Disclosure of Invention
The invention aims to provide a position detection and calibration device for a MEMS sensor, so as to improve the calibration accuracy of the MEMS sensor.
The invention adopts the following technical scheme:
the device is of a centrosymmetric structure and comprises a substrate, a central supporting platform, a movable electrode, a fixed electrode, a cantilever beam, an inclined beam and a ring beam, wherein the central supporting platform is positioned in the center of the substrate, the centers of four sides of the central supporting platform are connected with the movable electrode through the cantilever beam, four corners of the central supporting platform are connected with the inclined beam, the inclined beam is connected with the ring beam, the other end of the ring beam is fixed on the substrate through an aiming point, the movable electrode is opposite to the fixed electrode to form a comb-shaped capacitor pair which is distributed in an equidistant and crossed manner, and the fixed electrode is fixed on the substrate through an anchor point.
Furthermore, the annular beam is composed of two straight beams and two arc-shaped beams at the end parts.
Furthermore, the thicknesses of the movable electrode and the fixed electrode are the same, the comb-shaped capacitance plates of the movable electrode and the comb-shaped capacitance plates of the fixed electrode are distributed at equal intervals and are equal to each other, the size of each comb-shaped capacitance plate is the same, the comb-shaped capacitance plates of the movable electrode and the comb-shaped capacitance plates of the fixed electrode are distributed in a crossed mode at equal intervals, and the distance from the comb-shaped capacitance plates of the movable electrode to the fixed electrode is equal to the distance from the comb-shaped capacitance plates of the fixed electrode to the movable electrode.
Furthermore, the substrate is made of borosilicate glass, and the central support platform, the movable electrode, the fixed electrode, the cantilever beam, the inclined beam and the annular beam are all made of monocrystalline silicon wafers.
Further, the device is manufactured by the following steps:
(a) preparing a double-side polished 4-inch-sized monocrystalline silicon wafer;
(b) transferring the figures of the suspended space area, the central support platform, the movable electrode, the fixed electrode, the cantilever beam, the inclined beam and the annular beam of the device to the back of the silicon wafer by adopting a photoetching process; thinning the area to 200-300um by using a dry etching process, removing the photoresist and cleaning the silicon wafer; the suspension area is an area except for the substrate, the central support platform, the movable electrode, the fixed electrode, the cantilever beam, the inclined beam, the annular beam and the anchor point;
(c) removing the oxide film on the back of the silicon wafer by adopting a wet etching process;
(d) preparing a smooth borosilicate glass substrate;
(e) manufacturing anchor points on the front surface of the borosilicate glass substrate by adopting a bonding process;
(f) bonding the back surface of the silicon wafer and the front surface of the borosilicate glass substrate together through an anchor point, and cleaning the silicon wafer;
(g) transferring the patterns of the central support platform, the movable electrode, the fixed electrode, the cantilever beam, the inclined beam and the annular beam of the device to the front surface of the silicon wafer by adopting a photoetching process; sputtering a layer of metal aluminum electrode in the area by adopting a metal sputtering process, and cleaning a silicon wafer;
(h) transferring the suspended area graph of the device to the front surface of the silicon wafer by adopting a photoetching process; etching through the suspended space area by adopting a dry etching process, removing the photoresist and cleaning the silicon wafer;
(i) after dicing, the preparation is completed.
Further, the device is used for detecting and calibrating the position of the MEMS sensor, the device is fixed at the central position of the micro platform, the MEMS sensor is placed at the center of a central supporting platform of the device, a certain amount of volume load force downwards in the Z direction is not applied to the central supporting platform by the MEMS sensor, when the MEMS sensor is positioned at the central position of the central supporting platform, the movable electrode generates equal downward displacement in the Z-axis direction, the opposite effective areas of the movable electrode and the opposite fixed electrodes respectively generate the same reduction value, and the corresponding four capacitance values are caused to change the same; when the MEMS sensor deviates from the central position of the central support platform, the movable electrode generates downward displacement in different z-axis directions, and the effective areas of the movable electrode, which are just opposite to the corresponding fixed electrodes, generate different reduction values, so that the four corresponding capacitance values are different in change; the device is connected with an external processing circuit, converts the capacitance value into a voltage value, and judges the position of the MEMS sensor by comparing the four voltage values;
when the MEMS sensor deviates from the central position of the central support platform, the position of the MEMS sensor is moved until the four voltage values are equal according to the magnitude and the variation condition of the four voltage values, and then the MEMS sensor is moved to the central position of the central support platform.
