supporting table 20, the first pressing driving mechanism mounting plate 502 is horizontally disposed on a side surface of the third base 801, a through hole is disposed on the first pressing driving mechanism mounting plate 802, the first pressing driving mechanism 803 is mounted on the first pressing driving mechanism mounting plate 802, a driving rod of the first pressing driving mechanism mounting plate extends downward from the through hole, and the first pressing head 804 is disposed at an end of the driving rod.
It should be noted that the tire positioning seat 21 of the primary pressing station 7 is arranged on a first tire positioning seat connecting plate, and the first tire positioning seat connecting plate is arranged on a side surface of the third base 501. The first pressing head 804 of the primary pressing device 8 is driven by the first pressing driving mechanism 803 to move from top to bottom, and the wheel hub 19 and the tire 18 are preliminarily pressed at the primary pressing station 7.
As shown in fig. 7, in a specific implementation process, the secondary pressing device 10 includes a fourth base 1001, a second pressing driving mechanism mounting plate 1002, a second pressing driving mechanism 1003, and a second pressing head 1004, where the fourth base 1001 is vertically disposed on the supporting table 20, the second pressing driving mechanism mounting plate 1002 is horizontally disposed on a side surface of the fourth base 1001, a through hole is disposed on the second pressing driving mechanism mounting plate 1002, the second pressing driving mechanism 1003 is mounted on the second pressing driving mechanism mounting plate 1002, and a driving rod of the second pressing driving mechanism mounting plate 1003 extends downward from the through hole, and the second pressing head 1004 is disposed at an end of the driving rod.
And the tire positioning seat 21 of the secondary pressing station 9 is arranged on a second tire positioning seat connecting plate, and the second tire positioning seat connecting plate is arranged on the side surface of the fourth base. The second pressing head 1004 of the secondary pressing device 10 is driven by the second pressing driving mechanism 1003 to move from top to bottom, and presses the hub 19 and the tire 18 at the secondary pressing station 9 for a second time.
The first horizontal driving mechanism 1104, the first vertical driving mechanism 1107, the second horizontal driving mechanism 1204, the second vertical driving mechanism 1207, the die cutter driving mechanism 504, the first pressing driving mechanism 803, and the second pressing driving mechanism 1003 all adopt air cylinders.
Realize the continuous water gap of cutting and the equipment of tire 18 through this embodiment, need not too much manual intervention, promoted production efficiency.
Example 2
This example provides a method of die cutting and assembling the toy tire die cutting and assembling machine of example 1, comprising the steps of:
s1: placing the tire 18 with the water gap, which is produced by injection molding, into the tire vibration feeding device 1, and adjusting the posture of the tire 18 to the water gap downward at the discharge port of the tire vibration feeding device 1; meanwhile, the hub 19 is placed into the hub vibration feeding device 2;
s2: the first manipulator 11 transfers the tire 18 from the discharge hole of the tire vibration feeding device 1 to the tire temporary storage station 3;
s3: the third manipulator 13 transfers the tire 18 from the tire temporary storage station 3 to the water gap punching station 4, and the water gap punching device 5 above the water gap punching station 4 acts downwards to punch and cut off the water gap of the tire 18;
s4: the fourth manipulator 14 transfers the tire 18 from the water gap punching station 4 to the hub pre-installation station 6, the second manipulator 12 transfers the hub 19 from the discharge hole of the hub vibration feeding device 2 to the hub pre-installation station 6, and the tire 18 and the hub 19 are pre-installed in the hub pre-installation station 6;
s5: the fifth manipulator 15 transfers the tire 18 with the wheel hub 19 pre-installed from the wheel hub pre-installation station 6 to the primary pressing station 7, and the primary pressing device 8 above the primary pressing station 7 acts downwards to preliminarily press the wheel hub 19 and the tire 18;
s6: the sixth manipulator 16 transfers the primarily pressed hub 19 and the tire 18 from the primary pressing station 7 to the secondary pressing station 9, and the secondary pressing device 10 above the secondary pressing station 9 acts downwards to secondarily press the hub 19 and the tire 18;
s7: the seventh robot 17 transfers the secondary compacted hub 19 and tire 18 to a collection container.
