CN113526460B - A device and method for pyrolyzing organic solid waste to extract hydrogen - Google Patents
A device and method for pyrolyzing organic solid waste to extract hydrogen Download PDFInfo
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- 239000001257 hydrogen Substances 0.000 title claims abstract description 102
- 229910052739 hydrogen Inorganic materials 0.000 title claims abstract description 102
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 title claims abstract description 91
- 239000002910 solid waste Substances 0.000 title claims abstract description 45
- 238000000034 method Methods 0.000 title claims abstract description 17
- 238000000197 pyrolysis Methods 0.000 claims abstract description 145
- 239000007789 gas Substances 0.000 claims abstract description 73
- 238000002485 combustion reaction Methods 0.000 claims abstract description 72
- 238000000746 purification Methods 0.000 claims abstract description 44
- 239000002918 waste heat Substances 0.000 claims abstract description 13
- 150000002431 hydrogen Chemical class 0.000 claims abstract description 12
- 239000012528 membrane Substances 0.000 claims description 17
- 230000005415 magnetization Effects 0.000 claims description 16
- 238000001514 detection method Methods 0.000 claims description 14
- 238000000926 separation method Methods 0.000 claims description 11
- 238000001179 sorption measurement Methods 0.000 claims description 9
- 238000003860 storage Methods 0.000 claims description 9
- 238000012805 post-processing Methods 0.000 claims description 6
- 238000012544 monitoring process Methods 0.000 claims description 3
- 230000006835 compression Effects 0.000 claims 1
- 238000007906 compression Methods 0.000 claims 1
- 239000010813 municipal solid waste Substances 0.000 abstract description 8
- 238000005265 energy consumption Methods 0.000 abstract description 6
- 239000007790 solid phase Substances 0.000 abstract description 3
- 238000005979 thermal decomposition reaction Methods 0.000 description 11
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 9
- 238000004519 manufacturing process Methods 0.000 description 9
- 239000001301 oxygen Substances 0.000 description 9
- 229910052760 oxygen Inorganic materials 0.000 description 9
- 230000000694 effects Effects 0.000 description 6
- 238000000605 extraction Methods 0.000 description 4
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 239000004215 Carbon black (E152) Substances 0.000 description 2
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 229930195733 hydrocarbon Natural products 0.000 description 2
- 150000002430 hydrocarbons Chemical class 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 229910002091 carbon monoxide Inorganic materials 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 239000010791 domestic waste Substances 0.000 description 1
- 238000005868 electrolysis reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000011229 interlayer Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000009270 solid waste treatment Methods 0.000 description 1
- 238000000629 steam reforming Methods 0.000 description 1
- 210000003437 trachea Anatomy 0.000 description 1
- 238000004056 waste incineration Methods 0.000 description 1
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- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B3/00—Hydrogen; Gaseous mixtures containing hydrogen; Separation of hydrogen from mixtures containing it; Purification of hydrogen
- C01B3/02—Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/10—Process efficiency
- Y02P20/129—Energy recovery, e.g. by cogeneration, H2recovery or pressure recovery turbines
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Abstract
Description
技术领域Technical field
本发明涉及氢气提取技术领域,具体涉及一种热解有机固废提取氢气的装置和方法。The invention relates to the technical field of hydrogen extraction, and in particular to a device and method for pyrolyzing organic solid waste to extract hydrogen.
背景技术Background technique
氢气作为清洁能源已经在各个领域得到了广泛的应用,传统的氢气制取方法:如电解法、烃类裂解法、烃类蒸汽转化法、炼厂气提取法,均可得到纯度较高的氢气,但这些方法耗电量很高、经济性较差。As a clean energy source, hydrogen has been widely used in various fields. Traditional hydrogen production methods: such as electrolysis, hydrocarbon cracking, hydrocarbon steam reforming, and refinery gas extraction, can all produce hydrogen with higher purity. , but these methods consume high power and are less economical.
发明内容Contents of the invention
本发明的目的是提供一种热解有机固废提取氢气的装置,提高氢气产量,且节约能源,降低能耗,具有良好的经济效益。The purpose of the present invention is to provide a device for pyrolyzing organic solid waste to extract hydrogen, which can increase hydrogen production, save energy, reduce energy consumption, and have good economic benefits.
