CN113528071B - A kind of low dielectric epoxy adhesive and preparation method thereof - Google Patents
A kind of low dielectric epoxy adhesive and preparation method thereof Download PDFInfo
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- CN113528071B CN113528071B CN202110967428.3A CN202110967428A CN113528071B CN 113528071 B CN113528071 B CN 113528071B CN 202110967428 A CN202110967428 A CN 202110967428A CN 113528071 B CN113528071 B CN 113528071B
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- 229920006332 epoxy adhesive Polymers 0.000 title claims abstract description 64
- 238000002360 preparation method Methods 0.000 title abstract description 12
- 239000003822 epoxy resin Substances 0.000 claims abstract description 52
- 229920000647 polyepoxide Polymers 0.000 claims abstract description 52
- XLJMAIOERFSOGZ-UHFFFAOYSA-M cyanate Chemical compound [O-]C#N XLJMAIOERFSOGZ-UHFFFAOYSA-M 0.000 claims abstract description 48
- 229920005989 resin Polymers 0.000 claims abstract description 44
- 239000011347 resin Substances 0.000 claims abstract description 44
- 239000003054 catalyst Substances 0.000 claims abstract description 23
- 239000000945 filler Substances 0.000 claims abstract description 19
- 239000012745 toughening agent Substances 0.000 claims abstract description 17
- 239000004593 Epoxy Substances 0.000 claims abstract description 16
- 239000013008 thixotropic agent Substances 0.000 claims abstract description 15
- 239000003085 diluting agent Substances 0.000 claims abstract description 13
- 239000000203 mixture Substances 0.000 claims description 37
- 239000004643 cyanate ester Substances 0.000 claims description 24
- 239000002245 particle Substances 0.000 claims description 17
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 claims description 16
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 15
- 239000011258 core-shell material Substances 0.000 claims description 14
- 238000000034 method Methods 0.000 claims description 14
- LCFVJGUPQDGYKZ-UHFFFAOYSA-N Bisphenol A diglycidyl ether Chemical compound C=1C=C(OCC2OC2)C=CC=1C(C)(C)C(C=C1)=CC=C1OCC1CO1 LCFVJGUPQDGYKZ-UHFFFAOYSA-N 0.000 claims description 12
- 238000003756 stirring Methods 0.000 claims description 12
- ULKLGIFJWFIQFF-UHFFFAOYSA-N 5K8XI641G3 Chemical compound CCC1=NC=C(C)N1 ULKLGIFJWFIQFF-UHFFFAOYSA-N 0.000 claims description 10
- HCNHNBLSNVSJTJ-UHFFFAOYSA-N 1,1-Bis(4-hydroxyphenyl)ethane Chemical compound C=1C=C(O)C=CC=1C(C)C1=CC=C(O)C=C1 HCNHNBLSNVSJTJ-UHFFFAOYSA-N 0.000 claims description 9
- 229910021485 fumed silica Inorganic materials 0.000 claims description 9
- XUCHXOAWJMEFLF-UHFFFAOYSA-N bisphenol F diglycidyl ether Chemical compound C1OC1COC(C=C1)=CC=C1CC(C=C1)=CC=C1OCC1CO1 XUCHXOAWJMEFLF-UHFFFAOYSA-N 0.000 claims description 8
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 claims description 7
- AFEQENGXSMURHA-UHFFFAOYSA-N oxiran-2-ylmethanamine Chemical compound NCC1CO1 AFEQENGXSMURHA-UHFFFAOYSA-N 0.000 claims description 6
- UWFRVQVNYNPBEF-UHFFFAOYSA-N 1-(2,4-dimethylphenyl)propan-1-one Chemical compound CCC(=O)C1=CC=C(C)C=C1C UWFRVQVNYNPBEF-UHFFFAOYSA-N 0.000 claims description 3
- MCTWTZJPVLRJOU-UHFFFAOYSA-N 1-methyl-1H-imidazole Chemical compound CN1C=CN=C1 MCTWTZJPVLRJOU-UHFFFAOYSA-N 0.000 claims description 3
- JOLVYUIAMRUBRK-UHFFFAOYSA-N 11',12',14',15'-Tetradehydro(Z,Z-)-3-(8-Pentadecenyl)phenol Natural products OC1=CC=CC(CCCCCCCC=CCC=CCC=C)=C1 JOLVYUIAMRUBRK-UHFFFAOYSA-N 0.000 claims description 3
- HECLRDQVFMWTQS-RGOKHQFPSA-N 1755-01-7 Chemical compound C1[C@H]2[C@@H]3CC=C[C@@H]3[C@@H]1C=C2 HECLRDQVFMWTQS-RGOKHQFPSA-N 0.000 claims description 3
- RQZUWSJHFBOFPI-UHFFFAOYSA-N 2-[1-[1-(oxiran-2-ylmethoxy)propan-2-yloxy]propan-2-yloxymethyl]oxirane Chemical compound C1OC1COC(C)COC(C)COCC1CO1 RQZUWSJHFBOFPI-UHFFFAOYSA-N 0.000 claims description 3
- SHKUUQIDMUMQQK-UHFFFAOYSA-N 2-[4-(oxiran-2-ylmethoxy)butoxymethyl]oxirane Chemical compound C1OC1COCCCCOCC1CO1 SHKUUQIDMUMQQK-UHFFFAOYSA-N 0.000 claims description 3
- UUODQIKUTGWMPT-UHFFFAOYSA-N 2-fluoro-5-(trifluoromethyl)pyridine Chemical compound FC1=CC=C(C(F)(F)F)C=N1 UUODQIKUTGWMPT-UHFFFAOYSA-N 0.000 claims description 3
- LXBGSDVWAMZHDD-UHFFFAOYSA-N 2-methyl-1h-imidazole Chemical compound CC1=NC=CN1 LXBGSDVWAMZHDD-UHFFFAOYSA-N 0.000 claims description 3
- YLKVIMNNMLKUGJ-UHFFFAOYSA-N 3-Delta8-pentadecenylphenol Natural products CCCCCCC=CCCCCCCCC1=CC=CC(O)=C1 YLKVIMNNMLKUGJ-UHFFFAOYSA-N 0.000 claims description 3
- JOLVYUIAMRUBRK-UTOQUPLUSA-N Cardanol Chemical compound OC1=CC=CC(CCCCCCC\C=C/C\C=C/CC=C)=C1 JOLVYUIAMRUBRK-UTOQUPLUSA-N 0.000 claims description 3
- FAYVLNWNMNHXGA-UHFFFAOYSA-N Cardanoldiene Natural products CCCC=CCC=CCCCCCCCC1=CC=CC(O)=C1 FAYVLNWNMNHXGA-UHFFFAOYSA-N 0.000 claims description 3
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 3
- PTFIPECGHSYQNR-UHFFFAOYSA-N cardanol Natural products CCCCCCCCCCCCCCCC1=CC=CC(O)=C1 PTFIPECGHSYQNR-UHFFFAOYSA-N 0.000 claims description 3
- 229920001971 elastomer Polymers 0.000 claims description 3
- 229910052710 silicon Inorganic materials 0.000 claims description 3
- 239000010703 silicon Substances 0.000 claims description 3
- PVFQHGDIOXNKIC-UHFFFAOYSA-N 4-[2-[3-[2-(4-hydroxyphenyl)propan-2-yl]phenyl]propan-2-yl]phenol Chemical compound C=1C=CC(C(C)(C)C=2C=CC(O)=CC=2)=CC=1C(C)(C)C1=CC=C(O)C=C1 PVFQHGDIOXNKIC-UHFFFAOYSA-N 0.000 claims description 2
- 229920006335 epoxy glue Polymers 0.000 claims 2
- 238000005303 weighing Methods 0.000 claims 2
- 230000001070 adhesive effect Effects 0.000 abstract description 22
- 239000000853 adhesive Substances 0.000 abstract description 20
- 229910000765 intermetallic Inorganic materials 0.000 abstract description 5
- 230000004048 modification Effects 0.000 abstract description 3
- 238000012986 modification Methods 0.000 abstract description 3
- 239000004842 bisphenol F epoxy resin Substances 0.000 description 12
- 238000001723 curing Methods 0.000 description 9
- 230000008569 process Effects 0.000 description 9
- 239000000523 sample Substances 0.000 description 9
- JYEUMXHLPRZUAT-UHFFFAOYSA-N 1,2,3-triazine Chemical group C1=CN=NN=C1 JYEUMXHLPRZUAT-UHFFFAOYSA-N 0.000 description 6
