CN113624602B - Experimental device and construction method of the curve in the right area of the tube forming limit diagram - Google Patents
Experimental device and construction method of the curve in the right area of the tube forming limit diagram Download PDFInfo
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Abstract
本发明提供一种管材成形极限图右侧区域曲线的实验装置及构建方法,其中实验装置,包括对测试管材的长度两端分别形成定位的第一定位模具、第二定位模具,第一定位模具与第二定位模具间隔设置,还包括应变路径限定筒组,应变路径限定筒组包括多个具有不同尺寸的椭圆孔的椭圆孔路径限定筒,多个椭圆孔路径限定筒中的任一个可以被替换地套装于处于第一定位模具与第二定位模具之间的测试管材的外周壁上。根据本发明,实现了测试管材在大范围的双拉应变状态下的成形极限测量,并能够保证其加载路径的线性,还可以通过改变椭圆孔路径限定筒的位置控制双拉应变状态下测试管材的破裂位置,针对性地对局部缺陷区域如焊缝等进行变形能力分析。
The invention provides an experimental device and a construction method for the curve of the right area of the pipe forming limit diagram. It is spaced from the second positioning die, and further includes a strain path defining cylinder group, the strain path defining cylinder group includes a plurality of elliptical hole path defining barrels having elliptical holes of different sizes, any one of the plurality of elliptical hole path defining barrels can be replaced It is sleeved on the outer peripheral wall of the test tube between the first positioning mold and the second positioning mold. According to the present invention, the forming limit measurement of the test pipe under a wide range of double tensile strain state is realized, the linearity of the loading path can be ensured, and the test pipe under the double tensile strain state can be controlled by changing the position of the elliptical hole path limiting cylinder Deformation capacity analysis of local defect areas such as welds is carried out in a targeted manner.
Description
技术领域technical field
本发明属于金属管材成形性能评测技术领域,具体涉及一种管材成形极限图右侧区域曲线的实验装置及构建方法。The invention belongs to the technical field of metal pipe forming performance evaluation, and in particular relates to an experimental device and a construction method for a curve in the right area of a pipe forming limit diagram.
背景技术Background technique
管材液压成形技术是一种先进的管类零件整体成形技术,其产品可应用到航空航天、核能工程以及汽车工程等领域,为轻量化和制造升级做出重要贡献。管材的液压成形过程大致如下:首先将管坯放入模具,并对模具施加一定的合模力以保持其内部型腔固定,使管坯内部充满液体后通过合理控制内压与轴向补料量,成形出所需复杂形状的零件。该技术成形出的零件具有焊缝少、零件数量少、精度高等优点,但随着工艺升级的需求,零件的形状越来越复杂,精确的管材成形极限图对于零件设计和工艺开发越来越重要。Tube hydroforming technology is an advanced integral forming technology for tube parts. Its products can be applied to fields such as aerospace, nuclear energy engineering, and automotive engineering, making important contributions to lightweighting and manufacturing upgrades. The hydroforming process of the pipe is roughly as follows: first, the pipe blank is put into the mold, and a certain clamping force is applied to the mold to keep its internal cavity fixed, so that the interior of the pipe blank is filled with liquid, and then the internal pressure and axial feeding are reasonably controlled. Quantity to form parts with required complex shapes. The parts formed by this technology have the advantages of less welds, fewer parts, and high precision. However, with the needs of process upgrades, the shapes of parts are becoming more and more complex, and accurate tube forming limit diagrams are more and more important for part design and process development. important.
不同于板材,由于管材形状的制约难以获得完整应变比β范围内的成形极限试验结果,实现理想的线性加载路径则更加困难。目前的成形极限构建方法和装置主要存在的问题在于实验获得的成形极限图的应变比β范围不够完整,尤其是所得到的成形极限图不是理想线性路径下的成形极限数据。应变路径对成形极限的影响不容忽视,因此现有管材成形极限构建方法所得到的结果对实际管材成形工艺分析的指导存在局限性。Different from sheet, it is difficult to obtain forming limit test results in the range of full strain ratio β due to the constraints of tube shape, and it is more difficult to achieve an ideal linear loading path. The main problem with the current forming limit construction method and device is that the strain ratio β range of the forming limit diagram obtained from the experiment is not complete enough, especially the obtained forming limit diagram is not the forming limit data under the ideal linear path. The influence of the strain path on the forming limit cannot be ignored, so the results obtained by the existing pipe forming limit construction methods have limitations in guiding the analysis of the actual pipe forming process.
