CN113540704B - Battery modules and electrical equipment - Google Patents
Battery modules and electrical equipment Download PDFInfo
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- CN113540704B CN113540704B CN202110796433.2A CN202110796433A CN113540704B CN 113540704 B CN113540704 B CN 113540704B CN 202110796433 A CN202110796433 A CN 202110796433A CN 113540704 B CN113540704 B CN 113540704B
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/50—Current conducting connections for cells or batteries
- H01M50/572—Means for preventing undesired use or discharge
- H01M50/584—Means for preventing undesired use or discharge for preventing incorrect connections inside or outside the batteries
- H01M50/59—Means for preventing undesired use or discharge for preventing incorrect connections inside or outside the batteries characterised by the protection means
- H01M50/597—Protection against reversal of polarity
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/50—Current conducting connections for cells or batteries
- H01M50/572—Means for preventing undesired use or discharge
- H01M50/584—Means for preventing undesired use or discharge for preventing incorrect connections inside or outside the batteries
- H01M50/588—Means for preventing undesired use or discharge for preventing incorrect connections inside or outside the batteries outside the batteries, e.g. incorrect connections of terminals or busbars
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/50—Current conducting connections for cells or batteries
- H01M50/502—Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing
- H01M50/509—Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing characterised by the type of connection, e.g. mixed connections
- H01M50/51—Connection only in series
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/42—Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
- H01M10/48—Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte
- H01M10/482—Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte for several batteries or cells simultaneously or sequentially
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/10—Primary casings; Jackets or wrappings
- H01M50/172—Arrangements of electric connectors penetrating the casing
- H01M50/174—Arrangements of electric connectors penetrating the casing adapted for the shape of the cells
- H01M50/178—Arrangements of electric connectors penetrating the casing adapted for the shape of the cells for pouch or flexible bag cells
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/10—Primary casings; Jackets or wrappings
- H01M50/183—Sealing members
- H01M50/184—Sealing members characterised by their shape or structure
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/204—Racks, modules or packs for multiple batteries or multiple cells
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/204—Racks, modules or packs for multiple batteries or multiple cells
- H01M50/207—Racks, modules or packs for multiple batteries or multiple cells characterised by their shape
- H01M50/211—Racks, modules or packs for multiple batteries or multiple cells characterised by their shape adapted for pouch cells
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/244—Secondary casings; Racks; Suspension devices; Carrying devices; Holders characterised by their mounting method
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/50—Current conducting connections for cells or batteries
- H01M50/502—Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing
- H01M50/507—Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing comprising an arrangement of two or more busbars within a container structure, e.g. busbar modules
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/50—Current conducting connections for cells or batteries
- H01M50/569—Constructional details of current conducting connections for detecting conditions inside cells or batteries, e.g. details of voltage sensing terminals
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/50—Current conducting connections for cells or batteries
- H01M50/572—Means for preventing undesired use or discharge
- H01M50/584—Means for preventing undesired use or discharge for preventing incorrect connections inside or outside the batteries
- H01M50/59—Means for preventing undesired use or discharge for preventing incorrect connections inside or outside the batteries characterised by the protection means
- H01M50/593—Spacers; Insulating plates
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/50—Current conducting connections for cells or batteries
- H01M50/543—Terminals
- H01M50/547—Terminals characterised by the disposition of the terminals on the cells
- H01M50/55—Terminals characterised by the disposition of the terminals on the cells on the same side of the cell
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/50—Current conducting connections for cells or batteries
- H01M50/543—Terminals
- H01M50/552—Terminals characterised by their shape
- H01M50/553—Terminals adapted for prismatic, pouch or rectangular cells
- H01M50/557—Plate-shaped terminals
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Connection Of Batteries Or Terminals (AREA)
- Battery Mounting, Suspending (AREA)
Abstract
Description
技术领域technical field
本申请涉及电芯堆叠技术领域,特别涉及一种电池模组及用电设备。The present application relates to the technical field of cell stacking, and in particular to a battery module and electrical equipment.
背景技术Background technique
目前,市场上的许多电芯的在堆叠时,如果相邻的两电芯的极耳距离太近的话,很容易出现的短路的风险,存在一定的安全风险。At present, when many batteries on the market are stacked, if the distance between the tabs of two adjacent batteries is too close, the risk of short circuit is likely to occur, and there is a certain safety risk.
发明内容Contents of the invention
鉴于上述状况,有必要提供一种电池模组及用电设备,以降低电芯的短路风险。In view of the above situation, it is necessary to provide a battery module and electrical equipment to reduce the risk of short circuit of the battery cells.
本申请的实施例提供一种电池模组,包括多个电芯和支架。多个电芯沿第一方向堆叠设置。每个电芯包括第一端子和第二端子,第一端子和第二端子极性相反。支架包括多组的通孔,每组的通孔包括第一端子通孔和第二端子通孔。同一个电芯的第一端子和第二端子分别穿过同一组的第一端子通孔和第二端子通孔。多组的通孔包括第一组通孔、第二组通孔以及位于第一组通孔和第二组通孔之间的第三组通孔。其中,沿第一方向,第一组通孔的第一端子通孔和与其相邻的第三组通孔的第二端子通孔之间的距离D1大于相邻的第三组通孔之间的距离D3。An embodiment of the present application provides a battery module, including a plurality of battery cells and a bracket. Multiple electric cores are stacked along the first direction. Each cell includes a first terminal and a second terminal, and the first terminal and the second terminal have opposite polarities. The bracket includes multiple groups of through holes, and each group of through holes includes a first terminal through hole and a second terminal through hole. The first terminal and the second terminal of the same electric core respectively pass through the same group of first terminal through holes and second terminal through holes. The plurality of sets of vias includes a first set of vias, a second set of vias, and a third set of vias located between the first set of vias and the second set of vias. Wherein, along the first direction, the distance D1 between the first terminal through hole of the first group of through holes and the second terminal through hole of the third group of adjacent through holes is greater than that between the adjacent third group of through holes The distance D3.
进一步的,增加第一组通孔的第一端子通孔内的第一端子与相邻的第三组通孔的第二端子通孔内的第二端子之间的距离,可降低第一端子与第二端子发生短路的风险,并且增大可连接的面积,便于设置第一连接件,进一步的,可降低第一连接件与相邻的第三组通孔内的第二端子发生短路的风险。Further, increasing the distance between the first terminal in the first terminal through hole of the first group of through holes and the second terminal in the second terminal through hole of the adjacent third group of through holes can reduce the distance between the first terminal The risk of short-circuiting with the second terminal, and increasing the connectable area, facilitates the installation of the first connecting piece, and further reduces the risk of short-circuiting between the first connecting piece and the second terminal in the adjacent third group of through holes risk.
相邻的两个第三组通孔中,其中一组第三组通孔的第一端子通孔和另外一组第三组通孔的第二端子通孔的距离为D3,且其中一组第三组通孔的第一端子通孔和另外一组第三组通孔的第二端子通孔沿第一方向相对设置。Among the two adjacent third group of through holes, the distance between the first terminal through hole of one group of third group of through holes and the second terminal through hole of another group of third group of through holes is D3, and one of the third group of through holes The first terminal through holes of the third group of through holes and the second terminal through holes of another group of third group of through holes are oppositely arranged along the first direction.
在本申请的一些实施例中,D1与D3的差值大于6mm。In some embodiments of the present application, the difference between D1 and D3 is greater than 6mm.