In the specific implementation process, the steps S2-S6 are synchronously executed, and continuous production of toy tire punching and assembling is realized.
The same or similar reference numerals correspond to the same or similar parts;
the terms describing positional relationships in the drawings are for illustrative purposes only and are not to be construed as limiting the patent;
it should be understood that the above-described embodiments of the present invention are merely examples for clearly illustrating the present invention, and are not intended to limit the embodiments of the present invention. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. Any modification, equivalent replacement, and improvement made within the spirit and principle of the present invention should be included in the protection scope of the claims of the present invention.
Claims (10)
1. A toy tire punching and assembling machine is characterized by comprising a tire vibrating and feeding device (1), a hub vibrating and feeding device (2), a tire temporary storage station (3), a water gap punching station (4), a water gap punching device (5), a hub pre-installation station (6), a primary pressing station (7), a primary pressing device (8), a secondary pressing station (9), a secondary pressing device (10), a first mechanical arm (11), a second mechanical arm (12), a third mechanical arm (13), a fourth mechanical arm (14), a fifth mechanical arm (15), a sixth mechanical arm (16), a seventh mechanical arm (17) and a collecting container, wherein the tire vibrating and feeding device (1) is used for adjusting the posture of a tire (18) through vibration and conveying the tire to a discharge port of the tire vibrating and feeding device (1), the first mechanical arm (11) is used for transferring the tire (18) to the tire temporary storage station (3) from the discharge port of the tire vibrating and feeding device (1), the third manipulator (13) is used for transferring tires (18) from a tire temporary storage station (3) to a water gap punching station (4), a water gap punching device (5) is arranged above the water gap punching station (4) and used for punching a water gap of the tires (18), the fourth manipulator (14) is used for transferring the tires (18) from the water gap punching station (4) to a hub preassembling station (6), the second manipulator (12) is used for transferring hubs (19) from a discharge hole of a hub vibration feeding device (2) to the hub preassembling station (6), the tires (18) and the hubs (19) are preassembled at the hub preassembling station (6), the fifth manipulator (15) is used for transferring the tires (18) with the hubs (19) preassembled from the hub preassembling station (6) to a pressing station (7), and the primary pressing device (8) is arranged above the primary pressing station (7), the wheel hub pressing machine is used for primarily pressing a wheel hub (19) and a tire (18), the sixth mechanical arm (16) is used for transferring the primarily pressed wheel hub (19) and tire (18) from the primary pressing station (7) to the secondary pressing station (9), the secondary pressing device (10) is arranged above the secondary pressing station (9) and used for secondarily pressing the wheel hub (19) and tire (18), and the seventh mechanical arm (17) is used for transferring the secondarily pressed wheel hub (19) and tire (18) to a collection container.
2. The toy tire die-cutting and assembling machine according to claim 1, wherein the tire vibration feeding device (1) comprises a vibration feeding tray and a feeding track, the vibration feeding tray is used for containing a tire (18) with a water gap, and the tires (18) are sequentially sent into a feeding track, the feeding track comprises 4 steel wires which are parallel to each other, the 4 steel wires form a feeding channel with a rectangular section by enclosing, the length of the section of the feeding channel is greater than the diameter of the tires (18), the width of the section of the feeding channel is greater than the thickness of the tires (18), a platy posture screening structure is arranged at the bottom of an inlet of the feeding channel, only the tires (18) with upward water gaps are allowed to enter the feeding channel, the 4 steel wires are spiral, and the accumulated overturning angle from the inlet of the feeding channel to the outlet of the feeding channel is 180 degrees, so that the water gaps of the tires (18) at the outlet of the feeding channel are downward.
3. The toy tire die-cutting and assembling machine according to claim 1, further comprising a support frame, wherein the top of the support frame is a horizontal support table-board (20), and the tire temporary storage station (3), the water gap die-cutting station (4), the water gap die-cutting device (5), the hub pre-installation station (6), the primary pressing station (7), the primary pressing device (8), the secondary pressing station (9), the secondary pressing device (10), the first manipulator (11) and the second manipulator (12) are installed on the support table-board (20).