Furthermore, when the center of the central supporting plate of the MEMS sensor is positioned in the device and is deviated to the positive direction of the x axis, the mass of the positive direction of the x axis is larger than the mass of the negative direction of the x axis, under the action of the same volume loading force, the downward acceleration of the Z direction of the positive direction of the x axis is smaller than the downward acceleration of the Z direction of the negative direction of the x axis, so that the downward displacement of the Z direction of the movable electrode in the positive direction of the x axis is smaller than the downward displacement of the Z direction of the movable electrode in the negative direction of the x axis, the positive effective area of the movable electrode in the positive direction of the x axis and the fixed electrode opposite to the movable electrode is larger than the positive effective area of the fixed electrode opposite to the movable electrode in the negative direction of the x axis, the capacitance value of the positive direction of the x axis is larger than the capacitance value of the negative direction of the x axis due to the positive proportion of the capacitance value to the positive effective area of the positive direction of the x axis, and the voltage value of the positive direction of the x axis is larger than the voltage value of the negative direction of the x axis, when the absolute value of the difference value between the voltage value in the positive direction of the x axis and the voltage value in the negative direction of the x axis is increased, the MEMS sensor is far away from the central position of the central support platform; when the absolute value of the difference value between the voltage value in the positive direction of the x axis and the voltage value in the negative direction of the x axis becomes smaller, the MEMS sensor is close to the central position of the central support platform;
because the whole structure of the device is centrosymmetric, the same analysis is carried out in the y-axis direction: when the center of a central supporting plate of the MEMS sensor is positioned in the device and is deviated to the positive direction of a y axis, the mass of the positive direction of the y axis is larger than the mass of the negative direction of the y axis, under the action of the same volume loading force, the downward acceleration of the Z direction of the positive direction of the y axis is smaller than the downward acceleration of the Z direction of the negative direction of the y axis, so that the downward displacement of the Z direction of a movable electrode in the positive direction of the y axis is smaller than the downward displacement of the Z direction of a movable electrode in the negative direction of the y axis, the positive effective area of the movable electrode in the positive direction of the y axis and a fixed electrode opposite to the movable electrode is larger than the positive effective area of the fixed electrode opposite to the movable electrode in the negative direction of the y axis, the capacitance value in the positive direction of the y axis is larger than the capacitance value in the negative direction of the y axis due to the positive proportion of the capacitance value to the positive effective area, and the voltage value in the positive direction of the y axis is larger than the voltage value in the negative direction of the y axis, when the absolute value of the difference value between the voltage value in the positive direction of the y axis and the voltage value in the negative direction of the y axis is increased, the MEMS sensor is far away from the central position of the central support platform; when the absolute value of the difference between the positive voltage value of the y-axis and the negative voltage value of the y-axis becomes smaller, the MEMS sensor approaches the center position of the center support table.
The invention has the beneficial effects that:
1. the position detection and calibration device for the MEMS sensor is based on the principle of a capacitive micro mechanical accelerometer, is used for detecting whether the MEMS sensor is positioned at the center of a micro platform or not, achieves the purpose of detecting and calibrating the position of the MEMS sensor with high sensitivity, and realizes the high-precision calibration of the position of the MEMS sensor. The device is externally connected with a processing circuit and converts the capacitance value into a readable voltage value. The MEMS sensor is arranged on the central support platform of the device, when the MEMS sensor is positioned at the central position of the central support platform, four capacitors formed by four movable electrodes and four fixed electrodes of the device have equal capacitance values, and the output voltages of the four capacitors are equal; when the MEMS sensor deviates from the central position of the central support platform, four capacitors formed by four movable electrodes and four fixed electrodes of the device have unequal capacitance values, and the output voltages of the four capacitors are unequal; thereby detecting the offset direction and distance of the placement position of the MEMS sensor. According to the change situation of the four voltage values, the position of the MEMS sensor is moved until the four output voltages are equal, and then the MEMS sensor is moved to the central position of the central support platform of the device, so that the calibration of the placement position of the MEMS sensor is realized.