发明内容SUMMARY OF THE INVENTION
因此,本发明提供一种管材成形极限图右侧区域曲线的实验装置及构建方法,通过一系列具有不同椭圆孔尺寸椭圆孔的椭圆孔路径限定筒,实现测试管材在大范围的双拉应变状态下的成形极限测量,并能够保证其加载路径的线性,还可以通过改变椭圆孔路径限定筒的位置控制双拉应变状态下测试管材的破裂位置,针对性地对局部缺陷区域如焊缝等进行变形能力分析。Therefore, the present invention provides an experimental device and a construction method for the curve of the right area of the pipe forming limit diagram. A series of elliptical hole paths with different elliptical hole sizes are used to define the cylinder, so as to realize the double tensile strain state of the test pipe in a wide range. It is possible to measure the forming limit under the oval hole, and to ensure the linearity of its loading path. It can also control the rupture position of the test tube under the double tensile strain state by changing the position of the elliptical hole path limiting cylinder, and target the local defect areas such as welds. Deformation capability analysis.
为了解决上述问题,本发明提供一种管材成形极限图右侧区域曲线的实验装置,包括对测试管材的长度两端分别形成定位的第一定位模具、第二定位模具,所述第一定位模具与所述第二定位模具间隔设置,还包括应变路径限定筒组,所述应变路径限定筒组包括多个具有不同尺寸的椭圆孔的椭圆孔路径限定筒,所述多个所述椭圆孔路径限定筒中的任一个可以被替换地套装于处于所述第一定位模具与第二定位模具之间的所述测试管材的外周壁上。In order to solve the above problems, the present invention provides an experimental device for the curve of the right area of the pipe forming limit diagram, including a first positioning mold and a second positioning mold for positioning the length ends of the test pipe respectively. The first positioning mold spaced from the second positioning die, and further comprising a strain path defining cylinder group comprising a plurality of elliptical hole path defining barrels having elliptical holes of different sizes, the plurality of elliptical hole paths Either of the confinement cylinders may alternatively be nested on the peripheral wall of the test tube between the first and second positioning dies.
优选地,多个所述椭圆孔路径限定筒上分别具有的椭圆孔的长轴相等、短轴各不相等。Preferably, the long axes of the elliptical holes respectively provided on the plurality of the elliptical hole path-defining cylinders are equal, and the short axes thereof are not equal.
优选地,所述应变路径限定筒组还包括一个具有圆孔的圆孔路径限定筒,所述等圆孔路径限定筒被替换地套装于处于所述第一定位模具与第二定位模具之间的所述测试管材的外周壁上;和/或,多个所述椭圆孔路径限定筒上分别具有的椭圆孔的长轴与短轴之间的比值处于1:1~5:1之间。Preferably, the strain path limiting cylinder group further includes a circular hole path limiting cylinder with a circular hole, and the equal circular hole path limiting cylinder is alternatively sleeved between the first positioning die and the second positioning die on the outer peripheral wall of the test tube; and/or, the ratio between the major axis and the minor axis of the elliptical holes respectively provided on the plurality of elliptical hole path-defining cylinders is between 1:1 and 5:1.
优选地,所述椭圆孔靠近所述测试管材的开口具有倒角或者倒圆。Preferably, the oval hole near the opening of the test tube is chamfered or rounded.
优选地,多个所述椭圆孔分别具有的短轴与所述圆孔的半径依次成递增的等差数列;和/或,所述长轴处于所述测试管材的环向上,所述短轴处于所述测试管材的轴向上。Preferably, the short axes respectively possessed by the plurality of elliptical holes and the radius of the circular holes form an increasing arithmetic progression; and/or, the long axes are located in the ring upward of the test tube, and the short axes in the axial direction of the test tube.