为解决上述技术问题,本发明提供一种热解有机固废提取氢气的装置,包括热解单元,以及分别与所述热解单元连通的燃烧室和氢气提纯单元,所述热解单元与所述燃烧室之间设置有第一阀门,与所述氢气提纯单元之间设置有第二阀门;In order to solve the above technical problems, the present invention provides a device for pyrolyzing organic solid waste to extract hydrogen, including a pyrolysis unit, a combustion chamber and a hydrogen purification unit respectively connected with the pyrolysis unit, and the pyrolysis unit is connected with the hydrogen purification unit. A first valve is provided between the combustion chambers, and a second valve is provided between the hydrogen purification unit;
所述热解单元用于对有机固相垃圾进行热解,热解产生的气体能够进入所述燃烧室内进行二次燃烧,二次燃烧产生的余热用于为所述热解单元供热,所述氢气提纯单元用于对热解气体进行氢气的提纯,且所述氢气提纯单元与所述燃烧室之间还设置有供气通道,用于提纯后的气体回到所述燃烧室。The pyrolysis unit is used to pyrolyze organic solid waste. The gas generated by pyrolysis can enter the combustion chamber for secondary combustion, and the waste heat generated by the secondary combustion is used to provide heat for the pyrolysis unit. The hydrogen purification unit is used to purify hydrogen from the pyrolysis gas, and a gas supply channel is provided between the hydrogen purification unit and the combustion chamber for the purified gas to return to the combustion chamber.
本发明提取氢气的工作过程如下:The working process of extracting hydrogen according to the present invention is as follows:
首先,控制热解单元内的初始热解温度在200~400℃,并对有机固相垃圾进行低温热解,此时,热解气体中的氢气含量较低,大约仅为5%左右,若此时进行氢气的提取,经济性较差;因此,控制第二阀门打开,第一阀门闭合,热解气体便进入燃烧室内进行二次燃烧,产生的余热会持续为热解单元供热,当热解单元内的温度达到800℃以上,热解气体中氢气含量较高时,便可以控制第一阀门打开,第二阀门闭合,热解气体进入氢气提纯单元进行提纯,剩余气体则回到燃烧室继续燃烧,持续为热解单元供热,保证热解单元中的温度维持在800℃以上,保证氢气的产量。First, control the initial pyrolysis temperature in the pyrolysis unit between 200 and 400°C, and perform low-temperature pyrolysis of the organic solid waste. At this time, the hydrogen content in the pyrolysis gas is low, only about 5%. If Extraction of hydrogen at this time is less economical; therefore, the second valve is controlled to open and the first valve is closed, and the pyrolysis gas enters the combustion chamber for secondary combustion, and the waste heat generated will continue to provide heat for the pyrolysis unit. When the temperature in the pyrolysis unit reaches above 800°C and the hydrogen content in the pyrolysis gas is high, the first valve can be controlled to open and the second valve to close. The pyrolysis gas enters the hydrogen purification unit for purification, and the remaining gas is returned to combustion. The chamber continues to burn and continuously supplies heat to the pyrolysis unit to ensure that the temperature in the pyrolysis unit is maintained above 800°C and to ensure the production of hydrogen.
如此,本发明首先对有机固相垃圾进行低温热解,并使热解气体进入燃烧室进行二次燃烧,充分利用二次燃烧产生的余热对热解单元进行供热,以使热解温度达到预设温度,既实现了余热的循环利用,提高氢气的产量,又节约能源,降低能耗,具有良好的经济效益。In this way, the present invention first performs low-temperature pyrolysis of organic solid waste, and allows the pyrolysis gas to enter the combustion chamber for secondary combustion, and fully utilizes the waste heat generated by the secondary combustion to heat the pyrolysis unit, so that the pyrolysis temperature reaches The preset temperature not only realizes the recycling of waste heat, increases the production of hydrogen, but also saves energy and reduces energy consumption, which has good economic benefits.
可选地,所述热解单元为低温磁化热解炉,所述低温磁化热解炉内的初始温度为200~400℃;Optionally, the pyrolysis unit is a low-temperature magnetization pyrolysis furnace, and the initial temperature in the low-temperature magnetization pyrolysis furnace is 200 to 400°C;
或,所述燃烧室内的温度为1100℃以上。Or, the temperature in the combustion chamber is above 1100°C.
可选地,所述燃烧室设置有尾气出口通道,所述热解单元内部设置有供热管,并与所述尾气出口通道连通。Optionally, the combustion chamber is provided with an exhaust gas outlet channel, and a heat supply pipe is provided inside the pyrolysis unit and communicates with the exhaust gas outlet channel.