上述的实施例有利于提高第一连接件和第一端子的连接面积,增强第一连接件和第一端子的焊接区域。The above embodiments are beneficial to increase the connection area between the first connecting piece and the first terminal, and strengthen the welding area between the first connecting piece and the first terminal.
在本申请的一些实施例中,第二组通孔的第二端子通孔和与其相邻的第三组通孔的第一端子通孔之间的距离为D2,其中D2小于D3。In some embodiments of the present application, the distance between the second terminal through hole of the second group of through holes and the first terminal through hole of the adjacent third group of through holes is D2, wherein D2 is smaller than D3.
上述的实施例可减小第二组通孔与相邻的第三组通孔之间的距离,沿第一方向X,调整第一组通孔的第一端子通孔到第二组通孔的距离。The above-mentioned embodiment can reduce the distance between the second group of through holes and the adjacent third group of through holes, and adjust the first terminal through hole of the first group of through holes to the second group of through holes along the first direction X distance.
在本申请的一些实施例中,沿第一方向,第一组通孔的第一端子通孔到第二组通孔的第二端子通孔的距离d1等于第一组通孔的第二端子通孔到第二组通孔的第一端子通孔的距离d2。In some embodiments of the present application, along the first direction, the distance d1 between the through hole of the first terminal of the first group of through holes and the through hole of the second terminal of the second group of through holes is equal to the second terminal of the first group of through holes The distance d2 from the through hole to the first terminal through hole of the second set of through holes.
上述的实施例有利于将第一端子延伸出电芯壳体的长度和第二端子延伸出电芯壳体的裁剪一致,方便生产。The above-mentioned embodiment is beneficial to make the length of the first terminal extending out of the cell case consistent with the cutting of the second terminal extending out of the cell case, which is convenient for production.
在本申请的一些实施例中,支架进一步包括基板和多组间隔设置的凸部,基板包括沿第二方向相对设置的第一侧和第二侧,多组凸部位于基板的第一侧。沿第二方向观察,多组凸部包括位于第一组通孔和与其相邻的第三组通孔之间的第一组凸部、位于第二组通孔和与其相邻的第三组通孔之间的第二组凸部以及位于第一组凸部和第二组凸部之间的第三组凸部,第一组凸部包括位于第一端子通孔和与其相邻的第三组通孔的第二端子通孔之间的第一部分,和位于第二端子通孔和与其相邻的第三组通孔的第一端子通孔之间的第二部分。沿第二方向,第一部分在基板上的投影沿第一方向的宽度为W1,第二部分在基板上的投影沿第一方向的宽度W2,W1大于W2。In some embodiments of the present application, the bracket further includes a base plate and multiple sets of protrusions arranged at intervals, the base plate includes a first side and a second side oppositely disposed along the second direction, and the multiple sets of protrusions are located on the first side of the base plate. Viewed along the second direction, the plurality of sets of protrusions includes a first set of protrusions located between the first set of through holes and a third set of adjacent through holes, a second set of through holes located between the second set of through holes and a third set of adjacent through holes. The second group of protrusions between the through holes and the third group of protrusions located between the first group of protrusions and the second group of protrusions, the first group of protrusions including the first terminal through hole and the second group of protrusions adjacent to it A first portion between the second terminal through holes of the three groups of through holes, and a second portion between the second terminal through holes and the first terminal through holes of the third group of through holes adjacent thereto. Along the second direction, the projection of the first part on the substrate has a width along the first direction of W1, and the projection of the second part on the substrate has a width of W2 along the first direction, and W1 is larger than W2.
上述的实施例有利于第一部分的第一端子沿第一方向X远离相邻的第三组通孔内的第二端子,增加第一端子与第二端子之间的距离,降低第一端子与第二端子发生短路的风险。The above-mentioned embodiment is beneficial for the first terminal of the first part to be far away from the second terminal in the adjacent third group of through holes along the first direction X, increasing the distance between the first terminal and the second terminal, and reducing the distance between the first terminal and the second terminal. Risk of short circuit at the second terminal.
在本申请的一些实施例中,沿第一方向,第一部分到第二组凸部的距离等于第二部分到第二组凸部的距离。In some embodiments of the present application, along the first direction, the distance from the first portion to the second set of protrusions is equal to the distance from the second portion to the second set of protrusions.
在本申请的一些实施例中,每组凸部沿第二方向相反的方向逐渐变小。In some embodiments of the present application, each group of protrusions gradually becomes smaller along a direction opposite to the second direction.
上述的实施例对第一端子和第二端子的运动起到导向作用,导引第一端子和第二端子移动靠近基板。The above-mentioned embodiment guides the movement of the first terminal and the second terminal, and guides the first terminal and the second terminal to move close to the substrate.
在本申请的一些实施例中,沿第二方向观察,第二组凸部包括位于第二组通孔的第二端子通孔与其相邻的第三组通孔的第一端子通孔之间的第三部分,和位于第二组通孔的第一端子通孔与其相邻的第三组通孔的第二端子通孔之间的第四部分。沿第二方向,第三部分在基板上投影沿第一方向的宽度为W3,第四部分在基板上的投影沿第一方向的宽度为W4,W3小于W4。In some embodiments of the present application, viewed along the second direction, the second group of protrusions includes a second terminal through hole located between the second terminal through hole of the second group of through holes and the first terminal through hole of the adjacent third group of through holes. and a fourth portion located between the first terminal through hole of the second group of through holes and the second terminal through hole of its adjacent third group of through holes. Along the second direction, the width of the projection of the third part on the substrate along the first direction is W3, the width of the projection of the fourth part on the substrate along the first direction is W4, and W3 is smaller than W4.
上述的实施例在组装过程中,有利于引导将位于第二组通孔的第二端子通孔的第二端子靠近相邻的第三组通孔设置,同时使得,第二组通孔的第一端子通孔和相邻的第三组通孔之间的距离等于D3。In the above-mentioned embodiment, during the assembly process, it is beneficial to guide the second terminal located in the second terminal through-hole of the second group of through-holes to be disposed close to the adjacent third group of through-holes, and at the same time, the first through-hole of the second group of through-holes The distance between a terminal through hole and the adjacent third group of through holes is equal to D3.
在本申请的一些实施例中,沿第一方向,基板包括第二侧边和第一侧边,第二组通孔的第二端子通孔到第一侧边的距离是d21,第二组通孔的第一端子通孔到第一侧边的距离是d22,d21大于d22。In some embodiments of the present application, along the first direction, the substrate includes a second side and a first side, the distance from the second terminal through hole of the second group of through holes to the first side is d21, and the second group of through holes The distance from the through hole of the first terminal of the through hole to the first side is d22, and d21 is greater than d22.
上述的实施例可用于增加第二组通孔的第二端子通孔与基板侧边之间的距离,便于第二端子连接部与第二连接件进组焊接。The above-mentioned embodiment can be used to increase the distance between the second terminal through hole of the second group of through holes and the side of the substrate, so as to facilitate group welding of the second terminal connecting portion and the second connecting member.
在本申请的一些实施例中,沿第一方向,基板包括第二侧边和第一侧边,第一组通孔的第一端子通孔远离第二组通孔的一侧贯穿第二侧边。In some embodiments of the present application, along the first direction, the substrate includes a second side and a first side, and the side of the first terminal through hole of the first group of through holes away from the second group of through holes runs through the second side side.