优选地,所述椭圆孔路径限定筒包括相互扣合为整圆的第一无孔部、第一有孔部,所述等圆孔路径限定筒包括相互扣合为整圆的第二无孔部、第二有孔部;和/或,还包括模具定位结构,用于固定所述第一定位模具及第二定位模具的间距。Preferably, the elliptical hole path defining cylinder includes a first non-porous portion and a first perforated portion that are fastened to each other to form a full circle, and the equi-circular hole path defining barrel includes a second non-porous portion that is fastened to each other to form a full circle and/or, further comprising a mold positioning structure for fixing the distance between the first positioning mold and the second positioning mold.
优选地,所述实验装置还包括限定筒支撑件,支撑于所述应变路径限定筒组的底部;和/或,所述第一定位模具包括第一上半模、第一下半模,所述第一上半模与所述第一下半模通过第一凹凸结构扣合;和/或,所述第二定位模具包括第二上半模、第二下半模,所述第二上半模与所述第二下半模通过第二凹凸结构扣合。Preferably, the experimental device further includes a cylinder-defining support member, which is supported on the bottom of the strain-path-defining cylinder group; and/or the first positioning mold includes a first upper mold half and a first lower mold half, so The first upper mold half and the first lower mold half are fastened together by a first concave-convex structure; and/or the second positioning mold includes a second upper mold half and a second lower mold half, the second upper mold The mold half and the second lower mold half are fastened through the second concave-convex structure.
优选地,所述实验装置还包括与所述测试管材的第一端开口对应设置的第一推杆,所述第一推杆的末端具有第一密封头,所述第一密封头能够伸入所述第一端开口对形成对所述第一端开口的封闭;和/或,还包括与所述测试管材的第二端开口对应设置的第二推杆,所述第二推杆的末端具有第二密封头,所述第二密封头能够伸入所述第二端开口对形成对所述第二端开口的封闭。Preferably, the experimental device further comprises a first push rod corresponding to the opening of the first end of the test tube, the end of the first push rod has a first sealing head, and the first sealing head can extend into The first end opening pair forms a closure for the first end opening; and/or, further includes a second push rod corresponding to the second end opening of the test tube, and the end of the second push rod is There is a second sealing head that can extend into the second end opening pair to form a closure to the second end opening.
优选地,所述第一密封头可拆卸地连接于所述第一推杆的末端,所述第二密封头可拆卸地连接于所述第二推杆的末端;和/或,所述第一密封头及所述第二密封头的轴向断面为等腰梯形。Preferably, the first sealing head is detachably connected to the end of the first push rod, and the second sealing head is detachably connected to the end of the second push rod; and/or, the first The axial sections of a sealing head and the second sealing head are isosceles trapezoids.
本发明还提供一种管材成形极限图右侧区域曲线的构建方法,采用上述的管材成形极限图右侧区域曲线的实验装置进行,包括如下步骤:The present invention also provides a method for constructing a curve in the right area of the pipe forming limit diagram, which is carried out by using the above-mentioned experimental device for the curve in the right area of the pipe forming limit diagram, including the following steps:
应变路径限定步骤,选择所述应变路径限定筒组中的圆孔路径限定筒套装于所述测试管材上,并调整所述圆孔路径限定筒具有的圆孔处于所述测试管材的目标测试区域;The strain path defining step is to select a circular hole path limiting cylinder in the strain path limiting cylinder group to be sleeved on the test pipe, and adjust the circular hole of the circular hole path limiting cylinder to be in the target testing area of the test pipe ;
定位步骤,将测试管材固定于所述第一定位模具与第二定位模具之间;The positioning step is to fix the test tube between the first positioning mold and the second positioning mold;
加载测试步骤,将所述测试管材的两端开口密封后向所述测试管材内注入压力流体直至所述测试管材变形破裂,期间测试并记录所述目标测试区域的主应变数据及次应变数据;The loading test step is to seal the openings at both ends of the test tube and inject pressure fluid into the test tube until the test tube is deformed and ruptured, during which the primary strain data and the secondary strain data of the target test area are tested and recorded;
