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CN113619876A - A highly integrated potting equipment - Google Patents

A highly integrated potting equipment Download PDF

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Publication number
CN113619876A
CN113619876A CN202111085251.0A CN202111085251A CN113619876A CN 113619876 A CN113619876 A CN 113619876A CN 202111085251 A CN202111085251 A CN 202111085251A CN 113619876 A CN113619876 A CN 113619876A
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CN
China
Prior art keywords
unit
bag
conveying
base
clamping
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Pending
Application number
CN202111085251.0A
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Chinese (zh)
Inventor
葛诚
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Tianjin Fuding Lihua Technology Development Co ltd
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Tianjin Fuding Lihua Technology Development Co ltd
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Application filed by Tianjin Fuding Lihua Technology Development Co ltd filed Critical Tianjin Fuding Lihua Technology Development Co ltd
Priority to CN202111085251.0A priority Critical patent/CN113619876A/en
Publication of CN113619876A publication Critical patent/CN113619876A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B43/00Forming, feeding, opening or setting-up containers or receptacles in association with packaging
    • B65B43/42Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
    • B65B43/54Means for supporting containers or receptacles during the filling operation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B1/00Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
    • B65B1/04Methods of, or means for, filling the material into the containers or receptacles
    • B65B1/06Methods of, or means for, filling the material into the containers or receptacles by gravity flow
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B57/00Automatic control, checking, warning, or safety devices
    • B65B57/02Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages
    • B65B57/04Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages and operating to control, or to stop, the feed of such material, containers, or packages
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B65/00Details peculiar to packaging machines and not otherwise provided for; Arrangements of such details
    • B65B65/003Packaging lines, e.g. general layout

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Supplying Of Containers To The Packaging Station (AREA)

Abstract

本发明创造提供了一种高集成度灌封设备,包括给料单元和输送单元,沿输送单元输送方向依次布置有开袋单元、灌装单元、封口单元、以及产品分拣单元;灌装后的自立袋经封口单元封口后,会由夹持输送装置将灌装袋产品送至称重检测平台检测,在进行称重检测之后,由分拣单元中的推出装置推送至合格品下料通道或次品下料通道。本发明创造结构紧凑,布局合理,自立袋给料、开袋、灌装、封口、分拣有序衔接,合格品下料以及不良品剔除可在分拣单元同步进行,操作控制简单,加工路线布置合理,自立袋底部由输送单元的输送带支撑,稳定性非常高,相较于自立袋悬挂式的生产方式,自立袋输送时可以有更高的速度进行输送,提高了产品输送效率。

Figure 202111085251

The invention creates and provides a highly integrated filling and sealing equipment, including a feeding unit and a conveying unit, and a bag opening unit, a filling unit, a sealing unit and a product sorting unit are arranged in sequence along the conveying direction of the conveying unit; After the self-supporting pouch is sealed by the sealing unit, the filling bag product will be sent to the weighing inspection platform by the clamping conveying device for inspection. After the weighing inspection, the push-out device in the sorting unit will push it to the unloading channel of qualified products. Or the unloading channel for defective products. The invention creates compact structure, reasonable layout, orderly connection of self-supporting bag feeding, bag opening, filling, sealing and sorting, the unloading of qualified products and the rejection of defective products can be carried out synchronously in the sorting unit, the operation control is simple, and the processing route The arrangement is reasonable, the bottom of the stand-up pouch is supported by the conveyor belt of the conveying unit, and the stability is very high. Compared with the hanging production method of the stand-up pouch, the stand-up pouch can be conveyed at a higher speed during transportation, which improves the product conveying efficiency.

Figure 202111085251

Description

High-integration encapsulation equipment
Technical Field
The invention belongs to the technical field of self-supporting bag filling and sealing integrated equipment, and particularly relates to high-integration filling and sealing equipment.
