CN113564408B - High-strength high-conductivity rare earth copper alloy Cu-Cr-Zr-Y and preparation method thereof - Google Patents
High-strength high-conductivity rare earth copper alloy Cu-Cr-Zr-Y and preparation method thereof Download PDFInfo
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- 229910052761 rare earth metal Inorganic materials 0.000 title claims abstract description 106
- 150000002910 rare earth metals Chemical class 0.000 title claims abstract description 103
- 229910000881 Cu alloy Inorganic materials 0.000 title claims abstract description 58
- 238000002360 preparation method Methods 0.000 title claims abstract description 22
- 229910001093 Zr alloy Inorganic materials 0.000 claims abstract description 91
- QZLJNVMRJXHARQ-UHFFFAOYSA-N [Zr].[Cr].[Cu] Chemical compound [Zr].[Cr].[Cu] QZLJNVMRJXHARQ-UHFFFAOYSA-N 0.000 claims abstract description 90
- 230000032683 aging Effects 0.000 claims abstract description 53
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 51
- 239000010949 copper Substances 0.000 claims abstract description 51
- 229910052802 copper Inorganic materials 0.000 claims abstract description 50
- 238000000034 method Methods 0.000 claims abstract description 42
- 238000005096 rolling process Methods 0.000 claims abstract description 41
- 239000002994 raw material Substances 0.000 claims abstract description 31
- 229910052727 yttrium Inorganic materials 0.000 claims abstract description 30
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 claims abstract description 28
- 229910052726 zirconium Inorganic materials 0.000 claims abstract description 28
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 claims abstract description 27
- 239000011651 chromium Substances 0.000 claims abstract description 25
- 229910052804 chromium Inorganic materials 0.000 claims abstract description 23
- 238000003723 Smelting Methods 0.000 claims abstract description 22
- VWQVUPCCIRVNHF-UHFFFAOYSA-N yttrium atom Chemical compound [Y] VWQVUPCCIRVNHF-UHFFFAOYSA-N 0.000 claims abstract description 22
- 239000006104 solid solution Substances 0.000 claims abstract description 11
- 230000006698 induction Effects 0.000 claims abstract description 5
- 239000000956 alloy Substances 0.000 claims description 124
- 229910045601 alloy Inorganic materials 0.000 claims description 115
- GXDVEXJTVGRLNW-UHFFFAOYSA-N [Cr].[Cu] Chemical compound [Cr].[Cu] GXDVEXJTVGRLNW-UHFFFAOYSA-N 0.000 claims description 26
- XTYUEDCPRIMJNG-UHFFFAOYSA-N copper zirconium Chemical compound [Cu].[Zr] XTYUEDCPRIMJNG-UHFFFAOYSA-N 0.000 claims description 24
- GBAOZECSOKXKEL-UHFFFAOYSA-N copper yttrium Chemical compound [Cu].[Y] GBAOZECSOKXKEL-UHFFFAOYSA-N 0.000 claims description 21
- 238000010438 heat treatment Methods 0.000 claims description 21
- 238000005266 casting Methods 0.000 claims description 19
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 15
- 229910002804 graphite Inorganic materials 0.000 claims description 15
- 239000010439 graphite Substances 0.000 claims description 15
- 239000000243 solution Substances 0.000 claims description 10
- 230000008018 melting Effects 0.000 abstract description 9
- 238000002844 melting Methods 0.000 abstract description 9
- 238000011031 large-scale manufacturing process Methods 0.000 abstract description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 11
- 230000000052 comparative effect Effects 0.000 description 9
- 238000010586 diagram Methods 0.000 description 9
- 238000010791 quenching Methods 0.000 description 9
- 230000000171 quenching effect Effects 0.000 description 9
- 230000000694 effects Effects 0.000 description 8
- 238000001556 precipitation Methods 0.000 description 8
- 239000013078 crystal Substances 0.000 description 5
- 230000007547 defect Effects 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 4
- 229910017526 Cu-Cr-Zr Inorganic materials 0.000 description 3
- 229910017810 Cu—Cr—Zr Inorganic materials 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 3
- 239000011159 matrix material Substances 0.000 description 3
- 239000002244 precipitate Substances 0.000 description 3
- 230000002411 adverse Effects 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000011160 research Methods 0.000 description 2
- 229910000946 Y alloy Inorganic materials 0.000 description 1
- 238000005275 alloying Methods 0.000 description 1
- JUVGUSVNTPYZJL-UHFFFAOYSA-N chromium zirconium Chemical compound [Cr].[Zr] JUVGUSVNTPYZJL-UHFFFAOYSA-N 0.000 description 1
- 230000008094 contradictory effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000001803 electron scattering Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000006911 nucleation Effects 0.000 description 1
- 238000010899 nucleation Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 238000007712 rapid solidification Methods 0.000 description 1
- 238000001953 recrystallisation Methods 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 230000003313 weakening effect Effects 0.000 description 1
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Abstract
本发明公开一种高强高导稀土铜合金Cu‑Cr‑Zr‑Y及其制备方法,其制备方法,包括如下步骤:步骤(1):将纯铜、铬原料、锆原料和钇原料置于中频感应熔炼炉中,在大气环境下进行熔炼,熔炼后得到稀土铜铬锆合金铸锭;步骤(2):将所述稀土铜铬锆合金铸锭进行固溶处理,得到稀土铜铬锆合金坯料;步骤(3)对所述稀土铜铬锆合金坯料进行轧制和时效的交替处理,即制备得到高强高导稀土铜合金Cu‑Cr‑Zr‑Y。高强高导稀土铜合金Cu‑Cr‑Zr‑Y采用上述方法制备得到。本发明制备的稀土铜合金性能优越,抗拉强度超过700MPa,相对电导率高于80%IACS,可以满足行业对高强高导铜合金性能要求,满足高性能尖端技术需求;同时制备与加工工艺流程还有利于工业化大规模生产高强高导铜铬锆合金。
The invention discloses a high-strength and high-conductivity rare earth copper alloy Cu-Cr-Zr-Y and a preparation method thereof. The preparation method includes the following steps: Step (1): placing pure copper, chromium raw materials, zirconium raw materials and yttrium raw materials in a In the medium-frequency induction melting furnace, smelting is carried out in an atmospheric environment, and after smelting, a rare earth copper-chromium-zirconium alloy ingot is obtained; step (2): solid solution treatment is performed on the rare-earth copper-chromium-zirconium alloy ingot to obtain a rare-earth copper-chromium-zirconium alloy billet; step (3) alternately rolling and aging the rare earth copper-chromium-zirconium alloy billet to prepare a high-strength and high-conductivity rare-earth copper alloy Cu-Cr-Zr-Y. The high-strength and high-conductivity rare earth copper alloy Cu-Cr-Zr-Y is prepared by the above method. The rare earth copper alloy prepared by the method has excellent performance, the tensile strength exceeds 700MPa, and the relative electrical conductivity is higher than 80% IACS, which can meet the performance requirements of the industry for high-strength and high-conductivity copper alloys and meet the requirements of high-performance cutting-edge technology; It is also conducive to the industrialized large-scale production of high-strength and high-conductivity copper-chromium-zirconium alloys.
Description
技术领域technical field
本发明涉及稀土铜合金技术领域。具体地说是一种高强高导稀土铜合金Cu-Cr-Zr-Y及其制备方法。The invention relates to the technical field of rare earth copper alloys. Specifically, it is a high-strength and high-conductivity rare earth copper alloy Cu-Cr-Zr-Y and a preparation method thereof.
