CN113508985B - Automatic machining production line for brush ring of wall surface polisher - Google Patents
Automatic machining production line for brush ring of wall surface polisher Download PDFInfo
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- CN113508985B CN113508985B CN202110921033.XA CN202110921033A CN113508985B CN 113508985 B CN113508985 B CN 113508985B CN 202110921033 A CN202110921033 A CN 202110921033A CN 113508985 B CN113508985 B CN 113508985B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 17
- 238000003754 machining Methods 0.000 title 1
- 238000003825 pressing Methods 0.000 claims abstract description 71
- 238000004804 winding Methods 0.000 claims abstract description 67
- 239000000463 material Substances 0.000 claims abstract description 40
- 238000007599 discharging Methods 0.000 claims abstract description 25
- 238000012545 processing Methods 0.000 claims abstract description 23
- 238000009966 trimming Methods 0.000 claims abstract description 12
- 238000007493 shaping process Methods 0.000 claims abstract description 11
- 230000007704 transition Effects 0.000 claims description 36
- 238000003860 storage Methods 0.000 claims description 30
- 238000005520 cutting process Methods 0.000 claims description 25
- 239000003082 abrasive agent Substances 0.000 claims description 17
- 238000005096 rolling process Methods 0.000 claims description 14
- 230000001680 brushing effect Effects 0.000 claims description 13
- 229910001651 emery Inorganic materials 0.000 claims description 9
- 238000005498 polishing Methods 0.000 claims description 9
- 239000000428 dust Substances 0.000 claims description 8
- 230000005540 biological transmission Effects 0.000 claims description 6
- 230000009471 action Effects 0.000 claims description 5
- 238000001514 detection method Methods 0.000 claims description 4
- 239000004744 fabric Substances 0.000 claims description 4
- 238000011897 real-time detection Methods 0.000 claims description 3
- 230000001360 synchronised effect Effects 0.000 claims description 3
- 230000000712 assembly Effects 0.000 claims 1
- 238000000429 assembly Methods 0.000 claims 1
- 238000013138 pruning Methods 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 22
- 230000008569 process Effects 0.000 abstract description 15
- 238000013461 design Methods 0.000 abstract description 2
- 238000009434 installation Methods 0.000 description 4
- 239000000843 powder Substances 0.000 description 3
- 230000006835 compression Effects 0.000 description 2
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- 235000015334 Phyllostachys viridis Nutrition 0.000 description 1
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- 238000002360 preparation method Methods 0.000 description 1
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- 238000012797 qualification Methods 0.000 description 1
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Classifications
-
- A—HUMAN NECESSITIES
- A46—BRUSHWARE
- A46D—MANUFACTURE OF BRUSHES
- A46D3/00—Preparing, i.e. Manufacturing brush bodies
-
- A—HUMAN NECESSITIES
- A46—BRUSHWARE
- A46D—MANUFACTURE OF BRUSHES
- A46D1/00—Bristles; Selection of materials for bristles
- A46D1/04—Preparing bristles
-
- A—HUMAN NECESSITIES
- A46—BRUSHWARE
- A46D—MANUFACTURE OF BRUSHES
- A46D3/00—Preparing, i.e. Manufacturing brush bodies
- A46D3/04—Machines for inserting or fixing bristles in bodies
-
- A—HUMAN NECESSITIES
- A46—BRUSHWARE
- A46D—MANUFACTURE OF BRUSHES
- A46D3/00—Preparing, i.e. Manufacturing brush bodies
- A46D3/08—Parts of brush-making machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B19/00—Single-purpose machines or devices for particular grinding operations not covered by any other main group
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/04—Headstocks; Working-spindles; Features relating thereto
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/04—Protective covers for the grinding wheel
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/06—Dust extraction equipment on grinding or polishing machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B7/00—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor
- B24B7/10—Single-purpose machines or devices
- B24B7/18—Single-purpose machines or devices for grinding floorings, walls, ceilings or the like
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention discloses an automatic processing production line for a brush ring of a wall surface polisher, which comprises a rack, wherein a workbench is erected on the rack, the feeding end of the workbench is a pressing strip and clamping strip feeding station, clamping groove forming stations, a brush wire blanking station, a pressing and clamping forming station, a brush wire trimming station and a brush ring winding station are sequentially distributed on the workbench from the feeding end to the discharging end, and the discharging end of the workbench is erected with a brush ring breaking station and a brush ring grinding material shaping station; the clamping groove is limited and conveyed to a brush wire blanking station through a limiting guide groove formed by a supporting guide rail and two sides in a limiting mode after being formed, and the supporting guide rail penetrates through a pressing-in clamping forming station and a brush wire trimming station behind the supporting guide rail. The invention has reasonable structural design, adopts a continuous stacking and winding mode, ensures the stability and the standardization of specifications in the winding process on one hand, reduces the labor intensity of workers on the other hand, detects materials one by one after the materials are cut off, and then finely processes grinding materials, thereby meeting the processing requirements of high-precision products.