Background
In the process of filling and sealing the self-supporting bag, firstly, the material bag is fed onto a conveying line, then the material bag is conveyed by the conveying line and is sequentially subjected to the processes of bag opening, filling, bag opening sealing, product sorting, blanking and the like, the existing packaging bag feeding mechanism is complex in design structure and large in occupied space, although the technology of the processes of bag opening, filling and the like is mature, the material bag conveying stability is poor, the conveying speed is low, all the processes cannot be carried out on the conveying line in the same direction, the factors restrict the improvement of the production efficiency, in addition, after the bag opening is sealed, a weighing detection device needs to be additionally configured, the occupied space of equipment is increased, and the operation is also complex. Therefore, there is a need for improvements to existing equipment.
Disclosure of Invention
In view of this, the present invention provides a high integration encapsulation apparatus to overcome the defects in the prior art.
In order to achieve the purpose, the technical scheme of the invention is realized as follows:
a high-integration encapsulation device comprises a feeding unit and a conveying unit, wherein a bag opening unit, a filling unit, a sealing unit and a product sorting unit are sequentially arranged along the conveying direction of the conveying unit; after the filled self-supporting bags are sealed by the sealing unit, filling bag products are conveyed to a weighing detection platform for detection by a clamping and conveying device in the sorting unit, and after the weighing detection is carried out, the filling bag products are pushed to a qualified product discharging channel or a defective product discharging channel by a pushing device in the sorting unit;
the feeding unit comprises a rack, and a bag feeding device and a discharging device are arranged on the rack;
the bag feeding device comprises a base and baffle plates on two sides of the base, a bag passing channel is formed between the two baffle plates, and a self-standing bag pushing mechanism is arranged on the rack corresponding to the bag passing channel;
the feeding device comprises a manipulator arranged corresponding to the bag passing channel, an adsorption component for adsorbing the self-standing bag is arranged on the manipulator, and the self-standing bag adsorbed by the adsorption component is conveyed to a fixed seat component of the conveying unit by the manipulator so as to move along with the conveying unit;
the fixing seat assembly comprises two fixing seat bodies which are correspondingly arranged, clamping grooves are correspondingly arranged on the two seat bodies, two side wings of the self-standing bag in the conveying process are respectively inserted into the clamping grooves of the fixing seat bodies on the corresponding sides, the production efficiency is less restricted by processes such as filling and sealing in actual production, and the conveying speed of the self-standing bag directly influences the production efficiency of products.
Furthermore, the two side plates at the tail end of the material passing channel are correspondingly provided with self-standing bag limiting plates.
Further, a distance adjusting mechanism is arranged between the two baffles, the distance adjusting mechanism comprises two bidirectional screw rods which are respectively arranged at corresponding positions of the top end and the tail end below the base, two threaded slide blocks are matched on each bidirectional screw rod, the two threaded slide blocks are arranged on two threaded rods with different rotation directions of the bidirectional screw rods, and the two threaded slide blocks respectively penetrate through avoidance holes formed in the base upwards and then are respectively connected with one baffle; at least one bidirectional screw rod is provided with a hand wheel, and a power transmission mechanism is arranged between the two bidirectional screw rods.
Furthermore, the power transmission mechanism comprises chain wheels respectively arranged on the two-way screw rods, and the chain wheels on the two-way screw rods are connected by a chain to realize power transmission.
Furthermore, the sorting unit comprises a fixed foundation arranged corresponding to the sorting conveyor belt, a transfer conveyor device is arranged on the fixed foundation, and the pushing device comprises two groups of pushing mechanisms arranged on the fixed foundation side by side; the push-out mechanism comprises an upper fixed seat arranged on the upper side of the fixed foundation and a lower fixed seat arranged on the lower side of the fixed foundation; the upper fixing seat is provided with a driver, the lower fixing seat is provided with a pusher, the upper part of the pusher is hinged to the lower fixing seat through a hinge shaft, and the hinge shaft is provided with a stirring seat; the upper end of the driver is hinged with the cantilever part of the upper fixed seat, and the lower end of the driver is hinged with one end of the poking seat far away from the hinge shaft.
Further, the transfer conveying device comprises a seat plate and an adjusting mechanism for adjusting the horizontal position of the seat plate, and a clamp holder is arranged on the seat plate; the clamping assembly is installed at the lower end of the clamping device, and the clamping assembly is controlled by the clamping device to perform clamping action, so that the filling bag can be clamped and put down.