背景技术Background technique
铜及铜合金因其具有良好的导电、导热以及高强度和良好的塑性,被广泛应用于大规模集成电路引线框架和高速轨道接触线。随着我国电子工业以及高速铁路的快速发展,对铜合金的使用性能提出了更高的要求,工程上一直希望能够获得各向同性、抗拉强度超过600MPa,同时相对电导率大于80%ICSA,可满足规模化生产的铜合金。日本早已开发出采用非真空生产技术生产铜铬锆合金的方法,已成功开发出几种高强高导铜铬锆系引线框架材料,并已形成了产业化规模。目前,日本采用非真空生产技术生产的铜铬锆合金中,具有代表性的有OMCL-1及NK120,其中,OMCL-1合金的抗拉强度和导电率分别为592MPa,82.7%IACS;NK120合金的抗拉强度和导电率分别为580MPa,80%IACS。而国内铜铬锆合金的生产应用及实际服役性能仍与国际高强高导铜铬锆系铜合金存在较大差距。Copper and copper alloys are widely used in large-scale integrated circuit lead frames and high-speed rail contact wires because of their good electrical and thermal conductivity, high strength and good plasticity. With the rapid development of my country's electronics industry and high-speed railways, higher requirements have been placed on the performance of copper alloys. In engineering, it has been hoped that isotropy, tensile strength of more than 600MPa, and relative conductivity of more than 80% ICSA can be obtained. Copper alloys that can meet large-scale production. Japan has already developed a method of producing copper-chromium-zirconium alloys using non-vacuum production technology, and has successfully developed several high-strength and high-conductivity copper-chromium-zirconium series lead frame materials, and has formed an industrial scale. At present, among the copper-chromium-zirconium alloys produced by non-vacuum production technology in Japan, the representative ones are OMCL-1 and NK120. Among them, the tensile strength and electrical conductivity of OMCL-1 alloy are 592MPa and 82.7%IACS respectively; NK120 alloy The tensile strength and electrical conductivity are 580MPa and 80% IACS, respectively. However, there is still a big gap between the production, application and actual service performance of domestic copper-chromium-zirconium alloys and international high-strength and high-conductivity copper-chromium-zirconium series copper alloys.
发明内容SUMMARY OF THE INVENTION
为此,本发明所要解决的技术问题在于提供一种高强高导稀土铜合金Cu-Cr-Zr-Y及其制备方法,以解决普通铜铬锆合金高强度与高导电性难以共存的问题,提供一种可以满足高性能尖端技术需求的高强高导铜合金以及有利于工业化大规模生产高强高导铜铬锆合金的方法。Therefore, the technical problem to be solved by the present invention is to provide a high-strength and high-conductivity rare-earth copper alloy Cu-Cr-Zr-Y and a preparation method thereof, so as to solve the problem that high strength and high conductivity of common copper-chromium-zirconium alloys are difficult to coexist, Provided are a high-strength and high-conductivity copper alloy that can meet the requirements of high-performance cutting-edge technology, and a method that is conducive to industrialized large-scale production of high-strength and high-conductivity copper-chromium-zirconium alloys.
为解决上述技术问题,本发明提供如下技术方案:In order to solve the above-mentioned technical problems, the present invention provides the following technical solutions:
一种高强高导稀土铜合金Cu-Cr-Zr-Y的制备方法,包括如下步骤:A preparation method of high-strength and high-conductivity rare earth copper alloy Cu-Cr-Zr-Y, comprising the following steps:
步骤(1):将纯铜、铬原料、锆原料和钇原料置于中频感应熔炼炉中,在大气环境下进行熔炼,熔炼后得到稀土铜铬锆合金铸锭;Step (1): placing pure copper, chromium raw material, zirconium raw material and yttrium raw material in an intermediate frequency induction melting furnace, smelting in an atmospheric environment, and obtaining a rare earth copper-chromium-zirconium alloy ingot after smelting;
步骤(2):将所述稀土铜铬锆合金铸锭进行固溶处理,得到稀土铜铬锆合金坯料;Step (2): performing solid solution treatment on the rare earth copper-chromium-zirconium alloy ingot to obtain a rare-earth copper-chromium-zirconium alloy billet;
步骤(3)对所述稀土铜铬锆合金坯料进行轧制和时效的交替处理,即制备得到高强高导稀土铜合金Cu-Cr-Zr-Y。In step (3), the rare earth copper-chromium-zirconium alloy billet is alternately processed by rolling and aging, that is, a high-strength and high-conductivity rare-earth copper alloy Cu-Cr-Zr-Y is prepared.
上述高强高导稀土铜合金Cu-Cr-Zr-Y的制备方法,在所述高强高导稀土铜合金Cu-Cr-Zr-Y中,铬元素与锆元素的质量百分数分别为0.55wt%和0.18wt%,钇的质量百分数为0.15wt%。经多次试验发现,随着铬、锆元素质量百分数的增加,合金力学性能明显上升,但溶质原子(铬原子、锆原子)对于合金电学性能具有一定程度的损害,而在本发明中将稀土铜合金中铬元素和锆元素的质量百分数分别控制在0.55wt%和0.18wt%,可以保证所制备的高强高导稀土铜合金Cu-Cr-Zr-Y在具有较好力学性能的前提下,同时具有较好的电学性能。经多次试验发现,当稀土铜合金Cu-Cr-Zr-Y中稀土Y质量分数为0.15wt%时,合金的晶粒组织由细小均匀的等轴晶粒组成,且合金在此时力学性能较好。The preparation method of the above-mentioned high-strength and high-conductivity rare-earth copper alloy Cu-Cr-Zr-Y, in the high-strength and high-conductivity rare-earth copper alloy Cu-Cr-Zr-Y, the mass percentages of chromium element and zirconium element are respectively 0.55wt% and 0.18wt%, the mass percentage of yttrium is 0.15wt%. After many tests, it was found that with the increase of the mass percentage of chromium and zirconium elements, the mechanical properties of the alloy increased significantly, but the solute atoms (chromium atoms, zirconium atoms) had a certain degree of damage to the electrical properties of the alloy, and in the present invention, the rare earth is used. The mass percentages of chromium and zirconium elements in the copper alloy are controlled at 0.55wt% and 0.18wt%, respectively, which can ensure that the prepared high-strength and high-conductivity rare-earth copper alloy Cu-Cr-Zr-Y has good mechanical properties. At the same time, it has good electrical properties. After many experiments, it is found that when the mass fraction of rare earth Y in the rare earth copper alloy Cu-Cr-Zr-Y is 0.15wt%, the grain structure of the alloy is composed of fine and uniform equiaxed grains, and the mechanical properties of the alloy at this time are better.
