Disclosure of Invention
In view of the above-mentioned drawbacks of the prior art, it is an object of the present invention to provide a dosing device that solves one or more of the problems of the prior art.
In order to achieve the purpose, the technical scheme of the invention is as follows:
the batching device comprises a frame assembly, one part of the frame assembly is provided with a conveying assembly, and a driving device is close to the conveying assembly and is connected with one part of the conveying assembly; the other part of the frame component is provided with at least one bin, and each bin is connected with a dust remover together; the setting of seal assembly liftable in the feed inlet of feed bin, the feed bin has the discharge gate to be connected with the discharging pipe.
Further, seal assembly includes the adapter sleeve, first plate body set up in the outside of adapter sleeve, a part of adapter sleeve with the feed inlet is connected, another part of adapter sleeve can run through be connected with the second plate body first plate body with set up an at least first supporting part between the second plate body.
Furthermore, the sealing assembly further comprises a third plate body, the third plate body is connected with the second plate body, at least one material receiving pipe is arranged on the third plate body, and the material receiving pipe is communicated with the connecting sleeve.
Furthermore, the outside of discharging pipe has the extension set up an at least second supporting part on the extension, the second supporting part is fixed in the supporting part mounting panel, and the mount is fixed in the supporting part mounting panel with still have the elastic component between the extension.
Further, an air bag element is arranged on the frame assembly and connected with the second supporting portion and the first supporting portion through air pipes so as to control the expansion or contraction of the first supporting portion and the second supporting portion.
Further, the batching device also comprises at least one weighing component arranged outside the storage bin.
Furthermore, the batching device also comprises a first bracket component and a second bracket component, wherein the first bracket component is connected with the frame component through a plurality of first vertical beams, and the second bracket component is provided with a plurality of second vertical beams which are connected with the first bracket component.
Furthermore, a coaming is arranged between the adjacent first vertical beams and is arranged on the outer side of the storage bin.
Compared with the prior art, the invention has the following beneficial technical effects
The driving device is arranged close to the first travelling wheel, and on the other hand, the problems that the traditional speed reducer needs to be arranged through a chain, a chain wheel and a transmission part of the speed reducer, the size of the speed reducer is large, the structure is complex, the speed reducer is inconvenient to maintain, and the transmission efficiency is reduced, the chain is separated from the chain and even abnormal sound is easy to occur when the chain is loosened after long-term operation are solved. The material receiving device not only can reduce noise, but also can directly control the first walking wheel to stop through the driving device so as to realize immediate parking, so that the material receiving bin and the material receiving tube are not easy to generate deviation in the material receiving process, and the material receiving time is shortened.
Further, the driving device is arranged in the frame assembly, so that the installation space can be saved, the structure of the driving device can be greatly reduced, the volume of the corresponding bin body of the storage bin is increased, and the use requirements of customers are effectively met.
(III) furtherly, the setting of first supporting part can realize the lift of material receiving pipe, and then realizes the effective butt joint between feed bin and the material receiving pipe, prevents bulk cargo, leaks the material problem.
(IV) further, the phenomenon that the discharging pipe breaks away from because of dead weight and feed bin discharge gate can be avoided in the setting of second supporting part, makes the feed bin discharge gate all the time with discharging pipe sealing connection, guarantee discharging efficiency.
(V) furtherly the outside of first frame and second frame sets up anticollision piece respectively, anticollision piece preferred adoption is rubber construction's anticollision piece, and it can avoid the dosing unit to cushion the striking when meetting the barrier at the during operation, and then converts the hard contact into soft contact, has effectively protected the inside structure of dosing unit, has improved equipment life.
(six) furtherly, in order to avoid can producing when moving proportioning device behind the material evacuation and strike the raise dust and cause environmental pollution at discharging pipe department still connect the cover body on the extension, it makes the raise dust concentrated in this cover body after flying fast from the material mouth, still connects a pipe that gathers dust on the cover body, the pipe that gathers dust can be collected the raise dust, avoids environmental pollution.
(seventhly) furtherly, set up a plurality of punching press holes on the bounding wall, it is favorable to whole dosing unit's heat dissipation and ventilation to in every bounding wall accessible screw fixation has the quick advantage of saving time of installation dismantlement in the frame subassembly.
And (eighthly), the acousto-optic alarm is used for reminding an operator to patrol or improve the alertness of the batching device when performing other operations, reminding the operator to avoid in time and informing the operator whether the equipment is normally used. This barrier detector is used for judging whether dosing unit has the foreign matter at the advancing direction and shelters from, and then can in time park and guarantee production safety.