Further, the clamping assembly comprises a clamping arm and a chuck, wherein the clamping arm is installed on the clamping jaw of the clamp, and the height of the chuck is adjustable on the clamping arm.
Furthermore, the upper fixing seat comprises an upper base fixing plate and a seat body on the upper side of the upper base fixing plate, and the upper part of the seat body is provided with an inward side to form the cantilever part; the lower fixing seat comprises two foundation plates which are correspondingly arranged, and two ends of the hinge shaft are respectively rotatably installed on the foundation plates on the corresponding sides.
Furthermore, the toggle seat comprises a connecting lug and two clamping bodies which are correspondingly arranged on one side of the connecting lug, arc-shaped grooves are correspondingly arranged on the inner sides of the two clamping bodies, and the hinge shaft penetrates through a clamping space formed by the arc-shaped grooves of the two clamping bodies.
Further, the pusher comprises a fixing frame and a push plate which is arranged on the fixing frame and has adjustable height, and the upper end of the fixing frame is fixed with the hinge shaft.
Compared with the prior art, the invention has the following advantages:
the automatic bag-opening machine is compact in structure and reasonable in layout, feeding, bag opening, filling, sealing and sorting of the self-standing bags are sequentially connected, discharging of qualified products and rejecting of defective products can be synchronously performed in the sorting unit, operation and control are simple, the processing route is reasonable in arrangement, the bottoms of the self-standing bags are supported by the conveying belts of the conveying units, stability is very high, even the self-standing bags after filling are still guaranteed, compared with a suspension type production mode of the self-standing bags, the conveying speed of the self-standing bags can be higher during conveying, and product conveying efficiency is improved.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and, together with the description, serve to explain the invention without limitation. In the drawings:
FIG. 1 is a schematic structural diagram of the present invention;
FIG. 2 is a schematic view of FIG. 1 with the equipment frame and enclosure removed;
FIG. 3 is a schematic view of a portion of a conveying unit and a sealing unit in the invention;
FIG. 4 is a schematic view of a portion of a feed unit in the creation of the present invention;
FIG. 5 is a schematic view of a bag feeding device in the feeding unit according to the present invention;
FIG. 6 is a schematic view of a bag feeding device in the feeding unit according to the present invention;
FIG. 7 is a schematic view of a distance adjustment mechanism portion of the bag feeding device according to the invention;
fig. 8 is a schematic view of a sorting unit portion in the invention;
FIG. 9 is a schematic view of a clamping conveyor according to the invention;
FIG. 10 is a schematic view of the inventive sorting unit with the gripping and conveying devices removed;
FIG. 11 is a schematic view of the ejector mechanism of the present invention;
FIG. 12 is a schematic view of a transfer conveyor in accordance with the present invention;
FIG. 13 is a schematic view of a portion of a clamping assembly in accordance with the teachings of the present invention;
FIG. 14 is a schematic view of a chuck in accordance with the present invention;
FIG. 15 is a schematic view of the gripping and transfer device of the present invention transferring the stand-up pouch from the transfer unit to the weighing platform;
FIG. 16 is a schematic view of the transfer conveyor of the present invention as the weighing platform grips the free-standing pouch;
figure 17 is a schematic view of the transfer conveyor of the present invention transferring the free-standing bags from the weighing platform to the sorting unit conveyor.
Detailed Description
It should be noted that the embodiments and features of the embodiments of the present invention may be combined with each other without conflict.
In the description of the present invention, it is to be understood that the terms "central," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in the orientation or positional relationship indicated in the drawings, which are merely for convenience in describing the invention and to simplify the description, and are not intended to indicate or imply that the referenced device or element must have a particular orientation, be constructed and operated in a particular orientation, and are therefore not to be construed as limiting the invention. Furthermore, the terms "first", "second", etc. are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first," "second," etc. may explicitly or implicitly include one or more of that feature. In the description of the invention, the meaning of "a plurality" is two or more unless otherwise specified.