- IGFHQQFPSIBGKE-UHFFFAOYSA-N Nonylphenol Natural products CCCCCCCCCC1=CC=C(O)C=C1 IGFHQQFPSIBGKE-UHFFFAOYSA-N 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 4
- ZKXWKVVCCTZOLD-UHFFFAOYSA-N copper;4-hydroxypent-3-en-2-one Chemical compound [Cu].CC(O)=CC(C)=O.CC(O)=CC(C)=O ZKXWKVVCCTZOLD-UHFFFAOYSA-N 0.000 description 4
- GYZLOYUZLJXAJU-UHFFFAOYSA-N diglycidyl ether Chemical compound C1OC1COCC1CO1 GYZLOYUZLJXAJU-UHFFFAOYSA-N 0.000 description 4
- 239000000539 dimer Substances 0.000 description 4
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 4
- ZFSLODLOARCGLH-UHFFFAOYSA-N isocyanuric acid Chemical compound OC1=NC(O)=NC(O)=N1 ZFSLODLOARCGLH-UHFFFAOYSA-N 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- SNQQPOLDUKLAAF-UHFFFAOYSA-N nonylphenol Chemical compound CCCCCCCCCC1=CC=CC=C1O SNQQPOLDUKLAAF-UHFFFAOYSA-N 0.000 description 4
- 238000006116 polymerization reaction Methods 0.000 description 4
- 229910000838 Al alloy Inorganic materials 0.000 description 3
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 3
- 239000002131 composite material Substances 0.000 description 3
- 238000007334 copolymerization reaction Methods 0.000 description 3
- 230000003247 decreasing effect Effects 0.000 description 3
- 239000000377 silicon dioxide Substances 0.000 description 3
- 229910052723 transition metal Inorganic materials 0.000 description 3
- 150000003624 transition metals Chemical class 0.000 description 3
- IZXIZTKNFFYFOF-UHFFFAOYSA-N 2-Oxazolidone Chemical group O=C1NCCO1 IZXIZTKNFFYFOF-UHFFFAOYSA-N 0.000 description 2
- AHZMUXQJTGRNHT-UHFFFAOYSA-N [4-[2-(4-cyanatophenyl)propan-2-yl]phenyl] cyanate Chemical compound C=1C=C(OC#N)C=CC=1C(C)(C)C1=CC=C(OC#N)C=C1 AHZMUXQJTGRNHT-UHFFFAOYSA-N 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- PXKLMJQFEQBVLD-UHFFFAOYSA-N bisphenol F Chemical class C1=CC(O)=CC=C1CC1=CC=C(O)C=C1 PXKLMJQFEQBVLD-UHFFFAOYSA-N 0.000 description 2
- 239000006185 dispersion Substances 0.000 description 2
- 125000003700 epoxy group Chemical group 0.000 description 2
- 150000002148 esters Chemical group 0.000 description 2
- 238000009472 formulation Methods 0.000 description 2
- 150000002500 ions Chemical class 0.000 description 2
- 239000011159 matrix material Substances 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 229910052755 nonmetal Inorganic materials 0.000 description 2
- 238000007719 peel strength test Methods 0.000 description 2
- 150000002989 phenols Chemical class 0.000 description 2
- 230000008439 repair process Effects 0.000 description 2
- 239000004065 semiconductor Substances 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- -1 alcohol diglycidyl ethers Chemical class 0.000 description 1
- ZFVMWEVVKGLCIJ-UHFFFAOYSA-N bisphenol AF Chemical compound C1=CC(O)=CC=C1C(C(F)(F)F)(C(F)(F)F)C1=CC=C(O)C=C1 ZFVMWEVVKGLCIJ-UHFFFAOYSA-N 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000000805 composite resin Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 239000007822 coupling agent Substances 0.000 description 1
- 150000001913 cyanates Chemical class 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 125000000524 functional group Chemical group 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 229910010272 inorganic material Inorganic materials 0.000 description 1
- 239000011147 inorganic material Substances 0.000 description 1
- 238000013035 low temperature curing Methods 0.000 description 1
- 239000003863 metallic catalyst Substances 0.000 description 1
- 239000003607 modifier Substances 0.000 description 1
- 229920003986 novolac Polymers 0.000 description 1
- 238000011056 performance test Methods 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 235000012239 silicon dioxide Nutrition 0.000 description 1
- 230000002195 synergetic effect Effects 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- 238000005382 thermal cycling Methods 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J163/00—Adhesives based on epoxy resins; Adhesives based on derivatives of epoxy resins
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
- C09J11/08—Macromolecular additives
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2201/00—Properties
- C08L2201/08—Stabilised against heat, light or radiation or oxydation
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2203/00—Applications
- C08L2203/20—Applications use in electrical or conductive gadgets
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/02—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
- C08L2205/025—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group containing two or more polymers of the same hierarchy C08L, and differing only in parameters such as density, comonomer content, molecular weight, structure
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/03—Polymer mixtures characterised by other features containing three or more polymers in a blend
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Adhesives Or Adhesive Processes (AREA)
Abstract
一种低介电环氧胶及其制备方法,它属于胶黏剂领域。本发明要解决的技术问题为改善胶黏剂的介电性能。本发明氰酸酯树脂、环氧树脂A、稀释剂、增韧剂、触变剂、填料、环氧树脂B、催化剂制成,其重量份数分别为10~40份氰酸酯树脂、90~60份环氧树脂A、0~5份环氧稀释剂、5~30份增韧剂、0~10份触变剂、0~140份填料、5~10份环氧树脂B、0.5~5份催化剂。本发明以环氧树脂为主体树脂,加入少量氰酸酯改性,并采用非金属化合物为催化剂,制备了一种氰酸酯改性环氧树脂糊(膏)状胶,该胶具有低介电常数和低介电损耗角正切tanδ、优异的粘接性能、高剥离强度和耐热性能。A low-dielectric epoxy adhesive and a preparation method thereof belong to the field of adhesives. The technical problem to be solved by the present invention is to improve the dielectric properties of the adhesive. The present invention is made of cyanate resin, epoxy resin A, diluent, toughening agent, thixotropic agent, filler, epoxy resin B and catalyst, and the parts by weight are respectively 10-40 parts of cyanate resin, 90 parts by weight ~60 parts epoxy resin A, 0~5 parts epoxy diluent, 5~30 parts toughening agent, 0~10 parts thixotropic agent, 0~140 parts filler, 5~10 parts epoxy resin B, 0.5~ 5 parts catalyst. In the present invention, epoxy resin is used as the main resin, a small amount of cyanate is added for modification, and a non-metallic compound is used as a catalyst to prepare a cyanate-modified epoxy resin paste (paste) adhesive, which has low dielectric properties. Electrical constant and low dielectric loss tangent tanδ, excellent adhesion properties, high peel strength and heat resistance.