上述的实施例便于将设于第一组通孔的第一端子通孔内的第一端子连接部向外翻折并与第一连接件进组焊接。The above-mentioned embodiment is convenient to fold the first terminal connecting part disposed in the first terminal through hole of the first group of through holes outwards and weld with the first connecting member.
在本申请的一些实施例中,支架包括沿第三方向相对设置的第三侧和第四侧,支架包括设置于第三侧的开口,多组凸部之间形成有多组间隙,沿第三方向,开口和多组间隙连通。In some embodiments of the present application, the bracket includes a third side and a fourth side oppositely disposed along the third direction, the bracket includes an opening disposed on the third side, and multiple sets of gaps are formed between multiple sets of protrusions. In three directions, the opening communicates with multiple sets of gaps.
在本申请的一些实施例中,多组凸部位于第三侧的端部设有第一斜面和第二斜面,沿第三方向,同一组凸部的第一斜面和第二斜面沿第一方向之间的距离由第三侧向第四侧逐渐增大。In some embodiments of the present application, first slopes and second slopes are provided at the ends of multiple groups of protrusions on the third side, and along the third direction, the first slopes and second slopes of the same group of protrusions are along the first slope. The distance between the directions gradually increases from the third side to the fourth side.
上述的实施例便于将第一端子和第二端子导向相邻的两组凸部之间的间隙内,提高电芯与支架对接的成功率。The above-mentioned embodiment facilitates guiding the first terminal and the second terminal into the gap between two adjacent sets of protrusions, and improves the success rate of docking between the battery cell and the bracket.
在本申请的一些实施例中,电芯还包括电芯壳体和电极组件,电芯壳体包括容纳部和从容纳部向外延伸的封边部,容纳部包括沿第一方向相对设置的第一面和第二面,第一端子和第二端子从封边部伸出于电芯壳体。电极组件收容于容纳部,第一端子和第二端子电连接于电极组件。In some embodiments of the present application, the battery cell further includes a cell case and an electrode assembly, the cell case includes a housing portion and an edge sealing portion extending outward from the housing portion, and the housing portion includes a On the first surface and the second surface, the first terminal and the second terminal protrude from the edge sealing part to the cell casing. The electrode assembly is accommodated in the accommodating portion, and the first terminal and the second terminal are electrically connected to the electrode assembly.
在本申请的一些实施例中,封边部设于第一面所在的平面和第二面所在的平面之间,且封边部更靠近于第一面。In some embodiments of the present application, the edge sealing part is arranged between the plane where the first surface is located and the plane where the second surface is located, and the edge sealing part is closer to the first surface.
在本申请的一些实施例中,电芯壳体包括第一区域和第二区域,第一区域21a设有第一空间,电极组件设于第一空间,第二区域平板状结构,第一区域和第二区域连接,第一区域的侧边和第二区域侧边连接形成多个封边部,第一端子和第二端子从其中一个封边部延伸出电芯壳体。In some embodiments of the present application, the battery case includes a first area and a second area, the
在本申请的一些实施例中,第一面设于第二区域,第二面设于第一区域。In some embodiments of the present application, the first surface is disposed in the second region, and the second surface is disposed in the first region.
在本申请的一些实施例中,任意相邻的两个电芯的两个第一面相对设置或两个第二面相对设置。In some embodiments of the present application, the two first faces or the two second faces of any two adjacent battery cells are arranged opposite to each other.
在本申请的一些实施例中,至少两个相邻电芯之间的第一端子和第二端子连接,或相邻电芯之间的第一端子和第一端子连接。In some embodiments of the present application, the first terminals between at least two adjacent cells are connected to the second terminals, or the first terminals between adjacent cells are connected to the first terminals.
在本申请的一些实施例中,相互连接的第一端子和第二端子分别相向弯折的连接在一起,第一端子包括穿过第一端子通孔后的第一端子连接部,第二端子包括穿过第二端子通孔后的第二端子连接部。电池模组还包括多个导电件,多个导电件设置于基板背离凸部的一侧,第一端子连接部、第二端子连接部和导电件连接,支架还包括位于基板的第一侧的分隔部,分隔部设于同一组通孔的第一端子通孔和第二端子通孔之间。In some embodiments of the present application, the interconnected first terminal and the second terminal are respectively bent and connected together, the first terminal includes a first terminal connecting portion passing through the through hole of the first terminal, and the second terminal It includes a second terminal connection part passing through the second terminal through hole. The battery module also includes a plurality of conductive parts, the plurality of conductive parts are arranged on the side of the substrate away from the convex part, the first terminal connection part, the second terminal connection part and the conductive part are connected, and the bracket also includes a The partition part is arranged between the first terminal through hole and the second terminal through hole of the same group of through holes.
上述的实施例分隔部可降低其他异物掉入同一组的第一端子通孔和第二端子通孔之间的几率,继而减小第一端子和第二端子因该异物而发生短路的风险,可选的,并且分隔部还可以增强支架的结构强度。The partition part of the above-mentioned embodiment can reduce the probability of other foreign matter falling between the first terminal through hole and the second terminal through hole of the same group, thereby reducing the risk of a short circuit between the first terminal and the second terminal due to the foreign matter, Optional, and the partition can also enhance the structural strength of the bracket.
在本申请的一些实施例中,电池模组还包括采样件,采样件设置于基板背离凸部的一侧并连接于导电件。In some embodiments of the present application, the battery module further includes a sampling element, the sampling element is disposed on a side of the substrate away from the protrusion and connected to the conductive element.
在本申请的一些实施例中,电池模组还包括第一连接件和第二连接件,第一连接件的一端连接于穿过第一组通孔的第一端子通孔的第一端子,第一连接件的另一端具有第一连接部,第二连接件的一端连接于穿过第二组通孔的第二端子通孔的第二端子,第二连接件的另一端具有第二连接部,第一连接部和第二连接部位于基板的同侧。In some embodiments of the present application, the battery module further includes a first connector and a second connector, one end of the first connector is connected to the first terminal passing through the first terminal through hole of the first group of through holes, The other end of the first connector has a first connection portion, one end of the second connector is connected to the second terminal passing through the second terminal through hole of the second group of through holes, and the other end of the second connector has a second connection part, the first connecting part and the second connecting part are located on the same side of the substrate.
上述的实施例便于连接外接设备,且提高空间利用率。The above-mentioned embodiments facilitate the connection of external devices and improve space utilization.
在本申请的一些实施例中,支架还包括第一绝缘柱,第一绝缘柱的一端连接于基板,另一端抵接于第一连接件。In some embodiments of the present application, the bracket further includes a first insulating column, one end of the first insulating column is connected to the substrate, and the other end is abutted against the first connecting member.
上述的实施例第一绝缘柱可以较好的支撑第一连接件,降低第一连接件与弯折的第一端子和第二端子接触发生短路的几率。The first insulating column in the above-mentioned embodiment can better support the first connector, and reduce the possibility of a short circuit occurring when the first connector contacts the bent first terminal and the second terminal.
在本申请的一些实施例中,支架还包括绝缘块,绝缘块设于基板的第二侧,且位于第一组通孔的第一端子通孔和相邻的第三组通孔之间,沿第三方向,绝缘块的长度大于第一组通孔的第一端子通孔的长度。In some embodiments of the present application, the bracket further includes an insulating block, the insulating block is disposed on the second side of the substrate, and is located between the first terminal through hole of the first group of through holes and the adjacent third group of through holes, Along the third direction, the length of the insulating block is greater than the length of the first terminal through hole of the first group of through holes.