In the description of the invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted", "connected" and "connected" are to be construed broadly, e.g. as being fixed or detachable or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the creation of the present invention can be understood by those of ordinary skill in the art through specific situations.
The invention will be described in detail with reference to the following embodiments with reference to the attached drawings.
A high integration potting apparatus, as shown in fig. 1 to 17, includes a feed unit 1 and a conveying unit 2. The bag opening unit 3, the filling unit 4, the sealing unit 5 and the product sorting unit 6 are arranged in sequence along the conveying direction of the conveying unit (conveying belt). The bag opening unit is mainly used for opening the opening of the self-standing bag, so that the subsequent filling unit part can fill products conveniently, and the filled self-standing bag is conveyed to the sealing unit by the conveying unit. The bag opening unit and the filling unit are designed conventionally according to the prior art, and are not described in detail herein.
After the filled self-supporting bags are sealed by the sealing unit, filling bag products are conveyed to the weighing detection platform by the clamping conveying device for detection, after weighing detection, the packaged self-supporting bag finished products are grabbed and placed on a conveying belt of the sorting unit by the transfer conveying device in the sorting unit, and a pushing device (pushing mechanism) in the sorting unit acts according to a signal fed back to a control system of the sorting unit by the weighing detection platform, namely, the self-supporting bag products are pushed to a qualified product discharging channel 7 or a defective product discharging channel 8.
In the specific design, the feeding unit comprises a frame 9, and a bag feeding device 10 and a discharging device 11 are arranged on the frame;
the bag feeding device comprises a base 12 and baffle plates 13 on two sides of the base, a bag passing channel 14 is formed between the two baffle plates, and a self-standing bag pushing mechanism 15 is arranged on the rack corresponding to the bag passing channel;
the blanking device comprises a mechanical arm 16 which is arranged corresponding to the bag passing channel, an adsorption component 17 for adsorbing the self-standing bag is arranged on the mechanical arm, and the self-standing bag adsorbed by the adsorption component is conveyed to a fixed seat component of the conveying unit by the mechanical arm so as to move along with the conveying unit. Usually, at the end of the material passing channel, two corresponding standing bag limiting plates 21 are arranged on the two side plates. The adsorption component comprises a sucker and an air suction pipeline connected with the sucker. The two sides of the self-supporting bag are limited by self-supporting bag limiting plates, and the self-supporting bag pushing mechanism presses a plurality of material bags and keeps the vertical state. When the suction assembly is moved by the robot to a position aligned with the bag passage, the suction line is connected to allow the suction cup to suck a self-standing bag 48, and then the robot is moved to insert the self-standing bag into the fixed assembly of the conveying unit.
For example, the conveying unit includes a conveying belt 18 and a plurality of sets of fixing base assemblies mounted on the conveying belt, each set of fixing base assembly includes two fixing base bodies 19 arranged correspondingly, the two base bodies are correspondingly provided with clamping grooves 20, and two side wings of the self-standing bag in the conveying process are respectively inserted into the clamping grooves of the fixing base bodies on the corresponding sides.
A distance adjusting mechanism is arranged between the two baffles and comprises two bidirectional screw rods 22 which are respectively arranged at corresponding positions at the beginning end and the tail end below the base, two threaded slide blocks 23 are matched on each bidirectional screw rod and respectively arranged on threaded sections with different rotation directions at the two ends of the bidirectional screw rods, and the two threaded slide blocks respectively penetrate through yielding holes formed in the base upwards and then are respectively connected with one baffle; a hand wheel 24 is arranged on at least one bidirectional screw rod, and a power transmission mechanism is arranged between the two bidirectional screw rods.
For example, the power transmission mechanism includes chain wheels respectively disposed on two-way screw rods, the chain wheels on the two-way screw rods are connected by a chain 25, so as to realize power transmission, and when a hand wheel is used to rotate one of the two-way screw rods, the two-way screw rods can synchronously move to drive the side plates on the threaded sliding block to approach or move away from each other, so as to match different material bags. In the scheme of further improvement, in order to guarantee the tensioning of chain, can arrange a cross axle below the base, install supporting wheel 47 on the cross axle, the supporting wheel middle part begins flutedly, and the chain passes through in the recess, and from bottom to top by the supporting wheel to the tensioning effort of chain, can keep the tensioning of chain constantly, guarantee chain transmission stability.