Description
技术领域technical field
本发明属于胶黏剂领域;具体涉及一种低介电环氧胶及其制备方法。The invention belongs to the field of adhesives, and particularly relates to a low-dielectric epoxy adhesive and a preparation method thereof.
背景技术Background technique
低介电环氧树脂和胶黏剂广泛应用于印刷电路板、低介电复合材料等领域。环氧树脂和胶黏剂高频条件下(10GHz)的介电常数ε为3.0~3.4,介电损耗角正切tanδ为0.010~0.030。目前常用的环氧胶较高的介电常数和介电损耗是无法满足要求。Low-dielectric epoxy resins and adhesives are widely used in printed circuit boards, low-dielectric composite materials and other fields. The dielectric constant ε of epoxy resin and adhesive under high frequency condition (10GHz) is 3.0~3.4, and the dielectric loss tangent tanδ is 0.010~0.030. The high dielectric constant and dielectric loss of the commonly used epoxy adhesive cannot meet the requirements.
提高环氧介电性能方法主要有:一是优化固化工艺,提高材料的固化度,使树脂形成更均匀的网络结构,有效限制结构中的极性基团。二是与低介电无机材料杂化,如二氧化硅、倍半硅氧烷等;三是与低介电高聚物共混或共聚。The main methods for improving the dielectric properties of epoxy resins are as follows: First, optimize the curing process, improve the curing degree of the material, make the resin form a more uniform network structure, and effectively limit the polar groups in the structure. The second is to hybridize with low-dielectric inorganic materials, such as silicon dioxide, silsesquioxane, etc.; the third is to blend or copolymerize with low-dielectric polymers.
氰酸酯树脂是环氧树脂的一个重要的改性剂。氰酸酯树脂是热固性树脂中的一个相对较新的品种,就有低吸湿性、低介电常数(2.7~3.2,10GHz)和低介电损耗角正切tanδ(0.004~0.010,10GHz)及良好的阻燃性,使其成为具有吸引力的复合材料树脂基体。因此,氰酸酯改性环氧树脂(CE/EP)可改善环氧树脂的性能,且该共聚物比单独氰酸酯更具成本效益。据报道,氰酸酯/环氧配方(含有催化剂、填料和偶联剂等)具有优良的防潮和抗热震性。可以作为芯片半导体器件的底层填充材料。该专利配方具有良好的填充性、在热循环中的抗裂性和良好的防潮性[JP11106,481,JP11106,480],氰酸酯/环氧树脂的应用大多在覆铜层压板[JP7639770,JP85125661,JP1154886]、飞机结构[UP5045609]和半导体器件[UP5855821]中。中国专利CN106753218A公开了一种低介电高韧性氰酸酯胶粘剂,采用双酚AF环氧树脂改性氰酸酯,氰酸酯树脂占比为70~95%,有机金属盐为催化剂,固化温度200℃。专利ZL201210187060.X公开了一种低温固化氰酸酯胶粘剂,催化剂为酚类化合物与过渡金属络合物混合物。中国专利CN106381110A采用异氰酸酯改性环氧树脂,与本专利基体树脂不同,专利内容未有介电数据。中国专利CN112080111A中的固化剂为酚类化合物,参与氰酸酯官能团与环氧官能团共聚反应中,该专利配方的10GHz下的介电常数较高,为3.78~3.95。Cyanate resin is an important modifier of epoxy resin. Cyanate resin is a relatively new type of thermosetting resin, with low moisture absorption, low dielectric constant (2.7 ~ 3.2, 10GHz) and low dielectric loss tangent tanδ (0.004 ~ 0.010, 10GHz) and good excellent flame retardancy, making it an attractive composite resin matrix. Therefore, cyanate-modified epoxy resins (CE/EP) can improve the properties of epoxy resins, and the copolymers are more cost-effective than cyanate esters alone. Cyanate ester/epoxy formulations (containing catalysts, fillers, coupling agents, etc.) are reported to have excellent moisture and thermal shock resistance. It can be used as an underfill material for chip semiconductor devices. The patented formulation has good filling, crack resistance in thermal cycling and good moisture resistance [JP11106,481, JP11106,480], and the application of cyanate ester/epoxy resin is mostly in copper clad laminates [JP7639770, JP85125661, JP1154886], aircraft structure [UP5045609] and semiconductor devices [UP5855821]. Chinese patent CN106753218A discloses a low-dielectric and high-toughness cyanate ester adhesive. The cyanate ester is modified by bisphenol AF epoxy resin. 200°C. Patent ZL201210187060.X discloses a low temperature curing cyanate ester adhesive, and the catalyst is a mixture of phenolic compound and transition metal complex. Chinese patent CN106381110A adopts isocyanate-modified epoxy resin. Different from the matrix resin of this patent, the content of the patent has no dielectric data. The curing agent in Chinese patent CN112080111A is a phenolic compound, which participates in the copolymerization reaction of cyanate ester functional group and epoxy functional group.
发明内容SUMMARY OF THE INVENTION
本发明目的是提供了一种介电性能优异、高粘接性能、高剥离强度的低介电环氧胶及其制备方法。The purpose of the present invention is to provide a low-dielectric epoxy adhesive with excellent dielectric properties, high adhesive properties and high peel strength and a preparation method thereof.
本发明通过以下技术方案实现:The present invention is achieved through the following technical solutions:
一种低介电环氧胶,所述的一种低介电环氧胶主要是由氰酸酯树脂、环氧树脂A、稀释剂、增韧剂、触变剂、填料、环氧树脂B、催化剂制成,其重量份数分别为10~40份氰酸酯树脂、90~60份环氧树脂A、0~5份环氧稀释剂、5~30份增韧剂、0~10份触变剂、0~140份填料、5~10份环氧树脂B、0.5~5份催化剂。A low-dielectric epoxy adhesive, the low-dielectric epoxy adhesive is mainly composed of cyanate resin, epoxy resin A, diluent, toughening agent, thixotropic agent, filler, epoxy resin B , the catalyst is made, and its parts by weight are respectively 10-40 parts of cyanate resin, 90-60 parts of epoxy resin A, 0-5 parts of epoxy diluent, 5-30 parts of toughening agent, 0-10 parts of epoxy resin Thixotropic agent, 0-140 parts of filler, 5-10 parts of epoxy resin B, 0.5-5 parts of catalyst.