上述的实施例绝缘块用于阻隔第一连接件以及与焊接于第一连接件上的第一端子与相邻的第二端子接触,降低第一连接件与第三组通孔中的第二端子发生短路的风险。The insulating block of the above-mentioned embodiment is used to block the first connecting piece and contact the first terminal welded on the first connecting piece with the adjacent second terminal, so as to reduce the contact between the first connecting piece and the second through hole in the third group of through holes. Risk of short circuit at the terminals.
本申请的实施例还提供一种用电设备,包括上述的电池模组。An embodiment of the present application also provides an electric device, including the above-mentioned battery module.
上述的电池模组和用电设备通过增大第一组通孔的第一端子通孔与其相邻的第三组通孔的第二端子通孔之间的距离,增加第一端子和第二端子之间的距离,减小第一端子和第二端子因间距过小发生短路的风险,并且增大可连接的面积,便于设置第一连接件。进一步的,可降低第一连接件与相邻的第三组通孔内的第二端子发生短路的风险。The above-mentioned battery module and electrical equipment increase the distance between the first terminal through hole of the first group of through holes and the second terminal through hole of the adjacent third group of through holes, thereby increasing the distance between the first terminal and the second terminal through hole. The distance between the terminals reduces the risk of a short circuit between the first terminal and the second terminal due to too small a distance, and increases the connectable area, which is convenient for arranging the first connecting member. Further, the risk of short circuit between the first connecting member and the second terminals in the adjacent third group of through holes can be reduced.
附图说明Description of drawings
图1是本申请的一个实施例中电池模组的分解状态示意图。FIG. 1 is a schematic diagram of an exploded state of a battery module in an embodiment of the present application.
图2是本申请的一个实施例中电芯连接于支架的第一视图。Fig. 2 is a first view of a cell connected to a bracket in an embodiment of the present application.
图3是本申请的一个实施例中电芯的第一视图。Fig. 3 is a first view of a battery cell in an embodiment of the present application.
图4是本申请的一个实施例中电芯的第二视图。Fig. 4 is a second view of the battery cell in an embodiment of the present application.
图5是本申请的一个实施例中电芯封装前的分解状态示意图。Fig. 5 is a schematic diagram of an exploded state of the cell before packaging in one embodiment of the present application.
图6是本申请的一个实施例中支架的第一视图。Fig. 6 is a first view of a bracket in one embodiment of the present application.
图7是本申请的一个实施例中支架的第二视图。Fig. 7 is a second view of a bracket in one embodiment of the present application.
图8是本申请的一个实施例中电芯插入贯穿部后还未弯折极耳的结构示意图。FIG. 8 is a schematic structural view of the tabs not yet bent after the battery core is inserted into the through part according to an embodiment of the present application.
图9是本申请的一个实施例中电芯堆叠在一起的结构示意图。FIG. 9 is a schematic structural diagram of stacked cells in an embodiment of the present application.
图10是本申请的一个实施例中电芯堆叠在一起后极耳弯折的结构示意图。Fig. 10 is a schematic structural diagram of tabs bent after the cells are stacked together in an embodiment of the present application.
图11是本申请的一个实施例中采样件和导电件安装于支架的结构示意图。Fig. 11 is a schematic diagram of the structure of the sampling element and the conductive element installed on the bracket in an embodiment of the present application.
图12是本申请的一个实施例中电芯连接于支架的第二视图。Fig. 12 is a second view of the battery cell connected to the bracket in an embodiment of the present application.
图13是本申请的一个实施例中第二连接件连接于支架的结构示意图。Fig. 13 is a schematic diagram of the structure of the second connecting member connected to the bracket in an embodiment of the present application.
图14是本申请的一个实施例中第一连接件和第二连接件连接于支架的结构示意图。Fig. 14 is a schematic diagram of the structure of the first connector and the second connector connected to the bracket in an embodiment of the present application.
图15是本申请的一个实施例中用电设备的结构示意图。Fig. 15 is a schematic structural diagram of an electrical device in an embodiment of the present application.
图16是本申请的一个实施例中第一组通孔和相邻的第三组通孔之间的距离的结构示意图。Fig. 16 is a structural schematic diagram of the distance between the first group of through holes and the adjacent third group of through holes in one embodiment of the present application.
图17是本申请的一个实施例中相邻的两个第三组通孔之间的距离的结构示意图。Fig. 17 is a structural schematic diagram of the distance between two adjacent through holes of the third group in an embodiment of the present application.
图18是本申请的一个实施例中第一组通孔和第二组通孔之间的距离结构示意图。Fig. 18 is a schematic diagram of the distance structure between the first group of through holes and the second group of through holes in an embodiment of the present application.
主要元件符号说明Explanation of main component symbols
电池模组 100
支架 1
基板 11
第一侧边 11A
第二侧边 11B
第一侧 11a
第二侧 11b
第三侧 11c
第四侧 11d
开口 11eopening 11e
通孔 111Through
第一组通孔 111aFirst set of through
第二组通孔 111bSecond set of through
第三组通孔 111cThe third set of through
第一端子通孔 1111First terminal through
第二端子通孔 1112Second terminal through
凸部 12
第一斜面 12a
第二斜面 12b
第一组凸部 121First set of
第一部分 121aPart I 121a
第二部分 121bPart II 121b
第二组凸部 122Second set of
第三部分 122aPart III 122a
第四部分 122b
第五部分 121c
第三组凸部 123Third set of
第四组凸部 124Fourth set of
第五组凸部 125The fifth set of
分隔部 13
第一绝缘柱 14First insulating
第二绝缘柱 15Second insulating
绝缘块 16
电芯 2
电芯壳体 21
第一区域 21a
第二区域 21b
第一空间 211aFirst Space 211a
容纳部 211
第一面 2111
第二面 2112
封边部 212Edge banding 212
电极组件 22
第一端子 23
第二端子 24
外壳 3
第一壳体 31
第二壳体 32
第三通孔 321The third through
第四通孔 322Fourth through
第五通孔 323Fifth through
导电件 4
采样件 5
第一连接件 61
第一连接部 611
第二连接件 62
第二连接部 621
第一填充件 71
第二填充件 72
第一电芯 81The
第二电芯 82
第一方向 XFirst Direction X
第二方向 YSecond direction Y
第三方向 ZThird direction Z
如下具体实施方式将结合上述附图进一步说明本申请。The following specific embodiments will further illustrate the present application in conjunction with the above-mentioned drawings.
具体实施方式Detailed ways
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行描述,显然,所描述的实施例仅是本申请一部分实施例,而不是全部的实施例。The following will describe the technical solutions in the embodiments of the present application with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, not all of them.
需要说明的是,当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中设置的元件。当一个元件被认为是“设置在”另一个元件,它可以是直接设置在另一个元件上或者可能同时存在居中设置的元件。It should be noted that when an element is considered to be "connected" to another element, it may be directly connected to the other element or there may be an intervening element at the same time. When an element is referred to as being "disposed on" another element, it can be directly disposed on the other element or intervening elements may also be present.
