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CN113599978A - Anhydrous low-temperature methanol washing device and production method - Google Patents

Anhydrous low-temperature methanol washing device and production method Download PDF

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CN113599978A
CN113599978A CN202111027365.XA CN202111027365A CN113599978A CN 113599978 A CN113599978 A CN 113599978A CN 202111027365 A CN202111027365 A CN 202111027365A CN 113599978 A CN113599978 A CN 113599978A
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methanol
gas
tower
molecular sieve
raw material
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CN113599978B (en
Inventor
孟雪
张蒙恩
张洋洋
乔洁
王清波
朱止阳
曹真真
王本杰
孙攀
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Jiangxi Xinlianxin Chemical Industry Co ltd
Henan Xinlianxin Chemicals Group Co Ltd
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Henan Xinlianxin Chemicals Group Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/26Drying gases or vapours
    • B01D53/265Drying gases or vapours by refrigeration (condensation)
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/02Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/14Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by absorption
    • B01D53/1425Regeneration of liquid absorbents
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/14Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by absorption
    • B01D53/1456Removing acid components
    • B01D53/1468Removing hydrogen sulfide
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/14Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by absorption
    • B01D53/1456Removing acid components
    • B01D53/1475Removing carbon dioxide
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/14Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by absorption
    • B01D53/18Absorbing units; Liquid distributors therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/26Drying gases or vapours
    • B01D53/261Drying gases or vapours by adsorption
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J20/00Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
    • B01J20/30Processes for preparing, regenerating, or reactivating
    • B01J20/34Regenerating or reactivating
    • B01J20/3408Regenerating or reactivating of aluminosilicate molecular sieves
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2252/00Absorbents, i.e. solvents and liquid materials for gas absorption
    • B01D2252/20Organic absorbents
    • B01D2252/202Alcohols or their derivatives
    • B01D2252/2021Methanol

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Abstract

本发明属于一种无水型低温甲醇洗装置以及生产方法,包括原料气管道以及甲醇洗涤塔,所述原料气管道通过原料气脱水单元与甲醇洗涤塔的原料气进口相连,甲醇洗涤塔的顶部与净化气管网相连;甲醇洗涤塔底部的液相出口通过富甲醇处理单元与甲醇洗涤塔中上部的贫甲醇喷淋管道进口相连;具有结构简单、设计合理、通过原料气脱水单元将原料气中的水分完全脱除,并在甲醇洗涤塔中通过贫甲醇液进行喷淋,实现了贫甲醇/富甲醇/循环甲醇中的水含量小于0.01%的特点,从而实现了避免相关设备都到腐蚀,节省原料气甲醇喷淋装置和甲醇水分离塔的购置成本,以及省去了后续工艺中甲醇和水的分离的优点。

Figure 202111027365

The invention belongs to an anhydrous low-temperature methanol washing device and a production method, comprising a raw material gas pipeline and a methanol washing tower. It is connected with the purification gas pipe network; the liquid phase outlet at the bottom of the methanol washing tower is connected with the inlet of the lean methanol spraying pipe in the upper part of the methanol washing tower through the rich methanol processing unit; The water in the methanol washing tower is completely removed, and it is sprayed through the lean methanol liquid in the methanol washing tower, so that the water content in the lean methanol/rich methanol/circulating methanol is less than 0.01%, so as to avoid the corrosion of the related equipment. It saves the purchase cost of the raw gas methanol spray device and the methanol water separation tower, and saves the advantages of separating methanol and water in the subsequent process.

Figure 202111027365

Description

Anhydrous low-temperature methanol washing device and production method
Technical Field
The invention belongs to the technical field of gas purification, and particularly relates to an anhydrous low-temperature methanol washing device and a production method for removing carbon dioxide, hydrogen sulfide and other impurity gases in process gas by low-temperature methanol washing.
Background
The low-temperature methanol washing technology is widely applied to removal of acid gases such as carbon dioxide, hydrogen sulfide and the like in gas industry due to the technical advantages of the low-temperature methanol washing technology. In the low-temperature methanol washing process, low-temperature methanol absorbs acid gases such as carbon dioxide, hydrogen sulfide and the like to become methanol-rich liquid, and the methanol-rich liquid has strong acidity; particularly, when the methanol-rich liquid contains water, the acidity and the corrosivity of the methanol-rich liquid are increased, so that the corrosion of internal parts and inner walls of equipment is caused, and the defects of falling of a tower tray, blockage of a methanol-rich filter and the like can be caused in serious conditions, so that the production safety and the stable operation are not facilitated. The conventional low-temperature methanol washing process absorbs moisture in feed gas in a methanol spraying mode to obtain hydrous methanol, the hydrous methanol is rectified in a methanol-water separation tower, methanol steam is obtained at the tower top, methanol-containing wastewater is obtained at the tower bottom, the methanol and water are extremely difficult to be completely separated, the methanol steam brings water into circulating methanol, so that poor methanol at the tower top of the methanol washing tower contains 0.1-0.5% of moisture, and finally the acidity and the corrosivity of the rich methanol water are enhanced.
Disclosure of Invention
The invention aims to overcome the defects in the prior art, and provides the anhydrous low-temperature methanol washing device which is simple in structure and reasonable in design, completely removes the moisture in the raw material gas through the raw material gas dehydration unit, sprays the raw material gas in the methanol washing tower through the poor methanol solution, and realizes that the water content in the poor methanol/rich methanol/circulating methanol is less than 0.01 percent, and the production method.
The purpose of the invention is realized as follows:
a non-water type low-temperature methanol washing device comprises a raw material gas pipeline and a methanol washing tower, wherein the raw material gas pipeline is connected with a raw material gas inlet of the methanol washing tower through a raw material gas dehydration unit, and the top of the methanol washing tower is connected with a purified gas pipe network; and a liquid phase outlet at the bottom of the methanol washing tower is connected with a poor methanol spray pipeline inlet at the middle upper part of the methanol washing tower through a rich methanol treatment unit.
Preferably, the feed gas dehydration unit comprises at least one dehydration section; in the case of a plurality of dewatering units, the plurality of dewatering units are connected in series.
Preferably, the dehydration part comprises a precooler and a water separation tank connected with the precooler, and the bottom of the water separation tank is provided with a condensate recovery tank.
Preferably, the dewatering section comprises at least one regenerated molecular sieve assembly, and when there are a plurality of regenerated molecular sieve assemblies, the plurality of regenerated molecular sieve assemblies are connected in parallel.
Preferably, the regenerated molecular sieve component comprises a regenerated molecular sieve, the bottom of the regenerated molecular sieve is connected with a feed gas pipeline through a first tee joint and a first valve, the top of the regenerated molecular sieve is connected with an air outlet pipeline through a second tee joint and a second valve, the first tee joint is connected with a molecular sieve regenerated air outlet system through a third valve, and the second tee joint is connected with a molecular sieve regenerated air storage tank through a fourth valve.
Preferably, the raw material gas dehydration unit comprises a precooler connected with a raw material gas pipeline, an outlet of the precooler is connected with the regenerated molecular sieve through a water separation tank, a first valve and a first tee joint, and an outlet of the regenerated molecular sieve is connected with a raw material gas inlet of the methanol washing tower through a second tee joint, a second valve and a shell pass of the raw material gas cooler; the number of the regenerated molecular sieve components is two.
Preferably, the rich methyl alcohol processing unit includes the middling pressure flash column that links to each other with methyl alcohol washing tower bottom liquid phase export, and the liquid phase export of middling pressure flash column bottom links to each other with methyl alcohol analytic tower, and the liquid phase export of methyl alcohol analytic tower bottom passes through methyl alcohol cooler tube side and methyl alcohol pump and links to each other with methyl alcohol regeneration tower, and the liquid phase export of methyl alcohol regeneration tower bottom passes through poor methyl alcohol cooler, poor methyl alcohol jar, poor methyl alcohol pump and methyl alcohol cooler shell side and links to each other with poor methyl alcohol spray piping import.
Preferably, a gas phase outlet at the top of the medium-pressure flash tower is connected with a shell pass inlet of a raw material gas cooler through a circulating gas compressor; a gas phase outlet at the top of the methanol desorption tower is connected with a desorption gas pipe network through a feed gas cooler tube side; and a gas phase outlet at the top of the methanol regeneration tower is connected with an acid gas treatment device.