本发明所述的一种低介电环氧胶,所述的氰酸酯树脂为双酚A氰酸酯、双酚A氰酸酯预聚物、双酚E氰酸酯、双酚M氰酸酯、酚醛氰酸酯、双环戊二烯型氰酸酯及腰果酚氰酸酯树脂中的一种或几种的组合。In the low dielectric epoxy adhesive of the present invention, the cyanate resin is bisphenol A cyanate, bisphenol A cyanate prepolymer, bisphenol E cyanate, bisphenol M cyanate One or a combination of esters, phenolic cyanate, dicyclopentadiene cyanate and cardanol cyanate resin.
本发明所述的一种低介电环氧胶,所述的环氧树脂A为双酚A二缩水甘油醚、双酚F二缩水甘油醚、氢化双酚A的二缩水甘油醚、氢化双酚F的二缩水甘油醚、三官能缩水甘油胺中的一种或其中几种组成的混合物,环氧当量为100~240g/eq。In the low-dielectric epoxy adhesive of the present invention, the epoxy resin A is bisphenol A diglycidyl ether, bisphenol F diglycidyl ether, hydrogenated bisphenol A diglycidyl ether, hydrogenated bisphenol A One of the diglycidyl ether of phenol F and the trifunctional glycidyl amine or a mixture of several of them, and the epoxy equivalent weight is 100-240 g/eq.
本发明所述的一种低介电环氧胶,所述的稀释剂为二丙二醇二缩水甘油醚、1,4-丁二醇二缩水甘油醚、间苯二酚二缩水甘油醚、乙二醇二缩水甘油醚中的一种或几种的混合物。In the low-dielectric epoxy adhesive of the present invention, the diluent is dipropylene glycol diglycidyl ether, 1,4-butanediol diglycidyl ether, resorcinol diglycidyl ether, ethylene glycol One or more mixtures of alcohol diglycidyl ethers.
本发明所述的一种低介电环氧胶,所述的增韧剂为具有核壳结构的橡胶粒子,所述的增韧剂为市售S-2001、EXL2691、S-2006、S-2030、SX-005、SX-006、MR-501、P52,EXL2330中的一种或几种的混合物。In the low-dielectric epoxy adhesive of the present invention, the toughening agent is rubber particles with a core-shell structure, and the toughening agent is commercially available S-2001, EXL2691, S-2006, S- One or more mixtures of 2030, SX-005, SX-006, MR-501, P52, and EXL2330.
本发明所述的一种低介电环氧胶,所述的触变剂为气相二氧化硅、表面处理气相二氧化硅中的一种或几种的混合物。In the low-dielectric epoxy adhesive of the present invention, the thixotropic agent is one or a mixture of fumed silica and surface-treated fumed silica.
本发明所述的一种低介电环氧胶,所述的填料为熔融球形硅微粉,所述的填料的平均粒径D95≤15微米。In the low-dielectric epoxy adhesive according to the present invention, the filler is fused spherical silica micropowder, and the average particle size of the filler is D 95 ≤15 microns.
本发明所述的一种低介电环氧胶,所述的环氧树脂B为双酚A二缩水甘油醚、双酚F二缩水甘油醚、氢化双酚A的二缩水甘油醚、氢化双酚F的二缩水甘油醚、三官能缩水甘油胺中的一种或其中几种组成的混合物,环氧当量为100~240g/eq。In the low-dielectric epoxy adhesive of the present invention, the epoxy resin B is bisphenol A diglycidyl ether, bisphenol F diglycidyl ether, hydrogenated bisphenol A diglycidyl ether, hydrogenated bisphenol A One of the diglycidyl ether of phenol F and the trifunctional glycidyl amine or a mixture of several of them, and the epoxy equivalent weight is 100-240 g/eq.
本发明所述的一种低介电环氧胶,所述的催化剂为2-甲基咪唑、1-甲基咪唑、2-乙基-4-甲基咪唑一种或几种的组合物。In the low-dielectric epoxy adhesive of the present invention, the catalyst is a combination of one or more of 2-methylimidazole, 1-methylimidazole and 2-ethyl-4-methylimidazole.
本发明所述的一种低介电环氧胶的制备方法,包括如下步骤:The preparation method of a low-dielectric epoxy adhesive according to the present invention comprises the following steps:
步骤一、称取10~40重量份氰酸酯树脂,加入90~60重量份环氧树脂A搅拌均匀,0~5份环氧稀释剂,加入5~30重量份增韧剂、0~10重量份触变剂和0~140重量份填料,得到步骤一树脂,待用;Step 1: Weigh 10-40 parts by weight of cyanate resin, add 90-60 parts by weight of epoxy resin A and stir evenly, 0-5 parts by weight of epoxy diluent, add 5-30 parts by weight of toughening agent, 0-10 parts by weight parts by weight of a thixotropic agent and 0-140 parts by weight of fillers to obtain a resin in step 1, which is ready for use;
步骤二、称取5~10份环氧树脂B,加入0.5~5份催化剂,混合均匀,得到步骤二树脂,待用;Step 2: Weigh 5-10 parts of epoxy resin B, add 0.5-5 parts of catalyst, and mix evenly to obtain step 2 resin, which is ready for use;
步骤三、将步骤一树脂与步骤二树脂混合,搅拌均匀,制得所述的一种低介电环氧胶。Step 3: Mix the resin in the first step with the resin in the second step, and stir evenly to prepare the low-dielectric epoxy adhesive.
本发明所述的一种低介电环氧胶,用氰酸酯与非金属化合物改性环氧树脂,加入增韧剂、触变剂和填料,氰酸酯与环氧的共聚反应途径是氰酸酯发生自聚反应形成三嗪环结构,环氧基团插入三嗪环异构为异氰脲酸酯,然后该结构重排为噁唑烷酮结构。氰酸酯官能团除了自聚形成三嗪环结构,还可以形成一个四元环二聚体。酚/过渡金属络合物催化的氰酸酯/环氧树脂体系存在的更多的四元环二聚体结构,而非金属离子催化树脂体系中则存在更多异氰脲酸酯环结构。催化剂的加入通常会影响混合网络的形成机制,改变材料性能。因此,与现有技术相比,本发明具有的特点为氰酸酯改性环氧树脂糊(膏)状胶,具有低介电常数和低介电损耗角正切tanδ、优异的粘接性能、高剥离强度和耐热性能,并且具有良好的工艺性能,可用于低介电氰酸酯、双马复合材料胶接和修补。In the low-dielectric epoxy adhesive of the present invention, epoxy resin is modified with cyanate ester and non-metallic compound, and toughening agent, thixotropic agent and filler are added, and the copolymerization reaction route of cyanate ester and epoxy resin is as follows: The cyanate ester undergoes self-polymerization reaction to form a triazine ring structure, and the epoxy group is inserted into the triazine ring to isomerize to isocyanurate, and then the structure rearranges into an oxazolidinone structure. In addition to self-polymerization to form a triazine ring structure, the cyanate functional group can also form a four-membered ring dimer. There are more quaternary ring dimer structures in the cyanate/epoxy resin system catalyzed by phenol/transition metal complexes, while there are more isocyanurate ring structures in the non-metal ion catalyzed resin system. The addition of catalysts usually affects the formation mechanism of the mixed network and changes the material properties. Therefore, compared with the prior art, the present invention is characterized in that the cyanate ester-modified epoxy resin paste (paste)-like glue has low dielectric constant and low dielectric loss tangent tanδ, excellent adhesion performance, High peel strength and heat resistance, and good process performance, can be used for low dielectric cyanate, double horse composite bonding and repair.