替换测试步骤,更换测试管材,并按照所述椭圆孔路径限定筒分别具有的椭圆孔的短轴由长到短的顺序依次从所述应变路径限定筒组中选择椭圆孔路径限定筒替换之前的圆孔路径限定筒或者椭圆孔路径限定筒套装于更换后的所述测试管材上,并重复所述定位步骤及加载测试步骤;Replacing the test step, replacing the test tube material, and sequentially selecting the elliptical hole path defining cylinder from the strain path defining cylinder group in the order of the short axes of the elliptical holes respectively possessed by the elliptical hole path defining cylinders from the longest to the shortest order before the replacement. The circular hole path limiting cylinder or the elliptical hole path limiting cylinder is sleeved on the replaced test tube, and the positioning step and the loading test step are repeated;
管材成形极限图右侧区域曲线绘制步骤,确认每个应变路径下的极限主次应变值,并根据每个应变路径下的极限主次应变值绘制管材成形极限图的右侧区域曲线。Steps for drawing the curve of the right area of the tube forming limit diagram, confirm the limit primary and secondary strain values under each strain path, and draw the right area curve of the tube forming limit diagram according to the limit primary and secondary strain values under each strain path.
本发明提供的一种管材成形极限图右侧区域曲线的实验装置及构建方法,通过一系列具有不同尺寸椭圆孔的椭圆孔路径限定筒,实现测试管材在大范围的双拉应变状态下的成形极限测量,并能够保证其加载路径的线性,还可以通过改变椭圆孔路径限定筒的位置控制双拉应变状态下测试管材的破裂位置,针对性地对局部缺陷区域如焊缝等进行变形能力分析,具有形状简单、实施成本低、测量效果好等特点。The invention provides an experimental device and a construction method for the curve of the right area of the pipe forming limit diagram. A series of elliptical holes with different sizes of elliptical holes are used to define the path of the cylinder, so as to realize the forming of the test pipe under a wide range of double tensile strain states. The limit measurement can ensure the linearity of its loading path. It can also control the rupture position of the test tube under the double tensile strain state by changing the position of the elliptical hole path limiting cylinder, and analyze the deformation capacity of the local defect area such as the weld. , has the characteristics of simple shape, low implementation cost and good measurement effect.
附图说明Description of drawings
图1为本发明实施例的管材成形极限图右侧区域曲线的实验装置的结构示意图(剖面);Fig. 1 is the structural schematic diagram (section) of the experimental device of the curve of the right area of the pipe forming limit diagram according to the embodiment of the present invention;
图2为应变路径限定筒组中各个限位筒具有的椭圆孔以及圆孔的一个具体示例;Fig. 2 is a specific example of the elliptical hole and the circular hole possessed by each limiting cylinder in the strain path limiting cylinder group;
图3为本发明实施例的管材成形极限图右侧区域曲线的实验装置的立体结构示意图;3 is a schematic three-dimensional structural diagram of an experimental device of the curve of the right area of the pipe forming limit diagram according to the embodiment of the present invention;
图4为采用本发明的构建方法构建的管材成形极限图的右侧区域曲线,图中主应变对应的是测试管材的目标测试区域处的环向应变,而次应变对应的是测试管材的目标测试区域处的轴向应变。Fig. 4 is the curve of the right area of the pipe forming limit diagram constructed by the construction method of the present invention, the main strain in the figure corresponds to the hoop strain at the target test area of the test pipe, and the secondary strain corresponds to the target of the test pipe Axial strain at the test area.
附图标记表示为:Reference numerals are indicated as:
1、第一定位模具;2、第二定位模具;31、椭圆孔路径限定筒;41、椭圆孔;42、圆孔;51、第一推杆;52、第一密封头;61、第二推杆;62、第二密封头;7、模具定位结构;8、限定筒支撑件;100、测试管材。1. The first positioning mold; 2. The second positioning mold; 31. The oval hole path limiting cylinder; 41, the oval hole; 62. Second sealing head; 7. Die positioning structure; 8. Limiting cylinder support; 100. Testing pipe.