可选地,还包括设置于所述热解单元内的温度检测单元,以及控制器,所述温度检测单元用于对热解温度进行监测,所述温度检测单元、所述第一阀门、所述第二阀门均与所述控制器电连接,所述控制器能够根据所述温度检测单元的监测结果控制所述第一阀门和所述第二阀门的启闭。Optionally, it also includes a temperature detection unit disposed in the pyrolysis unit, and a controller, the temperature detection unit is used to monitor the pyrolysis temperature, the temperature detection unit, the first valve, the The second valves are all electrically connected to the controller, and the controller can control the opening and closing of the first valve and the second valve according to the monitoring results of the temperature detection unit.
可选地,所述氢气提纯单元包括顺次连接的膜分离装置和变压吸附装置,所述膜分离装置包括至少两级膜分离器。Optionally, the hydrogen purification unit includes a membrane separation device and a pressure swing adsorption device connected in sequence, and the membrane separation device includes at least two stages of membrane separators.
可选地,还包括顺次连接的第一压缩机和缓冲罐,所述热解气体经所述第一压缩机压缩后存储至所述缓冲罐,所述缓冲罐的出口与所述膜分离装置连接。Optionally, it also includes a first compressor and a buffer tank connected in sequence, the pyrolysis gas is compressed by the first compressor and stored in the buffer tank, and the outlet of the buffer tank is separated from the membrane. device connection.
可选地,还包括顺次连接的第二压缩机和储气罐,所述变压吸附装置提纯后的氢气经所述第二压缩机增压后存储至所述储气罐。Optionally, a second compressor and a gas storage tank are connected in sequence. The hydrogen purified by the pressure swing adsorption device is pressurized by the second compressor and then stored in the gas storage tank.
可选地,还包括与所述燃烧室连通的后处理单元,用于对燃烧后产生的尾气进行后处理,并在达标后排放。Optionally, a post-processing unit communicated with the combustion chamber is also included for post-processing the exhaust gas generated after combustion and discharging it after reaching the standard.
本发明还提供一种热解有机固废提取氢气的方法,基于权利要求1-8任一项所述热解有机固废提取氢气的装置,包括如下步骤:The invention also provides a method for pyrolyzing organic solid waste to extract hydrogen. Based on the device for pyrolyzing organic solid waste to extract hydrogen according to any one of claims 1 to 8, the invention includes the following steps:
控制热解单元内具有初始温度,第一阀门打开,第二阀门闭合,所述热解单元对有机固相垃圾进行热解,产生的热解气体进入燃烧室进行二次燃烧,二次燃烧产生的余热为所述热解单元供热;The pyrolysis unit is controlled to have an initial temperature, the first valve is opened, and the second valve is closed. The pyrolysis unit pyrolyzes the organic solid waste, and the generated pyrolysis gas enters the combustion chamber for secondary combustion, and the secondary combustion produces The waste heat provides heat for the pyrolysis unit;
当所述热解单元内的热解温度达到预设温度时,控制所述第一阀门闭合,所述第二阀门打开,产生的热解气体进入氢气提纯单元进行氢气的提纯,其余气体回到所述燃烧室继续燃烧,持续为所述热解单元供热,以使所述热解温度保持在预设温度之上。When the pyrolysis temperature in the pyrolysis unit reaches the preset temperature, the first valve is controlled to close, the second valve is opened, the generated pyrolysis gas enters the hydrogen purification unit for hydrogen purification, and the remaining gas returns to The combustion chamber continues to burn and continues to provide heat to the pyrolysis unit so that the pyrolysis temperature remains above the preset temperature.
本发明热解有机固废提取氢气的方法,适用于前述热解有机固废提取氢气的装置,因此具有与前述热解有机固废提取氢气的装置相同的技术效果,在此不再赘述。The method for extracting hydrogen from pyrolyzing organic solid waste of the present invention is applicable to the aforementioned device for extracting hydrogen from pyrolyzing organic solid waste. Therefore, it has the same technical effect as the aforementioned device for extracting hydrogen from pyrolyzing organic solid waste, and will not be described again here.
可选地,所述初始温度为200~400℃,所述预设温度为800℃。Optionally, the initial temperature is 200-400°C, and the preset temperature is 800°C.