Description
The technical field is as follows:
the invention relates to the field of brush ring production and processing, and mainly relates to an automatic processing production line for a brush ring of a wall surface polisher.
Background art:
the wall surface polisher is a tool for replacing traditional workers to polish wall surfaces and objects by sand paper, so that the purposes of leveling, dust-free and protecting physical and mental health of the workers are achieved, the working environment is optimized, the working efficiency is improved, the decoration quality is improved, the wall surface polishing comprises dust polishing and dust-free polishing, and a machine for polishing the wall surfaces is generally called as the wall surface polisher. The brush ring is one of the main parts of the polisher, and the wall surface can be cleaned at last in-process, so that a large amount of powder flying off outwards can be blocked, and meanwhile, the powder adhered to the wall surface after polishing can be swept off, and then the powder is sucked away through a dust suction system, so that the working environment of the wall surface during polishing is ensured, and the brush ring is also a consumable material.
In the prior art, the processing process of the brush ring is divided into the steps of processing a clamping groove firstly and then clamping and installing the brush wire in the processed clamping groove due to the circular structure, so the working efficiency is low, the brush ring is easy to deform in the clamping process, the product quality is influenced, the brush wire is clamped in the formed clamping groove at present along with the development, then the brush wire is processed into strips, then the discharge end of the strip is wound, and the strip is cut after the strip is wound and formed, so a finished product can be obtained, the finished product obtained in the way has different ring surrounding specifications due to certain errors in the winding process and the cutting process, although the finished product can be assembled with a polisher head to a certain extent, the finished product has small specification and is easy to fall off in the using process, the specification is large and the clamping is difficult, the using requirement cannot be met, and the automation degree is low in the existing processing production, in the coiling process, still need the manual work to assist often, increased artifical intensity of labour, the brush silk clamps the poor stability of in-process, and the product of processing out can not satisfy the needs of high accuracy wall polisher moreover.
The invention content is as follows:
the invention aims to make up for the defects of the prior art, provides an automatic processing production line for a brush ring of a wall surface polisher, and aims to solve the problems in the background art.
The invention is realized by the following technical scheme:
the utility model provides a wall polisher brush circle automatic processing production line which characterized in that: the automatic brush ring grinding machine comprises a machine frame, wherein a workbench is erected on the machine frame, a feeding end of the workbench is a pressing strip feeding station and a clamping strip feeding station, clamping groove forming stations, a brush wire blanking station, a press-in clamping forming station, a brush wire trimming station and a brush ring winding station are sequentially distributed on the workbench from the feeding end to a discharging end, and a brush ring breaking station and a brush ring grinding material shaping station are erected at the discharging end of the workbench;
the pressing strip unwinding device and the clamping strip unwinding device are arranged at intervals and are erected on the pressing strip and clamping strip feeding station, and the clamping strip unwinding device is positioned below the pressing strip unwinding device and is opposite to the feeding end of the workbench; the clamping groove forming station comprises a material guide assembly for guiding a pressing strip and a roller for rolling the pressing strip into a clamping groove, the clamping groove is limited and conveyed to a brush wire blanking station through a limiting guide groove formed by a supporting guide rail and two limiting sides after being formed, and the supporting guide rail penetrates through a pressing-in clamping forming station and a brush wire trimming station behind the supporting guide rail;
the brush wire feeding device is characterized in that a brush wire feeding component for storing and laying brush wires is erected on a brush wire feeding station, a pressing strip which is laid along the middle of the brush wire feeding position is arranged at the discharge end of the brush wire feeding position, the pressing strip is guided through a transition wheel, a pressing wheel which is arranged above a workbench is erected on a pressing and clamping forming station, the brush wires are pressed into a clamping groove by the pressing wheel pressing strip, then the clamping roller components on two sides of a supporting guide rail clamp the opening of the clamping groove, the brush wires are stably fixed in the clamping groove, a trimmer is erected on the brush wire trimming station, a brush ring winding station comprises a winding workbench, and a limiting guide wheel set for changing the output direction of the brush strips and a winding wheel set for winding are distributed on the winding workbench.