4. The toy tire die-cutting and assembling machine according to claim 3, wherein the first manipulator (11) comprises a first base (1101), a first horizontal support base (1102), a first horizontal slide rail (1103), a first horizontal driving mechanism (1104), a first vertical support base (1105), a first vertical slide rail (1106), a first vertical driving mechanism (1107), a sucker support base (1108), a sucker (1109) and a negative pressure pump, the first base (1101) is vertically arranged on the supporting platform surface (20), the first horizontal support base (1102) is arranged on the side surface of the first base (1101), the first horizontal slide rail (1103) is arranged on the side surface of the first horizontal support base (1102) and is in a horizontal state, the first vertical support base (1105) is clamped on the first horizontal slide rail (1103), and horizontally reciprocates along the first horizontal slide rail (1103) under the driving of the first horizontal driving mechanism (1104), first vertical slide rail (1106) set up in first vertical supporting seat (1105) side and be vertical state, sucking disc supporting seat (1108) joint is on first vertical slide rail (1106), along the vertical reciprocating motion of first vertical slide rail (1106) under first vertical actuating mechanism (1107) drive, and sucking disc (1109) set up in the below of sucking disc supporting seat (1108) and set up down, and sucking disc (1109) pass through hose and negative pressure pump intercommunication.
5. The toy tire die-cutting and assembling machine according to claim 3, wherein the second robot (12) comprises a second base (1201), a second horizontal support base (1202), a second horizontal slide rail (1203), a second horizontal driving mechanism (1204), a second vertical support base (1205), a second vertical slide rail (1206), a second vertical driving mechanism (1207), a pneumatic clamp support base (1208) and a pneumatic clamp (1209), the second base (1201) is vertically arranged on the supporting platform surface (20), the second horizontal support base (1202) is arranged on the side surface of the second base (1201), the second horizontal slide rail (1203) is arranged on the side surface of the second horizontal support base (1202) and is in a horizontal state, the second vertical support base (1205) is clamped on the second horizontal slide rail (1203), and horizontally reciprocates along the second horizontal slide rail (1203) under the driving of the second horizontal driving mechanism (1204), the vertical slide rail of second (1206) sets up in the vertical supporting seat of second (1205) side and is vertical state, and pneumatic clamp supporting seat (1208) joint is on the vertical slide rail of second (1206), along the vertical reciprocating motion of the vertical slide rail of second (1206) under the drive of the vertical actuating mechanism of second (1207), and pneumatic clamp (1209) set up in the below of pneumatic clamp supporting seat (1208) and set up down.
6. The toy tire punching and assembling machine according to claim 3, wherein the tire temporary storage station (3), the water gap punching station (4), the hub pre-installation station (6), the primary compression station (7) and the secondary compression station (9) are sequentially arranged at equal heights and equal intervals along a straight line, the tire temporary storage station (3), the water gap punching station (4), the hub pre-installation station (6), the primary compression station (7) and the secondary compression station (9) comprise tire positioning seats (21), each tire positioning seat (21) comprises a positioning base, each positioning base is circular, a circular pit is arranged in the middle of the upper portion of each positioning base, a through hole is formed in the middle of each circular pit, and two sections of symmetrical arc-shaped protrusions are arranged on the upper surface of each positioning base.
7. The toy tire punching and assembling machine according to claim 6, wherein the third manipulator (13), the fourth manipulator (14), the fifth manipulator (15), the sixth manipulator (16) and the seventh manipulator (17) are arranged on a supporting table surface (20) through a manipulator support (22), the third manipulator (13), the fourth manipulator (14), the fifth manipulator (15), the sixth manipulator (16) and the seventh manipulator (17) are sequentially arranged on a straight line at equal heights and intervals and correspond to the tire temporary storage station (3), the water gap punching station (4), the hub preassembly station (6), the primary compression station (7) and the secondary compression station (9), the manipulator support (22) is a three-way moving support, and a front-back driving cylinder, a left-right driving cylinder and a vertical driving cylinder are arranged on the three-way moving support, the driving device is used for driving the third manipulator (13), the fourth manipulator (14), the fifth manipulator (15), the sixth manipulator (16) and the seventh manipulator (17) to move back and forth, left and right and up and down.