附图说明Description of the drawings
图1为本发明所提供热解有机固废提取氢气的装置一种具体实施例的流程简图;Figure 1 is a schematic flow chart of a specific embodiment of a device for pyrolyzing organic solid waste to extract hydrogen provided by the present invention;
图2为图1热解有机固废提取氢气的装置中氢气提纯单元的结构简图;Figure 2 is a schematic structural diagram of the hydrogen purification unit in the device for pyrolyzing organic solid waste to extract hydrogen in Figure 1;
图3为图2氢气提纯单元的流程简图;Figure 3 is a schematic flow chart of the hydrogen purification unit of Figure 2;
其中,图1-图3的附图标记说明如下:Among them, the reference numbers in Figures 1 to 3 are explained as follows:
1-低温磁化热解炉;2-燃烧室;3-氢气提纯单元;31-缓冲罐;32-膜分离装置;33-第一压缩机;34-变压吸附装置;35-储气罐;4-后处理单元。1-low temperature magnetization pyrolysis furnace; 2-combustion chamber; 3-hydrogen purification unit; 31-buffer tank; 32-membrane separation device; 33-first compressor; 34-pressure swing adsorption device; 35-gas storage tank; 4-Post-processing unit.
具体实施方式Detailed ways
为了使本领域的技术人员更好地理解本发明的技术方案,下面结合附图和具体实施例对本发明作进一步的详细说明。In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
在介绍本发明的具体方案之前,首先对技术思路进行阐述。Before introducing the specific solutions of the present invention, the technical ideas are first described.
根据工程实践,我们可以知道在有机固废热解的过程中,会产生大量的可燃气体,如氢气、一氧化碳、甲烷等。因此,如果可以将热解气体中的氢气提取出来,并进行资源化利用,既可以产生良好的经济效益和环境效益,又不会造成资源的浪费。According to engineering practice, we can know that a large amount of combustible gases, such as hydrogen, carbon monoxide, methane, etc., will be produced during the pyrolysis of organic solid waste. Therefore, if the hydrogen in the pyrolysis gas can be extracted and utilized as a resource, it can produce good economic and environmental benefits without causing a waste of resources.
根据研究,随着热解温度的升高,热解气体中氢气的含量会逐渐升高,中国石化出版社出版的《工业固废处理技术》给出了热解温度对气体成分和含量影响的相关数据,如下表。According to research, as the pyrolysis temperature increases, the hydrogen content in the pyrolysis gas will gradually increase. The "Industrial Solid Waste Treatment Technology" published by Sinopec Press gives the effect of pyrolysis temperature on the gas composition and content. Relevant data are as shown in the table below.
热解温度对气体成分的影响(%)Effect of pyrolysis temperature on gas composition (%)
由上表可知,当热解温度达到815℃时,氢气占比高达27.6%左右,氢气的产量会大大增加,但如果直接对有机固相垃圾采用800℃以上高温热解,能耗高,设备复杂,会造成很大的能源浪费,经济效益反而不高。As can be seen from the above table, when the pyrolysis temperature reaches 815°C, the proportion of hydrogen is as high as about 27.6%, and the production of hydrogen will be greatly increased. However, if high-temperature pyrolysis above 800°C is directly used for organic solid waste, the energy consumption will be high, and the equipment It is complicated, will cause a lot of energy waste, and the economic benefits will not be high.
本发明便是基于此技术思路进行设计,下面对本发明的具体方案进行详细介绍。The present invention is designed based on this technical idea, and the specific solution of the present invention is introduced in detail below.
本文中所述“第一”、“第二”等词,仅是为了便于描述结构和/或功能相同或者相类似的两个以上的结构或者部件,并不表示对于顺序和/或重要性的某种特殊限定。The words "first", "second" and other words used in this article are only for the convenience of describing two or more structures or components with the same or similar structure and/or function, and do not indicate the order and/or importance. Some kind of special limitation.
请参考图1,图1为本发明所提供热解有机固废提取氢气的装置一种具体实施例的流程简图。Please refer to FIG. 1 , which is a schematic flow chart of a specific embodiment of a device for pyrolyzing organic solid waste to extract hydrogen provided by the present invention.
