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CN113547347A - Double-thread leveling clamp and using method - Google Patents

Double-thread leveling clamp and using method Download PDF

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Publication number
CN113547347A
CN113547347A CN202111012743.7A CN202111012743A CN113547347A CN 113547347 A CN113547347 A CN 113547347A CN 202111012743 A CN202111012743 A CN 202111012743A CN 113547347 A CN113547347 A CN 113547347A
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double
threaded
base
movable plate
leveling
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CN202111012743.7A
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Chinese (zh)
Inventor
陈宏堃
程家威
沈剑云
吴贤
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Huaqiao University
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Huaqiao University
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Priority to CN202111012743.7A priority Critical patent/CN113547347A/en
Publication of CN113547347A publication Critical patent/CN113547347A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q3/00Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
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Abstract

本发明提供了一种双螺纹可调平夹具,包括:底座、活动板、夹具、螺柱、双螺纹调平旋钮;所述活动板与底座平行设置,并通过双螺纹调平旋钮与所述底座的上表面活动连接;所述夹具固定在所述活动板远离底座的一侧;所述夹具包括一个容置槽,以及一活动设置在容置槽中的活动块,所述活动块的一侧通过螺杆穿过容置槽的一侧壁连接操作件,所述螺杆所述活动块的另一侧与容置槽的另一侧壁之间形成夹持空间;所述螺杆与容置槽的一侧壁之间形成螺纹配合,通过所述操作件带动螺杆转动以改变所述活动块的另一侧与容置槽的另一侧壁之间的距离。上述的可调平夹具,可以实现夹具的无级调平。

Figure 202111012743

The invention provides a double-threaded leveling clamp, comprising: a base, a movable plate, a clamp, a stud, and a double-threaded leveling knob; the movable plate is arranged in parallel with the base, and is connected to the double-threaded leveling knob through the double-threaded leveling knob. The upper surface of the base is movably connected; the clamp is fixed on the side of the movable plate away from the base; the clamp includes an accommodating groove, and a movable block movably arranged in the accommodating groove, one of the movable blocks is The side is connected to the operating piece through a side wall of the accommodating groove through a screw rod, and a clamping space is formed between the other side of the movable block of the screw rod and the other side wall of the accommodating groove; the screw rod and the accommodating groove A screw thread is formed between one side wall of the movable block, and the screw is driven to rotate by the operating member to change the distance between the other side of the movable block and the other side wall of the accommodating slot. The above-mentioned adjustable leveling fixture can realize the stepless leveling of the fixture.

