Disclosure of Invention
Therefore, the technical problem to be solved by the invention is to overcome the defect that the deformation amount of the wheel disc is larger than that of the mandrel under the action of centrifugal force when the flywheel rotates at high speed because the elastic modulus of the composite material is smaller than that of the metal material and the wheel disc has a larger linear speed relative to the mandrel in the flywheel in the prior art, and finally the deformation amount of the wheel disc is larger than that of the mandrel, so that the two are separated to influence torque transmission, thereby providing the separation-preventing flywheel structure and the flywheel energy storage system.
In order to solve the technical problems, the technical scheme of the invention is as follows:
a flywheel structure for preventing separation comprises a wheel disc; a spindle inserted within the wheel disc, wherein an elastic modulus of the spindle is greater than an elastic modulus of the wheel disc; the outer side wall of the mandrel is provided with first grooves, the first grooves are arranged along the circumferential direction of the mandrel, the part between the end face of the mandrel and each first groove forms the anti-separation structure, or the part between two adjacent first grooves forms the anti-separation structure, and the anti-separation structure is suitable for keeping a contact state with the wheel disc after the mandrel is separated from the wheel disc.
Further, the separation-preventing flywheel structure further comprises a second groove arranged on the end face of the mandrel, and the separation-preventing structure is formed by the part between the first groove and the second groove.
Furthermore, an included angle between the groove wall and the groove bottom of the first groove is an obtuse angle; and an included angle between the groove wall and the groove bottom of the second groove is an obtuse angle.
Further, the length of the contact surface of the anti-separation structure and the wheel disc is not less than 10mm along the axial direction of the mandrel.
Further, along the circumference of dabber, first recess with the second recess is all continuous, so that the anticreep structure is continuous structure.
Further, the anti-disengaging structure includes two, two the anti-disengaging structure all is close to the terminal surface setting of dabber.
Furthermore, chamfers are arranged at included angles between the groove walls and the groove bottoms of the first grooves; and/or chamfers are arranged at included angles between the groove walls and the groove bottoms of the second grooves.
Furthermore, the end surface of the mandrel is provided with a dynamic balance groove; and the opening of the dynamic balance groove is gradually increased along the direction far away from the end surface of the mandrel.
Further, the wheel disc comprises a plurality of wheel discs which are nested; the wheel disc positioned on the inner ring is made of glass or carbon fiber; the wheel disc positioned on the outer ring is made of glass or carbon fiber; the material of the wheel disc positioned in the middle is a mixture of carbon fiber and glass.
A flywheel energy storage system comprises the anti-separation flywheel structure and a shell, wherein an operation hole is formed in the shell, and a sealing cover is arranged at the operation hole; the anti-separation flywheel structure is arranged in the shell; the operation hole is aligned with the dynamic balance groove, and the dynamic balance block is suitable to be installed in the dynamic balance groove through the operation hole.
The technical scheme of the invention has the following advantages:
according to the anti-separation flywheel structure provided by the invention, the first groove is formed in the outer side wall of the mandrel so as to form the anti-separation structure on the mandrel. When the dabber rotated at a high speed, the deformation volume of anti-disengaging structure was bigger, even the lateral wall of dabber and the inside wall separation of rim plate, anti-disengaging structure also can closely laminate with the rim plate, does not influence the moment of torsion transmission.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and it should be understood that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
In addition, the technical features involved in the different embodiments of the present invention described below may be combined with each other as long as they do not conflict with each other.
FIG. 1 is a schematic view of a breakaway prevention flywheel configuration in one embodiment of the present invention; as shown in fig. 1, the present embodiment provides a separation-preventing flywheel structure, which includes a wheel disc 2; a spindle 1 inserted in the wheel disc 2, wherein the elastic modulus of the spindle 1 is greater than that of the wheel disc 2; the outer side wall of the mandrel 1 is provided with a first groove 4, the first grooves 4 are arranged along the circumferential direction of the mandrel 1, the separation-preventing structure 3 is formed on the part between the end surface of the mandrel 1 and the first groove 4, or the separation-preventing structure 3 is formed on the part between two adjacent first grooves 4, and the separation-preventing structure 3 is suitable for keeping a contact state with the wheel disc 2 after the mandrel 1 is separated from the wheel disc 2.
Specifically, a plurality of first grooves 4 may be provided in the extending direction of the mandrel 1, each first groove 4 extends in the radial direction of the mandrel 1, and when the first groove 4 is close to the end surface of the mandrel 1, a separation preventing structure 3 is formed at a shaft body portion between the first groove 4 and the end surface of the mandrel 1; when the first grooves 4 are close to the middle portion of the mandrel 1, the shaft body portion between two adjacent first grooves 4 may form the separation preventing structure 3. Wherein the position of the detachment prevention structure 3 can be designed as desired. For example, the separation-preventing structure 3 may be a long-strip-shaped structure, and when the mandrel 1 rotates at a high speed, the width of the separation-preventing structure 3 in the extending direction of the mandrel 1 is smaller, so that the separation-preventing structure is more easily deformed under the action of centrifugal force, and the separation-preventing structure still maintains a contact state with the wheel disc 2 after the mandrel 1 is separated from the wheel disc 2.
According to the anti-separation flywheel structure provided by the invention, the outer side wall of the mandrel 1 is provided with the first groove 4 so as to form the anti-separation structure 3 on the mandrel 1. When dabber 1 rotated at a high speed, the deformation volume of anti-disengaging structure 3 was bigger, even the lateral wall of dabber 1 and the inside wall separation of rim plate 2, anti-disengaging structure 3 also can closely laminate with rim plate 2, does not influence the moment of torsion transmission.