本发明提供一种热解有机固废提取氢气的装置,包括热解单元,以及分别与热解单元连通的燃烧室2和氢气提纯单元3,热解单元与燃烧室2之间设置有第一阀门,与氢气提纯单元3之间设置有第二阀门,因此,控制第一阀门和第二阀门的启闭,便可控制热解气体进入燃烧室2进行二次燃烧,或进入氢气提纯单元3进行氢气的提纯;The invention provides a device for pyrolyzing organic solid waste to extract hydrogen, which includes a pyrolysis unit, a combustion chamber 2 and a hydrogen purification unit 3 respectively connected with the pyrolysis unit. A first gas purification unit is provided between the pyrolysis unit and the combustion chamber 2. A second valve is provided between the valve and the hydrogen purification unit 3. Therefore, by controlling the opening and closing of the first valve and the second valve, the pyrolysis gas can be controlled to enter the combustion chamber 2 for secondary combustion, or to enter the hydrogen purification unit 3. Purify hydrogen gas;
热解单元用于对有机固相垃圾进行热解,热解产生的气体能够进入燃烧室2内进行二次燃烧,二次燃烧产生的余热用于为热解单元供热,以使热解温度达到预设温度,氢气提纯单元3用于对热解气体进行氢气的提纯,且氢气提纯单元3与燃烧室2之间还设置有供气通道,用于提纯后的气体回到燃烧室2。The pyrolysis unit is used to pyrolyze organic solid waste. The gas generated by pyrolysis can enter the combustion chamber 2 for secondary combustion. The waste heat generated by the secondary combustion is used to provide heat for the pyrolysis unit to increase the pyrolysis temperature. When the preset temperature is reached, the hydrogen purification unit 3 is used to purify the pyrolysis gas with hydrogen, and a gas supply channel is provided between the hydrogen purification unit 3 and the combustion chamber 2 for the purified gas to return to the combustion chamber 2 .
本发明提取氢气的工作过程如下:The working process of extracting hydrogen according to the present invention is as follows:
首先,控制热解单元内的初始热解温度在200~400℃,并对有机固相垃圾进行低温热解,此时,热解气体中的氢气含量较低,大约仅为5%左右,若此时进行氢气的提取,经济性较差;因此,控制第二阀门打开,第一阀门闭合,热解气体便进入燃烧室2内进行二次燃烧,产生的余热会持续为热解单元供热,当热解单元内的温度提高到800℃时,热解气体中氢气含量较高,此时,便可以控制第一阀门打开,第二阀门闭合,热解气体进入氢气提纯单元3进行提纯,剩余气体则回到燃烧室2继续燃烧,持续为热解单元供热,保证热解单元中的温度维持在800℃以上,保证氢气的产量。First, control the initial pyrolysis temperature in the pyrolysis unit between 200 and 400°C, and perform low-temperature pyrolysis of the organic solid waste. At this time, the hydrogen content in the pyrolysis gas is low, only about 5%. If Extraction of hydrogen at this time is less economical; therefore, the second valve is controlled to open and the first valve is closed, and the pyrolysis gas enters the combustion chamber 2 for secondary combustion, and the waste heat generated will continue to provide heat for the pyrolysis unit. , when the temperature in the pyrolysis unit increases to 800°C, the hydrogen content in the pyrolysis gas is relatively high. At this time, the first valve can be controlled to open, the second valve can be closed, and the pyrolysis gas enters the hydrogen purification unit 3 for purification. The remaining gas returns to the combustion chamber 2 to continue burning, continuing to provide heat for the pyrolysis unit, ensuring that the temperature in the pyrolysis unit is maintained above 800°C, and ensuring the production of hydrogen.
如此,本发明首先对有机固相垃圾进行低温热解,并使热解气体进入燃烧室2进行二次燃烧,充分利用二次燃烧产生的余热对热解单元进行供热,以使热解温度达到预设温度,既实现了余热的循环利用,提高氢气的产量,又节约能源,降低能耗,具有良好的经济效益;同时大大降低了二氧化碳的排放,而除氢气以外的其它气体总量基本不变,对碳中和有明显帮助。In this way, the present invention first performs low-temperature pyrolysis of organic solid waste, and allows the pyrolysis gas to enter the combustion chamber 2 for secondary combustion, and fully utilizes the waste heat generated by the secondary combustion to provide heat to the pyrolysis unit, so that the pyrolysis temperature Reaching the preset temperature not only realizes the recycling of waste heat, increases the production of hydrogen, but also saves energy and reduces energy consumption, which has good economic benefits; at the same time, it greatly reduces the emission of carbon dioxide, and the total amount of other gases except hydrogen is basically It remains unchanged and significantly contributes to carbon neutrality.
其中,本实施例中,热解单元为低温磁化热解炉1,用于对有机固相垃圾进行低温磁化热解,低温磁化热解炉1内的初始温度可以设置为200~400℃。Among them, in this embodiment, the pyrolysis unit is a low-temperature magnetization pyrolysis furnace 1, which is used for low-temperature magnetization pyrolysis of organic solid waste. The initial temperature in the low-temperature magnetization pyrolysis furnace 1 can be set to 200 to 400°C.