A production method of an anhydrous low-temperature methanol washing device comprises the following steps:
step 1: the raw material gas in the raw material gas pipeline is cooled by a precooler and then enters a water separation tank for gas-liquid separation, and the liquid phase after the gas-liquid separation enters a condensate recovery device; the temperature of the feed gas is as follows: 30-40 ℃, pressure: 4.0-6.5MPa, and the mole fraction of water is 0.1% -0.2%; the temperature of the feed gas at the outlet of the precooler 2 is as follows: the cold source of the precooler is lithium bromide or ammonia cold at 5-10 ℃;
step 2: the raw material gas after gas-liquid separation enters a regenerated molecular sieve through a first valve for re-dehydration, and the raw material gas after re-dehydration enters the shell pass of a raw material gas cooler through a second tee joint and a second valve; the water content in the feed gas passing through the outlet of the regenerated molecular sieve is less than 1 ppm;
and step 3: the raw material gas passing through the shell pass of the raw material gas cooler is cooled and then enters a methanol washing tower, the poor methanol entering from an inlet of a poor methanol spraying pipeline is sprayed, the sprayed gas phase enters a purified gas pipe network, and the methanol-rich liquid at the bottom of the methanol washing tower enters a medium-pressure flash tower through a liquid phase outlet at the bottom of the methanol washing tower; the temperature of the raw material gas at the shell pass outlet of the raw material gas cooler is as follows: -10 to-20 ℃;
and 4, step 4: the methanol-rich liquid solution enters a medium-pressure flash tower to be subjected to medium-pressure flash evaporation, steam subjected to medium-pressure flash evaporation is pressurized by a circulating gas compressor and then returns to the shell pass of the raw material gas cooler, and the step 3 is repeated; the liquid phase after medium-pressure flash evaporation enters a methanol desorption tower; the flash pressure of the medium-pressure flash tower is as follows: 1.2-1.7 MPa; the circulating gas compressor is a multi-stage centrifugal compressor with an interstage circulating water cooler, and the temperature of flash steam at the outlet of the circulating gas compressor is 20-40 ℃;
and 5: the liquid phase after medium-pressure flash evaporation enters a methanol analysis tower for analysis, and the gas phase enters a raw material gas cooler tube pass through a gas phase outlet at the top of the methanol analysis tower to exchange heat with raw material gas of a shell pass of the raw material gas cooler tube pass and then enters an analysis gas pipe network; the bottom pressure of the methanol desorption tower is 0.05-0.3 MPa; the temperature of the gas to be analyzed passing through the tube pass of the raw material gas cooler is 10-20 ℃;
step 6: heating the liquid phase at the bottom in the methanol desorption tower through a methanol cooler pipe and pressurizing the liquid phase by a methanol pump, and then sending the liquid phase into a methanol regeneration tower; the gas phase in the methanol regeneration tower enters an acid gas treatment device through a tower top gas phase outlet of the methanol regeneration tower to be treated by acid gas; the poor methanol liquid in the methanol regeneration tower is sent into a poor methanol tank through a poor methanol cooler; the poor methanol cooler adopts a circulating water cooling mode;
and 7: pressurizing the poor methanol liquid in the poor methanol tank through a poor methanol pump, cooling the shell pass of a methanol cooler, and then sending the poor methanol liquid into a methanol washing tower from an inlet of a poor methanol spray pipeline for spraying; the pressure of the lean methanol liquid at the outlet of the lean methanol pump is as follows: 5.0-7.5 MPa; the temperature of the poor methanol liquid at the shell pass outlet of the methanol cooler is as follows: -55 ℃ to-62 ℃.
Preferably, the number of the regenerated molecular sieves in the step 2 is two, and the regenerated molecular sieves are in a mutually prepared state;
while the first regenerated molecular sieve is in the adsorption state, the second regenerated molecular sieve is in the regeneration state;
while the second regenerated molecular sieve is in the adsorption state, the first regenerated molecular sieve is in the regeneration state;
when the regenerated molecular sieve is in an adsorption state, the first valve and the second valve are in an open state, and the third valve and the fourth valve are in a closed state; the raw material gas enters the regenerated molecular sieve for adsorption through a first valve, and the adsorbed raw material gas is discharged out of the regenerated molecular sieve through a second valve;
when the regenerated molecular sieve is in a regeneration state, the third valve and the fourth valve are in an opening state, and the first valve and the second valve are in a closing state; and nitrogen in the molecular sieve regenerated gas storage tank enters the regenerated molecular sieve through the fourth valve for regeneration, and the regenerated nitrogen enters the molecular sieve regenerated gas outlet system through the third valve.
According to the anhydrous low-temperature methanol washing device and the production method manufactured according to the scheme, the raw material gas dehydration unit is arranged to remove water from the raw material gas, and the poor methanol liquid is sprayed in the methanol washing tower, so that the water content in the poor methanol/rich methanol/circulating methanol in the whole system is less than 0.01 percent, the device can avoid corrosion of related equipment, save the cost investment of the raw material gas methanol spraying device and the methanol-water separation tower, save the separation of methanol and water in the subsequent process and effectively save the operation cost; furthermore, the invention effectively separates the water in the feed gas by a combined mode of cooling separation and regeneration of the molecular sieve component, thereby preventing the water from entering a subsequent system; has the advantages of simple structure, reasonable design, simple flow, simple and convenient operation and control and intrinsic safety.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
FIG. 2 is a schematic diagram of the structure of a regenerated molecular sieve assembly of the present invention.
In the upper diagram: 1. a feed gas pipeline; 2. a precooler; 3. a water separation tank; 4. a condensate recovery tank; 5. a first valve; 6. a first tee joint; 7. regenerating the molecular sieve; 8. a third valve; 9. a second valve; 10. a second tee joint; 11. a raw gas cooler; 12. a methanol washing tower; 13. a purification gas pipe network; 14. a medium pressure flash column; 15. a methanol desorption tower; 16. a methanol cooler; 17. a methanol pump; 18. a methanol regeneration tower; 19. an acid gas treatment device; 20. a lean methanol cooler; 21. a lean methanol tank; 22. a lean methanol pump; 23. a recycle gas compressor; 24. a resolution gas pipe network; 25. a molecular sieve regeneration gas storage tank; 26. a fourth valve; 27. an inlet of a poor methanol spray pipeline; 28. molecular sieve regeneration gas outlet system.
Detailed Description
In order to more clearly understand the technical features, objects, and effects of the present invention, embodiments of the present invention will now be described with reference to the accompanying drawings, in which like reference numerals refer to like parts throughout. For the sake of simplicity, only the parts relevant to the invention are schematically shown in the drawings, and they do not represent the actual structure as a product.
As shown in fig. 1 and 2, the present invention relates to a waterless low-temperature methanol washing apparatus and a production method thereof, wherein the waterless low-temperature methanol washing apparatus comprises a raw material gas pipeline 1 and a methanol washing tower 12, the raw material gas pipeline 1 is connected with a raw material gas inlet of the methanol washing tower 12 through a raw material gas dehydration unit, and the top of the methanol washing tower 12 is connected with a purification gas pipe network 13; the liquid phase outlet at the bottom of the methanol washing tower 12 is connected with the poor methanol spray pipeline inlet 27 at the middle upper part of the methanol washing tower 12 through a rich methanol treatment unit.
Further, the feed gas dehydration unit comprises at least one dehydration section; in the case of a plurality of dewatering units, the plurality of dewatering units are connected in series.
Further, the dehydration part comprises a precooler 2 and a water separation tank 3 connected with the precooler 2, and a condensate recovery tank 4 is arranged at the bottom of the water separation tank 3.
Further, the dewatering section includes at least one regenerated molecular sieve assembly, and when there are a plurality of regenerated molecular sieve assemblies, the plurality of regenerated molecular sieve assemblies are connected in parallel.
Further, the regenerated molecular sieve component comprises a regenerated molecular sieve 7, the bottom of which is connected with a feed gas pipeline through a first tee joint 6 and a first valve 5, the top of the regenerated molecular sieve 7 is connected with an air outlet pipeline through a second tee joint 10 and a second valve 9, the first tee joint 6 is connected with a molecular sieve regenerated air outlet system 28 through a third valve 8, and the second tee joint 10 is connected with a molecular sieve regenerated air storage tank 25 through a fourth valve 26.
Further, the raw material gas dehydration unit comprises a precooler 2 connected with a raw material gas pipeline 1, an outlet of the precooler 2 is connected with a regenerated molecular sieve 7 through a water separation tank 3, a first valve 5 and a first tee joint 6, and an outlet of the regenerated molecular sieve 7 is connected with a raw material gas inlet of a methanol washing tower 12 through a second tee joint 10, a second valve 9 and a shell pass of a raw material gas cooler 11; the number of the regenerated molecular sieve components is two.