Figure 202111012743

Description

Double-thread leveling clamp and using method
Technical Field
The invention relates to a leveling clamp, in particular to a double-thread leveling clamp capable of stepless fine adjustment.
Background
The processing precision of the workpiece is directly influenced by the technical system error of the machine tool, so that the machine tool, a clamp and a cutter are measured and adjusted before processing, and the error is reduced as much as possible. At present, general bench vices used by milling machines, machining centers and other equipment often do not have the adjusting capability, so a method of embedding a gasket is usually adopted to counteract the plane error of the bench vices in the horizontal direction. This approach has several drawbacks: 1. time and labor are wasted, and repeated leveling is often needed; 2. in the gasket embedding process, the clamp error is easy to change, and the leveling precision is not high; 3. the gasket is easy to wear; 4. shims of suitable thickness are often not found.
In a precision machining experiment, the requirement on the plane precision of a workpiece is extremely high, and particularly in a single-point scratching experiment, the individual scratching experiment also requires that the workpiece has a specified inclination, needs to be subjected to stepless fine adjustment, and is not suitable for leveling by adopting a gasket method.
Disclosure of Invention
In view of this, the present invention provides a leveling fixture, which can achieve stepless leveling of the fixture.
In order to achieve the purpose, the invention adopts the following technical scheme: a dual thread leveling clamp comprising: the device comprises a base, a movable plate, a clamp, a stud and a double-thread leveling knob;
the movable plate is arranged in parallel with the base and is movably connected with the upper surface of the base through a double-thread leveling knob; the clamp is fixed on one side of the movable plate, which is far away from the base;
the clamp comprises an accommodating groove and a movable block movably arranged in the accommodating groove, one side of the movable block penetrates through one side wall of the accommodating groove through a screw rod to be connected with an operating piece, and a clamping space is formed between the other side of the movable block and the other side wall of the accommodating groove through the screw rod; the screw rod is in threaded fit with one side wall of the accommodating groove, and the operating piece drives the screw rod to rotate so as to change the distance between the other side of the movable block and the other side wall of the accommodating groove.
In a preferred embodiment: the double-thread leveling knob is installed on the base, one end of the stud is installed on the double-thread leveling knob, and the other end of the stud is fixed on the movable plate.
In a preferred embodiment: the double-thread leveling knobs are provided with a plurality of groups and are rotationally and symmetrically distributed around the axis of the base.
In a preferred embodiment: the double-thread leveling knob consists of a knob cap, a threaded rod and a central hole; the threaded rod and the central hole are respectively provided with two threads with the same rotating direction and different leads;
the threaded rod is screwed into a threaded hole of the base, one end of the stud is screwed into a central hole of the double-thread leveling knob, the other end of the stud is inserted into a through hole of the movable plate, and the stud is locked and fixed with the upper surface and the lower surface of the movable plate through two first nuts; and the stud is also provided with a second nut, and the second nut is positioned on the double-thread leveling knob and used as a locking nut.
In a preferred embodiment: the knob cap has a hexagonal head.
In a preferred embodiment: the knob cap is provided with a pointer, and the base is provided with a graduated scale at a corresponding position.
In a preferred embodiment: the upper surface of base is provided with the boss for support the fly leaf, the bottom surface of fly leaf has the recess that corresponds the boss width.
In a preferred embodiment: the height of the boss is greater than the depth of the groove.
The invention also provides a using method of the double-thread leveling clamp, which comprises an assembling step and a using step, wherein the assembling step comprises the following steps:
A1) screwing the double-thread leveling knob into the threaded hole of the base; the stud is screwed into the center hole of the double-thread leveling knob. Two nuts are pre-installed on the stud, wherein the second nut is arranged below the stud, and the first nut is arranged above the stud;
A2) the movable plate is arranged on the base, the groove on the lower surface of the movable plate is embedded with the boss on the upper surface of the base, and the stud penetrates through the through hole of the movable plate;
A3) screwing a second first nut into the upper end of the stud to press the movable plate, and then screwing the first nut which is pre-installed upwards from the lower surface of the movable plate to fix the stud and the movable plate;
A4) screwing out the double-thread leveling knob for a plurality of circles to separate the movable plate from the base boss; the pointer of the double-thread leveling knob points to the initial scale of the graduated scale on the base;
the using step comprises:
B1) measuring the plane error of the clamp in the horizontal direction, and leveling by rotating a double-thread leveling knob at a corresponding position according to the height relation of each position;
B2) the pointer of the double-thread leveling knob and the graduated scale of the base are utilized to perform accurate leveling;
B3) and after the clamp is leveled, fixing the hexagonal knob cap by using a wrench, and screwing the second nut downwards.
Compared with the prior art, the invention has the following effective benefits:
the invention provides a double-thread leveling clamp, which adopts a double-thread leveling structure, not only can realize stepless fine adjustment of the horizontal plane of the clamp, but also has a reliable structure and can realize accurate leveling. The double-thread leveling knob in the device is a threaded part with two threads with the same screwing direction and different leads, and the distance between parts matched with the threaded part is changed by rotating the threaded part, so that the fixture is subjected to stepless fine adjustment. The device is convenient to assemble and simple to operate, and greatly simplifies the leveling work of the force clamp.
Drawings
Fig. 1 is a schematic view of a double-threaded adjustable clamp.
Fig. 2 is a front view of a dual thread leveling clamp.
Fig. 3 is a cross-sectional view of a double thread leveling structure.
Fig. 4 is a schematic view of the assembly of a double-threaded levelable clamp 1.
Fig. 5 is a schematic view of the assembly of a double-threaded levelable clamp 2.