低温磁化热解,即在热解炉内通入磁化空气,空气经磁化后,空气中氧气的活性大大提高,因而可以减少入炉的空气量,一方面,能够降低能耗;另一方面,也相应减少了入炉氮气的含量,提高热解可燃气的热值。同时,被热解的固体垃圾也被磁化,分子间内聚力减小,热解效果有效提高。Low-temperature magnetization pyrolysis means that magnetized air is introduced into the pyrolysis furnace. After the air is magnetized, the activity of oxygen in the air is greatly increased, thus reducing the amount of air entering the furnace. On the one hand, it can reduce energy consumption; on the other hand, It also correspondingly reduces the content of nitrogen entering the furnace and increases the calorific value of pyrolysis combustible gas. At the same time, the pyrolyzed solid waste is also magnetized, the cohesion between molecules is reduced, and the pyrolysis effect is effectively improved.
具体地,低温磁化热解炉1可以包括热分解室和设在热分解室上的进料仓,进料仓与热分解室相通,热分解室内设置有用于承载垃圾的筛网,热分解室内位于筛网的下方设有用于将焚烧后的灰渣排出热分解室的清灰装置;热分解室的外侧设置有风室,风室上设置有多个用于空气从风室进入热分解室内的风管,进料仓的外部设有氧气磁化装置,氧气磁化装置上连接有用于将磁化后的空气中的氧气输入风室的气管。Specifically, the low-temperature magnetization pyrolysis furnace 1 may include a thermal decomposition chamber and a feed bin located on the thermal decomposition chamber. The feed bin is connected to the thermal decomposition chamber. A screen for carrying garbage is provided in the thermal decomposition chamber. An ash cleaning device is provided below the screen for discharging the incinerated ash from the thermal decomposition chamber; an air chamber is provided outside the thermal decomposition chamber, and multiple air chambers are provided on the air chamber for air to enter the thermal decomposition chamber from the air chamber. The air duct is provided with an oxygen magnetizing device outside the feed bin, and the oxygen magnetizing device is connected with an air pipe for inputting oxygen in the magnetized air into the air chamber.
通过采用上述低温磁化热解炉1,当对有机固相垃圾进行处理时,首先通过在筛网上将引燃物引燃,然后将有机固相垃圾从料口投入,垃圾掉落到筛网上;同时,通过氧气磁化装置对空气中的氧气进行磁化,并将磁化后的氧气经气管送入风室,磁化后的氧气填满风室,然后经风管进入热分解室内,与筛网上的垃圾充分接触后,同时含有大量磁化氧气的空气被强制送入热分解室,对热分解室内进行增压,使得垃圾磁化分解更加充分;垃圾分解后产生的灰渣通过清灰装置自动送出热分解室,整个过程高效。By using the above-mentioned low-temperature magnetization pyrolysis furnace 1, when the organic solid phase garbage is processed, the igniter is first ignited on the screen, and then the organic solid phase garbage is put in from the material opening, and the garbage falls onto the screen; At the same time, the oxygen in the air is magnetized by the oxygen magnetizing device, and the magnetized oxygen is sent to the air chamber through the trachea. The magnetized oxygen fills the air chamber, and then enters the thermal decomposition chamber through the air duct to mix with the garbage on the screen. After full contact, the air containing a large amount of magnetized oxygen is forced into the thermal decomposition chamber to pressurize the thermal decomposition chamber, making the garbage magnetized and decomposed more fully; the ash generated after the decomposition of the garbage is automatically sent out of the thermal decomposition chamber through the ash cleaning device. , the whole process is efficient.
其中,燃烧室2内的温度可以设置为1100℃以上。当然,由于燃烧室2的主要作用是为低温磁化热解炉1供热,因此,燃烧室2内的温度并不做严格限制,只要能够保证后期低温磁化热解炉1内的温度可以稳定在800℃以上即可,具体可以稳定在800℃-950℃之间,此时,氢气产量高,且经济效益好。Among them, the temperature in the combustion chamber 2 can be set to above 1100°C. Of course, since the main function of the combustion chamber 2 is to provide heat for the low-temperature magnetization pyrolysis furnace 1, the temperature in the combustion chamber 2 is not strictly limited, as long as it can ensure that the temperature in the low-temperature magnetization pyrolysis furnace 1 can be stabilized at It can be above 800°C, and can be stabilized between 800°C and 950°C. At this time, the hydrogen production is high and the economic benefits are good.