Further, the methanol-rich treatment unit comprises a medium-pressure flash tower 14 connected with a liquid phase outlet at the bottom of the methanol washing tower 12, the liquid phase outlet at the bottom of the medium-pressure flash tower 14 is connected with a methanol analysis tower 15, the liquid phase outlet at the bottom of the methanol analysis tower 15 is connected with a methanol regeneration tower 18 through a methanol cooler 16 tube pass and a methanol pump 17, and the liquid phase outlet at the bottom of the methanol regeneration tower 18 is connected with a poor methanol spray pipeline inlet 27 through a poor methanol cooler 20, a poor methanol tank 21, a poor methanol pump 22 and a methanol cooler 16 shell pass.
Further, a gas phase outlet at the top of the medium-pressure flash tower 14 is connected with a shell side inlet of the raw material gas cooler 11 through a circulating gas compressor 23; a gas phase outlet at the top of the methanol desorption tower 15 is connected with a desorption gas pipe network 24 through a raw gas cooler 11 pipe side; the top gas phase outlet of the methanol regeneration tower 18 is connected with an acid gas treatment device 19.
A production method of an anhydrous low-temperature methanol washing device comprises the following steps:
step 1: the raw material gas in the raw material gas pipeline 1 is cooled by a precooler 2 and then enters a water separation tank 3 for gas-liquid separation, and the liquid phase after the gas-liquid separation enters a condensate recovery device 4; the temperature of the feed gas is as follows: 30-40 ℃, pressure: 4.0-6.5MPa, and the mole fraction of water is 0.1% -0.2%; the temperature of the feed gas at the outlet of the precooler 2 is as follows: the cold source of the precooler 2 is lithium bromide or ammonia at 5-10 ℃;
step 2: the raw material gas after gas-liquid separation enters a regenerated molecular sieve 7 through a first valve 5 for re-dehydration, and the re-dehydrated raw material gas enters the shell pass of a raw material gas cooler 11 through a second tee joint 10 and a second valve 9; the water content in the feed gas passing through the outlet of the regenerated molecular sieve 7 is less than 1 ppm;
and step 3: the raw material gas passing through the shell pass of the raw material gas cooler 11 is cooled and then enters the methanol washing tower 12, the poor methanol entering from the poor methanol spray pipeline inlet 27 is sprayed, the sprayed gas phase enters the purified gas pipe network 13, and the methanol-rich liquid at the bottom of the methanol washing tower 12 enters the medium-pressure flash tower 14 through the liquid phase outlet at the bottom of the methanol washing tower 12; the temperature of the raw material gas at the shell pass outlet of the raw material gas cooler 11 is as follows: -10 to-20 ℃;
and 4, step 4: the methanol-rich liquid solution enters a medium-pressure flash tower 14 to undergo medium-pressure flash evaporation, and vapor after the medium-pressure flash evaporation is pressurized by a circulating gas compressor 23 and then returns to the shell pass of the raw material gas cooler 11 to repeat the step 3; the liquid phase after medium-pressure flash evaporation enters a methanol desorption tower 15; the flash pressure of the medium pressure flash column 14 is: 1.2-1.7 MPa; the circulating gas compressor 23 is a multi-stage centrifugal compressor with an interstage circulating water cooler, and the temperature of flash steam at the outlet of the circulating gas compressor 23 is 20-40 ℃;
and 5: the liquid phase after medium-pressure flash evaporation enters a methanol analysis tower 15 for analysis, and the gas phase enters a raw material gas cooler 11 tube side through a gas phase outlet at the top of the methanol analysis tower 15 for heat exchange with raw material gas of a shell side thereof and then enters an analysis gas pipe network 24; the pressure at the bottom of the 15-column of the methanol desorption tower is 0.05-0.3 MPa; the temperature of the analyzed gas passing through the tube pass of the raw material gas cooler 11 is 10-20 ℃;
step 6: the liquid phase at the bottom in the methanol analysis tower 15 is heated by a methanol cooler 16 tube pass and pressurized by a methanol pump 17 and then sent into a methanol regeneration tower 18; the gas phase in the methanol regeneration tower 18 enters an acid gas treatment device 19 through a tower top gas phase outlet of the methanol regeneration tower 18 for acid gas treatment; the poor methanol liquid in the methanol regeneration tower 18 is sent into a poor methanol tank 21 through a poor methanol cooler 20; the poor methanol cooler 20 adopts a circulating water cooling mode;
and 7: the poor methanol liquid in the poor methanol tank 21 is pressurized by a poor methanol pump 22 and cooled by a methanol cooler 16 shell pass, and then is sent into a methanol washing tower 12 for spraying through a poor methanol spraying pipeline inlet 27; the pressure of the lean methanol liquid at the outlet of the lean methanol pump 22 is: 5.0-7.5 MPa; the temperature of the methanol-poor liquid at the 16-shell-side outlet of the methanol cooler is as follows: -55 ℃ to-62 ℃.
Further, the number of the regenerated molecular sieves 7 in the step 2 is two, and the regenerated molecular sieves are in a mutually standby state;
while the first regenerated molecular sieve 7 is in the adsorption state, the second regenerated molecular sieve 7 is in the regeneration state;
while the second regenerated molecular sieve 7 is in the adsorption state, the first regenerated molecular sieve 7 is in the regeneration state;
when the regenerated molecular sieve 7 is in an adsorption state, the first valve 5 and the second valve 9 are in an open state, and the third valve 8 and the fourth valve 26 are in a closed state; raw material gas enters a regenerated molecular sieve 7 from a first valve 5 for adsorption, and the adsorbed raw material gas is discharged out of the regenerated molecular sieve 7 through a second valve 9;
when the regenerated molecular sieve 7 is in a regeneration state, the third valve 8 and the fourth valve 26 are in an opening state, and the first valve 5 and the second valve 9 are in a closing state; the nitrogen in the molecular sieve regeneration gas storage tank 25 enters the regenerated molecular sieve 7 through the fourth valve 26 for regeneration, and the regenerated nitrogen enters the molecular sieve regeneration gas outlet system 28 through the third valve 8.
The present invention will now be further illustrated with reference to examples in order to explain the present invention in more detail. The specific embodiment is as follows:
example 1
A non-water type low-temperature methanol washing device comprises a raw material gas pipeline 1 and a methanol washing tower 12, wherein the raw material gas pipeline 1 is connected with a raw material gas inlet of the methanol washing tower 12 through a raw material gas dehydration unit, and the top of the methanol washing tower 12 is connected with a purified gas pipe network 13; the liquid phase outlet at the bottom of the methanol washing tower 12 is connected with the poor methanol spray pipeline inlet 27 at the middle upper part of the methanol washing tower 12 through a rich methanol treatment unit. The raw material gas dehydration unit comprises a dehydration part; the dehydration part comprises a precooler 2 and a water separation tank 3 connected with the precooler 2, and the bottom of the water separation tank 3 is provided with a condensate recovery tank 4. The methanol-rich treatment unit comprises a medium-pressure flash tower 14 connected with a liquid phase outlet at the bottom of a methanol washing tower 12, the liquid phase outlet at the bottom of the medium-pressure flash tower 14 is connected with a methanol analysis tower 15, the liquid phase outlet at the bottom of the methanol analysis tower 15 is connected with a methanol regeneration tower 18 through a methanol cooler 16 tube pass and a methanol pump 17, and the liquid phase outlet at the bottom of the methanol regeneration tower 18 is connected with a poor methanol spray pipeline inlet 27 through a poor methanol cooler 20, a poor methanol tank 21, a poor methanol pump 22 and a methanol cooler 16 shell pass. A gas phase outlet at the top of the medium-pressure flash tower 14 is connected with a shell pass inlet of the raw material gas cooler 11 through a circulating gas compressor 23; a gas phase outlet at the top of the methanol desorption tower 15 is connected with a desorption gas pipe network 24 through a raw gas cooler 11 pipe side; the top gas phase outlet of the methanol regeneration tower 18 is connected with an acid gas treatment device 19.