The layering unwinding device including the base, the base is put on the shelf and is equipped with the stand, the last carousel of rotating of installing of stand, install on the carousel by two criss-cross bracing pieces, be provided with the pole setting that is located same circumference position on the bracing piece respectively, the cover is equipped with the sleeve pipe in the pole setting.
The clamping strip unwinding device comprises a rotating shaft which is rotatably installed on a fixed plate on one side of the workbench, a fixed disc and a movable disc which are arranged at intervals are sleeved on the rotating shaft, fixed loop bars which are arranged along the circumference and used for sleeving the clamping strip unwinding disc are distributed on the corresponding end surfaces of the fixed disc and the movable disc, and the outer end part of the movable disc is fixed on the rotating shaft through a locking fixed sleeve.
The guide subassembly including being used for supplying the baffle box that the card strip passed, fixed mounting has the flattening briquetting that the interval set up on the baffle box, the ejection of compact end frame of baffle box is equipped with the fixed riser that is used for installing the roller wheel, the roller wheel is including the draw-in groove forming roll that the interval set up about the multiunit, its every group draw-in groove forming roll is respectively including last compression roller and lower backing roll, all be equipped with the shaping groove down on the backing roll, and follow the specification in the shaping groove of ejection of compact direction and go forward one by one in proper order.
The wire brushing and blanking assembly comprises a storage barrel erected above a supporting guide rail, a conical discharge port is arranged at the bottom end of the storage barrel, an opening for facilitating discharging is formed in one side of the storage barrel, a vibration plate for assisting wire brushing and blanking is installed at the bottom end of the opening, vibration of the vibration plate is driven through a cam connecting rod assembly on one side of the vibration plate, the cam connecting rod assembly comprises a cam rotatably installed at the output end of a driving motor, a connecting rod linked with the cam is hinged to one side of the cam, a connecting rod is connected to the end of the connecting rod, a connecting lever is connected to the end of the connecting rod, the middle of the connecting lever is hinged to the rear side of the upper end of the storage barrel, a push rod is installed at the other end of the connecting lever, a guide rod is installed below the push rod, the guide rod is installed on a fixing frame of the storage barrel, a side rod connected with the vibration plate is connected to the bottom end of the guide rod, and the side rod is clamped in a guide groove of the fixing frame on the side of the storage barrel, a spring is arranged at the upper end part of the guide rod, a pressing block for compacting the brush wires is arranged in the storage barrel, and a handle rod convenient to take and place is arranged in the middle of the upper end surface of the pressing block;
the transition wheel comprises a first transition wheel erected above the discharging side of the storage barrel, a second transition wheel arranged at the discharging port at the bottom end of the storage barrel and a third transition wheel arranged at the bottom end of the discharge barrel, the pressing strip is drawn to the second transition wheel through the first transition wheel after being unreeled and then is laid by the third transition wheel, the discharging end of the pressing strip after being laid is provided with a guide wheel, and the middle of the guide wheel is provided with a pressing groove used for pressing the fixed pressing strip.