(nine) utilize the pressure detection module of gas distribution box inside to detect the pressure state of first supporting part in real time, and then make the operating personnel can know the pressure state of first supporting part, and report to the police through external alarm device rapidly under the pressure condition not up to standard or not up to standard because of the damage that causes of pressure, remind the user to shut down and overhaul, perhaps adjust air supply pressure, it has improved equipment automation and intelligent degree, the life of equipment has been prolonged, avoid the valve body condition of scrapping to take place.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the following detailed description of the dispensing apparatus according to the present invention is provided with reference to the accompanying drawings and the detailed description. The advantages and features of the present invention will become more apparent from the following description. It is to be noted that the drawings are in a very simplified form and are all used in a non-precise scale for the purpose of facilitating and distinctly aiding in the description of the embodiments of the present invention. To make the objects, features and advantages of the present invention comprehensible, reference is made to the accompanying drawings. It should be understood that the structures, ratios, sizes, and the like shown in the drawings and described in the specification are only used for matching with the disclosure of the specification, so as to be understood and read by those skilled in the art, and are not used to limit the implementation conditions of the present invention, so that the present invention has no technical significance, and any structural modification, ratio relationship change or size adjustment should still fall within the scope of the present invention without affecting the efficacy and the achievable purpose of the present invention.
Referring to fig. 1, the batching device includes a frame assembly 1, a part of the frame assembly 1 has a conveying assembly, specifically, the conveying assembly includes two first traveling wheels 8 disposed on a front half portion of the frame assembly 1 and two second traveling wheels 9 disposed on a rear half portion of the frame assembly 1, wherein the two second traveling wheels 9 are driven wheels, the two first traveling wheels 8 are driving wheels, an output end of a driving device 800 is close to the first traveling wheels 8 and fixed on an inner side of a second frame 101, wherein the driving device 800 is two and preferably a motor, and an output end of each motor is respectively connected with an output end of the first traveling wheel 8. Since the driving device 800 is disposed close to the first running wheel 8, the volume of the conventional driving portion is reduced on the one hand, so that the volume of the corresponding magazine is increased. On the other hand, the traditional transmission part which needs to pass through a chain, a chain wheel and a speed reducer is arranged, the size of the speed reducer is large, the structure is complex, the maintenance is inconvenient, and the problems that the transmission efficiency is reduced, the chain is separated and even abnormal sound occurs easily due to the loosening of the chain after long-term operation are solved. It not only can the noise reduction, can also directly control the stall of first walking wheel 8 through drive arrangement in order to realize stopping immediately, and then guarantees to connect the material in-process to connect the butt joint between material storehouse and the material receiving pipe 504 and be difficult to produce the deviation, reduces and connects the material time.
Further, with continuing reference to fig. 1 and fig. 2, a control box 2 is further disposed on the second frame 101, and the control box 2 controls the motor to start and drive the first traveling wheel 8 to rotate.
The driving device 800 is close to the conveying assembly and connected with a part of the conveying assembly 800, so as to control the conveying assembly through the driving device 800, and further realize the movement or stop of the carriage assembly 1. The other part of the frame assembly 1 is provided with at least one bin 6, and each bin 6 is connected with the dust remover 30 together; the sealing component 5 is arranged at the feed inlet of the stock bin 6 and can lift, and the stock bin 6 is provided with a discharge hole which is connected with the discharge pipe 13.
Specifically, with reference to fig. 1, the frame assembly 1 includes a first frame 100 and a second frame 101 connected to the first frame 100, preferably, in the batching device of the present embodiment, the first frame 100 is a long frame, the second frame 101 is a short frame, and the first frame 100 and the second frame 101 enclose to form a rectangular structure.
Further, please continue to refer to fig. 1, the outer sides of the first frame 100 and the second frame 101 are respectively provided with an anti-collision block 18, and the anti-collision block 18 is preferably a rubber-structured anti-collision block 18, which can prevent the batching device from buffering collision when encountering an obstacle during operation, and further convert hard contact into soft contact, thereby effectively protecting the internal structure of the batching device and prolonging the service life of the device.
The specific structure of the seal assembly 5 is first described below:
referring to fig. 1 and 2, the sealing assembly 5 includes a joint sleeve 502 made of a flexible structure, the joint sleeve 502 can be vertically unfolded upwards or vertically folded downwards, a lower half portion of the joint sleeve 502 is communicated with a feed port of the silo 6, a first plate 501 is disposed outside the joint sleeve 502, the first plate 501 has an opening for the joint sleeve 502 to pass through, and the first plate 501 is fixed on a surface of the silo 6 by a fastener. The outer side of the upper half of the adapter 502 is connected to a second board 503 and penetrates through the second board 503, and at least one first supporting portion 506 is disposed between the first board 501 and the second board 503.