Example 2
A non-water type low-temperature methanol washing device comprises a raw material gas pipeline 1 and a methanol washing tower 12, wherein the raw material gas pipeline 1 is connected with a raw material gas inlet of the methanol washing tower 12 through a raw material gas dehydration unit, and the top of the methanol washing tower 12 is connected with a purified gas pipe network 13; the liquid phase outlet at the bottom of the methanol washing tower 12 is connected with the poor methanol spray pipeline inlet 27 at the middle upper part of the methanol washing tower 12 through a rich methanol treatment unit. The raw material gas dehydration unit comprises two dehydration parts; the two dehydration parts are connected in series; the two dewatering parts are both in a cooling dewatering form, namely the dewatering parts comprise a precooler 2 and a water separation tank 3 connected with the precooler 2, and the bottom of the water separation tank 3 is provided with a condensate recovery tank 4. The methanol-rich treatment unit comprises a medium-pressure flash tower 14 connected with a liquid phase outlet at the bottom of a methanol washing tower 12, the liquid phase outlet at the bottom of the medium-pressure flash tower 14 is connected with a methanol analysis tower 15, the liquid phase outlet at the bottom of the methanol analysis tower 15 is connected with a methanol regeneration tower 18 through a methanol cooler 16 tube pass and a methanol pump 17, and the liquid phase outlet at the bottom of the methanol regeneration tower 18 is connected with a poor methanol spray pipeline inlet 27 through a poor methanol cooler 20, a poor methanol tank 21, a poor methanol pump 22 and a methanol cooler 16 shell pass. A gas phase outlet at the top of the medium-pressure flash tower 14 is connected with a shell pass inlet of the raw material gas cooler 11 through a circulating gas compressor 23; a gas phase outlet at the top of the methanol desorption tower 15 is connected with a desorption gas pipe network 24 through a raw gas cooler 11 pipe side; the top gas phase outlet of the methanol regeneration tower 18 is connected with an acid gas treatment device 19.
Example 3
A non-water type low-temperature methanol washing device comprises a raw material gas pipeline 1 and a methanol washing tower 12, wherein the raw material gas pipeline 1 is connected with a raw material gas inlet of the methanol washing tower 12 through a raw material gas dehydration unit, and the top of the methanol washing tower 12 is connected with a purified gas pipe network 13; the liquid phase outlet at the bottom of the methanol washing tower 12 is connected with the poor methanol spray pipeline inlet 27 at the middle upper part of the methanol washing tower 12 through a rich methanol treatment unit. The raw material gas dehydration unit is a dehydration part; the dewatering section is comprised of a regenerated molecular sieve assembly. The regenerated molecular sieve component comprises a regenerated molecular sieve 7, the bottom of the regenerated molecular sieve is connected with a feed gas pipeline through a first tee joint 6 and a first valve 5, the top of the regenerated molecular sieve 7 is connected with an air outlet pipeline through a second tee joint 10 and a second valve 9, the first tee joint 6 is connected with a molecular sieve regenerated air outlet system 28 through a third valve 8, and the second tee joint 10 is connected with a molecular sieve regenerated air storage tank 25 through a fourth valve 26. The feed gas dehydration unit comprises a precooler 2 connected with a feed gas pipeline 1, the outlet of the precooler 2 is connected with a regenerated molecular sieve 7 through a water separation tank 3, a first valve 5 and a first tee joint 6, and the outlet of the regenerated molecular sieve 7 is connected with the feed gas inlet of a methanol washing tower 12 through a second tee joint 10, a second valve 9 and the shell pass of a feed gas cooler 11. The methanol-rich treatment unit comprises a medium-pressure flash tower 14 connected with a liquid phase outlet at the bottom of a methanol washing tower 12, the liquid phase outlet at the bottom of the medium-pressure flash tower 14 is connected with a methanol analysis tower 15, the liquid phase outlet at the bottom of the methanol analysis tower 15 is connected with a methanol regeneration tower 18 through a methanol cooler 16 tube pass and a methanol pump 17, and the liquid phase outlet at the bottom of the methanol regeneration tower 18 is connected with a poor methanol spray pipeline inlet 27 through a poor methanol cooler 20, a poor methanol tank 21, a poor methanol pump 22 and a methanol cooler 16 shell pass. A gas phase outlet at the top of the medium-pressure flash tower 14 is connected with a shell pass inlet of the raw material gas cooler 11 through a circulating gas compressor 23; a gas phase outlet at the top of the methanol desorption tower 15 is connected with a desorption gas pipe network 24 through a raw gas cooler 11 pipe side; the top gas phase outlet of the methanol regeneration tower 18 is connected with an acid gas treatment device 19.
Example 4
A non-water type low-temperature methanol washing device comprises a raw material gas pipeline 1 and a methanol washing tower 12, wherein the raw material gas pipeline 1 is connected with a raw material gas inlet of the methanol washing tower 12 through a raw material gas dehydration unit, and the top of the methanol washing tower 12 is connected with a purified gas pipe network 13; the liquid phase outlet at the bottom of the methanol washing tower 12 is connected with the poor methanol spray pipeline inlet 27 at the middle upper part of the methanol washing tower 12 through a rich methanol treatment unit. The raw material gas dehydration unit comprises two dehydration parts; the two dehydration parts are both in a regenerated molecular sieve dehydration form and are connected in series. The dehydration part comprises two regenerated molecular sieve components which are connected in parallel. The regenerated molecular sieve component comprises a regenerated molecular sieve 7, the bottom of the regenerated molecular sieve is connected with a feed gas pipeline through a first tee joint 6 and a first valve 5, the top of the regenerated molecular sieve 7 is connected with an air outlet pipeline through a second tee joint 10 and a second valve 9, the first tee joint 6 is connected with a molecular sieve regenerated air outlet system 28 through a third valve 8, and the second tee joint 10 is connected with a molecular sieve regenerated air storage tank 25 through a fourth valve 26. The feed gas dehydration unit comprises a precooler 2 connected with a feed gas pipeline 1, the outlet of the precooler 2 is connected with a regenerated molecular sieve 7 through a water separation tank 3, a first valve 5 and a first tee joint 6, and the outlet of the regenerated molecular sieve 7 is connected with the feed gas inlet of a methanol washing tower 12 through a second tee joint 10, a second valve 9 and the shell pass of a feed gas cooler 11; the number of the regenerated molecular sieve components is two. The methanol-rich treatment unit comprises a medium-pressure flash tower 14 connected with a liquid phase outlet at the bottom of a methanol washing tower 12, the liquid phase outlet at the bottom of the medium-pressure flash tower 14 is connected with a methanol analysis tower 15, the liquid phase outlet at the bottom of the methanol analysis tower 15 is connected with a methanol regeneration tower 18 through a methanol cooler 16 tube pass and a methanol pump 17, and the liquid phase outlet at the bottom of the methanol regeneration tower 18 is connected with a poor methanol spray pipeline inlet 27 through a poor methanol cooler 20, a poor methanol tank 21, a poor methanol pump 22 and a methanol cooler 16 shell pass. A gas phase outlet at the top of the medium-pressure flash tower 14 is connected with a shell pass inlet of the raw material gas cooler 11 through a circulating gas compressor 23; a gas phase outlet at the top of the methanol desorption tower 15 is connected with a desorption gas pipe network 24 through a raw gas cooler 11 pipe side; the top gas phase outlet of the methanol regeneration tower 18 is connected with an acid gas treatment device 19.
Example 5
A non-water type low-temperature methanol washing device comprises a raw material gas pipeline 1 and a methanol washing tower 12, wherein the raw material gas pipeline 1 is connected with a raw material gas inlet of the methanol washing tower 12 through a raw material gas dehydration unit, and the top of the methanol washing tower 12 is connected with a purified gas pipe network 13; the liquid phase outlet at the bottom of the methanol washing tower 12 is connected with the poor methanol spray pipeline inlet 27 at the middle upper part of the methanol washing tower 12 through a rich methanol treatment unit. The raw material gas dehydration unit comprises two dehydration parts; the two dehydration parts are connected in series, the front dehydration part is in a cooling dehydration form, and the rear dehydration part is in a regenerated molecular sieve dehydration form. The front dehydration part comprises a precooler 2 and a water separation tank 3 connected with the precooler 2, and the bottom of the water separation tank 3 is provided with a condensate recovery tank 4. The back dehydration portion is including being a regeneration molecular sieve subassembly, regeneration molecular sieve subassembly includes that regeneration molecular sieve 7's bottom links to each other with the feed gas pipeline through first tee bend 6 and first valve 5, and regeneration molecular sieve 7's top is passed through second tee bend 10 and second valve 9 and is linked to each other with the pipeline of giving vent to anger, and first tee bend 6 links to each other with molecular sieve regeneration gas outlet system 28 through third valve 8, and second tee bend 10 is passed through fourth valve 26 and is linked to each other with molecular sieve regeneration gas storage tank 25. The feed gas dehydration unit comprises a precooler 2 connected with a feed gas pipeline 1, the outlet of the precooler 2 is connected with a regenerated molecular sieve 7 through a water separation tank 3, a first valve 5 and a first tee joint 6, and the outlet of the regenerated molecular sieve 7 is connected with the feed gas inlet of a methanol washing tower 12 through a second tee joint 10, a second valve 9 and the shell pass of a feed gas cooler 11. The methanol-rich treatment unit comprises a medium-pressure flash tower 14 connected with a liquid phase outlet at the bottom of a methanol washing tower 12, the liquid phase outlet at the bottom of the medium-pressure flash tower 14 is connected with a methanol analysis tower 15, the liquid phase outlet at the bottom of the methanol analysis tower 15 is connected with a methanol regeneration tower 18 through a methanol cooler 16 tube pass and a methanol pump 17, and the liquid phase outlet at the bottom of the methanol regeneration tower 18 is connected with a poor methanol spray pipeline inlet 27 through a poor methanol cooler 20, a poor methanol tank 21, a poor methanol pump 22 and a methanol cooler 16 shell pass. A gas phase outlet at the top of the medium-pressure flash tower 14 is connected with a shell pass inlet of the raw material gas cooler 11 through a circulating gas compressor 23; a gas phase outlet at the top of the methanol desorption tower 15 is connected with a desorption gas pipe network 24 through a raw gas cooler 11 pipe side; the top gas phase outlet of the methanol regeneration tower 18 is connected with an acid gas treatment device 19.