The sorting unit comprises a fixed base 31 arranged corresponding to the sorting conveyor belt, a transfer conveyor 32 is arranged on the fixed base, and the pushing device comprises two groups of pushing mechanisms 33 arranged on the fixed base side by side; the push-out mechanism comprises an upper fixed seat 34 arranged on the upper side of the fixed foundation and a lower fixed seat 35 arranged on the lower side of the fixed foundation; the upper fixing seat is provided with a driver 36, and the lower fixing seat is provided with a pusher 37.
Specifically, the upper part of the pusher is hinged to the lower fixed seat through a hinge shaft, and a poking seat 38 is installed on the hinge shaft; the upper end of the driver is hinged with the cantilever part of the upper fixed seat, and the lower end of the driver is hinged with one end of the poking seat far away from the hinge shaft.
The transfer conveyor comprises a seat plate 26 and an adjusting mechanism 27 for adjusting the horizontal position of the seat plate, wherein a clamp 28 is arranged on the seat plate; the filling bag clamping device is characterized in that a clamping assembly is installed at the lower end of the clamping device, the clamping assembly is controlled by the clamping device to perform clamping action, the filling bag is clamped up and put down, and the adjusting mechanism is installed on the machine body corresponding to the conveying unit (above the conveying belt).
The clamp assembly includes clamp arms 29 mounted on the clamp jaws, respectively, and a chuck 30 adjustable in height on the clamp arms. Because the sealed portion of the uppermost edge of the centre gripping is the most stable when the good self-reliance bag of centre gripping filling, consequently, the height of chuck needs the adaptability to adjust to the needs that the filling bag centre gripping was carried, guarantees the stability and the reliability of product centre gripping removal process.
The clamping arm comprises a fixed seat and a U-shaped arm body 54 arranged on the fixed seat, and the fixed seat is detachably arranged on a clamping jaw 56 of the clamping device. The clamp is arranged on the inner side of the arm body, the clamp plate 55 is arranged on the outer side of the arm body, the clamp plate and the clamp are locked through the connecting piece, and the arm body is clamped and fixed between the clamp plate and the clamp. The connecting piece adopts the bolt, and the via hole that is used for wearing to establish the connecting piece on the chuck adopts the counter sink, and the nut part of connecting piece sinks in the counter sink, can not produce the interference with other structures. In an optional embodiment, the clamp head is provided with a clamping groove 57 on one side facing outwards corresponding to the arm body, each branch of the U-shaped arm body is clamped in the corresponding clamping groove respectively, so that the clamp head is ensured to be fixed stably and firmly, the clamp head does not shake when clamping a product, the product does not shake, and the stability is high.
The sum of the thicknesses of the chucks on the two clamping arms is the same as the distance between hinge points of the two clamping jaws, namely, when the clamping jaws perform inward clamping action, the working surfaces on the inner sides of the two chucks extrude a product, and when the chucks on the two sides clamp a filling bag, the clamping working surfaces of the two chucks are mutually attached, so that the product is clamped, and the stability is good.
Under normal state, the two clamping jaws at the lower end of the clamp holder are in an opened state. When the filled self-standing bag needs to be clamped, the piston rod in the clamp device acts to drive the two clamping jaws to be closed, so that the two clamping heads clamp the filled self-standing bag, then the seat plate is driven to move through the adjusting mechanism to realize the horizontal position adjustment of the self-standing bag product, and after the filled self-standing bag is conveyed to a preset position, the clamping jaws (clamping heads) are loosened to put down the self-standing bag. The operation is simple, the action is flexible, the automatic control is easy to realize, and the high-speed operation production is easy to realize.
The clamping and conveying actions are easy to control automatically, and the stability is high. For example, the operations of clamping and conveying the filled product to a weighing and measuring platform and clamping and conveying the filled bag to a discharging and conveying belt after the detection is finished can be finished by adopting a set of clamping and conveying device provided by the invention.