本发明所述的一种低介电环氧胶,以环氧树脂为主体树脂,加入少量氰酸酯改性,并采用非金属化合物为催化剂,制备的氰酸酯改性环氧树脂糊(膏)状胶具有较低的介电常数和低介电损耗角正切tanδ、较高的室温和高温粘接强度。The low-dielectric epoxy adhesive of the present invention uses epoxy resin as the main resin, adds a small amount of cyanate ester for modification, and uses a non-metallic compound as a catalyst to prepare a cyanate ester-modified epoxy resin paste ( Paste)-like adhesive has lower dielectric constant and low dielectric loss tangent tanδ, higher room temperature and high temperature bonding strength.
具体实施方式Detailed ways
具体实施方式一:Specific implementation one:
一种低介电环氧胶的制备方法,包括如下步骤:A preparation method of low-dielectric epoxy adhesive, comprising the following steps:
步骤一、按重量份数称取双酚F环氧树脂50份、双酚E氰酸酯40份,共混均匀;Step 1. Weigh 50 parts of bisphenol F epoxy resin and 40 parts of bisphenol E cyanate by parts by weight, and blend them evenly;
步骤二、按质量份数称取双酚F环氧树脂10份,加入1份的2-乙基-4-甲基咪唑,搅拌均匀;Step 2: Weigh 10 parts of bisphenol F epoxy resin by mass, add 1 part of 2-ethyl-4-methylimidazole, and stir evenly;
步骤三、将步骤一与步骤二树脂混合均匀,制备一种低介电环氧胶。Step 3: Mix the resins of Step 1 and Step 2 uniformly to prepare a low-dielectric epoxy adhesive.
本实施方式制备的一种低介电环氧胶,其用于介电样品,样品尺寸φ25mm×2mm,固化工艺100℃固化12h、然后150℃固化12h。A low-dielectric epoxy adhesive prepared in this embodiment is used for dielectric samples, the sample size is φ25mm×2mm, and the curing process is cured at 100°C for 12 hours, and then cured at 150°C for 12 hours.
对比例一:催化剂按重量份数取4份壬基酚与0.0666份乙酰丙酮铜混合物,其他与具体实施方式一相同。Comparative Example 1: The catalyst was a mixture of 4 parts of nonylphenol and 0.0666 parts of copper acetylacetonate by weight, and the others were the same as in the first embodiment.
具体实施方式二:Specific implementation two:
一种低介电环氧胶的制备方法,包括如下步骤:A preparation method of low-dielectric epoxy adhesive, comprising the following steps:
步骤一、按重量份数称取双酚F环氧树脂50份、双酚E氰酸酯40份,共混均匀,再加入EXL2691核壳粒子20份,在高速分散机中以5000~13000r/min速度分散3~10min;Step 1: Weigh 50 parts of bisphenol F epoxy resin and 40 parts of bisphenol E cyanate by weight, mix them evenly, then add 20 parts of EXL2691 core-shell particles, and in a high-speed disperser at 5000~13000r/ min speed dispersion 3 ~ 10min;
步骤二、按重量份数称取双酚F环氧树脂10份,加入1份的2-乙基-4-甲基咪唑,搅拌均匀;Step 2: Weigh 10 parts of bisphenol F epoxy resin by weight, add 1 part of 2-ethyl-4-methylimidazole, and stir evenly;
步骤三、将步骤一与步骤二树脂混合均匀,制备一种低介电环氧胶。Step 3: Mix the resins of Step 1 and Step 2 uniformly to prepare a low-dielectric epoxy adhesive.
本实施方式制备的一种低介电环氧胶,其用于介电样品,样品尺寸φ25mm×2mm,进行试件粘接,固化工艺100℃固化12h、然后150℃固化12h。A low-dielectric epoxy adhesive prepared in this embodiment is used for dielectric samples, the sample size is φ25mm×2mm, and the test pieces are bonded, and the curing process is cured at 100°C for 12 hours, and then cured at 150°C for 12 hours.
对比例二:催化剂按重量份数取4份壬基酚与0.0666份乙酰丙酮铜混合物,其他与具体实施方式二相同。Comparative Example 2: The catalyst was a mixture of 4 parts of nonylphenol and 0.0666 parts of copper acetylacetonate by weight, and the others were the same as in the second embodiment.
具体实施方式三:Specific implementation three:
一种低介电环氧胶的制备方法,包括如下步骤:A preparation method of low-dielectric epoxy adhesive, comprising the following steps:
步骤一、按重量份数称取双酚F环氧树脂50份、双酚E氰酸酯40份,共混均匀,再加入EXL2691核壳粒子30份,在高速分散机中以10000~13000r/min速度分散3~10min;Step 1: Weigh 50 parts of bisphenol F epoxy resin and 40 parts of bisphenol E cyanate by weight, mix them uniformly, then add 30 parts of EXL2691 core-shell particles, and in a high-speed disperser, at 10000~13000r/ min speed dispersion 3 ~ 10min;
步骤二、按重量份数称取双酚F环氧树脂10份,加入1份的2-乙基-4-甲基咪唑,搅拌均匀;Step 2: Weigh 10 parts of bisphenol F epoxy resin by weight, add 1 part of 2-ethyl-4-methylimidazole, and stir evenly;
步骤三、将步骤一与步骤二树脂混合均匀,制备一种低介电环氧胶。Step 3: Mix the resins of Step 1 and Step 2 uniformly to prepare a low-dielectric epoxy adhesive.
本实施方式制备的一种低介电环氧胶,其用于介电样品,样品尺寸φ25mm×2mm,进行试件粘接,固化工艺100℃固化12h、然后150℃固化12h。A low-dielectric epoxy adhesive prepared in this embodiment is used for dielectric samples, the sample size is φ25mm×2mm, and the test pieces are bonded, and the curing process is cured at 100°C for 12 hours, and then cured at 150°C for 12 hours.
对比例三:催化剂按重量份数取4份壬基酚与0.0666份乙酰丙酮铜混合物,其他与具体实施方式三相同。Comparative Example 3: The catalyst was a mixture of 4 parts of nonylphenol and 0.0666 parts of copper acetylacetonate by weight, and the others were the same as those of the third embodiment.