Example 6
A non-water type low-temperature methanol washing device comprises a raw material gas pipeline 1 and a methanol washing tower 12, wherein the raw material gas pipeline 1 is connected with a raw material gas inlet of the methanol washing tower 12 through a raw material gas dehydration unit, and the top of the methanol washing tower 12 is connected with a purified gas pipe network 13; the liquid phase outlet at the bottom of the methanol washing tower 12 is connected with the poor methanol spray pipeline inlet 27 at the middle upper part of the methanol washing tower 12 through a rich methanol treatment unit. The raw material gas dehydration unit comprises two dehydration parts; the two dehydration parts are connected in series, the front dehydration part is in a cooling dehydration form, and the rear dehydration part is in a regenerated molecular sieve dehydration form. The front dehydration part comprises a precooler 2 and a water separation tank 3 connected with the precooler 2, and the bottom of the water separation tank 3 is provided with a condensate recovery tank 4. The post-dehydration part comprises two regenerated molecular sieve components which are connected in parallel. The regenerated molecular sieve component comprises a regenerated molecular sieve 7, the bottom of the regenerated molecular sieve is connected with a feed gas pipeline through a first tee joint 6 and a first valve 5, the top of the regenerated molecular sieve 7 is connected with an air outlet pipeline through a second tee joint 10 and a second valve 9, the first tee joint 6 is connected with a molecular sieve regenerated air outlet system 28 through a third valve 8, and the second tee joint 10 is connected with a molecular sieve regenerated air storage tank 25 through a fourth valve 26. The feed gas dehydration unit comprises a precooler 2 connected with a feed gas pipeline 1, the outlet of the precooler 2 is connected with a regenerated molecular sieve 7 through a water separation tank 3, a first valve 5 and a first tee joint 6, and the outlet of the regenerated molecular sieve 7 is connected with the feed gas inlet of a methanol washing tower 12 through a second tee joint 10, a second valve 9 and the shell pass of a feed gas cooler 11. The methanol-rich treatment unit comprises a medium-pressure flash tower 14 connected with a liquid phase outlet at the bottom of a methanol washing tower 12, the liquid phase outlet at the bottom of the medium-pressure flash tower 14 is connected with a methanol analysis tower 15, the liquid phase outlet at the bottom of the methanol analysis tower 15 is connected with a methanol regeneration tower 18 through a methanol cooler 16 tube pass and a methanol pump 17, and the liquid phase outlet at the bottom of the methanol regeneration tower 18 is connected with a poor methanol spray pipeline inlet 27 through a poor methanol cooler 20, a poor methanol tank 21, a poor methanol pump 22 and a methanol cooler 16 shell pass. A gas phase outlet at the top of the medium-pressure flash tower 14 is connected with a shell pass inlet of the raw material gas cooler 11 through a circulating gas compressor 23; a gas phase outlet at the top of the methanol desorption tower 15 is connected with a desorption gas pipe network 24 through a raw gas cooler 11 pipe side; the top gas phase outlet of the methanol regeneration tower 18 is connected with an acid gas treatment device 19.
Example 7
The production method of the anhydrous low-temperature methanol washing device in the structural form of the embodiment 5 comprises the following steps:
step 1: the raw material gas in the raw material gas pipeline 1 is cooled by a precooler 2 and then enters a water separation tank 3 for gas-liquid separation, and the liquid phase after the gas-liquid separation enters a condensate recovery device 4; the temperature of the feed gas is as follows: 30-40 ℃, pressure: 4.0-6.5MPa, and the mole fraction of water is 0.1% -0.2%; the temperature of the feed gas at the outlet of the precooler 2 is as follows: the cold source of the precooler 2 is lithium bromide at the temperature of 5-10 ℃;
step 2: the raw material gas after gas-liquid separation enters a regenerated molecular sieve 7 through a first valve 5 for re-dehydration, and the re-dehydrated raw material gas enters the shell pass of a raw material gas cooler 11 through a second tee joint 10 and a second valve 9; the water content in the feed gas passing through the outlet of the regenerated molecular sieve 7 is 0.8 ppm;
and step 3: the raw material gas passing through the shell pass of the raw material gas cooler 11 is cooled and then enters the methanol washing tower 12, the poor methanol entering from the poor methanol spray pipeline inlet 27 is sprayed, the sprayed gas phase enters the purified gas pipe network 13, and the methanol-rich liquid at the bottom of the methanol washing tower 12 enters the medium-pressure flash tower 14 through the liquid phase outlet at the bottom of the methanol washing tower 12; the temperature of the raw material gas at the shell pass outlet of the raw material gas cooler 11 is as follows: -10 to-20 ℃;
and 4, step 4: the methanol-rich liquid solution enters a medium-pressure flash tower 14 to undergo medium-pressure flash evaporation, and vapor after the medium-pressure flash evaporation is pressurized by a circulating gas compressor 23 and then returns to the shell pass of the raw material gas cooler 11 to repeat the step 3; the liquid phase after medium-pressure flash evaporation enters a methanol desorption tower 15; the flash pressure of the medium pressure flash column 14 is: 1.2-1.7 MPa; the circulating gas compressor 23 is a multi-stage centrifugal compressor with an interstage circulating water cooler, and the temperature of flash steam at the outlet of the circulating gas compressor 23 is 20-40 ℃;
and 5: the liquid phase after medium-pressure flash evaporation enters a methanol analysis tower 15 for analysis, and the gas phase enters a raw material gas cooler 11 tube side through a gas phase outlet at the top of the methanol analysis tower 15 for heat exchange with raw material gas of a shell side thereof and then enters an analysis gas pipe network 24; the pressure at the bottom of the 15-column of the methanol desorption tower is 0.05-0.3 MPa; the temperature of the analyzed gas passing through the tube pass of the raw material gas cooler 11 is 10-20 ℃;
step 6: the liquid phase at the bottom in the methanol analysis tower 15 is heated by a methanol cooler 16 tube pass and pressurized by a methanol pump 17 and then sent into a methanol regeneration tower 18; the gas phase in the methanol regeneration tower 18 enters an acid gas treatment device 19 through a tower top gas phase outlet of the methanol regeneration tower 18 for acid gas treatment; the poor methanol liquid in the methanol regeneration tower 18 is sent into a poor methanol tank 21 through a poor methanol cooler 20; the poor methanol cooler 20 adopts a circulating water cooling mode;
and 7: the poor methanol liquid in the poor methanol tank 21 is pressurized by a poor methanol pump 22 and cooled by a methanol cooler 16 shell pass, and then is sent into a methanol washing tower 12 for spraying through a poor methanol spraying pipeline inlet 27; the pressure of the lean methanol liquid at the outlet of the lean methanol pump 22 is: 5.0-7.5 MPa; the temperature of the methanol-poor liquid at the 16-shell-side outlet of the methanol cooler is as follows: -55 ℃ to-62 ℃.