The upper fixing seat comprises an upper base fixing plate 39 and a seat body 40 on the upper side of the upper base fixing plate, and the upper part of the seat body is provided with an inward side which forms the cantilever part; the lower fixing base comprises two foundation plates 41 which are correspondingly arranged, and two ends of the hinge shaft are respectively rotatably installed on the foundation plates on the corresponding sides. The toggle seat comprises a connecting lug 42 and two clamping bodies 43 which are correspondingly arranged on one side of the connecting lug, arc-shaped grooves are correspondingly arranged on the inner sides of the two clamping bodies, and the hinge shaft is arranged in a clamping space formed by the arc-shaped grooves of the two clamping bodies in a penetrating way.
The pusher comprises a fixed frame 44 and a push plate 45 with adjustable height and arranged on the fixed frame, wherein the upper end of the fixed frame is fixed on the hinge shaft 46. The driver adopts an electric cylinder, an air cylinder or a hydraulic cylinder. According to actual need, install the push pedal in the suitable high position of mount, the commonality is good, strong adaptability. The driver stretches out of the cylinder rod after receiving the action command, the poking seat is pushed to rotate around the hinge shaft, the hinge shaft rotates under the driving of the poking seat, the action that the self-supporting bag product is pushed out by the pushing mechanism is further achieved, then the driver cylinder rod retracts, the pushing mechanism restores to the original position, and execution of the next pushing action is waited.
The pushing mechanism is driven by the driver, material stirring action is rapid, high-speed production can be realized, production efficiency is effectively improved, all parts of the material stirring device are arranged in the vertical direction, only the pushing mechanism stirs the material to move as transverse swinging, the occupation of the transverse space of the equipment is reduced, the structural layout is compact, and the occupation space of the equipment is saved.
The clamping and conveying device comprises a first base plate 49 and a first adjusting mechanism 50 for adjusting the horizontal position of the first base plate, wherein a clamping device 51 is arranged on the first base plate, and the first adjusting mechanism is arranged on a first cross frame 52 of a first fixed base; the lower end of the clamping device is provided with a standing bag clamping assembly 53, the clamping device controls the standing bag clamping assembly to perform clamping action, and the first adjusting mechanism is used for horizontally moving a product clamped by the standing bag clamping assembly and moving the product from the filling production conveyor belt to the detection platform of the weighing detection device. The clamping device can be the same as the clamp device in structure, and both adopt Y-shaped clamping claw cylinders (of the same specification and model), and in addition, the standing pouch clamping component and the clamping component can adopt the same structure, and the description is omitted.
The automatic bag-opening machine is compact in structure and reasonable in layout, feeding, bag opening, filling, sealing and sorting of the self-standing bags are sequentially connected, discharging of qualified products and rejecting of defective products can be synchronously performed in the sorting unit, operation and control are simple, the processing route is reasonable in arrangement, the bottoms of the self-standing bags are supported by the conveying belts of the conveying units, stability is very high, even the self-standing bags after filling are still guaranteed, compared with a suspension type production mode of the self-standing bags, the conveying speed of the self-standing bags can be higher during conveying, and product conveying efficiency is improved. Therefore, the reasonable layout of the filling and sealing equipment lays a foundation for automatic production, and the production efficiency is reliably guaranteed.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and should not be taken as limiting the invention, so that any modifications, equivalents, improvements and the like, which are within the spirit and principle of the present invention, should be included in the scope of the present invention.