剪切强度测试参照HB5164拉伸剪切强度试验方法,试样材料:2A12铝合金。剥离强度测试参照GJB446-88胶粘剂90°剥离强度试验方法,试样材料:2A12铝合金铝合金。用介电常数测试仪(KeysightE5071c,美国)对试样进行测试。室温测试,频率10.1GHz。测试结果如表1所示:The shear strength test refers to the HB5164 tensile shear strength test method, and the sample material: 2A12 aluminum alloy. The peel strength test refers to GJB446-88 adhesive 90° peel strength test method, sample material: 2A12 aluminum alloy aluminum alloy. The samples were tested with a dielectric constant tester (Keysight E5071c, USA). Room temperature test, frequency 10.1GHz. The test results are shown in Table 1:
表1胶粘剂的粘接性能和介电性能Table 1 Adhesive properties and dielectric properties of adhesives
从表1中可以看到,2-乙基-4-甲基催化的氰酸酯改性环氧树脂(CE/EP)具有较高的粘接强度,尤其是150℃剪切强度。核壳粒子EXL2691加入量从0增加到30重量份,150℃剪切强度从26.75MPa增加到29.81MPa;90°剥离强度从17.84N/cm增加到60.53N/cm,剥离强度提高了42.69N/cm。介电常数和介电损正切值tanδ随着核壳粒子EXL2691A的增加基本呈下降趋势,介电常数从2.88降低到2.71,介电损正切值tanδ从0.01831降低到0.01720,介电性能提高。As can be seen from Table 1, 2-ethyl-4-methyl catalyzed cyanate ester-modified epoxy resin (CE/EP) has higher adhesive strength, especially 150°C shear strength. When the addition amount of core-shell particle EXL2691 increased from 0 to 30 parts by weight, the shear strength at 150°C increased from 26.75MPa to 29.81MPa; the 90° peel strength increased from 17.84N/cm to 60.53N/cm, and the peel strength increased by 42.69N/cm cm. The dielectric constant and dielectric loss tangent tanδ decreased with the increase of core-shell particles EXL2691A, the dielectric constant decreased from 2.88 to 2.71, the dielectric loss tangent value tanδ decreased from 0.01831 to 0.01720, and the dielectric properties improved.
从表1中可以看到,对比例壬基酚/乙酰丙酮铜催化的氰酸酯改性环氧树脂剪切强度较低。核壳粒子EXL2691加入量从0增加到30重量份,150℃剪切强度呈下降趋势,从23.79MPa下降到19.0MPa;90°剥离强度从13.52N/cm增加到44.04N/cm,剥离强度仅提高了30.52N/cm。固化后胶粘剂的介电常数从2.74增加到2.82,介电损正切值tanδ从0.01750增加到0.01808,介电性能恶化。As can be seen from Table 1, the shear strength of the cyanate ester modified epoxy resin catalyzed by the comparative example nonylphenol/copper acetylacetonate is lower. When the addition amount of core-shell particle EXL2691 increased from 0 to 30 parts by weight, the shear strength at 150°C showed a downward trend, from 23.79MPa to 19.0MPa; the 90° peel strength increased from 13.52N/cm to 44.04N/cm, and the peel strength was only Increased by 30.52N/cm. The dielectric constant of the cured adhesive increased from 2.74 to 2.82, the dielectric loss tangent tanδ increased from 0.01750 to 0.01808, and the dielectric properties deteriorated.
综上数据,非金属催化剂与核壳粒子EXL2691A相配合改性CE/EP在提高氰酸酯胶粘剂粘接性能同时,进一步保证了所述的低介电环氧胶黏剂的介电性能。In summary, the non-metallic catalyst and core-shell particle EXL2691A modified CE/EP can improve the adhesion performance of the cyanate ester adhesive and further ensure the dielectric performance of the low-dielectric epoxy adhesive.
具体实施方式四:Specific implementation four:
一种低介电环氧胶的制备方法,包括如下步骤:A preparation method of low-dielectric epoxy adhesive, comprising the following steps:
步骤一、按重量份数称取双酚F环氧树脂50份、双酚E氰酸酯30份、双酚A氰酸酯预聚物10份,共混均匀,再加入p52核壳粒子20份,气相二氧化硅2份,在高速分散机中以5000~13000r/min速度分散3~10min;Step 1. Weigh 50 parts of bisphenol F epoxy resin, 30 parts of bisphenol E cyanate ester, and 10 parts of bisphenol A cyanate ester prepolymer by weight, mix them evenly, and then add 20 parts of p52 core-shell particles. parts, 2 parts of fumed silica, disperse in a high-speed disperser at a speed of 5000-13000r/min for 3-10min;
步骤二、按重量份数称取双酚F环氧树脂10份,加入1份的2-乙基-4-甲基咪唑,搅拌均匀;Step 2: Weigh 10 parts of bisphenol F epoxy resin by weight, add 1 part of 2-ethyl-4-methylimidazole, and stir evenly;
步骤三、将步骤一与步骤二树脂混合均匀,制备一种低介电环氧胶。Step 3: Mix the resins of Step 1 and Step 2 uniformly to prepare a low-dielectric epoxy adhesive.
本实施方式制备的一种低介电环氧胶,其用于介电样品,样品尺寸φ25mm×2mm,进行试件粘接,固化工艺100℃固化12h、然后150℃固化12h。A low-dielectric epoxy adhesive prepared in this embodiment is used for dielectric samples, the sample size is φ25mm×2mm, and the test pieces are bonded, and the curing process is cured at 100°C for 12 hours, and then cured at 150°C for 12 hours.
具体实施方式五:Specific implementation five:
一种低介电环氧胶的制备方法,包括如下步骤:A preparation method of low-dielectric epoxy adhesive, comprising the following steps:
步骤一、按重量份数称取双酚F环氧树脂50份、双酚E氰酸酯30份、双酚A氰酸酯预聚物10份,共混均匀,再加入p52核壳粒子30份,气相二氧化硅2份,在高速分散机中以5000~13000r/min速度分散3~10min;Step 1: Weigh 50 parts of bisphenol F epoxy resin, 30 parts of bisphenol E cyanate ester, and 10 parts of bisphenol A cyanate ester prepolymer by weight, mix them evenly, and then add 30 parts of p52 core-shell particles parts, 2 parts of fumed silica, disperse in a high-speed disperser at a speed of 5000-13000r/min for 3-10min;
步骤二、按质量份数称取双酚F环氧树脂10份,加入1份的2-乙基-4-甲基咪唑,搅拌均匀;Step 2: Weigh 10 parts of bisphenol F epoxy resin by mass, add 1 part of 2-ethyl-4-methylimidazole, and stir evenly;
步骤三、将步骤一与步骤二树脂混合均匀,制备一种低介电环氧胶。Step 3: Mix the resins of Step 1 and Step 2 uniformly to prepare a low-dielectric epoxy adhesive.
本实施方式制备的一种低介电环氧胶,其用于介电样品,样品尺寸φ25mm×2mm,进行试件粘接,固化工艺100℃固化12h、然后150℃固化12h。A low-dielectric epoxy adhesive prepared in this embodiment is used for dielectric samples, the sample size is φ25mm×2mm, and the test pieces are bonded, and the curing process is cured at 100°C for 12 hours, and then cured at 150°C for 12 hours.