Fig. 6 is a schematic view of a double threaded leveling knob.
FIG. 7 is a schematic view of fixture leveling.
In the figure, 1-base, 101-boss, 102-threaded hole, 103-graduated scale, 2-movable plate, 201-through hole, 202-groove, 3-double thread leveling knob, 301-threaded rod, 302-central hole, 303-pointer, 304-knob cap, 4-stud, 5-first nut, 6-second nut and 7-clamp.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention; it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments, and all other embodiments obtained by those skilled in the art without any inventive work are within the scope of the present invention.
In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "top/bottom", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "disposed," "sleeved/connected," "connected," and the like, are used in a broad sense, and for example, "connected" may be a wall-mounted connection, a detachable connection, an integral connection, a mechanical connection, an electrical connection, a direct connection, an indirect connection through an intermediate medium, and a communication between two elements, and those skilled in the art will understand the specific meaning of the terms in the present invention specifically.
Referring to fig. 1-7, a dual thread leveling fixture includes: the device comprises a base 1, a movable plate 2, a clamp 7, a stud 4 and a double-thread leveling knob 3; the movable plate 2 is arranged in parallel with the base 1 and is movably connected with the upper surface of the base 1 through a double-thread leveling knob 3; the clamp 7 is fixed on one side of the movable plate 2 far away from the base 1; the clamp 7 comprises an accommodating groove and a movable block movably arranged in the accommodating groove, one side of the movable block penetrates through one side wall of the accommodating groove through a screw rod to be connected with an operating piece, and a clamping space is formed between the other side of the movable block of the screw rod and the other side wall of the accommodating groove; the screw rod is in threaded fit with one side wall of the accommodating groove, and the operating piece drives the screw rod to rotate so as to change the distance between the other side of the movable block and the other side wall of the accommodating groove.
The double-thread leveling knob 3 is installed on the base 1, one end of the stud 4 is installed on the double-thread leveling knob 3, and the other end of the stud is fixed on the movable plate 2. The double-thread leveling knobs 3 are provided with a plurality of groups and are rotationally and symmetrically distributed around the axis of the base 1. The double-thread leveling knob 3 consists of a knob cap 304, a threaded rod 301 and a central hole 302; the threaded rod 301 and the central hole 302 are respectively provided with two threads with the same rotating direction and different leads; the threaded rod 301 is screwed into the threaded hole 102 of the base 1, one end of the stud 4 is screwed into the central hole 302 of the double-threaded leveling knob 3, and the other end of the stud 4 is inserted into the through hole 201 of the movable plate 2, and the stud 4 is locked and fixed with the upper surface and the lower surface of the movable plate 2 through two first nuts 5; and a second nut 6 is also arranged on the stud 4, and the second nut 6 is positioned on the double-thread leveling knob 3 and used as a locking nut.
The clamp 7 can be leveled by adjusting the height distance between the base 1 and the movable plate 2 at different positions. The double-thread leveling clamp 7 adopts a double-thread leveling structure, not only can realize stepless fine adjustment of the horizontal plane of the clamp 7, but also has a reliable structure and can be accurately leveled. The double-thread leveling knob 3 in the device is a screw element with two kinds of threads with the same screwing direction and different leads, and the distance between the parts matched with the screw element is changed by rotating the screw element, so that the clamp 7 is subjected to stepless fine adjustment. The device is convenient to assemble and simple to operate, and greatly simplifies the leveling work of the force clamp 7.
In this embodiment, the knob cap 304 has a hexagonal head, so that the knob cap 304 can be rotated by a wrench. The knob cap 304 is provided with a pointer 303, and a graduated scale is arranged at a position corresponding to the base 1. This allows for precise positioning of the knob cap 304 in position and angle of rotation.
In this embodiment, the upper surface of the base 1 is provided with a boss 101 for supporting the movable plate 2, and the bottom surface of the movable plate 2 is provided with a groove 202 corresponding to the width of the boss 101. The height of the boss is greater than the depth of the groove 202.
The embodiment also provides a use method of the double-thread leveling clamp 7, which comprises an assembling step and a using step, wherein the assembling step comprises the following steps:
A1) screwing the double-thread leveling knob 3 into the threaded hole 102 of the base 1; the stud 4 is screwed into the central hole 302 of the double-thread leveling knob 3. Two nuts are pre-installed on the stud 4, wherein a second nut 6 is arranged at the lower part, and a first nut 5 is arranged at the upper part;
A2) the movable plate 2 is arranged on the base 1, a groove on the lower surface of the movable plate 2 is embedded with a boss on the upper surface of the base 1, and the stud 4 penetrates through the through hole 201 of the movable plate 2;
A3) screwing a second first nut 5 into the movable plate 2 from the upper end of the stud 4, and then screwing the first nut 5 which is installed in advance upwards from the lower surface of the movable plate 2 to fix the stud 4 and the movable plate 2;
A4) screwing the double-thread leveling knob 3 out for a plurality of circles to separate the movable plate 2 from the boss of the base 1; the pointer 303 of the double-thread leveling knob 3 points to the initial scale of the graduated scale 103 on the base 1;
the using step comprises:
B1) measuring the plane error of the clamp 7 in the horizontal direction, and leveling by rotating the double-thread leveling knob 3 at the corresponding position according to the height relation of each position;
B2) the pointer 303 of the double-thread leveling knob 3 and the graduated scale 103 of the base 1 are utilized to perform accurate leveling;
B3) after the clamp 7 is leveled, the hexagonal knob cap 304 is fixed by a wrench, and the second nut 6 is screwed down.
The above description is only a preferred embodiment of the present invention, but the design concept of the present invention is not limited thereto, and any person skilled in the art can make insubstantial changes in the technical scope of the present invention within the technical scope of the present invention, and the actions infringe the protection scope of the present invention are included in the present invention.