除非另有定义,本文所使用的所有的技术和科学术语与属于本申请的技术领域的技术人员通常理解的含义相同。本文中在本申请的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本申请。本文所使用的术语“和/或”包括一个或多个相关的所列项目的任意的和所有的组合。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field to which this application belongs. The terms used herein in the specification of the application are only for the purpose of describing specific embodiments, and are not intended to limit the application. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
可以理解,当两元件平行/垂直设置时沿同一方向设置,两元件之间可存在一定的夹角,两元件之间的允许存在0-±5%的公差,两元件大于、等于或小于允许存在0-±5%的公差。It can be understood that when two components are arranged in parallel/perpendicularly in the same direction, there may be a certain angle between the two components, and there is a tolerance of 0-±5% between the two components, and the two components are greater than, equal to or less than the allowable There is a tolerance of 0-±5%.
结合附图,对本申请的实施例作进一步的说明。The embodiments of the present application will be further described in conjunction with the accompanying drawings.
如图1和图2所示,本申请的实施方式提供一种电池模组100,包括外壳3、支架1和多个电芯2。外壳3包括第一壳体31和第二壳体32,第一壳体31和第二壳体32形成一个容腔空间。多个电芯2沿第一方向X依次堆叠设置,多个电芯2和支架1连接后收容于容腔空间内。As shown in FIG. 1 and FIG. 2 , an embodiment of the present application provides a
如图3、图4和图5所示,电芯2包括电芯壳体21、电极组件22、第一端子23和第二端子24,电极组件22收容于电芯壳体21内部,第一端子23和第二端子24连接于电极组件22并从电芯壳体21伸出。电极组件22包括由正极片、负极片以及隔离膜卷绕形成的卷绕式结构。进一步,电芯壳体21包括相互连接的容纳部211和封边部212,封边部212位于容纳部211的边缘且从容纳部211向外延伸,电极组件22收容于容纳部211内,第一端子23和第二端子24从封边部212伸出。以电芯2连接支架1的侧边的延伸方向为第三方向Z,其中至少一个电芯2的第一端子23和第二端子24沿第三方向Z依次间隔设置。As shown in Fig. 3, Fig. 4 and Fig. 5, the
在一些实施例中,电芯壳体21包括第一区域21a和第二区域21b,第一区域21a设有第一空间211a,电极组件22设于第一空间211a,第二区域21b大致为平板状结构,第一区域21a和第二区域21b连接,第一区域21a的侧边和第二区域21b侧边连接形成多个封边部212,第一端子23和第二端子24从其中一个封边部212延伸出电芯壳体21。In some embodiments, the
第一端子23和第二端子24极性相反,第一端子23和第二端子24中的一个为正极端子,另一个为负极端子。在一些实施例中,电芯壳体21包括铝塑膜。本实施例中,以第二端子24为正极端子,第一端子23为负极端子描述。The
请参阅图3和图4,沿第一方向X,容纳部211包括相对的第一面2111和第二面2112,且第一面2111和第二面2112为容纳部211相对的两个外表面。可选的,所述第一面2111设于所述第二区域21b,所述第二面2112设于所述第一区域21a。3 and 4, along the first direction X, the
进一步的,封边部212位于第一面2111所在的平面和第二面2112所在的平面之间。在一些实施例中,封边部212与第一面2111所在的平面之间的距离小于封边部212与第二面2112所在的平面之间的距离,也即封边部212靠近于第一面2111。Further, the
在一些实施例中,沿第一方向X,任意相邻的两个容纳部211的两个第一面2111相对设置或者两个第二面2112相对设置。In some embodiments, along the first direction X, the two
请参阅图9,在一实施例中,沿第一方向X堆叠的电芯2依次按两个第二面2112相对设置和两个第一面2111相对设置的顺序堆叠排列。Referring to FIG. 9 , in one embodiment, the
在一些实施例中,沿第一方向X,任一个电芯2的第一端子23电连接于与该电芯2的第一面2111相对的另一电芯2的第二端子24。In some embodiments, along the first direction X, the
在一些实施例中,沿第一方向X,任一个电芯2的第二端子24电连接于与该电芯2的第二面2112相对的电芯2的第一端子23。In some embodiments, along the first direction X, the
在一些实施例中,沿第一方向X,电芯2的第一端子23还可以和与其相邻的另一电芯2的第一端子23连接。In some embodiments, along the first direction X, the
请参阅图2和图9,在一些实施例中,沿第一方向X,位于最外侧的其中一个电芯2的第一端子23还连接于第一连接件61,位于最外侧的另外其中一个电芯2的第二端子24还连接于第二连接件62,第一连接件61和第二连接件62用于连接外接设备。电芯2包括位于两个最外侧电芯2之间的多个电芯2,其中一个电芯2的第一端子23电连接于与该电芯2的第一面2111相对的另一电芯2的第二端子24,其中一个的第二端子24电连接于与该电芯2的第二面2112相对的电芯2的第一端子23。2 and 9, in some embodiments, along the first direction X, the
如图6、图7和图8所示,支架1包括基板11和多组间隔设置的凸部12。基板11大致呈平组于第一方向X和第三方向Z所在平面的板状结构。其中,第三方向Z垂直于第一方向X。基板11包括沿第二方向Y相对设置的第一侧11a和第二侧11b,多组间隔设置的凸部12设于基板11的第一侧11a。第二方向Y垂直于第一方向X和第三方向Z所在平面。As shown in FIG. 6 , FIG. 7 and FIG. 8 , the
请参阅图6和图11,基板11上设有沿第一方向X排列设置的多组的通孔111,通孔111沿第二方向Y贯穿基板11。至少部分的通孔111呈长孔的形式沿第三方向Z延伸设置于基板11,通孔111沿第一方向X的长度小于通孔111沿第三方向Z的长度。部分通孔111包括沿第三方向Z依次设置的第一端子通孔1111和第二端子通孔1112,部分通孔111包括沿与第三方向Z相反的方向依次设置的第一端子通孔1111和第二端子通孔1112。同一电芯2的第一端子23和第二端子24分别穿过位于同一组的第一端子通孔1111和第二端子通孔1112。Please refer to FIG. 6 and FIG. 11 , the
请参阅图10,在一实施例中,第一端子23包括穿过第一端子通孔1111后的第一端子连接部231,第二端子24包括穿过第二端子通孔1112后的第二端子连接部241。第一端子连接部231和第二端子连接部241位于基板11的第二侧11b。Referring to FIG. 10 , in one embodiment, the
请参阅图11和图14,在一些实施例中,多组的通孔111包括沿第一方向X设置的第一组通孔111a、第二组通孔111b以及位于第一组通孔111a和第二组通孔111b之间的第三组通孔111c。其中第三组通孔111c至少设置为两组。Please refer to FIG. 11 and FIG. 14 , in some embodiments, the plurality of groups of through