Example 8
The production method of the anhydrous low-temperature methanol washing device in the structural form of the embodiment 6 comprises the following steps:
step 1: the raw material gas in the raw material gas pipeline 1 is cooled by a precooler 2 and then enters a water separation tank 3 for gas-liquid separation, and the liquid phase after the gas-liquid separation enters a condensate recovery device 4; the temperature of the feed gas is as follows: 30-40 ℃, pressure: 4.0-6.5MPa, and the mole fraction of water is 0.1% -0.2%; the temperature of the feed gas at the outlet of the precooler 2 is as follows: the cold source of the precooler 2 is ammonia cold at 5-10 ℃;
step 2: the raw material gas after gas-liquid separation enters a regenerated molecular sieve 7 through a first valve 5 for re-dehydration, and the re-dehydrated raw material gas enters the shell pass of a raw material gas cooler 11 through a second tee joint 10 and a second valve 9; the water content in the feed gas passing through the outlet of the regenerated molecular sieve 7 is 0.6 ppm;
and step 3: the raw material gas passing through the shell pass of the raw material gas cooler 11 is cooled and then enters the methanol washing tower 12, the poor methanol entering from the poor methanol spray pipeline inlet 27 is sprayed, the sprayed gas phase enters the purified gas pipe network 13, and the methanol-rich liquid at the bottom of the methanol washing tower 12 enters the medium-pressure flash tower 14 through the liquid phase outlet at the bottom of the methanol washing tower 12; the temperature of the raw material gas at the shell pass outlet of the raw material gas cooler 11 is as follows: -10 to-20 ℃;
and 4, step 4: the methanol-rich liquid solution enters a medium-pressure flash tower 14 to undergo medium-pressure flash evaporation, and vapor after the medium-pressure flash evaporation is pressurized by a circulating gas compressor 23 and then returns to the shell pass of the raw material gas cooler 11 to repeat the step 3; the liquid phase after medium-pressure flash evaporation enters a methanol desorption tower 15; the flash pressure of the medium pressure flash column 14 is: 1.2-1.7 MPa; the circulating gas compressor 23 is a multi-stage centrifugal compressor with an interstage circulating water cooler, and the temperature of flash steam at the outlet of the circulating gas compressor 23 is 20-40 ℃;
and 5: the liquid phase after medium-pressure flash evaporation enters a methanol analysis tower 15 for analysis, and the gas phase enters a raw material gas cooler 11 tube side through a gas phase outlet at the top of the methanol analysis tower 15 for heat exchange with raw material gas of a shell side thereof and then enters an analysis gas pipe network 24; the pressure at the bottom of the 15-column of the methanol desorption tower is 0.05-0.3 MPa; the temperature of the analyzed gas passing through the tube pass of the raw material gas cooler 11 is 10-20 ℃;
step 6: the liquid phase at the bottom in the methanol analysis tower 15 is heated by a methanol cooler 16 tube pass and pressurized by a methanol pump 17 and then sent into a methanol regeneration tower 18; the gas phase in the methanol regeneration tower 18 enters an acid gas treatment device 19 through a tower top gas phase outlet of the methanol regeneration tower 18 for acid gas treatment; the poor methanol liquid in the methanol regeneration tower 18 is sent into a poor methanol tank 21 through a poor methanol cooler 20; the poor methanol cooler 20 adopts a circulating water cooling mode;
and 7: the poor methanol liquid in the poor methanol tank 21 is pressurized by a poor methanol pump 22 and cooled by a methanol cooler 16 shell pass, and then is sent into a methanol washing tower 12 for spraying through a poor methanol spraying pipeline inlet 27; the pressure of the lean methanol liquid at the outlet of the lean methanol pump 22 is: 5.0-7.5 MPa; the temperature of the methanol-poor liquid at the 16-shell-side outlet of the methanol cooler is as follows: -55 to-62 ℃.
Further, the number of the regenerated molecular sieves 7 in the step 2 is two, and the regenerated molecular sieves are in a mutually standby state;
while the first regenerated molecular sieve 7 is in the adsorption state, the second regenerated molecular sieve 7 is in the regeneration state;
while the second regenerated molecular sieve 7 is in the adsorption state, the first regenerated molecular sieve 7 is in the regeneration state;
when the regenerated molecular sieve 7 is in an adsorption state, the first valve 5 and the second valve 9 are in an open state, and the third valve 8 and the fourth valve 26 are in a closed state; raw material gas enters a regenerated molecular sieve 7 from a first valve 5 for adsorption, and the adsorbed raw material gas is discharged out of the regenerated molecular sieve 7 through a second valve 9;
when the regenerated molecular sieve 7 is in a regeneration state, the third valve 8 and the fourth valve 26 are in an opening state, and the first valve 5 and the second valve 9 are in a closing state; the nitrogen in the molecular sieve regeneration gas storage tank 25 enters the regenerated molecular sieve 7 through the fourth valve 26 for regeneration, and the regenerated nitrogen enters the molecular sieve regeneration gas outlet system 28 through the third valve 8.
Example 9
The production method of the anhydrous low-temperature methanol washing device in the structural form of the embodiment 6 comprises the following steps:
step 1: the raw material gas in the raw material gas pipeline 1 is cooled by a precooler 2 and then enters a water separation tank 3 for gas-liquid separation, and the liquid phase after the gas-liquid separation enters a condensate recovery device 4; the temperature of the feed gas is as follows: 30-40 ℃, pressure: 4.0-6.5MPa, and the mole fraction of water is 0.1% -0.2%; the temperature of the feed gas at the outlet of the precooler 2 is as follows: the cold source of the precooler 2 is lithium bromide at the temperature of 5-10 ℃;
step 2: the raw material gas after gas-liquid separation enters a regenerated molecular sieve 7 through a first valve 5 for re-dehydration, and the re-dehydrated raw material gas enters the shell pass of a raw material gas cooler 11 through a second tee joint 10 and a second valve 9; the water content in the feed gas passing through the outlet of the regenerated molecular sieve 7 is 0.7 ppm;
and step 3: the raw material gas passing through the shell pass of the raw material gas cooler 11 is cooled and then enters the methanol washing tower 12, the poor methanol entering from the poor methanol spray pipeline inlet 27 is sprayed, the sprayed gas phase enters the purified gas pipe network 13, and the methanol-rich liquid at the bottom of the methanol washing tower 12 enters the medium-pressure flash tower 14 through the liquid phase outlet at the bottom of the methanol washing tower 12; the temperature of the raw material gas at the shell pass outlet of the raw material gas cooler 11 is as follows: -10 to-20 ℃;
and 4, step 4: the methanol-rich liquid solution enters a medium-pressure flash tower 14 to undergo medium-pressure flash evaporation, and vapor after the medium-pressure flash evaporation is pressurized by a circulating gas compressor 23 and then returns to the shell pass of the raw material gas cooler 11 to repeat the step 3; the liquid phase after medium-pressure flash evaporation enters a methanol desorption tower 15; the flash pressure of the medium pressure flash column 14 is: 1.2-1.7 MPa; the circulating gas compressor 23 is a multi-stage centrifugal compressor with an interstage circulating water cooler, and the temperature of flash steam at the outlet of the circulating gas compressor 23 is 20-40 ℃;
and 5: the liquid phase after medium-pressure flash evaporation enters a methanol analysis tower 15 for analysis, and the gas phase enters a raw material gas cooler 11 tube side through a gas phase outlet at the top of the methanol analysis tower 15 for heat exchange with raw material gas of a shell side thereof and then enters an analysis gas pipe network 24; the pressure at the bottom of the 15-column of the methanol desorption tower is 0.05-0.3 MPa; the temperature of the analyzed gas passing through the tube pass of the raw material gas cooler 11 is 10-20 ℃;
step 6: the liquid phase at the bottom in the methanol analysis tower 15 is heated by a methanol cooler 16 tube pass and pressurized by a methanol pump 17 and then sent into a methanol regeneration tower 18; the gas phase in the methanol regeneration tower 18 enters an acid gas treatment device 19 through a tower top gas phase outlet of the methanol regeneration tower 18 for acid gas treatment; the poor methanol liquid in the methanol regeneration tower 18 is sent into a poor methanol tank 21 through a poor methanol cooler 20; the poor methanol cooler 20 adopts a circulating water cooling mode;
and 7: the poor methanol liquid in the poor methanol tank 21 is pressurized by a poor methanol pump 22 and cooled by a methanol cooler 16 shell pass, and then is sent into a methanol washing tower 12 for spraying through a poor methanol spraying pipeline inlet 27; the pressure of the lean methanol liquid at the outlet of the lean methanol pump 22 is: 5.0-7.5 MPa; the temperature of the methanol-poor liquid at the 16-shell-side outlet of the methanol cooler is as follows: -55 to-62 ℃.