具体实施方式Detailed ways
结合参见图1至图4所示,根据本发明的实施例,提供一种管材成形极限图右侧区域(也称第一象限)曲线的实验装置,包括对测试管材100的长度两端分别形成定位的第一定位模具1、第二定位模具2,具体的,所述第一定位模具1具有与测试管材100相匹配的第一定位孔(图中未示出),所述第二定位模具2具有与所述测试管材100相匹配的第二定位孔(图中未示出),所述第一定位模具1与所述第二定位模具2间隔设置且分别通过所述第一定位孔及第二定位孔对所述测试管材100形成定位,还包括应变路径限定筒组,所述应变路径限定筒组包括多个具有不同尺寸的椭圆孔41的椭圆孔路径限定筒31,所述多个所述椭圆孔路径限定筒31中的任一个可以被替换地套装于处于所述第一定位模具1与第二定位模具2之间的所述测试管材100的外周壁上,每个所述椭圆孔路径限定筒31能够沿着所述测试管材100的环向(也即周向)旋转,以调整所述椭圆孔41相对于所述测试管材100的位置,例如避开所述测试管材100的焊缝位置,并使椭圆孔41能够朝向设置的相应应变测量装置的位置。该技术方案中,通过一系列具有不同尺寸椭圆孔的椭圆孔路径限定筒,实现测试管材在大范围的双拉应变状态下的成形极限测量,并能够保证其加载路径的线性,还可以通过改变椭圆孔路径限定筒的位置控制双拉应变状态下测试管材的破裂位置,针对性地对局部缺陷区域如焊缝等进行变形能力分析,具有形状简单、实施成本低、测量效果好等特点。具体而言,通过在测试管材外周替换套设多个具有不同尺寸的椭圆孔的椭圆孔路径限定筒,实现对管材变形的路径的可控限定,实现测量管材不同目标位置的变形直至破裂的控制,应变路径更加理想、线性,配合相应的应变检测装置能够得到不同应变路径下的成形极限数据,进而实现管材成形极限图右侧区域曲线的构建。Referring to FIG. 1 to FIG. 4 , according to an embodiment of the present invention, an experimental device for the curve of the right area (also called the first quadrant) of the pipe forming limit diagram is provided, which includes forming the two ends of the length of the
需要说明的是,所述实验装置在使用过程中通常与业内的液压胀形机配合使用,具体的,所述液压胀形机具有工作平台,所述实验装置整体被安装于所述工作平台上,所述第一定位模具1包括第一上半模、第一下半模,所述第二定位模具2包括第二上半模、第二下半模,其中所述第一下半模以及所述第二下半模可以分别与所述工作平台固定连接,以实现两者的间距可靠稳定,所述第一上半模与所述第二上半模则分别固定到所述液压胀形机的上梁板上,由此,所述液压胀形机可以控制(具体利于液压胀形机具有的主缸移动)所述第一上半模与所述第一下半模的合模与开模以及所述第二上半模与所述第二下半模的合模与开模,从而实现对不同的测试管材100的取出与装入。It should be noted that the experimental device is usually used in conjunction with a hydraulic bulging machine in the industry during use. Specifically, the hydraulic bulging machine has a working platform on which the entire experimental device is installed. , the
最好的,所述第一上半模与所述第一下半模通过第一凹凸结构扣合,所述第二上半模与所述第二下半模通过第二凹凸结构扣合,例如两个相配合的半模彼此制作成为阴阳型,使得合模后上下半模在水平方向上保持相对固定,避免侧推作用下发生错位。Preferably, the first upper mold half and the first lower mold half are fastened together by a first concave-convex structure, and the second upper mold half and the second lower mold half are fastened together by a second concave-convex structure. For example, the two matched mold halves are made into yin and yang types, so that the upper and lower mold halves remain relatively fixed in the horizontal direction after the molds are closed to avoid misalignment under the action of side thrust.