在一实施例中,第一端子23穿过第一组通孔111a的第一端子通孔1111,第一端子23的第一端子连接部231连接于第一连接件61,第二端子24穿过第二组通孔111b的第二端子通孔1112,第二端子24的第二端子连接部241连接于第二连接件62。In one embodiment, the first terminal 23 passes through the first terminal through
沿第一方向X,第一组通孔111a的第一端子通孔1111与相邻的第三组通孔111c的第二端子通孔1112之间的距离为D1,相邻的两个第三组通孔111c中,其中一组的第二端子通孔1112和另外一组的第一端子通孔1111沿第一方向X相对设置,两者之间的距离为D3,所述D1大于D3,可增加第一组通孔111a的第一端子通孔1111内的第一端子23与相邻的第三组通孔111c的第二端子通孔1112内的第二端子24之间的距离,降低第一端子23与第二端子24发生短路的风险,并且增大可连接的面积,便于设置第一连接件61。进一步的,可降低第一连接件61与相邻的第三组通孔111c内的第二端子24发生短路的风险。Along the first direction X, the distance between the first terminal through
请参阅图16和图17,在一实施例中,沿第一方向X,第一组通孔111a的第一端子通孔1111与相邻的第三组通孔111c的第一端子通孔1111之间的距离为D1。沿第一方向X,相邻的两个第三组通孔111c中,其中一组的第一端子通孔1111和另外一组的第一端子通孔1111沿第一方向X相对设置,两者之间的距离为D3。16 and 17, in one embodiment, along the first direction X, the first terminal through
在一实施例中,D1与D3的差值大于6mm,有利于提高第一连接件61和第一端子23的连接面积,增强第一连接件61和第一端子23的焊接区域。In one embodiment, the difference between D1 and D3 is greater than 6 mm, which is beneficial to increase the connection area between the first connecting
在一实施例中,基板11包括第一侧边11A和第二侧边11B,沿第一方向X,第一组通孔111a的第一端子通孔1111远离第二组通孔111b的一侧贯穿基板11的第二侧边11B,便于将设于第一组通孔111a的第一端子通孔1111内的第一端子连接部231向外翻折并与第一连接件61进组焊接。In one embodiment, the
第二组通孔111b的第二端子通孔1112与相邻的第三组通孔111c的第一端子通孔1111之间的距离为D2,D2小于D3,可减小第二组通孔111b与相邻的第三组通孔111c之间的距离,调整第一组通孔111a的第一端子通孔1111到第二组通孔111b的距离。The distance between the second terminal through
在一实施例中,基板11包括第一侧边11A和第二侧边11B,沿第一方向X,第二组通孔111b的第二端子通孔1112到基板11的第一侧边11A的距离为d21,第二组通孔111b的第一端子通孔1111到基板11的第一侧边11A的距离为d22,其中d21大于d22,可用于增加第二组通孔111b的第二端子通孔1112与基板11第一侧边11A之间的距离,便于第二端子连接部241与第二连接件62进组焊接。可选的,d21大于d22的范围为2mm-4mm。In one embodiment, the
请参阅图6和图7,多组凸部12和基板11通过注塑成型的工艺一体成型。多组凸部12沿第一方向X依次间隔的设置于基板11的第一侧11a,并且多组凸部12分别在基板11的表面沿第三方向Z延伸设置。多组凸部12之间形成多组间隙,沿与第二方向Y观察,通孔111位于相邻的两个凸部12之间,通孔111连接间隙,任意相邻的两个凸部12之间具有一个通孔111。Referring to FIG. 6 and FIG. 7 , multiple sets of
当多个电芯2堆叠的设置于支架1时,每一组通孔111对应于一个电芯2,具体的,同一个电芯2的第一端子23和第二端子24的分别穿入每组通孔111的第一端子通孔1111和第二端子通孔1112,第一端子23和第二端子24的部分及该电芯2的封边部212位于相邻的两个凸部12之间。在一些实施例中,第一端子23穿过第一端子通孔1111和第二端子24穿过第二端子通孔1112后,第一端子23的第一端子连接部231和第二端子24的第二端子连接部241通过折弯的方式,可以使得相邻的电芯2串联或并联在一起。When
进一步的,与第二方向Y相反的方向,每组凸部12在第一方向X上的宽度逐渐减小,即凸部12在第三方向Z上的横截面形状近似呈V形,且V形的尖端部位沿第二方向Y背离基板11。相邻两个凸部12之间的间隙在第一方向X上的宽度沿第二方向Y逐渐减小设置。可以理解的,在第一端子23和第二端子24移动进入两个凸部12之间的间隙时,凸部12的表面可以对第一端子23和第二端子24的运动起到导向作用,导引第一端子23和第二端子24移动靠近基板11,直至穿入通孔111。Further, in the direction opposite to the second direction Y, the width of each group of
在一些实施例中,相邻的两个凸部12之间的最小距离等于通孔111沿第一方向X的宽度。In some embodiments, the minimum distance between two
在一实施例中,沿第二方向Y观察,多组凸部12包括第一组凸部121、第二组凸部122和第三组凸部123。其中,第一组凸部121位于第一组通孔111a与相邻的第三组通孔111c之间,第二组凸部122位于第二组通孔111b和与第二组通孔111b相邻的第三组通孔111c之间,第三组凸部123位于相邻的两各第三组通孔111c之间且还位于第一组凸部121和第二组凸部122之间。In one embodiment, viewed along the second direction Y, the plurality of sets of
沿所述第二方向Y观察,第一组凸部121包括位于第一组通孔111a的第一端子通孔1111与其相邻的第三组通孔111c的第二端子通孔1112之间的第一部分121a,和位于第一组通孔111a的第二端子通孔1112与其相邻的第三组通孔111c的第一端子通孔1111之间的第二部分121b。沿所述第二方向Y,第一部分121a在基板11上投影的沿第一方向X的宽度为W1,第二部分121b在基板11上的投影沿第一方向X的宽度W2,其中W1大于W2,有利于第一部分121a的第一端子23沿第一方向X远离相邻的第三组通孔111c内的第二端子24,增加第一端子23与第二端子24之间的距离,降低第一端子23与第二端子24发生短路的风险。Viewed along the second direction Y, the first group of
当同一个电芯2的第一端子23和第二端子24分别抵接于第一部分121a和第二部分121b时,该电芯2沿第二方向Y移动靠近基板11,第一部分121a和第二部分121b可起到导向的作用,分别导引第一端子23和第二端子24移动靠近基板11,直至分别穿入第一端子通孔1111和第二端子通孔1112。When the
在一实施例中,沿第一方向X,第一部分121a到第二组凸部122的距离等于第二部分121b到到第二组凸部122的距离。In one embodiment, along the first direction X, the distance from the
沿所述第二方向Y观察,第二组凸部122包括位于第二组通孔111b的第二端子通孔1112和与其相邻的第三组通孔111c的第一端子通孔1111之间的第三部分122a,和位于第二组通孔111b的第一端子通孔1111和与其相邻的第三组通孔111c的第二端子通孔1112之间的第四部分122b。沿所述第二方向Y,第三部分122a在基板11上投影的沿第一方向X的宽度为W3,第四部分122b在基板11上的投影沿第一方向X的宽度W4,其中W3小于W4,在组装过程中,有利于引导将位于第二组通孔111b的第二端子通孔1112的第二端子24靠近相邻的第三组通孔111c设置,同时可使得第二组通孔111b的第一端子通孔1111和相邻的第三组通孔111c之间的距离等于D3。Viewed along the second direction Y, the second group of