Further, the number of the regenerated molecular sieves 7 in the step 2 is two, and the regenerated molecular sieves are in a mutually standby state;
while the first regenerated molecular sieve 7 is in the adsorption state, the second regenerated molecular sieve 7 is in the regeneration state;
while the second regenerated molecular sieve 7 is in the adsorption state, the first regenerated molecular sieve 7 is in the regeneration state;
when the regenerated molecular sieve 7 is in an adsorption state, the first valve 5 and the second valve 9 are in an open state, and the third valve 8 and the fourth valve 26 are in a closed state; raw material gas enters a regenerated molecular sieve 7 from a first valve 5 for adsorption, and the adsorbed raw material gas is discharged out of the regenerated molecular sieve 7 through a second valve 9;
when the regenerated molecular sieve 7 is in a regeneration state, the third valve 8 and the fourth valve 26 are in an opening state, and the first valve 5 and the second valve 9 are in a closing state; the nitrogen in the molecular sieve regeneration gas storage tank 25 enters the regenerated molecular sieve 7 through the fourth valve 26 for regeneration, and the regenerated nitrogen enters the molecular sieve regeneration gas outlet system 28 through the third valve 8.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "connected," "connecting," and the like are to be construed broadly, and may, for example, be fixedly connected, integrally connected, or detachably connected; or communication between the interior of the two elements; they may be directly connected or indirectly connected through an intermediate, and those skilled in the art can understand the specific meaning of the above terms in the present invention according to specific situations. The above examples are merely illustrative of the feasible embodiments of the present invention and they are not intended to limit the scope of the present invention, and equivalent embodiments, modifications and alterations without departing from the technical spirit of the present invention are included in the scope of the present invention.

Claims (10)

1.一种无水型低温甲醇洗装置,包括原料气管道(1)以及甲醇洗涤塔(12),其特征在于:所述原料气管道(1)通过原料气脱水单元与甲醇洗涤塔(12)的原料气进口相连,1. an anhydrous type low temperature methanol washing device, comprising raw material gas pipeline (1) and methanol washing tower (12), it is characterized in that: described raw material gas pipeline (1) passes through raw material gas dehydration unit and methanol washing tower (12) ) is connected to the feed gas inlet, 甲醇洗涤塔(12)的顶部与净化气管网(13)相连;The top of the methanol washing tower (12) is connected with the purified gas pipe network (13); 甲醇洗涤塔(12)底部的液相出口通过富甲醇处理单元与甲醇洗涤塔(12)中上部的贫甲醇喷淋管道进口(27)相连。The liquid phase outlet at the bottom of the methanol washing tower (12) is connected to the inlet (27) of the lean methanol spray pipe in the middle and upper part of the methanol washing tower (12) through the rich methanol processing unit. 2.根据权利要求1所述的无水型低温甲醇洗装置,其特征在于:所述原料气脱水单元包括至少一个脱水部;当为多个脱水部时,多个脱水部串联连接。2 . The anhydrous low-temperature methanol washing device according to claim 1 , wherein the raw gas dehydration unit comprises at least one dehydration part; when there are multiple dehydration parts, the multiple dehydration parts are connected in series. 3 . 3.根据权利要求2所述的一种无水型低温甲醇洗装置,其特征在于:所述脱水部包括预冷器(2)以及与预冷器(2)相连的水分离罐(3),水分离罐(3)的底部设有凝液回收罐(4)。3. An anhydrous low-temperature methanol washing device according to claim 2, characterized in that: the dehydration part comprises a precooler (2) and a water separation tank (3) connected with the precooler (2). , the bottom of the water separation tank (3) is provided with a condensate recovery tank (4). 4.根据权利要求2所述的无水型低温甲醇洗装置,其特征在于:所述脱水部包括至少一个再生分子筛组件,当为多个再生分子筛组件时,多个再生分子筛组件并联连接。4 . The anhydrous low-temperature methanol washing device according to claim 2 , wherein the dehydration part comprises at least one regenerated molecular sieve assembly, and when there are multiple regenerated molecular sieve assemblies, the multiple regenerated molecular sieve assemblies are connected in parallel. 5 . 5.根据权利要求4所述的无水型低温甲醇洗装置,其特征在于:所述再生分子筛组件包括再生分子筛(7)的底部通过第一三通(6)和第一阀门(5)与原料气管道相连,再生分子筛(7)的顶部通过第二三通(10)和第二阀门(9)与出气管道相连,第一三通(6)通过第三阀门(8)与分子筛再生出气系统(28)相连,第二三通(10)通过第四阀门(26)与分子筛再生气储罐(25)相连。5. The anhydrous low-temperature methanol washing device according to claim 4, characterized in that: the regenerated molecular sieve assembly comprises the bottom of the regenerated molecular sieve (7) through the first tee (6) and the first valve (5) and The raw material gas pipeline is connected, and the top of the regenerated molecular sieve (7) is connected with the gas outlet pipeline through the second tee (10) and the second valve (9), and the first tee (6) is regenerated with the molecular sieve through the third valve (8). The system (28) is connected, and the second three-way (10) is connected with the molecular sieve regeneration gas storage tank (25) through the fourth valve (26). 6.根据权利要求3或4或5所述的无水型低温甲醇洗装置,其特征在于:所述原料气脱水单元包括与原料气管道(1)相连的预冷器(2),预冷器(2)的出口通过水分离罐(3)、第一阀门(5)、第一三通(6)与再生分子筛(7)相连,再生分子筛(7)的出口通过第二三通(10)、第二阀门(9)和原料气冷却器(11)的壳程与甲醇洗涤塔(12)的原料气进口相连;再生分子筛组件为两个。6. The anhydrous low-temperature methanol washing device according to claim 3, 4 or 5, characterized in that: the raw material gas dehydration unit comprises a precooler (2) connected to the raw material gas pipeline (1), and the precooling The outlet of the device (2) is connected with the regenerated molecular sieve (7) through the water separation tank (3), the first valve (5) and the first tee (6), and the outlet of the regenerated molecular sieve (7) passes through the second tee (10). ), the second valve (9) and the shell side of the feed gas cooler (11) are connected with the feed gas inlet of the methanol washing tower (12); there are two regenerated molecular sieve components. 7.根据权利要求1或2所述的无水型低温甲醇洗装置,其特征在于:所述富甲醇处理单元包括与甲醇洗涤塔(12)底部液相出口相连的中压闪蒸塔(14),中压闪蒸塔(14)底部的液相出口与甲醇解析塔(15)相连,甲醇解析塔(15)底部的液相出口通过甲醇冷却器(16)管程和甲醇泵(17)与甲醇再生塔(18)相连,甲醇再生塔(18)底部的液相出口通过贫甲醇冷却器(20)、贫甲醇罐(21)、贫甲醇泵(22)和甲醇冷却器(16)壳程与贫甲醇喷淋管道进口(27)相连。7. The anhydrous low-temperature methanol washing device according to claim 1 or 2, characterized in that: the methanol-rich processing unit comprises a medium-pressure flash distillation tower (14) connected to the liquid phase outlet at the bottom of the methanol washing tower (12) ), the liquid phase outlet at the bottom of the medium pressure flash tower (14) is connected with the methanol desorption tower (15), and the liquid phase outlet at the bottom of the methanol desorption tower (15) passes through the methanol cooler (16) pipe pass and the methanol pump (17) Connected with the methanol regeneration tower (18), the liquid phase outlet at the bottom of the methanol regeneration tower (18) passes through the lean methanol cooler (20), the lean methanol tank (21), the lean methanol pump (22) and the methanol cooler (16) shell The process is connected to the inlet (27) of the lean methanol spray pipe. 8.根据权利要求7所述的无水型低温甲醇洗装置,其特征在于:所述中压闪蒸塔(14)顶部的气相出口通过循环气压缩机(23)与原料气冷却器(11)的壳程进口相连;甲醇解析塔(15)顶部的气相出口通过原料气冷却器(11)管程与解析气管网(24)相连;8. The anhydrous low-temperature methanol washing device according to claim 7, characterized in that: the gas phase outlet at the top of the medium pressure flash tower (14) passes through the circulating gas compressor (23) and the feed gas cooler (11). ) shell side inlets are connected; the gas phase outlet at the top of the methanol analysis tower (15) is connected with the analysis gas pipe network (24) through the pipe side of the raw gas cooler (11); 所述甲醇再生塔(18)的塔顶气相出口与酸性气处理装置(19)相连。