在一些实施方式中,多个所述椭圆孔路径限定筒31上分别具有的椭圆孔41的长轴相等、短轴各不相等,从而保证变形路径的线性;在一个具体的实施方式中,多个所述椭圆孔路径限定筒31上分别具有的椭圆孔41的长轴与短轴之间的比值处于1:1~5:1之间,以能够保证涵盖等双拉应变状态。结合图4所示出,当采用的椭圆孔路径限定筒31上具有的椭圆孔41的长轴与短轴之间的比值为3:1时(也即短轴为10mm、长轴30mm的椭圆孔)测试得到应变比为1的结果,进而实现了等双拉应变状态的获取。常规的管件双拉应变测试实验中,是将管的两端约束对管进行胀形,而管的应变特征环向应变显著大于轴向应变,因此应变比远达不到1,而且由于变形区域大其应变路径均为非线性。本技术方案通过椭圆孔的设置将管的变形限定在较小的区域内,从而有效改善了应变路径的线性;通过逐渐减小椭圆孔的短轴长度,促使管轴向应变增大,逐步将应变比向1靠近。In some embodiments, the long axes of the
本发明的实验装置中,所述应变路径限定筒组还包括一个具有圆孔42的圆孔路径限定筒(图中未示出、未标引),所述圆孔路径限定筒被替换地套装于处于所述第一定位模具1与第二定位模具2之间的所述测试管材100的外周壁上。In the experimental device of the present invention, the strain path limiting cylinder group further includes a circular hole path limiting cylinder (not shown in the figure, not indexed) having a
在一些实施方式中,所述椭圆孔41的长轴与所述圆孔42的直径相等;进一步地,多个所述椭圆孔41分别具有的短轴与所述圆孔42的半径依次成递增的等差数列;所述长轴处于所述测试管材100的环向上,所述短轴处于所述测试管材100的轴向上。具体参见图2所示出,所述椭圆孔路径限定筒31共具有4个,每一个上分别构造了一个椭圆孔,它们的长轴皆为30mm,但是短轴则分别是10mm、15mm、20mm、25mm,在具体的测试构建过程中,可以按照图2所示出的顺序,先套装圆孔路径限定筒,再依次套装椭圆孔路径限定筒,且椭圆孔41的短轴每次替换采用越来越短(25mm直至10mm),直至测试得到应变比为1的结果,从而能够有利于应变比β经历0~1的线性应变路径的成形极限图的构建。In some embodiments, the long axis of the
最好的,所述椭圆孔41靠近所述测试管材100的开口具有倒角或者倒圆,所述圆孔42靠近所述测试管材100的开口具有倒角或者倒圆,如此能够有效防止所述测试管材100在椭圆口41或者圆孔42的开口处的应力集中,防止变形过程中被切断影响应变测试结果的准确性。Preferably, the opening of the
作为所述椭圆孔路径限定筒31或者等圆孔路径限定筒的一种具体实现方式,所述椭圆孔路径限定筒31包括相互扣合为整圆的第一无孔部(图中未标引)、第一有孔部(图中未标引),所述等圆孔路径限定筒包括相互扣合为整圆的第二无孔部(图中未标引)、第二有孔部(图中未标引),也即所述椭圆孔路径限定筒31或者等圆孔路径限定筒分别是可拆卸组装的部件,这样能够便于整个测试构建过程中对各个限定筒的替换,提高测试构建效率。As a specific implementation of the elliptical hole
在一些实施方式中,所述实验装置还包括模具定位结构7,用于固定所述第一定位模具1及第二定位模具2的间距,其在具体的实现形式上例如可以是一些具有锁定通孔的压板、压条等,可以通过螺栓与所述工作平台固定连接。In some embodiments, the experimental device further includes a
在一些实施方式中,所述实验装置还包括限定筒支撑件8,支撑于所述应变路径限定筒组的底部,具体的,其上构造有与所述椭圆孔路径限定筒31及圆孔路径限定筒的筒外壁形状相匹配,例如,在所述筒外壁为圆形时,所述限定筒支撑件8上构造有半圆形腔,以确保在增压变形过程中所述椭圆孔路径限定筒或者等圆孔路径限定筒的位置稳定性。所述限定筒支撑件8最好设置两组,分别对应所述第一定位模具1、第二定位模具2的位置设置,以形成对所述椭圆孔路径限定筒31及圆孔路径限定筒的轴向两端的平衡支撑。In some embodiments, the experimental device further includes a cylinder-defining