上述高强高导稀土铜合金Cu-Cr-Zr-Y的制备方法,在步骤(1)中,纯铜的纯度大于或等于99.95wt%,铬原料为铜铬中间合金,锆原料为铜锆中间合金,钇原料为铜钇中间合金。本发明中选择中间合金作为铬原料、锆原料和钇原料,而不使用金属单质的原因在于:金属单质成本高且烧损率大,中间合金的成本更低,三种中间合金杂质含量均可忽略不计;另外,加入中间合金可以使合金中各元素更容易在熔体中分散均匀。In the preparation method of the above-mentioned high-strength and high-conductivity rare earth copper alloy Cu-Cr-Zr-Y, in step (1), the purity of pure copper is greater than or equal to 99.95wt%, the chromium raw material is copper-chromium master alloy, and the zirconium raw material is copper-zirconium intermediate Alloy, yttrium raw material is copper-yttrium master alloy. In the present invention, the master alloy is selected as the chromium raw material, the zirconium raw material and the yttrium raw material, and the reason for not using the metal element is that the metal element has high cost and high burning loss rate, the cost of the master alloy is lower, and the impurity content of the three master alloys can be Negligible; in addition, adding a master alloy can make the elements in the alloy easier to disperse uniformly in the melt.
上述高强高导稀土铜合金Cu-Cr-Zr-Y的制备方法,所述铜铬中间合金中,铬的质量分数为10wt%;所述铜锆中间合金中,锆的质量分数为40wt%;所述铜钇中间合金中,钇的质量分数为20wt%。In the preparation method of the above-mentioned high-strength and high-conductivity rare earth copper alloy Cu-Cr-Zr-Y, in the copper-chromium master alloy, the mass fraction of chromium is 10wt%; in the copper-zirconium master alloy, the mass fraction of zirconium is 40wt%; In the copper-yttrium master alloy, the mass fraction of yttrium is 20wt%.
上述高强高导稀土铜合金Cu-Cr-Zr-Y的制备方法,在步骤(1)中,熔炼方法包括如下步骤:In the preparation method of the above-mentioned high-strength and high-conductivity rare-earth copper alloy Cu-Cr-Zr-Y, in step (1), the smelting method includes the following steps:
步骤(1-1):将纯铜加入石墨坩埚中随炉升温,使纯铜熔化,得到铜熔体;Step (1-1): adding pure copper into the graphite crucible and heating up with the furnace to melt the pure copper to obtain a copper melt;
步骤(1-2):将所述铜熔体继续升温,然后向所述铜熔体中依次加入所述铜铬中间合金、所述铜锆中间合金和所述铜钇中间合金,使所述铜铬中间合金、所述铜锆中间合金和所述铜钇中间合金熔化,继续加热并保温,得到混合熔体;Step (1-2): continue to heat up the copper melt, and then sequentially add the copper-chromium master alloy, the copper-zirconium master alloy and the copper-yttrium master alloy to the copper melt to make the The copper-chromium master alloy, the copper-zirconium master alloy and the copper-yttrium master alloy are melted, and continue to be heated and kept warm to obtain a mixed melt;
步骤(1-3):采用近液相线浇铸法将所述混合熔体浇铸到预热好的石墨模具中,即得到所述稀土铜铬锆合金铸锭。Step (1-3): casting the mixed melt into a preheated graphite mold by a near-liquidus casting method to obtain the rare earth copper-chromium-zirconium alloy ingot.
上述高强高导稀土铜合金Cu-Cr-Zr-Y的制备方法,在步骤(1)中,熔炼方法包括如下步骤:In the preparation method of the above-mentioned high-strength and high-conductivity rare-earth copper alloy Cu-Cr-Zr-Y, in step (1), the smelting method includes the following steps:
步骤(1-1):将纯铜加入石墨坩埚中随炉升温,使纯铜熔化,得到铜熔体;石墨坩埚本身具有较好的耐热性,与其他坩埚相比,不仅成本较低,而且在本发明熔炼过程的温度范围内不存在C元素与其他合金元素反应的可能。Step (1-1): adding pure copper into the graphite crucible and heating up with the furnace to melt the pure copper to obtain a copper melt; the graphite crucible itself has good heat resistance, and compared with other crucibles, not only is the cost lower, Moreover, there is no possibility of C element reacting with other alloy elements within the temperature range of the smelting process of the present invention.
步骤(1-2):将所述铜熔体继续升温至1240-1260℃,然后向所述铜熔体中依次加入所述铜铬中间合金、所述铜锆中间合金和所述铜钇中间合金,使所述铜铬中间合金、所述铜锆中间合金和所述铜钇中间合金熔化,继续加热至1300-1400℃,经研究发现,该温度范围内合金元素能够充分扩散且不会产生严重烧损,在此温度范围内保温15min,得到混合熔体;在向铜熔体中加入3种中间合金时,烧损率较小的铜铬中间合金先加入,然后加入烧损率较高的铜锆中间合金,最后把烧损率最严重的铜钇中间合金加入;三种合金按照烧损率由小到大依次加入,可有效降低合金元素烧损率,保证所得合金制品的品质,有效控制生产成本。Step (1-2): continue heating the copper melt to 1240-1260° C., and then sequentially add the copper-chromium master alloy, the copper-zirconium master alloy and the copper-yttrium master alloy to the copper melt Alloy, melt the copper-chromium master alloy, the copper-zirconium master alloy and the copper-yttrium master alloy, and continue heating to 1300-1400 ° C. It is found through research that the alloying elements can be fully diffused in this temperature range without producing Severe burning loss, keep the temperature in this temperature range for 15 minutes to obtain a mixed melt; when adding three kinds of master alloys to the copper melt, the copper-chromium master alloy with a smaller burning loss rate is added first, and then the copper-chromium master alloy with a higher burning loss rate is added. Finally, the copper-yttrium master alloy with the most serious burning loss rate is added; the three alloys are added in order according to the burning loss rate from small to large, which can effectively reduce the burning loss rate of alloy elements and ensure the quality of the obtained alloy products. Effectively control production costs.
步骤(1-3):采用近液相线浇铸法将混合熔体在1100℃-1150℃时浇铸到预热好的石墨模具中,模具预热温度为300℃,即得到所述稀土铜铬锆合金铸锭。由于铜铬锆合金液相线温度会随着合金中各元素的含量变化而发生变化,在本发明要制备的高强高导稀土铜合金中,浇铸温度范围在1100℃-1150℃时,稀土铜铬锆合金过冷度较大,结晶组织较细,尤其是当浇铸温度为1120℃时,合金的结晶组织细度较好。另外,在浇铸时,模具的预热温度不宜过高,当模具的预热温度为300℃时,浇铸制备得到的稀土铜铬锆合金内外部结晶组织较为均匀。Step (1-3): using the near-liquidus casting method to cast the mixed melt into a preheated graphite mold at 1100°C-1150°C, and the mold preheating temperature is 300°C, to obtain the rare earth copper-chromium Zirconium alloy ingots. Since the liquidus temperature of the copper-chromium-zirconium alloy changes with the content of each element in the alloy, in the high-strength and high-conductivity rare-earth copper alloy to be prepared in the present invention, when the casting temperature is in the range of 1100°C-1150°C, the rare-earth copper The chromium-zirconium alloy has a large degree of undercooling and a finer crystal structure, especially when the casting temperature is 1120 °C, the crystal structure of the alloy is finer. In addition, during casting, the preheating temperature of the mold should not be too high. When the preheating temperature of the mold is 300 °C, the internal and external crystal structure of the rare earth copper-chromium-zirconium alloy prepared by casting is relatively uniform.