8. The toy tire punching and assembling machine according to claim 1, wherein the nozzle punching device (5) comprises a left base (501), a right base (502), a punching knife driving mechanism mounting plate (503), a punching knife driving mechanism (504), a punching knife sliding rail mounting plate (505), a punching knife sliding rail (506), a punching knife supporting seat (507) and a punching knife (508), the left base (501) and the right base (502) are 7-shaped plate-shaped structures arranged on the supporting table top (20), the punching knife driving mechanism mounting plate (503) is horizontally arranged at the tops of the left base (501) and the right base (502), a through hole is formed in the punching knife driving mechanism mounting plate (503), the punching knife driving mechanism (504) is arranged on the punching knife driving mechanism mounting plate (503) and a driving rod of the punching knife driving mechanism mounting plate extends downwards from the through hole, and the punching knife sliding rail mounting plate (505) is arranged on the left base (501), The front portion of right base (502), die cutter slide rail (506) are vertical to be set up on die cutter slide rail mounting panel (505), die cutter supporting seat (507) upper portion is connected with the actuating lever of die cutter actuating mechanism (504), die cutter supporting seat (507) joint is on die cutter slide rail (506), along the vertical reciprocating motion of die cutter slide rail (506) under die cutter actuating mechanism (504) drive, die cutter (508) set up in the below of die cutter supporting seat (507) and set up down.
9. A method of assembling a toy tire press assembly machine according to any one of claims 1 to 8, comprising the steps of:
s1: placing a tire (18) with a water gap, which is produced by injection molding, into the tire vibration feeding device (1), and adjusting the posture of the tire (18) to the water gap downward at the discharge port of the tire vibration feeding device (1); meanwhile, the hub (19) is placed in the hub vibration feeding device (2);
s2: the first mechanical arm (11) transfers the tire (18) to a temporary tire storage station (3) from a discharge hole of the tire vibration feeding device (1);
s3: the third manipulator (13) transfers the tire (18) from the tire temporary storage station (3) to the water gap punching station (4), and the water gap punching device (5) above the water gap punching station (4) moves downwards to punch and cut off the water gap of the tire (18);
s4: the fourth mechanical arm (14) transfers the tire (18) from the water gap punching station (4) to the hub preassembly station (6), the second mechanical arm (12) transfers the hub (19) from the discharge hole of the hub vibration feeding device (2) to the hub preassembly station (6), and the tire (18) and the hub (19) are preassembled at the hub preassembly station (6);
s5: a fifth manipulator (15) transfers the tire (18) pre-installed with the hub (19) from the hub pre-installation station (6) to the primary pressing station (7), and the primary pressing device (8) above the primary pressing station (7) acts downwards to preliminarily press the hub (19) and the tire (18);
s6: a sixth manipulator (16) transfers the primarily pressed hub (19) and the tire (18) from the primary pressing station (7) to the secondary pressing station (9), and a secondary pressing device (10) above the secondary pressing station (9) acts downwards to press the hub (19) and the tire (18) for the second time;
s7: and a seventh manipulator (17) transfers the hub (19) and the tire (18) after the secondary compaction to a collection container.
10. The method of claim 9, wherein steps S2-S6 are performed simultaneously to achieve continuous production of toy tire die cut assemblies.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN202110938548.0A CN113650245A (en) | 2021-08-16 | 2021-08-16 | Toy tire punching and assembling machine and method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110938548.0A CN113650245A (en) | 2021-08-16 | 2021-08-16 | Toy tire punching and assembling machine and method |
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| CN113650245A true CN113650245A (en) | 2021-11-16 |
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| CN202110938548.0A Pending CN113650245A (en) | 2021-08-16 | 2021-08-16 | Toy tire punching and assembling machine and method |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN115214156A (en) * | 2022-07-29 | 2022-10-21 | 广东顺联动漫科技有限公司 | Toy tire assembling equipment and assembling method thereof |
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