在一实施例中,D1与D3的差值等于D3与D2的差值,第二组通孔111b的第一端子通孔1111和相邻的第三组通孔111c之间的距离等于D3,第一组通孔111a的第二端子通孔1112和相邻的第三组通孔111c之间的距离等于D3。请参阅图18,沿第一方向X,第一组通孔111a的第一端子通孔1111到第二组通孔111b的距离为d1,第一组通孔111a的第二端子通孔1112到第二组通孔111b的距离为d2,d1等于d2,有利于将第一端子23延伸出电芯壳体21的长度和第二端子24延伸出电芯壳体21的裁剪为长度一致,方便生产。In one embodiment, the difference between D1 and D3 is equal to the difference between D3 and D2, and the distance between the first terminal through
在一实施例中,第一组凸部121还包括第五部分121c,第五部分121c分别连接第一部分121a和第二部分121b。沿所述第二方向Y,第五部分121c在基板11上的投影沿第一方向X的宽度由连接第二部分121b的一端向连接第一部分121a的一端逐渐增大设置,第五部分121c背离第二组凸部122的一侧表面与第一部分121a背离第二组凸部122一侧的表面平滑连接,用于将封边部212部分结构从第二部分121b引导到第一部分121a。In one embodiment, the first group of
可以理解的是,凸部12还包括第四组凸部124和第五组凸部125。第四组凸部124沿第一方向X间隔设于第一组凸部121远离第三组凸部123的一侧,第一组通孔111a的第二端子通孔1112位于第一组凸部121和第四组凸部124之间,第四组凸部124与相邻的第一组凸部121配合形成间隙,以对第二端子24进组导向。第五组凸部125沿第一方向X间隔设于第二组凸部122远离第三组凸部123的一侧,第二组通孔111b的第一端子通孔1111和第二端子通孔1112位于第二组凸部122和第五组凸部125之间,第五组凸部125与相邻的第一组凸部121配合形成间隙,以对第一端子23和第二端子24进组导向。可以理解的是,第四组凸部124和第五组凸部125靠近基板11的侧边与基板11的侧边在第二方向Y上位于同一平面。It can be understood that the
基板11还包括沿第三方向Z相对设置的第三侧11c和第四侧11d,基板11还包括设于第三侧11c的开口11e,沿第三方向开口11e和多组凸部12之间的多组间隙连通。第一端子23和第二端子24从基板11的第三侧11c的开口11e沿第三方向Z进入相邻的两组凸部12之间。The
在一实施例中,多组凸部12位于第三侧11c的端部设有第一斜面12a和第二斜面12b,第一斜面12a和第二斜面12b朝向相邻的凸部12之间的间隙设置。沿第一方向X,同一组凸部12的第一斜面12a和第二斜面12b之间的距离由第三侧11c向第四侧11d逐渐增大,即第一斜面12a和与其相邻的凸部12的第二斜面12b沿第一方向X之间的距离由第三侧11c向第四侧11d逐渐减小设置,用以使开口11e呈现扩口状,便于将第一端子23和第二端子24导向相邻的两组凸部12之间的间隙内,提高电芯2与支架1对接的成功率。In one embodiment, the ends of the plurality of groups of
可以理解的是,第四侧也可以设置开口11e和对应的斜面,用于引导第一端子23和第二端子24进入两组凸部12之间的间隙内。It can be understood that the fourth side can also be provided with an
可以理解的,当在第一端子23和第二端子24插接支架1时,第一端子23和第二端子24先沿第三方向Z从第三侧11c的开口11e进入相邻的两个凸部12之间,第一端子23和第二端子24继续沿第二方向Y移动,在移动过程中,通过相邻两个凸部12之间的间隙在第一方向X上的宽度沿第二方向Y逐渐减小设置,同时对第一端子23和第二端子24沿第一方向X和第二方向Y进组导向,直至移动到预设位置,然后再沿第二方向Y将第一端子23插接于第一端子通孔1111和将第二端子24插接于第二端子通孔1112,在沿第二方向Y运动的过程中,凸部12的外表面将第一端子23和第二端子24导向通孔111的位置,有利于可以提高插接成功率。It can be understood that when the
支架1还包括分隔部13,分隔部13设于同一组通孔111的位于第一端子通孔1111和第二端子通孔1112之间,当电芯2的第一端子23和第二端子24分别穿入第一端子通孔1111和第二端子通孔1112后,分隔部13位于第一端子连接部231和第二端子连接部241之间。可以理解的,分隔部13能够降低其他异物掉入同一组的第一端子通孔1111和第二端子通孔1112之间的几率,继而减小第一端子23和第二端子24因该异物而发生短路的风险。可选的,分隔部13还可以增强支架1的结构强度。The
如图9和图10所示,第一端子23和第二端子24穿过通孔111后,分别相向弯折的连接在一起,通过折弯的方式,可以使得多个电芯2串联或并联在一起。As shown in Fig. 9 and Fig. 10, after the
可以理解的,沿第一方向X,位于最外侧的两个电芯2中的一个电芯2的第一端子23和另一个电芯2的第二端子24未与相邻的电芯2串联,该第一端子23和第二端子24可以作为该串联电路的输出端与外接设备电连接。It can be understood that, along the first direction X, the
本申请中,外侧是指背离堆叠中心的一侧。最外侧的两个电芯2指堆叠电芯2中位于第一方向X两端的两个电芯2。In this application, the outer side refers to the side away from the center of the stack. The two
如图11和图12所示,该电池模组100还包括导电件4和采样件5,导电件4和采样件5设置于基板11第二侧11b。As shown in FIG. 11 and FIG. 12 , the
沿与所述第二方向Y相反的方向观察,导电件4设置于沿第一方向X相邻设置的第一端子通孔1111和第二端子通孔1112之间。第一端子连接部231、第二端子连接部241和导电件4连接。沿第一方向X,导电件4的长度一致,使得相邻电芯2之间的第一端子连接部231、第二端子连接部241和导电件4的焊接面积相同,有利于保持电芯2的一致性,提高电池模组100的使用寿命。Viewed in a direction opposite to the second direction Y, the
沿第一方向X相邻的第一端子23和第二端子24相向弯折时,弯折后第二端子24位于下方,该第二端子24抵接并电连接于导电件4,第一端子23抵接并电连接于第二端子24。When the
可以理解的,弯折后第一端子23位于第二端子24下方时,第一端子23抵接并电连接于导电件4,第二端子24抵接并电连接于第一端子23。It can be understood that when the
采样件5的一端连接于基板11并电连接于所有的导电件4,另一端伸出于基板11。采样件5将多个导电件4电连接于所有电芯2,以能够将所有电芯2上安全电路板的数据信息收集并传输出去。One end of the
本申请中,导电件4和采样件5预设于支架1上且采样件5焊接于导电件4上,在电芯2的第一端子23和第二端子24穿入通孔111并与支架1连接在一起时,采样件5连接所有的电芯2,可提高工作效率。In this application, the
在一些实施例中,采样件5包括采样线。In some embodiments,
在一些实施例中,导电件4包括金属材质。In some embodiments, the
如图13和图14所示,最外侧的两个电芯2分别是第一电芯81和第二电芯82,第一电芯81上的第二端子24未与相邻电芯2第一端子23连接,第二电芯82上的第一端子23未与相邻电芯2的第二端子24连接。As shown in Figure 13 and Figure 14, the two
第一连接件61的一端连接于第一电芯81的第一端子23的第一端子连接部231,另一端从第一电芯81的外侧伸出于支架1。第二连接件62的一端电连接于第二电芯82的第二端子24的第二端子连接部241,另一端从第二电芯82的外侧伸出于支架1。One end of the first connecting
第一连接件61远离第一电芯81的端部具有第一连接部611,第二连接件62远离第二电芯82的端部具有第二连接部621,第一连接部611和第二连接部621从堆叠电芯2的同侧伸出,且与采样件5同侧伸出。可以理解的,第一连接部611、第二连接部621和采样件5从同侧引出,便于连接外接设备,且提高空间利用率。在其他的实施例中,第一连接部611、第二连接部621设于支架1的不同侧。The end of the first connecting