具体实施方式四和具体实施方式五制备的一种低介电环氧胶的性能测试如表2所示:The performance test of a kind of low dielectric epoxy adhesive prepared by specific embodiment four and specific embodiment five is shown in Table 2:
表2胶粘剂的剪切强度、粘接强度和介电性能Table 2 Shear strength, bond strength and dielectric properties of adhesives
从表2中能够看出,所述的一种低介电环氧胶黏剂中2-乙基-4-甲基咪唑和有机硅核壳粒子P52相互配合,能够产生协同效应。随着核壳粒子用量的增加,粘接强度增加,介电常数下降。It can be seen from Table 2 that the 2-ethyl-4-methylimidazole and the organosilicon core-shell particle P52 in the low-dielectric epoxy adhesive are mutually coordinated and can produce a synergistic effect. As the amount of core-shell particles increases, the bonding strength increases and the dielectric constant decreases.
具体实施方式六:Specific implementation six:
一种低介电环氧胶的制备方法,包括如下步骤:A preparation method of low-dielectric epoxy adhesive, comprising the following steps:
步骤一、按重量份数称取双酚F环氧树脂60份、双酚E氰酸酯30份、乙二醇二缩水甘油醚5份,共混均匀,再加入EXL2691核壳粒子10份,在高速分散机中分散,分散速度为10000~13000r/min速度,分散时间为3~10min,然后加入100份硅微粉,气相二氧化硅4份,在高速搅拌机上以1000~2000r/min速度分散30~60min;Step 1: Weigh 60 parts of bisphenol F epoxy resin, 30 parts of bisphenol E cyanate ester, and 5 parts of ethylene glycol diglycidyl ether by weight, mix them evenly, and then add 10 parts of EXL2691 core-shell particles, Disperse in a high-speed disperser, the dispersing speed is 10000~13000r/min, and the dispersing time is 3~10min, then add 100 parts of silicon micropowder and 4 parts of fumed silica, and disperse on a high-speed mixer at a speed of 1000~2000r/min 30~60min;
步骤二、按重量份数称取双酚F环氧树脂5份,加入1份的2-乙基-4-甲基咪唑,搅拌均匀;Step 2: Weigh 5 parts of bisphenol F epoxy resin by weight, add 1 part of 2-ethyl-4-methylimidazole, and stir evenly;
步骤三、将步骤一与步骤二树脂混合均匀,制备一种低介电环氧胶。Step 3: Mix the resins of Step 1 and Step 2 uniformly to prepare a low-dielectric epoxy adhesive.
本实施方式制备的一种低介电环氧胶,其用于介电样品,样品尺寸φ25mm×2mm,进行试件粘接,固化工艺100℃固化12h、然后150℃固化12h。A low-dielectric epoxy adhesive prepared in this embodiment is used for dielectric samples, the sample size is φ25mm×2mm, and the test pieces are bonded, and the curing process is cured at 100°C for 12 hours, and then cured at 150°C for 12 hours.
本实施方式制备的一种低介电环氧胶,使用介电常数测试仪(KeysightE5071c,美国)对试样进行测试。室温测试,频率范围2~18.3GHz,测试结果如表3所示:For a low-dielectric epoxy adhesive prepared in this embodiment, a dielectric constant tester (Keysight E5071c, USA) is used to test the sample. The room temperature test, the frequency range is 2 ~ 18.3GHz, the test results are shown in Table 3:
表3胶粘剂的介电常数及介电损耗角正切tanδTable 3 Dielectric constant and dielectric loss tangent tanδ of adhesives
从表3能够看出,在非金属化合物催化的改性环氧胶中,添加硅微粉能进一步有效降低胶粘剂的介电常数和介电损耗正切值tanδ,介电常数降低到2.70~2.75,介电损耗角正切tanδ降低到0.00454~0.00890。It can be seen from Table 3 that in the modified epoxy adhesive catalyzed by non-metallic compounds, adding silicon micropowder can further effectively reduce the dielectric constant and dielectric loss tangent tanδ of the adhesive, the dielectric constant is reduced to 2.70-2.75, and the dielectric constant is reduced to 2.70-2.75. The electrical loss tangent tanδ is reduced to 0.00454~0.00890.
具体实施方式七:Specific implementation seven:
一种低介电环氧胶,所述的一种低介电环氧胶主要是由氰酸酯树脂、环氧树脂A、稀释剂、增韧剂、触变剂、填料、环氧树脂B、催化剂制成,其重量份数分别为10~40份氰酸酯树脂、90~60份环氧树脂A、0~5份环氧稀释剂、5~30份增韧剂、0~10份触变剂、0~140份填料、5~10份环氧树脂B、0.5~5份催化剂。A low-dielectric epoxy adhesive, the low-dielectric epoxy adhesive is mainly composed of cyanate resin, epoxy resin A, diluent, toughening agent, thixotropic agent, filler, epoxy resin B , the catalyst is made, and its parts by weight are respectively 10-40 parts of cyanate resin, 90-60 parts of epoxy resin A, 0-5 parts of epoxy diluent, 5-30 parts of toughening agent, 0-10 parts of epoxy resin Thixotropic agent, 0-140 parts of filler, 5-10 parts of epoxy resin B, 0.5-5 parts of catalyst.
本实施方式所述的一种低介电环氧胶,用氰酸酯与非金属化合物改性环氧树脂,加入增韧剂、触变剂和填料,氰酸酯与环氧的共聚反应途径是氰酸酯发生自聚反应形成三嗪环结构,环氧基团插入三嗪环异构为异氰脲酸酯,然后该结构重排为噁唑烷酮结构。氰酸酯官能团除了自聚形成三嗪环结构,还可以形成一个四元环二聚体。酚/过渡金属络合物催化的氰酸酯/环氧树脂体系存在的更多的四元环二聚体结构,而非金属离子催化树脂体系中则存在更多异氰脲酸酯环结构。催化剂的加入通常会影响混合网络的形成机制,改变材料性能。因此,与现有技术相比,本实施方式具有的特点为氰酸酯改性环氧树脂膏状胶,具有低介电常数和低介电损耗角正切tanδ、优异的粘接性能、高剥离强度和耐热性能,并且具有良好的工艺性能,可用于低介电氰酸酯、双马复合材料胶接和修补。In the low dielectric epoxy adhesive described in this embodiment, epoxy resin is modified with cyanate ester and non-metallic compound, toughening agent, thixotropic agent and filler are added, and the copolymerization reaction route of cyanate ester and epoxy It is the self-polymerization reaction of cyanate ester to form a triazine ring structure, the epoxy group is inserted into the triazine ring to isomerize to isocyanurate, and then the structure rearranges into an oxazolidinone structure. In addition to self-polymerization to form a triazine ring structure, the cyanate functional group can also form a four-membered ring dimer. There are more quaternary ring dimer structures in the cyanate/epoxy resin system catalyzed by phenol/transition metal complexes, while there are more isocyanurate ring structures in the non-metal ion catalyzed resin system. The addition of catalysts usually affects the formation mechanism of the mixed network and changes the material properties. Therefore, compared with the prior art, the present embodiment has the characteristics of a cyanate ester modified epoxy resin paste adhesive, with low dielectric constant and low dielectric loss tangent tanδ, excellent adhesion performance, high peeling Strength and heat resistance, and good process performance, can be used for low dielectric cyanate ester, double horse composite bonding and repair.