在一些实施方式中,所述实验装置还包括与所述测试管材100的第一端开口对应设置的第一推杆51,所述第一推杆51的末端具有第一密封头52,所述第一密封头52能够伸入所述第一端开口对形成对所述第一端开口的封闭,还包括与所述测试管材100的第二端开口对应设置的第二推杆61,所述第二推杆61的末端具有第二密封头62,所述第二密封头62能够伸入所述第二端开口对形成对所述第二端开口的封闭,以使所述测试管材100的内腔形成密封腔,便于外部压力流体(例如水或者液压油等)充注后的增压。最好的,所述第一密封头52可拆卸地连接于所述第一推杆51的末端,所述第二密封头62可拆卸地连接于所述第二推杆61的末端,以便于可以在一些拉压工况下将所述第一密封头52或者第二密封头62替换为相应的施力部件,从而能够进一步丰富本发明的实验装置的作用。在一些实施方式中,所述第一密封头52及所述第二密封头62的轴向断面为等腰梯形,也即所述第一密封头52及第二密封头62成圆锥台的结构,这种结构能够利用自身的形成与所述测试管材100的内孔壁形成可靠密封。所述第一推杆51以及所述第二推杆61皆能够在所述液压胀形机的控制下沿着所述测试管材100的轴向靠近或者远离所述测试管材100。In some embodiments, the experimental device further includes a
根据本发明的实施例,还提供一种管材成形极限图右侧区域曲线的构建方法,采用上述的管材成形极限图右侧区域曲线的实验装置进行,包括如下步骤:According to an embodiment of the present invention, there is also provided a method for constructing the curve of the right area of the pipe forming limit diagram, which is carried out by using the above-mentioned experimental device of the curve of the right area of the pipe forming limit diagram, including the following steps:
准备步骤,确定管材变形区长度Ld,并依据Ld调整所述第一定位模具1、第二定位模具2的间距并固定间距,取样所述测试管材100并在其外表面印刷散斑或者网格;The preparation step is to determine the length Ld of the deformation zone of the pipe, adjust the distance between the
应变路径限定步骤,选择所述应变路径限定筒组中的圆孔路径限定筒套装于所述测试管材100上,并调整所述圆孔路径限定筒具有的圆孔42处于所述测试管材100的目标测试区域;In the step of defining the strain path, the circular hole path limiting cylinder in the strain path limiting cylinder group is selected to be sleeved on the
定位步骤,将测试管材100固定于所述第一定位模具1与第二定位模具2之间;In the positioning step, the
加载测试步骤,将所述测试管材100的两端开口密封后向所述测试管材100内注入压力流体直至所述测试管材100变形破裂,期间测试并记录所述目标测试区域的主应变数据及次应变数据;In the loading test step, the two ends of the
替换测试步骤,更换测试管材100,并按照所述椭圆孔路径限定筒31分别具有的椭圆孔41的短轴由长到短的顺序依次从所述应变路径限定筒组中选择椭圆孔路径限定筒31替换之前的圆孔路径限定筒或者椭圆孔路径限定筒31套装于更换后的所述测试管材100上,并重复所述定位步骤及加载测试步骤;Replacing the test step, replacing the
管材成形极限图右侧区域曲线绘制步骤,确认每个应变路径下的极限主次应变值,并根据每个应变路径下的极限主次应变值绘制管材成形极限图的右侧区域曲线。Steps for drawing the curve of the right area of the tube forming limit diagram, confirm the limit primary and secondary strain values under each strain path, and draw the right area curve of the tube forming limit diagram according to the limit primary and secondary strain values under each strain path.
以下结合一个具体的实例对本发明的上述方法进一步阐述。The above method of the present invention is further described below with reference to a specific example.