The clamping roller assembly comprises a plurality of groups of clamping rollers which are arranged at intervals and correspond to each other, the clamping rollers are positioned on two sides of the supporting guide rail, a group of clamping rollers matched with the rolling rollers are arranged under the rolling rollers, transmission wheels are respectively arranged at the bottom end parts of rotating shafts of the clamping rollers, and the transmission wheels on the same side of the clamping rollers are connected through a transmission belt in a synchronous transmission manner.
The trimmer comprises a fixed support located on one side, a movable plate capable of moving in a reciprocating mode is mounted on the fixed support, the movable plate moves through linear motor driving, a vertical plate is mounted on the movable plate, a height-adjustable shell is mounted on the vertical plate, a cutter disc is mounted in the shell in a rotating mode, the cutter disc rotates through motor driving in the upper end portion of the shell, a dust suction opening is formed in one side of the shell, and the dust suction opening is connected with a cloth bag type suction fan through a pipeline.
The limiting guide wheel set comprises two winding transition guide wheels which correspond to each other in pairs and form discharging guide limiting before brush ring winding, the winding wheel set comprises two groups of limiting guide wheels which are distributed on the inner circumference and the outer circumference and take the center of a winding workbench as the center of a circle, the limiting guide wheels are respectively sleeved on positioning shafts on positioning blocks, the positioning blocks are fixedly arranged on the winding workbench through bolts, fixing installation grooves for clamping and fixing the positioning blocks are distributed on the winding workbench, and waist-shaped holes for locking and fixing are respectively distributed on two sides of each fixing installation groove; and a cutting knife driven by a cylinder is arranged between the discharge end of the winding transition guide wheel and the feed end of the winding wheel set.
The ring brushing and material cutting station is provided with a placing table, a clamping seat is arranged in the middle of the placing table, cutting pliers which are transversely and vertically placed are clamped in the clamping seat, a jaw of the cutting pliers extends out of the placing table, a handle at the bottom side of the cutting pliers is fixedly arranged on the placing table through a bolt, the action of the handle above the cutting pliers is driven by an air cylinder above the handle, and a material receiving frame is placed under the cutting pliers.
Brush circle abrasive material plastic station and brush circle disconnected material station correspond the setting, brush circle abrasive material plastic station is put on the shelf and is equipped with the abrasive material support, install motor drive's emery wheel on the abrasive material support, the safety cover is installed to the rear end portion of emery wheel, the baffle has been erect to the preceding tip bottom of emery wheel, one side of abrasive material support is equipped with and is used for the real-time detection brush to enclose whether qualified detection frock platform, it is used for placing the aircraft nose of polishing that clamps the brush circle to detect the frock platform.
The principle is as follows: the application changes the traditional processing procedure of brushing rings, the structure of a pressing strip is added in the structure in the processing process, the brush wires are further reinforced in a clamping groove, so that the stability of clamping the brush wires is realized, continuous feeding of the clamping strip and the pressing strip in the production process is realized through the pressing strip unwinding device and the clamping strip unwinding device arranged on a feeding end pressing strip and a clamping strip feeding station, the requirement of batch processing production is met, the clamping strip is processed into a groove shape and then the brush wires are clamped in the groove, so that the uncoiled clamping strip is firstly led out and then leveled through a guide assembly, the clamping strip is rolled into the clamping groove through clamping groove forming rollers arranged at intervals in sequence, and the mutual action among the rolling rollers is that traction power is provided for the clamping strip when the rolling into the groove is realized, so that the process of feeding and continuous uncoiling of the clamping strip unwinding device is realized, which provides a basis for subsequent snapping-in of the brush filaments.
The brush wires can enter a brush wire blanking station to be brushed and placed after the clamping groove is machined, the brush wires are laid by the brush wire blanking assembly in the application, the laying process is automatically realized, only the brush wires need to be manually placed in the brush wire storage cylinder, time and labor are saved, the laying quality can be ensured, the brush wires are not pressed into the clamping groove immediately after being laid, but are pressed by the pressing strip, the stability of the brush wires before and after being clamped into the clamping groove is ensured, in the pressing-in operation, only the pressing strip needs to be rolled by the roller, on one hand, the strip-shaped performance is good, on the other hand, the brush wires can be integrally pressed into the contact surface, and the clamping device has certain clamping performance, so that the pressing-in operation of the brush wires is facilitated, after the brush wires are pressed, in order to ensure the stability of the brush wires in the clamping groove, the two sides of the clamping groove also need to be clamped, in turn, the clamping groove is carried out through the clamping of the clamping roller assembly, thereby satisfied the operation requirement, become the brush strip after the chucking is fixed, the brush strip passes through the below of trimming machine, trims its brush silk, guarantees the uniformity of the length of brush silk.