Claims (10)

1.一种高集成度灌封设备,包括给料单元和输送单元,沿输送单元输送方向依次布置有开袋单元、灌装单元、封口单元、以及产品分拣单元;其特征在于:1. A highly integrated filling and sealing equipment, comprising a feeding unit and a conveying unit, and are sequentially arranged with a bag opening unit, a filling unit, a sealing unit, and a product sorting unit along the conveying direction of the conveying unit; it is characterized in that: 灌装后的自立袋经封口单元封口后,由分拣单元中夹持输送装置将灌装好的自立袋产品送至称重检测平台检测,称重检测后,由分拣单元中的推出装置推送至合格品下料通道或次品下料通道;After the filled stand-up pouch is sealed by the sealing unit, the filled stand-up pouch product is sent to the weighing inspection platform by the clamping conveying device in the sorting unit. Push to the unloading channel for qualified products or the unloading channel for defective products; 其中,给料单元包括机架,在机架上安装有上袋装置和下料装置;Wherein, the feeding unit includes a rack, on which a bag loading device and an unloading device are installed; 所述上袋装置包括底座及底座两侧的挡板,两挡板间形成过袋通道,并在机架上对应过袋通道布置有自立袋推送机构;The bag loading device includes a base and baffles on both sides of the base, a bag passage is formed between the two baffles, and a self-supporting bag push mechanism is arranged on the frame corresponding to the bag passage; 所述下料装置包括对应过袋通道布置的机械手,该机械手上安装有用于吸附自立袋的吸附组件,由机械手将吸附组件所吸附的自立袋送至输送单元的固定座组件上,使自立袋随输送单元移动;The unloading device includes a manipulator arranged corresponding to the passage of the bag, an adsorption component for adsorbing the stand-up bag is installed on the manipulator, and the manipulator sends the stand-up bag adsorbed by the adsorption component to the fixed seat component of the conveying unit, so that the stand-up bag is adsorbed. Move with the conveying unit; 所述固定座组件包括对应布置的两座体,此两座体上对应布置有卡槽,输送过程中的自立袋两侧翼分别插入相应侧座体的卡槽内。The fixing seat assembly includes two seat bodies arranged correspondingly, and the two seat bodies are correspondingly arranged with card grooves, and the two sides of the self-supporting bag during the conveying process are respectively inserted into the card grooves of the corresponding side seat bodies. 2.根据权利要求1所述的一种高集成度灌封设备,其特征在于:在过料通道末端,两侧板上对应布置有自立袋限位板。2 . The high-integration potting equipment according to claim 1 , wherein at the end of the material-passing channel, stand-up pouch limit plates are correspondingly arranged on the two side plates. 3 . 3.根据权利要求1所述的一种高集成度灌封设备,其特征在于:两个所述挡板间设有距离调整机构,所述距离调整机构包括在底座下方始端及末端对应位置处各自设置的一双向丝杠,每一个双向丝杠上匹配有两个螺纹滑块,该两个螺纹滑块安装在双向丝杠两个不同旋向螺纹杆上,该两个螺纹滑块向上分别穿过底座开设的避让孔后各自和一个挡板连接;至少一个双向丝杠上安装有手轮,且在两个双向丝杠间设有动力传递机构。3 . The highly integrated potting equipment according to claim 1 , wherein a distance adjustment mechanism is provided between the two baffles, and the distance adjustment mechanism is included at the corresponding positions of the start end and the end under the base. 4 . A two-way lead screw is provided respectively, and each two-way lead screw is matched with two threaded sliders, the two threaded sliders are installed on two threaded rods with different rotation directions of the two-way lead screw, and the two threaded sliders are upward respectively. After passing through the avoidance holes opened in the base, they are respectively connected with a baffle plate; a hand wheel is installed on at least one bidirectional lead screw, and a power transmission mechanism is arranged between the two bidirectional lead screws. 4.根据权利要求3所述的一种高集成度灌封设备,其特征在于:所述动力传递机构包括双向丝杠上分别设置的链轮,两双向丝杠上的链轮由链条连接,实现动力传递。4 . The highly integrated potting equipment according to claim 3 , wherein the power transmission mechanism comprises sprockets respectively provided on the bidirectional lead screws, and the sprockets on the two bidirectional lead screws are connected by a chain, 5 . achieve power transmission. 