Claims (9)

1.一种双螺纹可调平夹具,其特征在于包括:底座、活动板、夹具、螺柱、双螺纹调平旋钮;1. A double-threaded adjustable leveling clamp, characterized in that it comprises: a base, a movable plate, a clamp, a stud, a double-threaded leveling knob; 所述活动板与底座平行设置,并通过双螺纹调平旋钮与所述底座的上表面活动连接;所述夹具固定在所述活动板远离底座的一侧;The movable plate is arranged in parallel with the base, and is movably connected with the upper surface of the base through a double-threaded leveling knob; the clamp is fixed on the side of the movable plate away from the base; 所述夹具包括一个容置槽,以及一活动设置在容置槽中的活动块,所述活动块的一侧通过螺杆穿过容置槽的一侧壁连接操作件,所述螺杆所述活动块的另一侧与容置槽的另一侧壁之间形成夹持空间;所述螺杆与容置槽的一侧壁之间形成螺纹配合,通过所述操作件带动螺杆转动以改变所述活动块的另一侧与容置槽的另一侧壁之间的距离。The clamp includes an accommodating groove and a movable block movably arranged in the accommodating groove, one side of the movable block is connected to the operating piece through a side wall of the accommodating groove through a screw rod, and the movable block is connected to the operating member through the screw rod. A clamping space is formed between the other side of the block and the other side wall of the accommodating groove; a screw thread is formed between the screw and one side wall of the accommodating groove, and the screw is driven to rotate by the operating member to change the The distance between the other side of the movable block and the other side wall of the accommodating slot. 2.根据权利要求1所述的一种双螺纹可调平夹具,其特征在于:所述双螺纹调平旋钮安装于底座,螺柱一端安装于双螺纹调平旋钮,另一端固定于活动板。2 . The double-threaded leveling clamp according to claim 1 , wherein the double-threaded leveling knob is mounted on the base, one end of the stud is mounted on the double-threaded leveling knob, and the other end is fixed on the movable plate. 3 . . 3.根据权利要求2所述的一种双螺纹可调平夹具,其特征在于:所述双螺纹调平旋钮有多组,并绕着底座的轴心旋转对称分布。3 . The double-threaded leveling clamp according to claim 2 , wherein the double-threaded leveling knobs have multiple sets and are distributed symmetrically around the axis of the base. 4 . 4.根据权利要求2所述的一种双螺纹可调平夹具,其特征在于:所述双螺纹调平旋钮由旋钮帽、螺纹杆及中心孔组成;所述螺纹杆和中心孔分别具有两种旋向相同、导程不同的螺纹;4. A double-threaded leveling clamp according to claim 2, wherein the double-threaded leveling knob is composed of a knob cap, a threaded rod and a central hole; the threaded rod and the central hole respectively have two threaded rods. Threads with the same direction of rotation and different leads; 所述螺纹杆旋入底座的螺纹孔,所述螺柱一端旋入所述双螺纹调平旋钮的中心孔,一端插入活动板的通孔,所述螺柱通过两个第一螺母与活动板的上表面和下表面锁紧固定;所述螺柱上还有一个第二螺母,所述第二螺母位于双螺纹调平旋钮上面,作为锁紧螺母。The threaded rod is screwed into the threaded hole of the base, one end of the stud is screwed into the central hole of the double-threaded leveling knob, and one end is inserted into the through hole of the movable plate, and the stud is connected to the movable plate through two first nuts. The upper surface and the lower surface of the stud are locked and fixed; there is also a second nut on the stud, and the second nut is located on the double-threaded leveling knob as a locking nut. 5.根据权利要求4所述的一种双螺纹可调平夹具,其特征在于:所述旋钮帽具有六角头部。5 . The double-threaded leveling clamp according to claim 4 , wherein the knob cap has a hexagonal head. 6 . 6.根据权利要求4所述的一种双螺纹可调平夹具,其特征在于:所述旋钮帽上有指针,所述底座对应位置有刻度尺。6 . The double-threaded leveling clamp according to claim 4 , wherein a pointer is provided on the knob cap, and a scale is provided at a corresponding position of the base. 7 . 7.根据权利要求1所述的一种双螺纹可调平夹具,其特征在于:所述底座的上表面设置有凸台,用于支撑活动板,所述活动板的底面有对应凸台宽度的凹槽。