上述高强高导稀土铜合金Cu-Cr-Zr-Y的制备方法,在步骤(2)中,固溶处理的方法为:将所述稀土铜铬锆合金铸锭置于热处理炉中,在900-980℃保温30-180min,然后进行水淬。经试验研究证明,在900-980℃、30-180min下进行固溶处理,此固溶条件下,铬、锆元素能够固溶进入铜基体中,形成过饱和固溶体。且当稀土铜合金固溶处理条件为920℃×1h,固溶效果最佳;若温度过高时,合金力学性能会明显下降,不能产生较好的固溶强化作用。对固溶处理后的合金在冷水中水淬,冷水温度为室温;该淬火工艺是为了保证合金元素不会在固溶处理后自然时效析出,所以选择在室温下的水中淬火即可。In the preparation method of the above-mentioned high-strength and high-conductivity rare earth copper alloy Cu-Cr-Zr-Y, in step (2), the solution treatment method is as follows: placing the rare earth copper-chromium-zirconium alloy ingot in a heat treatment furnace, and at 900 ℃ -980℃ for 30-180min, then water quenching. It has been proved by experimental research that the solid solution treatment is carried out at 900-980 ° C and 30-180 min. Under this solid solution condition, the elements of chromium and zirconium can be dissolved into the copper matrix to form a supersaturated solid solution. And when the solid solution treatment condition of rare earth copper alloy is 920℃×1h, the solid solution effect is the best; if the temperature is too high, the mechanical properties of the alloy will be significantly reduced, and a good solid solution strengthening effect cannot be produced. The solution-treated alloy is quenched in cold water at room temperature; the quenching process is to ensure that the alloy elements will not be naturally aged and precipitated after the solution treatment, so quenching in water at room temperature can be selected.
上述高强高导稀土铜合金Cu-Cr-Zr-Y的制备方法,在步骤(3)中,轧制和时效的交替处理包括如下步骤:In the preparation method of the above-mentioned high-strength and high-conductivity rare earth copper alloy Cu-Cr-Zr-Y, in step (3), the alternate treatment of rolling and aging includes the following steps:
步骤(3-1):将所述稀土铜铬锆合金坯料在室温下进行第一次室温轧制,变形量为60%;对第一次轧制后的所述稀土铜铬锆合金坯料进行360℃×30min的一级时效处理;Step (3-1): rolling the rare earth copper-chromium-zirconium alloy billet at room temperature for the first time at room temperature with a deformation of 60%; rolling the rare-earth copper-chromium-zirconium alloy billet for the first time First-level aging treatment at 360℃×30min;
步骤(3-2):经一级时效处理后的所述稀土铜铬锆合金坯料在室温下进行第二次室温轧制,变形量为50%;对第二次轧制后的所述稀土铜铬锆合金坯料进行340℃×30min的二级时效处理;Step (3-2): The rare earth copper-chromium-zirconium alloy billet after primary aging treatment is rolled at room temperature for the second time, and the deformation amount is 50%; The copper-chromium-zirconium alloy billet is subjected to secondary aging treatment at 340℃×30min;
步骤(3-3):经二级时效处理后的所述稀土铜铬锆合金坯料在室温下进行第三次室温轧制,变形量为40%;对第三次轧制后的所述稀土铜铬锆合金坯料进行320℃×30min的三级时效处理。Step (3-3): the rare earth copper-chromium-zirconium alloy billet after the secondary aging treatment is rolled at room temperature for the third time, and the deformation amount is 40%; The copper-chromium-zirconium alloy billet is subjected to three-stage aging treatment at 320℃×30min.
上述高强高导稀土铜合金Cu-Cr-Zr-Y的制备方法,在步骤(1)中,纯铜的纯度大于或等于99.95wt%,铬原料为铜铬中间合金,锆原料为铜锆中间合金,钇原料为铜钇中间合金;所述铜铬中间合金中,铬的质量分数为10wt%;所述铜锆中间合金中,锆的质量分数为40wt%;所述铜钇中间合金中,钇的质量分数为20wt%;In the preparation method of the above-mentioned high-strength and high-conductivity rare earth copper alloy Cu-Cr-Zr-Y, in step (1), the purity of pure copper is greater than or equal to 99.95wt%, the chromium raw material is copper-chromium master alloy, and the zirconium raw material is copper-zirconium intermediate Alloy, the yttrium raw material is copper-yttrium master alloy; in the copper-chromium master alloy, the mass fraction of chromium is 10wt%; in the copper-zirconium master alloy, the mass fraction of zirconium is 40wt%; in the copper-yttrium master alloy, The mass fraction of yttrium is 20wt%;
在步骤(1)中,熔炼方法包括如下步骤:In step (1), the smelting method comprises the steps:
步骤(1-1):将纯铜加入石墨坩埚中随炉升温,使纯铜熔化,得到铜熔体;Step (1-1): adding pure copper into the graphite crucible and heating up with the furnace to melt the pure copper to obtain a copper melt;
步骤(1-2):将所述铜熔体继续升温至1250℃,然后向所述铜熔体中依次加入所述铜铬中间合金、所述铜锆中间合金和所述铜钇中间合金,使所述铜铬中间合金、所述铜锆中间合金和所述铜钇中间合金熔化,继续加热至1350℃,在此温度范围内保温15min,得到混合熔体;Step (1-2): continue heating the copper melt to 1250° C., and then sequentially add the copper-chromium master alloy, the copper-zirconium master alloy and the copper-yttrium master alloy into the copper melt, Melting the copper-chromium master alloy, the copper-zirconium master alloy and the copper-yttrium master alloy, continuing to heat to 1350° C., and keeping the temperature within this temperature range for 15 minutes to obtain a mixed melt;
步骤(1-3):采用近液相线浇铸法将混合熔体在1120℃时浇铸到预热好的石墨模具中,模具预热温度为300℃,即得到所述稀土铜铬锆合金铸锭;Step (1-3): using near liquidus casting method to cast the mixed melt into a preheated graphite mold at 1120°C, and the mold preheating temperature is 300°C to obtain the rare earth copper-chromium-zirconium alloy cast. ingot;
在步骤(2)中,固溶处理的方法为:将所述稀土铜铬锆合金铸锭置于热处理炉中,在920℃保温60min,然后进行水淬,水淬时的温度为室温;In step (2), the solution treatment method is as follows: placing the rare earth copper-chromium-zirconium alloy ingot in a heat treatment furnace, keeping the temperature at 920° C. for 60 minutes, and then performing water quenching, and the temperature during water quenching is room temperature;
所述高强高导稀土铜合金Cu-Cr-Zr-Y中,铬元素与锆元素的质量百分数分别为0.55wt%和0.18wt%,钇的质量百分数为0.15wt%。In the high-strength and high-conductivity rare earth copper alloy Cu-Cr-Zr-Y, the mass percentage of chromium element and zirconium element are 0.55wt% and 0.18wt% respectively, and the mass percentage of yttrium is 0.15wt%.
一种高强高导稀土铜合金Cu-Cr-Zr-Y,采用上述高强高导稀土铜合金Cu-Cr-Zr-Y的制备方法制备得到。A high-strength and high-conductivity rare-earth copper alloy Cu-Cr-Zr-Y is prepared by using the above-mentioned preparation method of the high-strength and high-conductivity rare-earth copper alloy Cu-Cr-Zr-Y.