The brush ring winding device comprises a winding wheel group, a brush ring cutting station, a brush ring grinding material shaping station, a brush ring winding wheel group and a brush ring winding wheel group, wherein the brush ring winding wheel group is arranged on the lower portion of the winding wheel group, the lower portion of the brush ring winding wheel group is provided with a plurality of winding wheels, the brush ring winding wheel group is wound on the lower portion of the winding wheel group, and the winding wheels are arranged on the upper portion of the brush ring winding wheel group.
The invention has the advantages that:
the brush ring grinding material shaping device is reasonable in structural design, changes the traditional brush ring processing procedure, is added with a pressing strip structure in the processing process, further reinforces the brush wires in the clamping groove, and accordingly realizes the stability of clamping the brush wires.
Description of the drawings:
FIG. 1 is a schematic structural diagram of the present invention.
Fig. 2 is an enlarged view of a portion a of fig. 1.
Fig. 3 is a schematic structural diagram of the clamping strip unwinding device.
Fig. 4 is an enlarged view of a portion B of fig. 1.
Fig. 5 is an enlarged view of a portion C of fig. 1.
Fig. 6 is a partial top view of the present invention.
Fig. 7 is a schematic view of the structure of the trimmer.
Fig. 8 is a schematic structural view of a winding wheel set.
Reference numerals:
1. a frame; 2. a work table; 3. a layering unwinding device; 4. a clamping strip unwinding device; 5. a traction material guide assembly; 6. a rolling wheel; 7. supporting the guide rail; 8. a brush wire blanking assembly; 9. a transition wheel; 10. a rolling wheel; 11. clamping the roller assembly; 12. a trimmer; 13. a winding table; 14. a limiting guide wheel set; 15. a winding wheel set; 3-1, a base; 3-2, upright columns; 3-3, a turntable; 3-4, supporting rods; 3-5, erecting a rod; 3-6, sleeving; 4-1, a rotating shaft; 4-2, fixing the disc; 4-3, a movable disc; 4-4, fixing the loop bar; 4-5, locking the fixing sleeve; 5-1, a material guide groove; 5-2, leveling and pressing blocks; 6-1, upper press rolls; 6-2, a lower supporting roller; 16. fixing the vertical plate; 8-1, a storage cylinder; 8-2, a conical discharge hole; 8-3, opening; 8-4, opening; 8-5, briquetting; 8-6, a handle bar; 11-1, a clamping roller; 11-2, a driving wheel; 17. a cam link assembly; 17-1, a cam; 17-2, a connecting rod; 17-3, crank arms; 17-4, a top rod; 17-5, a guide rod; 17-6, side rods; 17-7, a guide groove; 17-8, a spring; 9-1, a first transition wheel; 9-2, a second transition wheel; 9-3, a third transition wheel; 9-4, a guide wheel; 12-1, fixing a bracket; 12-2, moving a board; 12-3, a vertical plate; 12-4, a shell; 12-5, a cutter head; 12-6, a cloth bag type suction fan; 15-1, a limiting guide wheel; 15-2, positioning blocks; 15-3, positioning a shaft; 15-4, fixing the mounting groove; 15-5, waist-shaped holes; 18. cutting off the cutter; 19. a placing table; 20. a card holder; 21. cutting off the pincers; 22. a cylinder; 23. an abrasive support; 24. a grinding wheel; 25. a protective cover; 26. a baffle plate; 27. and (7) detecting a tool table.
The specific implementation mode is as follows:
see the drawings.