实验对象测试管材材质为SAPH400、壁厚2.0mm、管材直径Φ65mm、管材为直缝焊管。The experimental object test pipe material is SAPH400, the wall thickness is 2.0mm, the pipe diameter is Φ65mm, and the pipe is straight seam welded pipe.
步骤1:参考管材直径选择变形区长度Ld为60mm。如图1所示,将模具(也即前述的第一定位模具1及第二定位模具2)装配完成之后连接到液压成形设备(例如前述的液压胀形机)上,调整第一定位模具1与第二定位模具的间距为60mm,并用模具定位结构7将两个模具固定好;Step 1: Referring to the diameter of the pipe, select the length Ld of the deformation zone to be 60mm. As shown in FIG. 1 , after assembling the molds (that is, the aforementioned
步骤2:根据变形区长度Ld截取300mm长度的管(也即前述的测试管材100),将管材表面印刷散斑;Step 2: According to the length Ld of the deformation zone, cut off a tube with a length of 300 mm (that is, the aforementioned test tube 100), and print speckles on the surface of the tube;
步骤3:将管材放入圆孔路径限定筒内,调整管材焊缝的位置避开圆孔42区域,后整体放置在第一定位模具1及第二定位模具2分别具有的下半模上,用限定筒支撑件8支撑固定好,并调整椭圆孔的位置面向应变测量装置;Step 3: Put the pipe into the circular hole path limiting cylinder, adjust the position of the pipe weld to avoid the area of the
步骤4:控制液压胀形机的主缸下移使第一定位模具1及第二定位模具2分别具有的上半模分别与下半模合模,再同时控制第一推杆51、第二推杆61对管材的轴向两端进行密封;Step 4: Control the main cylinder of the hydraulic bulging machine to move down so that the upper mold half of the
步骤5:向管材内注入液体,控制液体压力,使管材发生变形直至破裂,用应变测量装置测量椭圆孔区域变形过程的主次应变数据;Step 5: inject liquid into the pipe, control the pressure of the liquid, deform the pipe until it breaks, and measure the primary and secondary strain data of the deformation process in the elliptical hole area with a strain measuring device;
步骤6:根据图2所示,更换不同孔尺寸的椭圆孔路径限定筒31(先更换短轴为25mm的椭圆孔路径限定筒,然后依次用20mm、15mm、10mm迭代替换),重复以上过程实现不同应变路径下的应变状态,并分别测量椭圆孔区域变形过程的主次应变数据;Step 6: As shown in Figure 2, replace the elliptical hole
步骤7:将上述测得的每组数据进行分析,确认应变路径和极限主次应变值,最后将每个应变路径下的极限主次应变值绘制到图中,得到该管材成形极限图的右侧区域曲线,见图4所示。Step 7: Analyze each set of data measured above, confirm the strain path and limit primary and secondary strain values, and finally draw the limit primary and secondary strain values under each strain path into the figure to obtain the right side of the pipe forming limit diagram. The side area curve is shown in Figure 4.
上述实施例不仅克服了双拉应变区难以实现线性应变路径的难题,还将应变比β范围扩大至1,实现了管材等双拉应变状态,另外可以控制胀破位置,实现管材在试验过程中应变路径的实时监测。The above-mentioned embodiment not only overcomes the difficulty of realizing a linear strain path in the double tensile strain zone, but also expands the strain ratio β range to 1, which realizes the double tensile strain state of the pipe and so on. Real-time monitoring of strain paths.
本领域的技术人员容易理解的是,在不冲突的前提下,上述各有利方式可以自由地组合、叠加。It can be easily understood by those skilled in the art that, on the premise of no conflict, the above advantageous manners can be freely combined and superimposed.
以上仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。以上仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明技术原理的前提下,还可以做出若干改进和变型,这些改进和变型也应视为本发明的保护范围。The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention shall be included in the protection scope of the present invention. Inside. The above are only the preferred embodiments of the present invention. It should be pointed out that for those skilled in the art, without departing from the technical principle of the present invention, several improvements and modifications can be made, and these improvements and modifications should also be It is regarded as the protection scope of the present invention.
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