Further, with reference to fig. 1 and fig. 2, four first supporting portions 506 are disposed around the second board body 503 and the first board body 501, respectively, the first supporting portions 506 are preferably air bags, the air bags can expand after being inflated, and the air bags can contract after being deflated, so that the second board body 503 rises after the air bags expand and drives the connecting sleeves 502 to expand vertically, thereby achieving the material receiving action.
Further, with continued reference to fig. 1 and fig. 2, the sealing assembly 5 further includes a third plate 505, and the third plate 505 is connected to the second plate 503 through a plurality of bolts, so that the installation height of the third plate 505 is higher than that of the second plate 503. At least one material receiving pipe 504 is further arranged on the third plate body 505, and each material receiving pipe 504 is respectively communicated with the connecting sleeve 502, so that different materials can be connected through the material receiving pipe 504 to be fed into the storage bin 6.
Referring to fig. 5, an extension portion 1301 is provided on the outer side of the discharge pipe 13, the extension portion 1301 is formed on the outer side of the discharge pipe 13 along the circumferential direction, at least one second support portion 17 is provided on the extension portion 1301, preferably, in the batching apparatus of the present embodiment, the second support portion 17 is also provided with at least two air bags, a portion of the second support portion 17 is connected to the extension portion 1301, the other side of the second support portion 17 is connected to a support portion mounting plate 14, a fixing frame 15 is fixedly connected to the support portion mounting plate 14 in a vertical state, the support portion mounting plate 14 is fixedly connected to the inner side of the first frame 100 along the horizontal direction, at least one elastic member 16 is further provided between the support portion mounting plate 14 and the extension portion 1301, preferably, the elastic member 16 is preferably a tension spring, so that the feed inlet of the discharge pipe 13 is always in butt joint with the discharge outlet of the silo 6, so as to avoid the discharge pipe 13 from sagging due to self weight, and further ensure the tightness between the discharge pipe 13 and the discharge hole of the storage bin 6.
Further, please continue to refer to fig. 5, in order to avoid environmental pollution caused by impact dust generated at the discharging pipe 13 when the batching device is moved after the material is emptied, a cover body 22 is further connected to the extension portion 1301, the cover body 22 is cylindrical, so that the dust is concentrated in the cover body 22 after rapidly flying from the material opening, a dust collecting pipe 23 is further connected to the cover body 22, and the dust collecting pipe 23 can pass through the supporting portion mounting plate 14 and be in butt joint with an external dust collector, so that the dust can be collected, and the environmental pollution is avoided.
Further, referring to fig. 3 and 4, in order to expand or contract the first support portion 506 and the second support portion 17, an air bag element 12 is further fixedly connected to the second frame 101 of the frame assembly 1, and the air bag element 12 is preferably an air cannon which can provide air for the first support portion 506 and the second support portion 17 to expand, or can extract air to contract the first support portion 506 and the second support portion 17.
Further, referring to fig. 2, in order to weigh the mixture inside the silo 6, at least one weighing assembly 10 is disposed outside the silo 6. Specifically, the weighing component 10 is a weighing sensor 1002, one part of the weighing sensor 1002 is connected with the outer side of the storage bin 6 through a first mounting part 1001, and the other part of the weighing sensor 1002 is connected with the first bracket component 40 through a second mounting part 1003.
Further, referring to fig. 1 and fig. 2, the batching device further includes a first bracket assembly 40 and a second bracket assembly 7, the first bracket assembly 40 is connected to the frame assembly 1 through a plurality of first vertical beams 41, the second bracket assembly 7 includes a bracket frame 701, wherein the bracket frame 701 is also a rectangular frame surrounded by a plurality of short brackets and long brackets, and the rectangular frame is connected to the first bracket assembly 40 through a plurality of second vertical beams 700.
Specifically, the first bracket assembly 40 and the second bracket assembly 7 are rectangular structures enclosed by long profiles and short profiles, wherein the number of the second bracket assemblies 7 corresponds to the number of the bins 6.
Further, with continued reference to fig. 1 and 2, a shroud 11 is further disposed between the first support frame assembly 40 and each adjacent first vertical beam 41, wherein the shroud 11 encloses the outer side of the silo 6. The coaming is formed by punching a thin plate, and different marks or sprayed paint can be made according to the requirements of users. A plurality of stamping holes 1101 are formed in each enclosing plate 11, heat dissipation and ventilation of the whole batching device are facilitated, each enclosing plate 11 can be fixed in the frame assembly 1 only through screws, and the quick and time-saving assembling and disassembling device has the advantages of being quick and time-saving in assembling and disassembling.