在一些实施例中,支架1上还设有第一绝缘柱14和第二绝缘柱15,第一绝缘柱14和第二绝缘柱15设置于基板11的第二侧11b。In some embodiments, the
第一绝缘柱14的一端固定连接于基板11,另一端抵接于第一连接件61,第一连接件61电连接于弯折的第一端子23,从而降低发生短路的几率。在一些实施例中,第一绝缘柱14的数量为复数个,复数个第一绝缘柱14均布于基板11的表面。可以理解的,复数个第一绝缘柱14可以较好的支撑第一连接件61,降低第一连接件61与弯折的第一端子23和第二端子24接触发生短路的几率。One end of the first insulating
第二绝缘柱15的一端固定连接于基板11,另一端抵接于第一连接件61侧面和底面。第二绝缘柱15上具有支撑面和抵接面,支撑面抵接于第一连接件61靠近基板11的一侧,抵接面抵接于第一连接件61的侧面。在一些实施例中,第二绝缘柱15的数量为复数个,复数个第二绝缘柱15分别设置于第一连接件61沿第二方向Y的两侧。可以理解的,复数个第二绝缘柱15不仅能够支撑第一连接件61,降低第一连接件61与弯折的第一端子23和第二端子24接触发生短路的风险,还可以起到限位的作用,限制第一连接件61发生沿第二方向Y上的位移。One end of the second insulating
支架1还设有绝缘块16,绝缘块16设于基板11的第二侧11b,且位于第一组通孔111a的第一端子通孔1111和相邻的第三组通孔111c之间。绝缘块16沿第三方向Z的长度大于绝缘块16两侧的通孔111沿第三方向Z的长度,且绝缘块16沿第二方向Y凸设于基板11上,用于承载第一连接件61,并阻隔第一连接件61以及与焊接于第一连接件61上的第一端子23与相邻的第二端子24接触,降低第一连接件61与第三组通孔111c中的第二端子24发生短路的风险。The
在一些实施例中,第一连接件61和第二连接件62为金属材质。In some embodiments, the first connecting
在一些实施例中,第一绝缘柱14和第二绝缘柱15为绝缘材质。In some embodiments, the first insulating
请继续参阅图1和图2,该电池模组100还包括第一填充件71和第二填充件72。Please continue to refer to FIG. 1 and FIG. 2 , the
第一填充件71填充于相对的两个第一面2111之间,并且第一填充件71的两端分别抵接于两个第一面2111。可以理解的,第一填充件71可以限制相对的两个第一面2111抵接在一起,从而减小两个第一面2111所在的两个电芯2发生短路的风险。The
第二填充件72设于外壳3和堆叠电芯2之间,可以理解的,第二填充件72可以减小封装后的电池模组100内部出现电芯2晃动的风险。The
在一些实施例中,第一填充件71和第二填充件72为泡棉。In some embodiments, the
在一些实施例中,第二壳体32上设有第三通孔321、第四通孔322和第五通孔323。第三通孔321对应于第一连接部611,第四通孔322对应于第二连接部621,并且第三通孔321和第四通孔322分别能够容许第一连接部611和第二连接部621穿过。第五通孔323对应于采样件5,并且第五通孔323能够容许采样件5穿过。In some embodiments, the
第一连接部611、第二连接部621和采样件5分别通过第三通孔321、第四通孔322和第五通孔323伸出于第二壳体32,以能够外接设备,可将堆叠电芯2的电能及所有电芯2的安全电路板上的数字信息传输出去。The
请参阅图11,本实施例中,多个电芯2为偶数个,第一组通孔111a的第一端子通孔1111和第二组端子孔111b的第二端子通孔1112沿第一方向X相对设置,沿第一方向X,第一端子通孔1111的投影与第二端子通孔1112的投影至少部分重叠。请参阅图18,在其他实施例中,多个电芯2为奇数个,第一组通孔111a的第一端子通孔1111和第二组端子孔111b的第一端子通孔1111沿第一方向X相对设置。Please refer to FIG. 11. In this embodiment, there are an even number of
请参阅图11,本实施例中,多个电芯20之间串联连接,相邻的多组通孔111c之间,第一端子通孔1111和第二端子通孔1112沿第一方向X相对设置,沿第一方向X,第一端子通孔1111的投影与第二端子通孔1112的投影至少部分重叠。Please refer to FIG. 11. In this embodiment, a plurality of battery cells 20 are connected in series, and between adjacent groups of through
在其他实施例中,相邻的多组通孔111c之间,第一端子通孔1111和第二端子通孔1112沿第一方向X可分离设置。沿第一方向X,第一端子通孔1111的投影第二端子通孔1112的投影可相离设置。In other embodiments, the first terminal through
请参阅图15,本申请还提供一种采用上述电池模组100的用电设备200,通过线路连接电池模组100即可使用。在一实施方式中,本申请的用电设备200可以是,但不限于笔输入型计算机、移动电脑、便携式传真机、便携式复印机、便携式打印机、头戴式立体声耳机、录像机、液晶电视、手提式清洁器、收发机、电子记事本、计算器、备用电源、电机、电动汽车、摩托车、电动助力自行车、电动工具、家庭用大型蓄电池等。Please refer to FIG. 15 , the present application also provides an
综上,本申请的电池模组100和用电设备200,通过沿第三方向Z先将第一端子23和第二端子24从侧边引导至相邻的两个凸部12之间,通过相邻两个凸部12之间的间隙在第一方向X上的宽度沿第二方向Y逐渐减小设置,沿第一方向X和第二方向Y继续引导第一端子23和第二端子24插接通孔111,提高装配效率;多组凸部12的端部设有第一斜面12a和第二斜面12b,第一斜面12a和第二斜面12b沿第一方向X之间的距离由第三侧11c向第四侧11d逐渐增大,便于将第一端子23和第二端子24导向相邻的两组凸部12之间的间隙内,提高电芯2与支架1对接的成功率;凸部12位于相邻的第一端子23和第二端子24之间,可以起到隔绝的作用,通过增大第一组通孔111a的第一端子通孔1111与其相邻的第三组通孔111c的第二端子通孔1112之间的距离,增加与第一连接件61连接的第一端子连接部231和相邻的第二端子连接部241之间的距离,可减小第一端子连接部231和第二端子连接部241因间距过小发生短路的风险。To sum up, the
另外,本领域技术人员还可在本申请精神内做其它变化,当然,这些依据本申请精神所做的变化,都应包含在本申请所公开的范围。In addition, those skilled in the art can also make other changes within the spirit of the present application. Of course, these changes made according to the spirit of the present application should be included in the scope disclosed in the present application.
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JP2024501644A JP2024528611A (en) | 2021-07-14 | 2022-07-12 | Battery modules and electrical equipment |
PCT/CN2022/105196 WO2023284737A1 (en) | 2021-07-14 | 2022-07-12 | Battery module and electrical device |
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CN203491317U (en) * | 2013-08-29 | 2014-03-19 | 合肥国轩高科动力能源股份公司 | Locking insulating cushion block of lithium battery |
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