2. The invention is used in the position detection and calibration device of the MEMS sensor, a central support platform is positioned in the center of the device, four corners of the central support platform are respectively connected with four inclined beams, the four inclined beams are respectively connected with four annular beams, the other ends of the four annular beams are respectively fixed on a substrate through four aiming points, when a certain volume load force downwards in the Z direction is applied to the central support platform, the central support platform generates downward displacement in the Z direction, and the four inclined beams and the four annular beams support the central support platform, so that the device has better sensitivity and elasticity. The adopted annular beam has better elasticity due to the annular structure, and the elastic coefficient can be reduced by increasing the length of the annular beam and reducing the width and the thickness of the annular beam, so that better elasticity is realized. The inclined beam is used for connecting the central support platform and the annular beam, and the annular beam has better elasticity and can generate larger deformation under the action of force, so that the central support platform generates larger displacement. The structure that the center supporting platform is fixed on the aiming point by adopting the inclined beam and the annular beam has better elasticity than the structure that the center supporting platform is directly fixed on the aiming point by adopting the inclined beam only, thereby realizing larger displacement. The cantilever beam is used for connecting the central support platform and the movable electrode, so that the elasticity of the whole structure is increased, and when the central support platform is subjected to a certain volume load force downwards in the Z direction, the movable electrode generates larger vibration so as to generate larger downward displacement in the Z direction. The central support platform is provided with a certain amount of volume load force in the downward Z direction, the annular beam and the inclined beam structure with good elasticity realize that the central support platform generates downward displacement in the Z direction, the movable electrode connected with the cantilever beam generates downward displacement in the Z direction, so that the change of the capacitance value of the capacitance formed by the movable electrode and the fixed electrode is caused, the change condition of the capacitance value can reflect whether the position of the MEMS sensor is located at the central position of the micro platform, the MEMS sensor can be moved until the four capacitance values are equal through the change condition of the capacitance value, and at the moment, the MEMS sensor is located in the center of the central support platform, so that the position calibration of the MEMS sensor is realized, and the position deviation problem of the MEMS sensor is solved.
3. The invention is used in the position detection and calibration device of the MEMS sensor, the distance between each capacitor plate of the movable electrode and each capacitor plate of the adjacent fixed electrode is equal, the distance between the movable electrode plate and the fixed electrode plate is fully utilized, so that each plate and the adjacent plate can form a capacitor pair with equal capacitance, when a certain volume load force downwards along the Z direction is applied to the central support platform, the movable electrode generates downward displacement along the Z direction, and the effective area of the movable electrode opposite to the fixed electrode d is changed, thereby changing the capacitance. The comb-shaped capacitor plates of the fixed electrode and the comb-shaped capacitor plates of the movable electrode are distributed in an equidistant crossing way, and the capacitance value of the capacitor pair formed by the comb-shaped capacitor plates distributed in the non-equidistant crossing way is larger than that of the capacitor pair formed by the comb-shaped capacitor plates distributed in the non-equidistant crossing way. The capacitance plate is opposite to the change of the effective area to cause the change of the capacitance value, the nonlinearity caused by the change of the distance between the capacitance plates is avoided, the position of the MEMS sensor is detected by comparing the sizes of the four capacitance values, the method is simple, and the experimental equipment is less. And the comb capacitor polar plates which are uniformly distributed simplify the manufacturing process.
Detailed Description
The invention is explained in more detail below with reference to exemplary embodiments and the accompanying drawings. The following examples are provided only for illustrating the present invention and are not intended to limit the scope of the present invention.
A position detection and calibration device for MEMS sensors, as shown in fig. 1, 3 and 4, is a centrosymmetric structure, comprising a substrate (1), a central support stage (2), movable electrodes (4a, 4b, 4c, 4d), fixed electrodes (5a, 5b, 5c, 5d), cantilever beams (7a, 7b, 7c, 7d), angled beams (8a, 8b, 8c, 8d) and ring beams (3a, 3b, 3c, 3 d). As shown in fig. 5, the ring beams (3a, 3b, 3c, 3d) are composed of two straight beams (301) and two arc beams (302) at the ends. The center supporting platform (2) is positioned in the center of the substrate (1), the centers of four sides of the center supporting platform (2) are connected with the movable electrodes (4a, 4b, 4c, 4d) through cantilever beams (7a, 7b, 7c, 7d), four corners of the center supporting platform (2) are connected with oblique beams (8a, 8b, 8c, 8d), the oblique beams (8a, 8b, 8c, 8d) are connected with the annular beams (3a, 3b, 3c, 3d), the other ends of the annular beams (3a, 3b, 3c, 3d) are fixed on the substrate (1) through aiming points (6a, 6b, 6c, 6d), the movable electrodes (4a, 4b, 4c, 4d) are opposite to the fixed electrodes (5a, 5b, 5c, 5d) to form comb-shaped capacitor pairs distributed at equal intervals in a crossing mode, and the fixed electrodes (5a, 5b, 5c, 5d) are arranged in a crossing mode, 5d) Are fixed on the substrate (1) by anchor points (9a, 9b, 9c, 9 d).