In this embodiment, the separation-preventing flywheel structure further includes a second groove 5 disposed on the end surface of the core shaft 1, and a separation-preventing structure 3 is formed between the first groove 4 and the second groove 5. Wherein. The distance between the groove wall of the second recess 5 and the side wall of the mandrel 1 may be set as desired, for example, 10 mm. Fig. 2 is a schematic view of a flywheel structure for preventing separation according to another embodiment of the present invention, and as shown in fig. 2, for example, the groove wall of the second groove 5 may also penetrate through the side wall of the mandrel 1. Wherein, the second recess 5 extends along the axial direction of dabber 1, and the axostylus body part forms anti-disengaging structure 3 between second recess 5 and first recess 4. So set up, can further reduce the width of anti-disengaging structure 3 self, can also make the contact surface of anti-disengaging structure 3 and rim plate 2 have great width simultaneously, be favorable to improving the anti-disengaging effect.
In this embodiment, an included angle between the groove wall and the groove bottom of the first groove 4 is an obtuse angle, and an included angle between the groove wall and the groove bottom of the second groove 5 is an obtuse angle. Moreover, chamfering treatment can be carried out on the included angle between the groove wall and the groove bottom of the first groove 4; similarly, the included angle between the groove wall and the groove bottom of the second groove 5 can be chamfered. So set up, be favorable to reducing stress concentration, prevent that fatigue damage from appearing in dabber 1.
In this embodiment, the length of the contact surface between the separation preventing structure 3 and the wheel disc 2 is not less than 10mm in the axial direction of the mandrel 1. For example, the length of the contact surface of the separation prevention structure 3 with the wheel disc 2 may be 15 mm. So set up, can guarantee the validity of moment of torsion transmission.
In this embodiment, the first groove 4 and the second groove 5 are both continuous along the circumferential direction of the mandrel 1, so that the separation-preventing structure 3 is a continuous structure. Wherein, along dabber 1 circumference, first recess 4 can be continuously and annularly's recess, and second recess 5 also can be continuously and annularly's recess, makes the anti-disengaging structure 3 that forms also can wholly be continuous like this, takes place deformation when dabber 1 rotates at a high speed more easily.
In this embodiment, the separation-preventing structures 3 include two, and the two separation-preventing structures 3 are both arranged near the end surface of the mandrel 1. For example, in the direction of the central line perpendicular to the axis of the mandrel 1, the two anti-separation structures 3 are symmetrically arranged one above the other, so that when the mandrel 1 rotates at a high speed, the deformation amounts of the two anti-separation structures 3 can be kept consistent, and the contact effect with the wheel disc 2 is improved.
In this embodiment, the end surface of the mandrel 1 is provided with a dynamic balance groove 6, for example, the dynamic balance groove 6 may be annular as a whole; the opening of the dynamic balance groove 6 gradually increases in a direction away from the end face of the mandrel 1. Preferably, the dynamic balance groove 6 may be provided at the bottom of the second groove 5. So set up, can make the dynamic balance piece more inseparable with being connected of dynamic balance groove 6, prevent that the dynamic balance piece from droing in the dynamic balance groove 6. In order to reduce stress concentration, the included angle position of the dynamic balance groove 6 may be chamfered.
In the embodiment, the wheel discs 2 comprise a plurality of wheel discs 2 which are nested; wherein the number of nested discs 2 can be set as desired. For example, the number of the roulette plate 2 is three.
Wherein, the wheel disc 2 positioned at the inner ring is made of glass or carbon fiber; the wheel disc 2 positioned on the outer ring is made of glass or carbon fiber; the material of the wheel disc 2 positioned in the middle is a mixture of carbon fiber and glass.
In this embodiment, the wheel disc 2 of the inner ring is made of glass; the wheel disc 2 of the outer ring is made of carbon fiber; the material of the middle wheel disc 2 is a mixture of carbon fiber and glass. Wherein the inner ring of discs 2 refers to the discs 2 that are in direct contact with the spindle 1. So set up, the combined material quality is lighter on the one hand, and on the other hand combined material's circumference intensity is bigger, can bear bigger circumference stress, consequently makes the flywheel can reach higher rotational speed, is favorable to improving the energy storage density of flywheel.
A flywheel energy storage system comprises the anti-separation flywheel structure and further comprises a shell 9, wherein an operation hole 7 is formed in the shell 9, and a sealing cover 8 is arranged at the operation hole 7; the anti-separation flywheel structure is arranged in the shell 9; the operation hole 7 is aligned with the dynamic balance groove 6 and is suitable for installing a dynamic balance block in the dynamic balance groove 6 through the operation hole 7.
Wherein, the position of the operation hole 7 can be determined according to the position of the dynamic balance groove 6, for example, arranged at the bottom of the shell 9. Since the inside of the housing 9 needs to be maintained in a vacuum state during the operation of the flywheel, after the dynamic balance weight is mounted in the dynamic balance groove 6, the sealing cover 8 outside the operation hole 7 needs to be covered, and the air inside the housing 9 needs to be evacuated. Wherein the shape and size of the sealing cover 8 can be matched with the shape and size of the operation hole 7. Wherein, the dynamic balance block can be bonded or welded on the mandrel 1 after being plugged into the dynamic balance groove 6.
So set up, when carrying out dynamic balance to the flywheel, need not to hang out whole flywheel from energy storage system's casing 9 with lifting device, carry out the installation of dynamic balance piece again. The operation can be simplified, the maintenance difficulty is reduced, and the maintenance efficiency is improved.
It should be understood that the above examples are only for clarity of illustration and are not intended to limit the embodiments. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. And obvious variations or modifications therefrom are within the scope of the invention.