本发明的技术方案取得了如下有益的技术效果:The technical scheme of the present invention has achieved the following beneficial technical effects:
(1)经本发明制备的稀土铜合金性能优越,抗拉强度超过700MPa,相对电导率高于80%IACS,可以满足行业对高强高导铜合金性能要求,满足高性能尖端技术需求。传统方法制备的铜铬锆合金并不能满足如今工业化生产的要求,而本发明的制备与加工工艺流程有利于工业化大规模生产高强高导铜铬锆合金。(1) The rare earth copper alloy prepared by the invention has excellent performance, the tensile strength exceeds 700MPa, and the relative conductivity is higher than 80% IACS, which can meet the performance requirements of the industry for high-strength and high-conductivity copper alloys and meet the needs of high-performance cutting-edge technology. The copper-chromium-zirconium alloy prepared by the traditional method cannot meet the requirements of today's industrial production, and the preparation and processing process of the present invention is beneficial to the industrialized large-scale production of high-strength and high-conductivity copper-chromium-zirconium alloy.
(2)本发明方法制得的是一种新型的稀土铜合金,在保证材料高导电性的同时使其强度也保持在较高水平,这得益于不同尺寸析出相的作用。突破了普通铜铬锆合金高强度-高导电性难以共存的矛盾,实现真正的高强度高导电。(2) The method of the present invention prepares a new type of rare earth copper alloy, which can keep the strength at a high level while ensuring the high electrical conductivity of the material, which benefits from the effect of different sizes of precipitation phases. It breaks through the contradiction that the high strength and high conductivity of ordinary copper-chromium-zirconium alloys are difficult to coexist, and realizes the real high strength and high conductivity.
(3)本发明在铜铬锆合金中加入稀土Y元素,能有效细化晶粒,同时稀土元素还可与杂质反应净化基体,Y元素可以促进时效过程中Cr相的析出同时抑制Cr相的生长。(3) In the present invention, the rare earth Y element is added to the copper-chromium-zirconium alloy, which can effectively refine the crystal grains. At the same time, the rare earth element can react with impurities to purify the matrix. The Y element can promote the precipitation of the Cr phase during the aging process and inhibit the Cr phase. grow.
(4)在室温下,铬和锆在铜铬锆合金中的溶解度很低。合金中过量的铬和锆原子将从过饱和固溶体中沉淀出来从而强化基体并提高导电性。同时,对合金进行轧制时,时效析出的第二相会对合金产生位错钉扎作用,能在大幅增加合金的抗拉强度的同时降低其导电性。本发明对稀土铜铬锆合金坯料采用多次轧制和多级时效交替处理的方法进行处理,这种处理方式在时效前引入轧制工艺,有利于使得到的稀土铜合金Cu-Cr-Zr-Y具有较好的力学性能。由于轧制过程中会产生大量的畸变能,这些畸变能促进了第二相原子析出。同时在变形量较大的轧制过程中会产生空位等点缺陷以及位错等线缺陷,这些缺陷的存在会使合金在时效过程中为溶质原子的析出提供形核位置,因此可以说,轧制过程中引入的缺陷为溶质原子的析出提供了条件,有利于合金在交替工艺过程中不同尺寸的析出相的生成,在获得高强度的同时,减弱时效处理析出的第二相对导电性的影响,保证制备得到的铜铬锆合金可以实现高强度(≥700MPa)与高导电率(≥80%IACS)的有效结合。(4) At room temperature, the solubility of chromium and zirconium in copper-chromium-zirconium alloy is very low. Excess chromium and zirconium atoms in the alloy will precipitate out of the supersaturated solid solution to strengthen the matrix and improve conductivity. At the same time, when the alloy is rolled, the second phase precipitated by aging will have a dislocation pinning effect on the alloy, which can greatly increase the tensile strength of the alloy and reduce its electrical conductivity. In the present invention, the rare earth copper-chromium-zirconium alloy billet is treated by the method of multiple rolling and multi-stage aging alternate treatment. This treatment method is introduced into the rolling process before aging, which is beneficial to make the obtained rare earth copper alloy Cu-Cr-Zr -Y has good mechanical properties. Due to the large amount of distortion energy generated during rolling, these distortion energies promote the precipitation of second-phase atoms. At the same time, point defects such as vacancies and line defects such as dislocations will occur in the rolling process with large deformation. The existence of these defects will provide nucleation sites for the precipitation of solute atoms in the alloy during the aging process. Therefore, it can be said that rolling The defects introduced in the manufacturing process provide conditions for the precipitation of solute atoms, which is conducive to the formation of different sizes of precipitation phases in the alloy during the alternate process. While obtaining high strength, the influence of the second relative conductivity of the precipitation by aging treatment is weakened. , to ensure that the prepared copper-chromium-zirconium alloy can achieve an effective combination of high strength (≥700MPa) and high conductivity (≥80% IACS).
附图说明Description of drawings
图1本发明对比例中非真空熔炼近液相线铸造铜铬锆合金Cu-Cr-Zr微观组织图;Fig. 1 microstructure diagram of non-vacuum melting near liquidus casting copper-chromium-zirconium alloy Cu-Cr-Zr in comparative example of the present invention;
图2本发明实施例中非真空熔炼近液相线铸造稀土铜铬锆合金Cu-Cr-Zr-Y微观组织图;Fig. 2 is a microstructure diagram of non-vacuum melting near liquidus casting rare earth copper-chromium-zirconium alloy Cu-Cr-Zr-Y in the embodiment of the present invention;
图3本发明实施例中稀土铜铬锆合金Cu-Cr-Zr-Y第一次轧制(室温,变形量60%)后的微观组织图;3 is a microstructure diagram of the rare earth copper-chromium-zirconium alloy Cu-Cr-Zr-Y after the first rolling (room temperature, deformation amount of 60%) in the embodiment of the present invention;
图4本发明实施例中稀土铜铬锆合金Cu-Cr-Zr-Y一级时效(360℃×30min)处理后的微观组织图;4 is a microstructure diagram of the rare earth copper-chromium-zirconium alloy Cu-Cr-Zr-Y first-order aging (360°C × 30min) in the embodiment of the present invention;
图5本发明实施例中稀土铜铬锆合金Cu-Cr-Zr-Y第二次轧制(室温,变形量50%)后的微观组织图;5 is a microstructure diagram of the rare earth copper-chromium-zirconium alloy Cu-Cr-Zr-Y after the second rolling (room temperature, deformation amount of 50%) in the embodiment of the present invention;
图6本发明实施例中稀土铜铬锆合金Cu-Cr-Zr-Y二级时效(340℃×30min)处理后的微观组织图;6 is a microstructure diagram of rare earth copper-chromium-zirconium alloy Cu-Cr-Zr-Y secondary aging (340°C×30min) in the embodiment of the present invention;
图7本发明实施例中稀土铜铬锆合金Cu-Cr-Zr-Y第三次轧制(室温,变形量40%)后的微观组织图;7 is a microstructure diagram of the rare earth copper-chromium-zirconium alloy Cu-Cr-Zr-Y after the third rolling (room temperature, deformation amount of 40%) in the embodiment of the present invention;
图8本发明实施例中稀土铜铬锆合金Cu-Cr-Zr-Y三级时效(320℃×30min)处理后的微观组织图;8 is a microstructure diagram of the rare earth copper-chromium-zirconium alloy Cu-Cr-Zr-Y three-stage aging (320°C × 30min) in the embodiment of the present invention;
图9本发明实施例和对比例中所制备的合金材料不同状态下的室温抗拉强度曲线图;9 is a graph of the tensile strength at room temperature of the alloy materials prepared in the embodiment of the present invention and the comparative example in different states;
图10本发明实施例和对比例中所制备的合金材料不同状态下的相对电导率曲线图。FIG. 10 is a graph of the relative conductivity of the alloy materials prepared in the embodiment of the present invention and the comparative example in different states.