7 . The double-threaded leveling clamp according to claim 1 , wherein the upper surface of the base is provided with a boss for supporting a movable plate, and the bottom surface of the movable plate has a width corresponding to the boss. 8 . groove. 8.根据权利要求7所述的一种双螺纹可调平夹具,其特征在于:所述凸台的高度大于凹槽的深度。8 . The double-threaded leveling clamp according to claim 7 , wherein the height of the boss is greater than the depth of the groove. 9 . 9.一种双螺纹可调平夹具的使用方法,其特征在于:包括组装步骤和使用步骤,所述组装步骤包括:9. A method of using a double-threaded adjustable leveling clamp, characterized in that: comprising an assembling step and a using step, the assembling step comprising: A1)将双螺纹调平旋钮旋入底座的螺纹孔;螺柱旋入双螺纹调平旋钮的中心孔。所述螺柱上预先安装两颗螺母,其中,在下为第二螺母,在上为第一螺母;A1) Screw the double-threaded leveling knob into the threaded hole of the base; screw the stud into the center hole of the double-threaded leveling knob. Two nuts are pre-installed on the stud, wherein the bottom is the second nut and the top is the first nut; A2)所述活动板安装于底座上,使活动板下表面的凹槽与底座上表面的凸台相嵌合,螺柱穿过活动板的通孔;A2) The movable plate is installed on the base, so that the groove on the lower surface of the movable plate is fitted with the boss on the upper surface of the base, and the stud passes through the through hole of the movable plate; A3)将第二个第一螺母从螺柱上端旋入,压紧活动板,然后将预先安装的第一螺母从活动板下面向上旋,将螺柱与活动板固定;A3) Screw in the second first nut from the upper end of the stud, press the movable plate, and then screw up the pre-installed first nut from the bottom of the movable plate to fix the stud and the movable plate; A4)将双螺纹调平旋钮旋出若干圈,使活动板与底座凸台分离;双螺纹调平旋钮的指针指向底座上刻度尺的初始刻度;A4) Unscrew the double-threaded leveling knob several times to separate the movable plate from the base boss; the pointer of the double-threaded leveling knob points to the initial scale of the scale on the base; 所述使用步骤包括:The use steps include: B1)测量夹具水平方向的平面误差,根据各位置的高低关系,通过旋转对应位置的双螺纹调平旋钮进行调平;B1) Measure the plane error in the horizontal direction of the fixture, and according to the height relationship of each position, adjust the level by rotating the double-threaded leveling knob at the corresponding position; B2)利用双螺纹调平旋钮的指针和底座的刻度尺,进行精确调平;B2) Use the pointer of the double-threaded leveling knob and the scale of the base to perform precise leveling; B3)夹具调平后,使用扳手固定六角旋钮帽,将第二螺母向下旋紧。B3) After the fixture is leveled, use a wrench to fix the hexagonal knob cap and screw down the second nut.
CN202111012743.7A 2021-08-31 2021-08-31 Double-thread leveling clamp and using method Pending CN113547347A (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6481686B1 (en) * 2000-09-25 2002-11-19 Quarton Inc. Multifunctional turntable for a leveling device
CN104259817A (en) * 2014-09-28 2015-01-07 成都市翻鑫家科技有限公司 Quick leveling type assembling positioning clamp
US9416483B1 (en) * 2012-10-24 2016-08-16 Anthony Freakes Laundry machine leveling devices
CN112108902A (en) * 2020-08-31 2020-12-22 西安精雕精密机械工程有限公司 Leveling structure and leveling method
CN216151723U (en) * 2021-08-31 2022-04-01 华侨大学 Double-thread leveling clamp

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6481686B1 (en) * 2000-09-25 2002-11-19 Quarton Inc. Multifunctional turntable for a leveling device
US9416483B1 (en) * 2012-10-24 2016-08-16 Anthony Freakes Laundry machine leveling devices
CN104259817A (en) * 2014-09-28 2015-01-07 成都市翻鑫家科技有限公司 Quick leveling type assembling positioning clamp
CN112108902A (en) * 2020-08-31 2020-12-22 西安精雕精密机械工程有限公司 Leveling structure and leveling method
CN216151723U (en) * 2021-08-31 2022-04-01 华侨大学 Double-thread leveling clamp

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