Further, with continued reference to fig. 1, the dispensing device further includes an alarm device and a detection device connected to the alarm device. Specifically, the alarm device is preferably an acousto-optic alarm 19, the acousto-optic alarm 19 is fixed in one of the long materials or the short material of the second bracket component 7, and the acousto-optic alarm 19 is used for reminding an operator of polling or improving the alertness of the batching device when performing other operations, reminding the operator of avoiding timely and informing the operator whether the equipment is normally used. The detection device is preferably an obstacle detector 21, and the obstacle detector 21 is used for judging whether the batching device has foreign matter shielding in the advancing direction, so that the batching device can be stopped in time to ensure production safety.
Correspondingly, please refer to fig. 1 again, in order to achieve the parking accuracy of the whole batching apparatus and avoid material leakage caused by deviation, a positioning detector 20 may be further connected to the acousto-optic alarm 19, the positioning detector 20 is used for detecting a parking mark of a corresponding parking spot, when the equipment runs to the parking mark, a signal is fed back to the positioning detector 20, and the control box 2 controls the batching apparatus to park, thereby achieving the parking accuracy of the whole batching apparatus.
Correspondingly, referring to fig. 5, correspondingly, in order to detect the internal pressures of the first supporting portion 506 and the second supporting portion 17, in the batching apparatus according to the embodiment of the present invention, a supporting portion air distribution box 240 is further disposed near the first supporting portion 506 and/or near the second supporting portion 17, the supporting portion air distribution box 240 has an air distribution box air inlet 241, the air distribution box air inlet 241 is communicated with an air source pipeline, so as to convey compressed air to the air distribution box air inlet 241 through the air source pipeline, the air distribution box air inlet 241 is connected with an air distribution module 243 through an air pipe, the air distribution module 243 is configured with at least two sets of air distribution electromagnetic valves, the air distribution module 243 is respectively connected with a first air distribution box air outlet 2421 and a second air distribution box air outlet 2422 through two air pipes, wherein the first air distribution box air outlet 2421 is connected with the first supporting portion 506 through an air pipe, the second air distribution box air outlet 2422 is connected with the second supporting portion 17 through an air pipe, after the compressed air is introduced into the air distribution module 243, the air distribution module 243 distributes a certain volume of compressed air and delivers the air to the first supporting portion 506 through the first air distribution box air outlet 2421 and delivers the air to the second supporting portion 17 through the second air distribution box air outlet 2422.
In order to detect the internal pressure conditions of the first supporting portion 506 and the second supporting portion 17 in real time, please refer to fig. 5, the air pipe connected between the air distribution module 243 and the first air distribution box air outlet 2421 and the air pipe connected between the second air distribution box air outlet 2422 and the air distribution module 243 are also commonly connected with a pressure detection module 244, and the pressure detection module 244 is configured to detect the internal pressure conditions of the first supporting portion 506 and/or the second supporting portion 17 in real time.
Accordingly, in another embodiment of the present invention, an alarm device may be further disposed beside the pressure detecting module 244, and when the pressure detecting module 244 detects that the internal pressure of the first supporting portion 506 is lower than the set pressure, the alarm device may be linked to send an alarm, so that the operator may stop the vehicle and perform the treatment in time.
The specific working process of the invention is as follows:
referring to fig. 1 to 5, the control box 2 sends a signal instruction, the driving device 800 is started and sequentially drives the first traveling wheel 8 connected to the driving device to rotate, the second traveling wheel 9 is driven by the first traveling wheel 8 to realize the linear motion of the whole frame assembly 1, and after the second traveling wheel moves to the discharge hole of the material receiving bin, the control box 2 sends a signal instruction to close the driving device 800.
The discharge ports of the material receiving bins for different materials respectively correspond to the material receiving tubes 504, at this time, the air bag element 12 is started and continuously supplies air to the first supporting portion 506 of the sealing assembly 5, the first supporting portion 506 expands in volume after being inflated, so that the second plate body 503 is lifted upwards, the second plate body 503 is connected to the outer side of the connecting sleeve 502, the second plate body 503 rises, the connecting sleeve 502 is unfolded, and meanwhile, the second plate body 503 is connected with the third plate body 505 through bolts, so that the third plate body 505 rises, so that the tube port part of the material receiving tube 504 is in butt joint with the discharge ports of the material receiving bins, and the two are tightly attached. After the material receiving is finished, the air in the first supporting portion 506 is discharged to contract and lower the second plate 503 and the third plate 505 to the initial positions.
After the material got into feed bin 6, discharge gas and utilize dust remover 30 to remove dust to each feed bin 6 through the tuber pipe through fan 31, dust gets into and discharges after the dust remover 30, then arranges the material, makes the material pass through discharging pipe 13 and gets into other feed bins in bottom.
The technical features of the embodiments described above may be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the embodiments described above are not described, but should be considered as being within the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
The above-mentioned embodiments only express several embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.