As shown in fig. 6 to 8, the movable electrodes (4a, 4B, 4c, 4d) and the fixed electrodes (5a, 5B, 5c, 5d) have the same thickness (F in fig. 7 represents the thickness), the comb-shaped capacitance plates of the movable electrodes (4a, 4B, 4c, 4d) and the comb-shaped capacitance plates of the fixed electrodes (5a, 5B, 5c, 5d) have the same pitch distribution (a in fig. 8 represents the distance), the size of each comb-shaped capacitance plate is the same (region represented by E in fig. 8), the comb-shaped capacitance plates of the movable electrodes (4a, 4B, 4c, 4d) and the comb-shaped capacitance plates of the fixed electrodes (5a, 5B, 5c, 5d) have the same pitch distribution (B in fig. 8), the comb-shaped capacitance plates of the movable electrodes (4a, 4B, 4c, 4d) and the fixed electrodes (5a, 5B, 5c, 5d) have the same pitch distribution (B represents the distance), and the comb-shaped capacitance plates of the movable electrodes (4a, 4B, 4c, 4d) and the fixed electrodes (5a), 5b, 5C, 5d) is equal to the distance from the comb-shaped capacitor plate of the fixed electrode (5a, 5b, 5C, 5d) to the movable electrode (4a, 4b, 4C, 4d) (distance represented by C in fig. 8). The product of the length (distance represented by D in fig. 8) of the overlapping portion of the comb-shaped capacitance plates of the movable electrodes (4a, 4b, 4c, 4D) and the comb-shaped capacitance plates of the fixed electrodes (5a, 5b, 5c, 5D) and the thickness of the overlapping portion is the effective facing area of the capacitance plates.
The substrate (1) is made of borosilicate glass, and the central support platform (2), the movable electrodes (4a, 4b, 4c, 4d), the fixed electrodes (5a, 5b, 5c, 5d), the cantilever beams (7a, 7b, 7c, 7d), the inclined beams (8a, 8b, 8c, 8d) and the annular beams (3a, 3b, 3c, 3d) are all made of monocrystalline silicon wafers.
The device is manufactured as shown in fig. 2 by the following steps:
(a) preparing a double-side polished 4-inch-sized monocrystalline silicon wafer;
(b) transferring the patterns of the suspended area, the central support platform (2), the movable electrodes (4a, 4b, 4c, 4d), the fixed electrodes (5a, 5b, 5c, 5d), the cantilever beams (7a, 7b, 7c, 7d), the inclined beams (8a, 8b, 8c, 8d) and the annular beams (3a, 3b, 3c, 3d) of the device to the back surface of a silicon chip by adopting a photoetching process; thinning the area to 200-300um by using a dry etching process, removing the photoresist and cleaning the silicon wafer; the suspended area is an area except for the substrate (1), the central support platform (2), the movable electrodes (4a, 4b, 4c, 4d), the fixed electrodes (5a, 5b, 5c, 5d), the cantilever beams (7a, 7b, 7c, 7d), the inclined beams (8a, 8b, 8c, 8d), the annular beams (3a, 3b, 3c, 3d) and the anchor points (6a, 6b, 6c, 6d, 9a, 9b, 9c, 9 d);
(c) removing the oxide film on the back of the silicon wafer by adopting a wet etching process;
(d) preparing a smooth borosilicate glass substrate;
(e) manufacturing anchor points on the front surface of the borosilicate glass substrate by adopting a bonding process;
(f) bonding the back surface of the silicon wafer and the front surface of the borosilicate glass substrate together through an anchor point, and cleaning the silicon wafer;
(g) transferring the patterns of the central support platform (2), the movable electrodes (4a, 4b, 4c, 4d), the fixed electrodes (5a, 5b, 5c, 5d), the cantilever beams (7a, 7b, 7c, 7d), the inclined beams (8a, 8b, 8c, 8d) and the annular beams (3a, 3b, 3c, 3d) of the device to the front surface of the silicon chip by adopting a photoetching process; sputtering a layer of metal aluminum electrode in the area by adopting a metal sputtering process, and cleaning a silicon wafer;
(h) transferring the suspended area graph of the device to the front surface of the silicon wafer by adopting a photoetching process; etching through the suspended space area by adopting a dry etching process, removing the photoresist and cleaning the silicon wafer;
(i) after dicing, the preparation is completed.