5.根据权利要求1所述的一种高集成度灌封设备,其特征在于:所述分拣单元包括对应分拣输送带布置的固定基础,在固定基础上安装有转移输送装置,所述推出装置包括在固定基础上并排布置有两组推出机构;所述推出机构包括安装在固定基础上侧的上固定座、以及安装在固定基础下侧的下固定座;在上固定座上安装有驱动器,在下固定座上安装有推送器,所述推送器上部通过铰轴铰接于下固定座,在所述铰轴上安装有拨动座;所述驱动器上端铰接于上固定座的悬臂部分,下端铰接于拨动座远离铰轴的一端。5 . The highly integrated potting equipment according to claim 1 , wherein the sorting unit comprises a fixed foundation arranged corresponding to the sorting conveyor belt, and a transfer conveying device is installed on the fixed foundation. 6 . The push-out device includes two sets of push-out mechanisms arranged side by side on the fixed base; the push-out mechanism includes an upper fixed base installed on the upper side of the fixed base, and a lower fixed base installed on the lower side of the fixed base; A driver, a pusher is installed on the lower fixed seat, the upper part of the pusher is hinged to the lower fixed seat through a hinge shaft, and a toggle seat is installed on the hinge shaft; the upper end of the driver is hinged to the cantilever part of the upper fixed seat, The lower end is hinged on the end of the toggle seat away from the hinge shaft. 6.根据权利要求5所述的一种高集成度灌封设备,其特征在于:所述转移输送装置包括座板以及用于调整座板水平位置的调整机构,在座板上安装有夹持器;所述夹持器下端安装有夹持组件,通过夹持器控制夹持组件进行夹持动作,实现对灌装袋夹起和放下。6 . The highly integrated potting equipment according to claim 5 , wherein the transfer and conveying device comprises a seat plate and an adjustment mechanism for adjusting the horizontal position of the seat plate, and a gripper is installed on the seat plate. 7 . The lower end of the gripper is provided with a gripping component, and the gripping component is controlled by the gripper to perform the gripping action, so as to realize the lifting and lowering of the filling bag. 7.根据权利要求6所述的一种高集成度灌封设备,其特征在于:所述夹持组件包括分别安装在夹持器夹爪上的夹持臂、以及夹持臂上高度可调的夹头。7 . The highly integrated potting equipment according to claim 6 , wherein the clamping assembly comprises clamping arms respectively mounted on the clamping jaws of the clamper, and the height of the clamping arms is adjustable. 8 . the chuck. 8.根据权利要求5所述的一种高集成度灌封设备,其特征在于:所述上固定座包括上基础固定板、以及上基础固定板上侧的座体,座体上部设有朝内一侧形成所述悬臂部分;所述下固定座包括对应布置的两基础板,所述铰轴两端分别转动安装在相应侧的基础板上。8 . The highly integrated potting equipment according to claim 5 , wherein the upper fixing base comprises an upper base fixing plate and a base body on the upper side of the upper base fixing plate, and the upper part of the base body is provided with a facing The cantilever portion is formed on the inner side; the lower fixing seat includes two base plates arranged correspondingly, and both ends of the hinge shaft are respectively rotatably mounted on the base plates on the corresponding sides. 9.根据权利要求7所述的一种高集成度灌封设备,其特征在于:所述拨动座包括连接耳、以及连接耳一侧对应布置的两夹体,此两夹体内侧对应设有弧形槽,所述铰轴穿设在两夹体的弧形槽所形成的夹持空间内。9 . The high-integration potting equipment according to claim 7 , wherein the toggle base comprises a connecting ear and two clamping bodies correspondingly arranged on one side of the connecting ear, and the inner sides of the two clamping bodies are correspondingly arranged. 10 . An arc-shaped groove is provided, and the hinge shaft passes through the clamping space formed by the arc-shaped grooves of the two clamping bodies. 10.根据权利要求7所述的一种高集成度灌封设备,其特征在于:所述推送器包括固定架以及高度可调的安装于固定架的推板,所述固定架上端固定所述铰轴。10 . The highly integrated potting equipment according to claim 7 , wherein the pusher comprises a fixing frame and a height-adjustable push plate installed on the fixing frame, and the upper end of the fixing frame fixes the hinge shaft.
CN202111085251.0A 2021-09-16 2021-09-16 A highly integrated potting equipment Pending CN113619876A (en)

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