同时,燃烧室2为低温磁化热解炉1供热,具体可以通过在低温磁化热解炉1内部设置供热管,燃烧室2设置有尾气出口通道,且尾气出口通道与供热管连通,如此,二次燃烧后产生的尾气便可以进入供热管对低温磁化热解炉1进行供热,提高热解温度。At the same time, the combustion chamber 2 supplies heat to the low-temperature magnetization pyrolysis furnace 1. Specifically, a heat supply pipe can be provided inside the low-temperature magnetization pyrolysis furnace 1. The combustion chamber 2 is provided with an exhaust gas outlet channel, and the exhaust gas outlet channel is connected to the heat supply pipe. In this way, the exhaust gas generated after the secondary combustion can enter the heating pipe to provide heat to the low-temperature magnetization pyrolysis furnace 1 and increase the pyrolysis temperature.
实际应用中,供热管也可以设置在低温磁化热解炉1的隔层内。In practical applications, the heat supply pipe can also be arranged in the interlayer of the low-temperature magnetization pyrolysis furnace 1.
进一步地,还包括设置于热解单元内的温度检测单元,以及控制器,温度检测单元用于对热解温度进行监测,温度检测单元、第一阀门、第二阀门均与控制器电连接,控制器能够根据温度检测单元的监测结果控制第一阀门和第二阀门的启闭,具体地,当温度检测单元监测到热解温度低于800℃时,控制器便控制第一阀门打开,第二阀门闭合,热解气体进入燃烧室2充分燃烧;当温度检测单元监测到热解温度达到800℃时,控制器便控制第一阀门闭合,第二阀门打开,热解气体进入氢气提纯单元3,进行氢气的提纯,有效提高本发明的智能化水平。Further, it also includes a temperature detection unit arranged in the pyrolysis unit, and a controller. The temperature detection unit is used to monitor the pyrolysis temperature. The temperature detection unit, the first valve, and the second valve are all electrically connected to the controller. The controller can control the opening and closing of the first valve and the second valve according to the monitoring results of the temperature detection unit. Specifically, when the temperature detection unit detects that the pyrolysis temperature is lower than 800°C, the controller controls the first valve to open, and the second valve is opened. The second valve is closed, and the pyrolysis gas enters the combustion chamber 2 for full combustion; when the temperature detection unit detects that the pyrolysis temperature reaches 800°C, the controller controls the first valve to close, the second valve to open, and the pyrolysis gas enters the hydrogen purification unit 3 , carry out hydrogen purification, and effectively improve the intelligence level of the present invention.
请参考图2与图3,图2为图1热解有机固废提取氢气的装置中氢气提纯单元的结构简图;图3为图2氢气提纯单元的流程简图。Please refer to Figures 2 and 3. Figure 2 is a schematic structural diagram of the hydrogen purification unit in the device for pyrolyzing organic solid waste to extract hydrogen in Figure 1; Figure 3 is a schematic flow chart of the hydrogen purification unit in Figure 2.
本发明中,氢气提纯单元3包括顺次连接的膜分离装置32、第一压缩机33和变压吸附装置34,膜分离装置32包括至少两级膜分离器,热解气体先经过两级膜分离器进行二次提纯,膜提纯后的压力大约0.1MPa,之后经过第一压缩机33增压至1.0~1.5MPa,进入变压吸附装置34进行三次提纯,最终得到99.99%以上纯度的氢气。In the present invention, the hydrogen purification unit 3 includes a membrane separation device 32, a first compressor 33 and a pressure swing adsorption device 34 connected in sequence. The membrane separation device 32 includes at least two-stage membrane separators, and the pyrolysis gas first passes through the two-stage membranes. The separator performs secondary purification, and the pressure after membrane purification is about 0.1MPa. It is then pressurized to 1.0-1.5MPa through the first compressor 33 and enters the pressure swing adsorption device 34 for three purifications, finally obtaining hydrogen with a purity of more than 99.99%.
其中,利用膜分离装置32和变压吸附装置34进气氢气提纯均为现有技术成熟的工艺,在此不再赘述。Among them, the purification of incoming hydrogen gas using the membrane separation device 32 and the pressure swing adsorption device 34 is a mature process in the existing technology, and will not be described again here.