本发明所述的一种低介电环氧胶,以环氧树脂为主体树脂,加入少量氰酸酯改性,并采用非金属化合物为催化剂,制备的氰酸酯改性环氧树脂糊(膏)状胶具有较低的介电常数和低介电损耗角正切tanδ、较高的室温和高温粘接强度The low-dielectric epoxy adhesive of the present invention uses epoxy resin as the main resin, adds a small amount of cyanate ester for modification, and uses a non-metallic compound as a catalyst to prepare a cyanate ester-modified epoxy resin paste ( Paste)-like adhesive has lower dielectric constant and low dielectric loss tangent tanδ, higher room temperature and high temperature adhesive strength
具体实施方式八:Eighth specific implementation:
根据具体实施方式七所述的一种低介电环氧胶,所述的氰酸酯树脂为双酚A氰酸酯、双酚A氰酸酯预聚物、双酚E氰酸酯、双酚M氰酸酯、酚醛氰酸酯、双环戊二烯型氰酸酯及腰果酚氰酸酯树脂中的一种或几种的组合。According to the low-dielectric epoxy adhesive described in Embodiment 7, the cyanate resin is bisphenol A cyanate, bisphenol A cyanate prepolymer, bisphenol E cyanate, bisphenol A cyanate One or a combination of phenol M cyanate, novolac cyanate, dicyclopentadiene cyanate and cardanol cyanate resin.
具体实施方式九:Specific implementation nine:
根据具体实施方式七所述的一种低介电环氧胶,所述的环氧树脂A为双酚A二缩水甘油醚、双酚F二缩水甘油醚、氢化双酚A的二缩水甘油醚、氢化双酚F的二缩水甘油醚、三官能缩水甘油胺中的一种或其中几种组成的混合物,环氧当量为100~240g/eq。According to the low-dielectric epoxy adhesive according to the seventh embodiment, the epoxy resin A is bisphenol A diglycidyl ether, bisphenol F diglycidyl ether, and diglycidyl ether of hydrogenated bisphenol A , Diglycidyl ether of hydrogenated bisphenol F, trifunctional glycidyl amine or a mixture of several of them, and the epoxy equivalent is 100-240 g/eq.
具体实施方式十:Specific implementation ten:
根据具体实施方式七所述的一种低介电环氧胶,所述的稀释剂为二丙二醇二缩水甘油醚、1,4-丁二醇二缩水甘油醚、间苯二酚二缩水甘油醚、乙二醇二缩水甘油醚中的一种或几种的混合物。A kind of low dielectric epoxy adhesive according to the seventh embodiment, the diluent is dipropylene glycol diglycidyl ether, 1,4-butanediol diglycidyl ether, resorcinol diglycidyl ether , one or more mixtures of ethylene glycol diglycidyl ether.
具体实施方式十一:Specific implementation eleven:
根据具体实施方式七所述的一种低介电环氧胶,所述的增韧剂为具有核壳结构的橡胶粒子,所述的增韧剂为市售S-2001、EXL2691、S-2006、S-2030、SX-005、SX-006、MR-501、P52,EXL2330中的一种或几种的混合物。According to the low-dielectric epoxy adhesive according to Embodiment 7, the toughening agent is rubber particles with a core-shell structure, and the toughening agent is commercially available S-2001, EXL2691, S-2006 , S-2030, SX-005, SX-006, MR-501, P52, one or more mixtures of EXL2330.
具体实施方式十二:Twelve specific implementations:
根据具体实施方式七所述的一种低介电环氧胶,所述的触变剂为气相二氧化硅、表面处理气相二氧化硅中的一种或几种的混合物。According to the low-dielectric epoxy adhesive of Embodiment 7, the thixotropic agent is one or a mixture of fumed silica and surface-treated fumed silica.
具体实施方式十三:Specific implementation thirteen:
根据具体实施方式七所述的一种低介电环氧胶,所述的填料为熔融球形硅微粉,所述的填料的平均粒径D95≤15微米。According to the low-dielectric epoxy adhesive according to Embodiment 7, the filler is fused spherical silica micropowder, and the average particle size D 95 of the filler is ≤15 microns.
具体实施方式十四:Specific implementation fourteen:
根据具体实施方式七所述的一种低介电环氧胶,所述的环氧树脂B为双酚A二缩水甘油醚、双酚F二缩水甘油醚、氢化双酚A的二缩水甘油醚、氢化双酚F的二缩水甘油醚、三官能缩水甘油胺中的一种或其中几种组成的混合物,环氧当量为100~240g/eq。According to the low-dielectric epoxy adhesive according to the seventh embodiment, the epoxy resin B is bisphenol A diglycidyl ether, bisphenol F diglycidyl ether, and diglycidyl ether of hydrogenated bisphenol A , Diglycidyl ether of hydrogenated bisphenol F, trifunctional glycidyl amine or a mixture of several of them, and the epoxy equivalent is 100-240 g/eq.
具体实施方式十五:Specific implementation fifteen:
根据具体实施方式七所述的一种低介电环氧胶,所述的催化剂为2-甲基咪唑、1-甲基咪唑、2-乙基-4-甲基咪唑一种或几种的组合物。According to a kind of low dielectric epoxy adhesive according to the seventh embodiment, the catalyst is one or more of 2-methylimidazole, 1-methylimidazole and 2-ethyl-4-methylimidazole combination.
具体实施方式十六:Specific implementation sixteen:
根据具体实施方式七所述的一种低介电环氧胶的制备方法,包括如下步骤:The preparation method of a kind of low-dielectric epoxy adhesive according to the seventh embodiment, comprising the following steps:
步骤一、称取10~40重量份氰酸酯树脂,加入90~60重量份环氧树脂A搅拌均匀,0~5份环氧稀释剂,加入5~30重量份增韧剂、0~10重量份触变剂和0~140重量份填料,得到步骤一树脂,待用;Step 1: Weigh 10-40 parts by weight of cyanate resin, add 90-60 parts by weight of epoxy resin A and stir evenly, 0-5 parts by weight of epoxy diluent, add 5-30 parts by weight of toughening agent, 0-10 parts by weight parts by weight of a thixotropic agent and 0-140 parts by weight of fillers to obtain a resin in step 1, which is ready for use;
步骤二、称取5~10份环氧树脂B,加入0.5~5份催化剂,混合均匀,得到步骤二树脂,待用;Step 2: Weigh 5-10 parts of epoxy resin B, add 0.5-5 parts of catalyst, and mix evenly to obtain step 2 resin, which is ready for use;
步骤三、将步骤一树脂与步骤二树脂混合,搅拌均匀,制得所述的一种低介电环氧胶。Step 3: Mix the resin in the first step with the resin in the second step, and stir evenly to prepare the low-dielectric epoxy adhesive.
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