具体实施方式Detailed ways
实施例Example
一种高强高导稀土铜合金Cu-Cr-Zr-Y的制备方法,包括如下步骤:A preparation method of high-strength and high-conductivity rare earth copper alloy Cu-Cr-Zr-Y, comprising the following steps:
步骤(1):将纯铜、铬原料、锆原料和钇原料按比例配备后置于中频感应熔炼炉中,在大气环境下进行熔炼,熔炼后得到稀土铜铬锆合金铸锭;Step (1): place pure copper, chromium raw material, zirconium raw material and yttrium raw material in a medium-frequency induction smelting furnace after proportioning, smelting under atmospheric environment, and obtain rare earth copper-chromium-zirconium alloy ingot after smelting;
步骤(2):将所述稀土铜铬锆合金铸锭进行固溶处理,得到稀土铜铬锆合金坯料;Step (2): performing solid solution treatment on the rare earth copper-chromium-zirconium alloy ingot to obtain a rare-earth copper-chromium-zirconium alloy billet;
步骤(3)对所述稀土铜铬锆合金坯料进行轧制和时效的交替处理,即制备得到高强高导稀土铜合金Cu-Cr-Zr-Y。In step (3), the rare earth copper-chromium-zirconium alloy billet is alternately processed by rolling and aging, that is, a high-strength and high-conductivity rare-earth copper alloy Cu-Cr-Zr-Y is prepared.
本实施例制备得到的高强高导稀土铜合金Cu-Cr-Zr-Y的微观组织见图2。从图2中可以看出,合金的晶粒组织由均匀细小的等轴晶组成,平均晶粒尺寸约为11μm,具备快速凝固组织特征,与图1未添加稀土时相比,合金晶粒被明显细化,同时缺陷减少。The microstructure of the high-strength and high-conductivity rare-earth copper alloy Cu-Cr-Zr-Y prepared in this example is shown in FIG. 2 . It can be seen from Figure 2 that the grain structure of the alloy is composed of uniform and fine equiaxed grains with an average grain size of about 11 μm, which has the characteristics of rapid solidification. Significant refinement with fewer defects.
在步骤(1)中,纯铜的纯度大于99.95wt%,铬原料为铜铬中间合金,锆原料为铜锆中间合金,钇原料为铜钇中间合金;所述铜铬中间合金中,铬的质量分数为10wt%;所述铜锆中间合金中,锆的质量分数为40wt%;所述铜钇中间合金中,钇的质量分数为20wt%。本实施例中3种中间合金均在中诺新材有限公司官网购买。In step (1), the purity of pure copper is greater than 99.95wt%, the chromium raw material is a copper-chromium master alloy, the zirconium raw material is a copper-zirconium master alloy, and the yttrium raw material is a copper-yttrium master alloy; in the copper-chromium master alloy, the chromium The mass fraction is 10wt%; in the copper-zirconium master alloy, the mass fraction of zirconium is 40wt%; in the copper-yttrium master alloy, the mass fraction of yttrium is 20wt%. The three master alloys in this example were purchased from the official website of Zhongnuo New Materials Co., Ltd.
在步骤(1)中,熔炼方法包括如下步骤:In step (1), the smelting method comprises the steps:
步骤(1-1):将纯铜加入石墨坩埚中随炉升温,使纯铜熔化,得到铜熔体;Step (1-1): adding pure copper into the graphite crucible and heating up with the furnace to melt the pure copper to obtain a copper melt;
步骤(1-2):将所述铜熔体继续升温至1250℃,然后向所述铜熔体中依次加入所述铜铬中间合金、所述铜锆中间合金和所述铜钇中间合金,使所述铜铬中间合金、所述铜锆中间合金和所述铜钇中间合金熔化,继续加热至1350℃,保温15min,得到混合熔体;Step (1-2): continue heating the copper melt to 1250° C., and then sequentially add the copper-chromium master alloy, the copper-zirconium master alloy and the copper-yttrium master alloy into the copper melt, Melting the copper-chromium master alloy, the copper-zirconium master alloy and the copper-yttrium master alloy, and continuing to heat to 1350° C. for 15 minutes to obtain a mixed melt;
步骤(1-3):采用近液相线浇铸法将混合熔体在1120℃时浇铸到预热好的石墨模具中,模具预热温度为300℃,即得到所述稀土铜铬锆合金铸锭。Step (1-3): using near liquidus casting method to cast the mixed melt into a preheated graphite mold at 1120°C, and the mold preheating temperature is 300°C to obtain the rare earth copper-chromium-zirconium alloy cast. ingot.
在步骤(2)中,固溶处理的方法为:将所述稀土铜铬锆合金铸锭置于热处理炉中,在920℃保温1h,然后进行水淬,水淬时的水的温度为室温。In step (2), the solution treatment method is as follows: placing the rare earth copper-chromium-zirconium alloy ingot in a heat treatment furnace, keeping the temperature at 920° C. for 1 hour, and then performing water quenching, and the temperature of the water during water quenching is room temperature .
在步骤(3)中,轧制和时效的交替处理包括如下步骤:In step (3), the alternate treatment of rolling and aging includes the following steps:
步骤(3-1):将所述稀土铜铬锆合金坯料在室温下进行第一次室温轧制,变形量为60%;对第一次轧制后的所述稀土铜铬锆合金坯料进行360℃×30min的一级时效处理;轧制后的坯料的微观组织见图3,由图3可知,合金经过轧制后产生明显变形,大变形量使得合金晶粒产生取向;处理后的坯料的微观组织见图4,由图4可知,合金在时效处理后变形晶粒部分恢复,并出现再结晶现象;Step (3-1): rolling the rare earth copper-chromium-zirconium alloy billet at room temperature for the first time at room temperature with a deformation of 60%; rolling the rare-earth copper-chromium-zirconium alloy billet for the first time The first-level aging treatment at 360℃×30min; the microstructure of the rolled billet is shown in Figure 3. It can be seen from Figure 3 that the alloy is obviously deformed after rolling, and the large deformation causes the alloy grains to be oriented; the treated billet The microstructure of the alloy is shown in Figure 4. It can be seen from Figure 4 that the deformed grains of the alloy partially recover after aging treatment, and recrystallization occurs;
步骤(3-2):经一级时效处理后的所述稀土铜铬锆合金坯料在室温下进行第二次室温轧制,变形量为50%;对第二次轧制后的所述稀土铜铬锆合金坯料进行340℃×30min的二级时效处理;轧制后的坯料的微观组织见图5,减小轧制量后,合金晶粒变形相较于第一次室温轧制,其晶粒变形度较弱;处理后的坯料的微观组织见图6,相较于一级时效,合金内部产生了部分孪晶,同时再结晶晶粒由于温度原因尺寸较小;Step (3-2): The rare earth copper-chromium-zirconium alloy billet after primary aging treatment is rolled at room temperature for the second time, and the deformation amount is 50%; The copper-chromium-zirconium alloy billet was subjected to secondary aging treatment at 340°C × 30min; the microstructure of the rolled billet is shown in Figure 5. After reducing the rolling amount, the grain deformation of the alloy is smaller than that of the first rolling at room temperature. The grain deformation is weak; the microstructure of the treated billet is shown in Figure 6. Compared with the first-order aging, some twins are generated inside the alloy, and the recrystallized grains are smaller in size due to temperature;
步骤(3-3):经二级时效处理后的所述稀土铜铬锆合金坯料在室温下进行第三次室温轧制,变形量为40%;对第三次轧制后的所述稀土铜铬锆合金坯料进行320℃×30min的三级时效处理;轧制后的坯料的微观组织见图7,轧制量进一步降低,合金微观组织形貌变化不明显;处理后的坯料的微观组织见图8,三级时效后孪晶数量增多,此时稀土铜合金中溶质原子析出较为完全。Step (3-3): the rare earth copper-chromium-zirconium alloy billet after the secondary aging treatment is rolled at room temperature for the third time, and the deformation amount is 40%; The copper-chromium-zirconium alloy billet was subjected to three-stage aging treatment at 320℃×30min; the microstructure of the billet after rolling is shown in Figure 7, the rolling amount is further reduced, and the change of the microstructure and morphology of the alloy is not obvious; the microstructure of the treated billet As shown in Figure 8, the number of twins increases after the third-level aging, and the precipitation of solute atoms in the rare earth copper alloy is relatively complete at this time.