进一步地,还包括顺次连接的第二压缩机和缓冲罐31,便于将热解气体暂时存储起来,缓冲罐31的出口与膜分离装置32连接。Furthermore, it also includes a second compressor and a buffer tank 31 connected in sequence to facilitate temporary storage of the pyrolysis gas. The outlet of the buffer tank 31 is connected to the membrane separation device 32.
还包括顺次连接的第三压缩机和储气罐35,经变压吸附装置34提纯后的高纯度氢气,通过第三压缩机压缩后存储至储气罐35,便于存储、运输和后续使用。It also includes a third compressor and a gas storage tank 35 connected in sequence. The high-purity hydrogen purified by the pressure swing adsorption device 34 is compressed by the third compressor and stored in the gas storage tank 35 to facilitate storage, transportation and subsequent use. .
此外,还包括与燃烧室2连通的后处理单元4,用于对燃烧后产生的尾气进行后处理,待尾气符合《生活垃圾焚烧污染控制标准》的要求后再进行排放,避免对环境造成污染,更加绿色环保。In addition, it also includes a post-processing unit 4 connected to the combustion chamber 2, which is used to post-process the exhaust gas generated after combustion. The exhaust gas will be discharged after it meets the requirements of the "Domestic Waste Incineration Pollution Control Standard" to avoid pollution to the environment. , more green and environmentally friendly.
本发明还提供一种热解有机固废提取氢气的方法,基于前述热解有机固废提取氢气的装置,包括如下步骤:The present invention also provides a method for pyrolyzing organic solid waste to extract hydrogen. Based on the aforementioned device for pyrolyzing organic solid waste to extract hydrogen, it includes the following steps:
控制热解单元内具有初始温度,第一阀门打开,第二阀门闭合,热解单元对有机固相垃圾进行热解,产生的热解气体进入燃烧室2进行二次燃烧,二次燃烧产生的余热为热解单元供热;The initial temperature in the pyrolysis unit is controlled, the first valve is opened, and the second valve is closed. The pyrolysis unit pyrolyzes the organic solid waste, and the generated pyrolysis gas enters the combustion chamber 2 for secondary combustion. The waste heat provides heat for the pyrolysis unit;
当热解单元内的温度达到预设温度时,控制第一阀门闭合,第二阀门打开,产生的热解气体进入氢气提纯单元3进行氢气的提纯,其余气体回到燃烧室2继续燃烧,持续为热解单元供热,以使热解温度保持在预设温度之上。When the temperature in the pyrolysis unit reaches the preset temperature, the first valve is controlled to close and the second valve is opened. The generated pyrolysis gas enters the hydrogen purification unit 3 for hydrogen purification, and the remaining gas returns to the combustion chamber 2 to continue burning. The pyrolysis unit is supplied with heat to maintain the pyrolysis temperature above a preset temperature.
本发明热解有机固废提取氢气的方法,适用于前述热解有机固废提取氢气的装置,因此具有与前述热解有机固废提取氢气的装置相同的技术效果,在此不再赘述。The method for extracting hydrogen from pyrolyzing organic solid waste of the present invention is applicable to the aforementioned device for extracting hydrogen from pyrolyzing organic solid waste. Therefore, it has the same technical effect as the aforementioned device for extracting hydrogen from pyrolyzing organic solid waste, and will not be described again here.
其中,上述热解单元的初始温度为200~400℃,预设温度为800℃。Among them, the initial temperature of the above-mentioned pyrolysis unit is 200-400°C, and the preset temperature is 800°C.
实际应用中,可以将热解温度保持在800℃~950℃,此时,经济效益高,氢气产量稳定。In practical applications, the pyrolysis temperature can be maintained at 800°C to 950°C. At this time, the economic benefits are high and the hydrogen production is stable.
以上对本发明所提供的一种热解有机固废提取氢气的装置和方法进行了详细介绍,本文中应用了具体个例对本发明的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本发明的方法及其核心思想。应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以对本发明进行若干改进和修饰,这些改进和修饰也落入本发明权利要求的保护范围内。The device and method for extracting hydrogen from pyrolysis organic solid waste provided by the present invention have been introduced in detail above. Specific examples are used in this article to illustrate the principles and embodiments of the present invention. The description of the above examples is only for Help understand the method of the present invention and its core ideas. It should be noted that those skilled in the art can make several improvements and modifications to the present invention without departing from the principles of the present invention, and these improvements and modifications also fall within the scope of the claims of the present invention.
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