The top gas phase outlet of the methanol regeneration tower (18) is connected to the acid gas treatment device (19). 9.一种无水型低温甲醇洗装置的生产方法,其特征在于:该生产方法包括如下步骤:9. A production method of anhydrous low-temperature methanol washing device, characterized in that: the production method comprises the steps: 步骤1:原料气管道(1)中的原料气通过预冷器(2)降温后进入水分离罐(3)中进行气液分离,气液分离后的液相进入凝液回收装置(4)内;所述原料气的温度为:30-40℃,压力:4.0-6.5MPa,其水分的摩尔分率0.1%-0.2%;所述预冷器2出口的原料气温度:5-10℃,所述预冷器(2)冷源为溴化锂或氨冷;Step 1: The raw gas in the raw gas pipeline (1) is cooled by the precooler (2) and then enters the water separation tank (3) for gas-liquid separation, and the liquid phase after the gas-liquid separation enters the condensate recovery device (4) inside; the temperature of the raw material gas is: 30-40℃, the pressure: 4.0-6.5MPa, the molar fraction of its moisture is 0.1%-0.2%; the temperature of the raw material gas at the outlet of the precooler 2: 5-10℃ , the cold source of the precooler (2) is lithium bromide or ammonia cooling; 步骤2:气液分离后的原料气通过第一阀门(5)进入再生分子筛(7)内进行再次脱水,再次脱水后的原料气通过第二三通(10)和第二阀门(9)进入原料气冷却器(11)的壳程;所述的通过再生分子筛(7)出口时的原料气中水含量小于1ppm;Step 2: The raw material gas after the gas-liquid separation enters the regenerated molecular sieve (7) through the first valve (5) for re-dehydration, and the re-dehydrated raw material gas enters through the second three-way (10) and the second valve (9) The shell side of the feed gas cooler (11); the water content in the feed gas passing through the outlet of the regenerated molecular sieve (7) is less than 1 ppm; 步骤3:通过原料气冷却器(11)壳程的原料气降温后进入甲醇洗涤塔(12)内,由贫甲醇喷淋管道进口(27)中进入的贫甲醇进行喷淋,喷淋后的气相进入净化气管网(13),甲醇洗涤塔(12)底部的富甲醇液通过甲醇洗涤塔(12)底部液相出口进入到中压闪蒸塔(14)内;Step 3: After cooling the raw material gas on the shell side of the raw material gas cooler (11), it enters the methanol washing tower (12), and is sprayed with the lean methanol entering from the lean methanol spray pipeline inlet (27), and the sprayed The gas phase enters the purified gas pipe network (13), and the methanol-rich liquid at the bottom of the methanol washing tower (12) enters the medium pressure flash tower (14) through the liquid phase outlet at the bottom of the methanol washing tower (12); 所述原料气冷却器(11)壳程出口的原料气温度为:-10--20℃;The temperature of the raw material gas at the shell side outlet of the raw material gas cooler (11) is: -10--20 °C; 步骤4:富甲醇液溶液进入中压闪蒸塔(14)后进行中压闪蒸,中压闪蒸后的蒸气通过循环气压缩机(23)加压后返回至原料气冷却器(11)的壳程内重复上述步骤3;中压闪蒸后的液相进入甲醇解析塔(15)内;Step 4: the methanol-rich liquid solution enters the medium-pressure flash tower (14) and then undergoes medium-pressure flashing, and the vapor after the medium-pressure flashing is pressurized by the circulating gas compressor (23) and returned to the feed gas cooler (11) Repeat above-mentioned step 3 in the shell side of 1; the liquid phase after the medium-pressure flashing enters the methanol desorption tower (15); 所述中压闪蒸塔(14)的闪蒸压力为:1.2-1.7MPa;The flash pressure of the medium pressure flash tower (14) is: 1.2-1.7MPa; 上述循环气压缩机(23)为带有级间循环水冷却器的多级离心压缩机,循环气压缩机(23)出口的闪蒸气温度为20-40℃;The above-mentioned circulating gas compressor (23) is a multistage centrifugal compressor with an interstage circulating water cooler, and the temperature of the flash steam at the outlet of the circulating gas compressor (23) is 20-40 °C; 步骤5:中压闪蒸后的液相进入甲醇解析塔(15)内进行解析,气相通过甲醇解析塔(15)顶部的气相出口进入原料气冷却器(11)管程与其壳程的原料气进行换热后进入解析气管网(24)中;Step 5: the liquid phase after the medium pressure flashing enters the methanol desorption tower (15) for desorption, and the gas phase enters the feed gas on the tube side and the shell side of the feed gas cooler (11) through the gas phase outlet at the top of the methanol desorption tower (15). After heat exchange, it enters into the analytical gas pipeline network (24); 所述甲醇解析塔(15)塔底压力0.05-0.3MPa;通过原料气冷却器(11)管程的解析气温度为10-20℃;The pressure at the bottom of the methanol desorption tower (15) is 0.05-0.3MPa; the desorption gas temperature passing through the tube side of the feed gas cooler (11) is 10-20°C; 步骤6:甲醇解析塔(15)内底部的液相通过甲醇冷却器(16)管程进行升温以及甲醇泵(17)加压后送入甲醇再生塔(18)内;甲醇再生塔(18)内的气相通过甲醇再生塔(18)的塔顶气相出口进入酸性气处理装置(19)中进行酸性气体处理;甲醇再生塔(18)内的贫甲醇液通过贫甲醇冷却器(20)送入贫甲醇罐(21)中;所述的贫甲醇冷却器(20)采用循环水降温的方式;Step 6: the liquid phase at the bottom of the methanol desorption tower (15) is heated through the methanol cooler (16) tube side and pressurized by the methanol pump (17) and then sent to the methanol regeneration tower (18); the methanol regeneration tower (18) The gas phase inside enters the acid gas treatment device (19) through the top gas phase outlet of the methanol regeneration tower (18) for acid gas treatment; the lean methanol liquid in the methanol regeneration tower (18) is fed into the lean methanol cooler (20) In the lean methanol tank (21); the lean methanol cooler (20) adopts the mode of circulating water cooling; 步骤7:贫甲醇罐(21)中的贫甲醇液通过贫甲醇泵(22)加压、以及甲醇冷却器(16)壳程降温后由贫甲醇喷淋管道进口(27)送入甲醇洗涤塔(12)中进行喷淋;所述贫甲醇泵(22)出口的贫甲醇液压力:5.0-7.5MPa;所述甲醇冷却器(16)壳程出口的贫甲醇液温度:-55℃至-62℃。Step 7: The lean methanol liquid in the lean methanol tank (21) is pressurized by the lean methanol pump (22) and cooled by the methanol cooler (16) on the shell side and sent to the methanol washing tower from the lean methanol spray pipe inlet (27) Spray in (12); the lean methanol liquid pressure at the outlet of the lean methanol pump (22): 5.0-7.5MPa; the lean methanol liquid temperature at the shell side outlet of the methanol cooler (16): -55°C to - 62°C. 10.根据权利要求1所述的一种无水型低温甲醇洗装置的生产方法,其特征在于:所述的步骤2中再生分子筛(7)为两个,其为互备状态;10. The production method of an anhydrous low-temperature methanol washing device according to claim 1, characterized in that: in the step 2, there are two regenerated molecular sieves (7), which are in a mutually prepared state; 当第一个再生分子筛(7)处于吸附状态时,第二个再生分子筛(7)处于再生状态;When the first regenerated molecular sieve (7) is in the adsorption state, the second regenerated molecular sieve (7) is in the regeneration state; 当第二个再生分子筛(7)处于吸附状态时,第一个再生分子筛(7)处于再生状态;When the second regenerated molecular sieve (7) is in the adsorption state, the first regenerated molecular sieve (7) is in the regeneration state; 再生分子筛(7)处于吸附状态时,第一阀门(5)和第二阀门(9)处于开启状态,第三阀门(8)和第四阀门(26)处于关闭状态;原料气由第一阀门(5)进入再生分子筛(7)中进行吸附,吸附后的原料气通过第二阀门(9)排出再生分子筛(7);When the regenerated molecular sieve (7) is in the adsorption state, the first valve (5) and the second valve (9) are in an open state, and the third valve (8) and the fourth valve (26) are in a closed state; (5) enter into regenerated molecular sieve (7) and carry out adsorption, and the feed gas after adsorption discharges regenerated molecular sieve (7) through second valve (9); 再生分子筛(7)处于再生状态时,第三阀门(8)和第四阀门(26)处于开启状态,第一阀门(5)和第二阀门(9)处于关闭状态;分子筛再生气储罐(25)中的氮气通过第四阀门(26)进入再生分子筛(7)中进行再生,再生后的氮气通过第三阀门(8)进入分子筛再生出气系统(28)内。When the regenerated molecular sieve (7) is in the regeneration state, the third valve (8) and the fourth valve (26) are in the open state, and the first valve (5) and the second valve (9) are in the closed state; the molecular sieve regeneration gas storage tank ( The nitrogen in 25) enters the regenerated molecular sieve (7) through the fourth valve (26) for regeneration, and the regenerated nitrogen enters the molecular sieve regeneration gas outlet system (28) through the third valve (8).
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