The position detection and calibration of the MEMS sensor are carried out by utilizing the device, as shown in FIG. 9, the device is fixed at the central position of the micro platform, the MEMS sensor is placed at the center of the central support platform (2) of the device, a certain amount of volume load force downwards in the Z direction is applied to the central support platform (2) by avoiding the MEMS sensor, when the MEMS sensor is positioned at the central position of the central support platform (2), the movable electrodes (4a, 4b, 4c and 4d) generate equal downward displacement in the Z-axis direction, the movable electrodes (4a, 4b, 4c and 4d) respectively generate the same reduction value with the opposite effective area of the opposite fixed electrodes (5a, 5b, 5c and 5d), and the corresponding four capacitance values are changed identically; when the MEMS sensor deviates from the central position of the central support platform (2), the movable electrodes (4a, 4b, 4c and 4d) generate downward displacement in the unequal z-axis direction, and the effective facing areas of the movable electrodes (4a, 4b, 4c and 4d) and the opposite fixed electrodes (5a, 5b, 5c and 5d) respectively generate different reduction values, so that the corresponding four capacitance values are changed differently; the device is connected with an external processing circuit, converts the capacitance value into a voltage value, and judges the position of the MEMS sensor by comparing the four voltage values;
specifically, the device is fixed at the center of the micro platform, the MEMS sensor is placed in the center of a central support platform (2) of the device, and the MEMS sensor is avoided from exerting a certain volume load force F downwards in the Z direction on the central support platform (2). According to Newton' S second law, where F is force, m is mass, a is acceleration, and the relation between displacement and acceleration is 0.5at2Wherein S is displacement, t is time, when the center of the central support plate (2) of the MEMS sensor is deviated to the positive direction of the x axis, the mass of the positive direction of the x axis is larger than the mass of the negative direction of the x axis, and under the same volume loading force F, the downward acceleration of the Z direction of the positive direction of the x axis is smaller than the downward acceleration of the Z direction of the negative direction of the x axis, so that the downward displacement of the Z direction of the movable electrode (4c) of the positive direction of the x axis is smaller than the downward displacement of the Z direction of the movable electrode (4a) of the negative direction of the x axis, the positive effective area of the movable electrode (4c) of the positive direction of the x axis and the fixed electrode (5c) opposite to the movable electrode (4a) of the negative direction of the x axis is larger than the positive effective area of the movable electrode (5a) opposite to the movable electrode (4a) of the negative direction of the x axis, and the capacitance value is in positive proportion to the positive effective area, the capacitance value in the positive direction of the x axis is larger than the capacitance value in the negative direction of the x axis, the voltage value in the positive direction of the x axis is larger than the voltage value in the negative direction of the x axis, and when the absolute value of the difference value between the voltage value in the positive direction of the x axis and the voltage value in the negative direction of the x axis is larger, the MEMS sensor is far away from the central position of the central support platform (2); when the absolute value of the difference value between the voltage value in the positive direction of the x axis and the voltage value in the negative direction of the x axis becomes smaller, the MEMS sensor is close to the central position of the central support platform (2);
because the whole structure of the device is centrosymmetric, the same analysis is carried out in the y-axis direction: when the MEMS sensor is positioned at the center of a central supporting plate (2) of the device and is deviated to the positive direction of a y axis, the mass of the positive direction of the y axis is larger than the mass of the negative direction of the y axis, under the action of the same volume loading force F, the downward acceleration of the Z direction of the positive direction of the y axis is smaller than the downward acceleration of the Z direction of the negative direction of the y axis, so that the downward displacement of the Z direction of a movable electrode (4b) of the positive direction of the y axis is smaller than the downward displacement of the Z direction of a movable electrode (4d) of the negative direction of the y axis, the positive effective area of the movable electrode (4b) positioned at the positive direction of the y axis and a fixed electrode (5b) opposite to the movable electrode (4d) positioned at the negative direction of the y axis is larger than the positive effective area of the movable electrode (4d) positioned at the negative direction of the y axis and a fixed electrode (5d) opposite to the movable electrode (4d) positioned at the negative direction of the y axis, and the capacitance value is in positive proportion to the positive effective area, so that the positive direction of the y axis is larger than the capacitance value of the negative direction of the y axis, displaying that the voltage value in the positive direction of the y axis is larger than the voltage value in the negative direction of the y axis, and when the absolute value of the difference value between the voltage value in the positive direction of the y axis and the voltage value in the negative direction of the y axis is increased, the MEMS sensor is far away from the central position of the central support platform (2); when the absolute value of the difference value between the voltage value in the positive direction of the y axis and the voltage value in the negative direction of the y axis becomes smaller, the MEMS sensor is close to the central position of the central support platform (2);
when the MEMS sensor deviates from the central position of the central support platform (2), the position of the MEMS sensor is moved until the four voltage values are equal according to the magnitude and the variation of the four voltage values, and then the MEMS sensor is moved to the central position of the central support platform (2).