一种高强高导稀土铜合金Cu-Cr-Zr-Y,采用上述制备方法制备得到;所制备的高强高导稀土铜合金Cu-Cr-Zr-Y中,铬元素与锆元素的质量百分数分别为0.55wt%和0.18wt%,钇元素的质量百分数为0.15wt%,铜元素的质量百分数为99.12wt%。A high-strength and high-conductivity rare-earth copper alloy Cu-Cr-Zr-Y is prepared by the above preparation method; in the prepared high-strength and high-conductivity rare earth copper alloy Cu-Cr-Zr-Y, the mass percentages of chromium element and zirconium element are respectively are 0.55wt% and 0.18wt%, the mass percentage of yttrium element is 0.15wt%, and the mass percentage of copper element is 99.12wt%.
本实施例制备得到的高强高导稀土铜合金Cu-Cr-Zr-Y材料具有良好的综合性能,其室温抗拉强度为730.96MPa,室温延伸率为7.1%,室温导电率为82.10%IACS。通过本实施例所述的制备方法制备的稀土铜合金,解决了合金高导电-高强度的矛盾关系,合金力学性能与电学性能达到了较优配合。The high-strength and high-conductivity rare-earth copper alloy Cu-Cr-Zr-Y material prepared in this example has good comprehensive properties, the room temperature tensile strength is 730.96MPa, the room temperature elongation is 7.1%, and the room temperature conductivity is 82.10% IACS. The rare earth copper alloy prepared by the preparation method described in this embodiment solves the contradictory relationship between high electrical conductivity and high strength of the alloy, and achieves a better match between the mechanical properties and electrical properties of the alloy.
本实施例以非真空熔炼近液相线浇铸法铸造的合金铸锭中Cr、Zr元素质量百分数分别为0.55%和0.18%,Y元素质量百分数为0.15%。熔炼条件为大气环境,熔炼温度控制在1350℃,浇铸温度为1120℃。对铸态Cu-Cr-Zr-Y合金进行920℃×1h固溶处理。多次轧制与多级时效交替工艺为室温轧制与低温时效交替进行:变形量为60%(第一次室温轧制)、时效处理温度/时间为360℃/30min,变形量为50%(第二次室温轧制)、时效处理温度/时间为340℃/30min,变形量为40%(第三次室温轧制)、时效处理温度/时间为320℃/30min;轧制的变形量依次减小,且时效处理的温度依次降低,每一级时效时间不变,保持在30min。采用非真空熔炼近液相线浇铸方法铸造的稀土铜合金,通过固溶-轧制-时效的有序组合,获得抗拉强度超过700MPa、相对电导率大于80%ICSA的结构功能一体化的新型稀土铜合金。In this example, the mass percentage of Cr and Zr elements in the alloy ingot cast by the non-vacuum melting near liquidus casting method are 0.55% and 0.18% respectively, and the mass percentage of Y element is 0.15%. The smelting conditions are atmospheric environment, the smelting temperature is controlled at 1350°C, and the casting temperature is 1120°C. The as-cast Cu-Cr-Zr-Y alloy was solution treated at 920℃×1h. The alternating process of multiple rolling and multi-stage aging is alternating between room temperature rolling and low temperature aging: the deformation amount is 60% (the first room temperature rolling), the aging treatment temperature/time is 360℃/30min, and the deformation amount is 50% (The second room temperature rolling), the aging treatment temperature/time is 340°C/30min, the deformation amount is 40% (the third room temperature rolling), the aging treatment temperature/time is 320°C/30min; the rolling deformation amount decrease in turn, and the temperature of aging treatment decreases in turn, and the aging time of each stage remains unchanged at 30min. The rare earth copper alloy cast by non-vacuum melting near liquidus casting method, through the orderly combination of solution-rolling-aging, obtains a new type of integrated structure and function with a tensile strength of more than 700MPa and a relative conductivity of more than 80% ICSA Rare earth copper alloy.
对比例Comparative ratio
本对比例与实施例的区别在于,制备的铜铬锆合金中不含稀土钇元素。具体制备方法如下:The difference between this comparative example and the embodiment is that the prepared copper-chromium-zirconium alloy does not contain rare earth yttrium element. The specific preparation method is as follows:
步骤(1):将纯铜、铬原料和锆原料置于中频感应熔炼炉中,在大气环境下进行熔炼,熔炼后得到铜铬锆合金铸锭;Step (1): placing pure copper, chromium raw material and zirconium raw material in an intermediate frequency induction melting furnace, smelting under atmospheric environment, and obtaining a copper-chromium-zirconium alloy ingot after smelting;
步骤(2):将所述铜铬锆合金铸锭进行固溶处理,得到铜铬锆合金坯料;Step (2): performing solution treatment on the copper-chromium-zirconium alloy ingot to obtain a copper-chromium-zirconium alloy billet;
步骤(3)对所述铜铬锆合金坯料进行轧制和时效处理交替加工,即制备得到铜铬锆合金Cu-Cr-Zr(其微观组织图见图1)。In step (3), the copper-chromium-zirconium alloy billet is alternately processed by rolling and aging treatment, that is, the copper-chromium-zirconium alloy Cu-Cr-Zr is prepared (see Fig. 1 for its microstructure diagram).
在步骤(1)中,纯铜的纯度大于99.95wt%,铬原料为铜铬中间合金,锆原料为铜锆中间合金;所述铜铬中间合金中,铬的质量分数为10wt%;所述铜锆中间合金中,锆的质量分数为40wt%。本对比例中2种中间合金均在中诺新材有限公司官网购买。In step (1), the purity of pure copper is greater than 99.95wt%, the chromium raw material is a copper-chromium master alloy, and the zirconium raw material is a copper-zirconium master alloy; in the copper-chromium master alloy, the mass fraction of chromium is 10wt%; the In the copper-zirconium master alloy, the mass fraction of zirconium is 40wt%. The two master alloys in this comparative example were purchased from the official website of Zhongnuo New Materials Co., Ltd.
在步骤(1)中,熔炼方法包括如下步骤:In step (1), the smelting method comprises the steps:
步骤(1-1):将纯铜加入石墨坩埚中随炉升温,使纯铜熔化,得到铜熔体;Step (1-1): adding pure copper into the graphite crucible and heating up with the furnace to melt the pure copper to obtain a copper melt;
步骤(1-2):将所述铜熔体继续升温至1250℃,然后向所述铜熔体中依次加入所述铜铬中间合金和所述铜锆中间合金,使所述铜铬中间合金和所述铜锆中间合金熔化,继续加热至1350℃,保温15min,得到混合熔体;Step (1-2): continue heating the copper melt to 1250° C., and then add the copper-chromium master alloy and the copper-zirconium master alloy to the copper melt in sequence to make the copper-chromium master alloy. Melt with the copper-zirconium master alloy, continue to heat to 1350°C, and keep the temperature for 15min to obtain a mixed melt;
步骤(1-3):采用近液相线浇铸法将混合熔体在1120℃时浇铸到预热好的石墨模具中,模具预热温度为300℃,即得到所述铜铬锆合金铸锭。Step (1-3): using the near liquidus casting method to cast the mixed melt into a preheated graphite mold at 1120°C, and the mold preheating temperature is 300°C to obtain the copper-chromium-zirconium alloy ingot .
在步骤(2)中,固溶处理的方法为:将所述铜铬锆合金铸锭置于热处理炉中,在920℃保温1h,然后进行水淬,水淬时水的温度为室温。In step (2), the solution treatment method is as follows: placing the copper-chromium-zirconium alloy ingot in a heat treatment furnace, keeping the temperature at 920° C. for 1 hour, and then performing water quenching, and the water temperature during water quenching is room temperature.
在步骤(3)中,轧制和时效的交替处理包括如下步骤:In step (3), the alternate treatment of rolling and aging includes the following steps:
步骤(3-1):将所述铜铬锆合金坯料在室温下进行第一次室温轧制,变形量为60%;对第一次轧制后的所述铜铬锆合金坯料进行360℃×30min的一级时效处理;Step (3-1): rolling the copper-chromium-zirconium alloy billet at room temperature for the first time at room temperature with a deformation of 60%; rolling the copper-chromium-zirconium alloy billet at 360°C for the first time ×30min first-level aging treatment;
步骤(3-2):经一级时效处理后的所述铜铬锆合金坯料在室温下进行第二次室温轧制,变形量为50%;对第二次轧制后的所述铜铬锆合金坯料进行340℃×30min的二级时效处理;Step (3-2): The copper-chromium-zirconium alloy billet after the primary aging treatment is rolled at room temperature for the second time at room temperature, and the deformation amount is 50%; The zirconium alloy billet is subjected to secondary aging treatment at 340℃×30min;
步骤(3-3):经二级时效处理后的所述铜铬锆合金坯料在室温下进行第三次室温轧制,变形量为40%;对第三次轧制后的所述铜铬锆合金坯料进行320℃×30min的三级时效处理。Step (3-3): the copper-chromium-zirconium alloy billet after the secondary aging treatment is rolled at room temperature for the third time at room temperature, and the deformation amount is 40%; The zirconium alloy billet is subjected to three-stage aging treatment at 320℃×30min.
采用上述方法制备得到的铜铬锆合金中,铬元素与锆元素的质量百分数分别为0.55wt%和0.18wt%,余量为铜。In the copper-chromium-zirconium alloy prepared by the above method, the mass percentages of chromium element and zirconium element are respectively 0.55wt% and 0.18wt%, and the balance is copper.
本对比例制备的铜铬锆合金材料的室温抗拉强度为405.91MPa,室温延伸率为26%,室温相对电导率为88.21%IACS。The room temperature tensile strength of the copper-chromium-zirconium alloy material prepared in this comparative example is 405.91 MPa, the room temperature elongation is 26%, and the room temperature relative conductivity is 88.21% IACS.
与实施例相比,对比例制备的铜铬锆合金材料的室温抗拉强度远低于实施例制备得到的高强高导稀土铜合金Cu-Cr-Zr-Y,但两者室温相对导电率相差不大,且高强高导稀土铜合金Cu-Cr-Zr-Y的室温延伸率要显著低于对比例的铜铬锆合金材料。这说明在铜铬锆合金中加入稀土元素钇可以显著提高合金材料的室温抗拉强度,但也会显著降低铜铬锆合金的室温延伸率,同时还在一定程度上影响材料的室温导电性。因此,在铜铬锆合金中通过加入稀土元素钇来提高铜铬锆合金材料的强度要控制好钇元素的添加量。从图9和图10中可以看出,采用室温轧制和时效的交替处理可以明显提高高强高导稀土铜合金Cu-Cr-Zr-Y和铜铬锆合金材料的抗拉强度和相对电导率,这说明这种轧制和时效交替处理的制备工艺,可降低铬、锆和钇元素对合金材料抗拉强度及导电率的不利影响,尤其可以减弱对合金导电性的不利影响,这可能是由于在本实施例的室温轧制和时效交替处理条件下,能够促进不同尺寸析出相的生成,多尺寸等级的析出相与孪晶使得合金力学性能明显提升,但是由于析出相尺寸较小且孪晶对于电子散射作用不强,从而减弱时效处理析出的第二相对导电性的影响,所以合金在经过室温轧制与时效交替工艺后能够同时保持高强度与高导电性。Compared with the example, the room temperature tensile strength of the copper-chromium-zirconium alloy material prepared in the comparative example is much lower than that of the high-strength and high-conductivity rare-earth copper alloy Cu-Cr-Zr-Y prepared in the example, but the relative conductivity at room temperature is different between the two. The room temperature elongation of the high-strength and high-conductivity rare-earth copper alloy Cu-Cr-Zr-Y is significantly lower than that of the copper-chromium-zirconium alloy material of the comparative example. This shows that adding the rare earth element yttrium to the copper-chromium-zirconium alloy can significantly improve the room temperature tensile strength of the alloy material, but also significantly reduce the room temperature elongation of the copper-chromium-zirconium alloy, and also affect the room temperature conductivity of the material to a certain extent. Therefore, in order to improve the strength of the copper-chromium-zirconium alloy material by adding the rare earth element yttrium to the copper-chromium-zirconium alloy, it is necessary to control the addition amount of the yttrium element. It can be seen from Figure 9 and Figure 10 that the alternating treatment of room temperature rolling and aging can significantly improve the tensile strength and relative conductivity of high-strength and high-conductivity rare earth copper alloy Cu-Cr-Zr-Y and copper-chromium-zirconium alloy materials , which shows that this preparation process of alternating rolling and aging treatment can reduce the adverse effects of chromium, zirconium and yttrium elements on the tensile strength and electrical conductivity of alloy materials, especially the adverse effects on the electrical conductivity of the alloy. The formation of precipitates of different sizes can be promoted under the alternate conditions of room temperature rolling and aging in this embodiment, and the multi-size grades of precipitates and twins significantly improve the mechanical properties of the alloy. The effect of crystals on electron scattering is not strong, thereby weakening the influence of the second relative conductivity precipitated by the aging treatment, so the alloy can maintain high strength and high conductivity at the same time after the alternating process of room temperature rolling and aging.
显然,上述实施例仅仅是为清楚地说明所作的举例,而并非对实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。而由此所引伸出的显而易见的变化或变动仍处于本专利申请权利要求的保护范围之中。Obviously, the above-mentioned embodiments are only examples for clear description, and are not intended to limit the implementation manner. For those of ordinary skill in the art, changes or modifications in other different forms can also be made on the basis of the above description. There is no need and cannot be exhaustive of all implementations here. However, the obvious changes or changes derived from this are still within the protection scope of the claims of this patent application.
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