An automatic processing production line for a brush ring of a wall surface polisher comprises a rack 1, wherein a workbench 2 is erected on the rack 1, the feeding end of the workbench 2 is a pressing strip and clamping strip feeding station, clamping groove forming stations, a brush wire blanking station, a pressing and clamping forming station, a brush wire trimming station and a brush ring winding station are sequentially distributed on the workbench 2 from the feeding end to the discharging end, and the discharging end of the workbench 2 is erected with a brush ring breaking station and a brush ring grinding material shaping station; the pressing strip unwinding device 3 and the clamping strip unwinding device 4 are arranged at intervals and are erected on the pressing strip and clamping strip feeding station, and the clamping strip unwinding device 4 is positioned below the pressing strip unwinding device 3 and is right opposite to the feeding end of the workbench 2; the clamping groove forming station comprises a material guide assembly 5 for guiding a pressing strip and a roller 6 for rolling the pressing strip into a clamping groove, the clamping groove is limited and conveyed to a brush wire blanking station through a limiting guide groove 8 formed by a supporting guide rail 7 and two limiting sides after being formed, and the supporting guide rail 7 penetrates through a pressing-in clamping forming station and a brush wire trimming station behind the supporting guide rail;
the device comprises a brush wire feeding station, a brush wire feeding component 8 for storing and laying brush wires is erected on the brush wire feeding station, a pressing strip laid along the middle of the brush wire feeding station is arranged at the discharge end of the brush wire feeding station, the pressing strip is guided through a transition wheel 9, a pressing wheel 10 arranged above a workbench is erected on the pressing clamping forming station, the brush wire is pressed into a clamping groove by the pressing wheel 10, the clamping groove opening is clamped by clamping roller components 11 on two sides of a supporting guide rail 7, the brush wires are stably fixed in the clamping groove, a trimmer 12 is erected on the brush wire trimming station, a brush ring winding station comprises a winding workbench 13, and a limiting guide wheel set 14 for changing the output direction of the brush strips and a winding wheel set 15 for winding are distributed on the winding workbench 13.
Further, the layering unreeling device 3 comprises a base 3-1, an upright column 3-2 is erected on the base 3-1, a rotary table 3-3 is rotatably installed on the upright column 3-2, two crossed support rods 3-4 are installed on the rotary table 3-3, vertical rods 3-5 located at the same circumferential position are respectively arranged on the support rods 3-4, and sleeves 3-6 are sleeved on the vertical rods 3-5. The bracing piece through the cross constitutes to support places the bracket that the layering was rolled up, and the structure through the pole setting is rolled up the layering and is carried on spacingly, through the sheathed tube structure, when guaranteeing that the layering normally unreels, has guaranteed its stability. The clamping strip unwinding device 4 comprises a rotating shaft 4-1 rotatably mounted on a fixed plate on one side of the workbench, a fixed disc 4-2 and a movable disc 4-3 which are arranged at intervals are sleeved on the rotating shaft 4-1, fixed loop bars 4-4 which are arranged along the circumference and used for sleeving clamping strip unwinding discs are distributed on the corresponding end faces of the fixed disc 4-2 and the movable disc 4-3, and the outer end parts of the movable discs 4-3 are fixed on the rotating shaft 4-1 through locking fixed loops 4-5. Through the structure of fixed disk and activity dish, can be used to clamp the card strip book of unreeling, play the spacing effect in both sides, the structure of the fixed loop bar on its fixed disk can play the support and block the strip circle inner circle, and whole structural mounting can realize the process of unreeling according to traction force in the pivot.
Further, the material guiding assembly 5 comprises a material guiding groove 5-1 for allowing a clamping strip to pass through, leveling press blocks 5-2 arranged at intervals are fixedly installed on the material guiding groove 5-1, a fixed vertical plate 16 used for installing the roller wheel 10 is erected at the discharging end of the material guiding groove 5-1, the roller wheel 10 comprises a plurality of groups of clamping groove forming rollers arranged at intervals from top to bottom, each group of clamping groove forming rollers respectively comprises an upper pressing roller 6-1 and a lower supporting roller 6-2, forming grooves are formed in the lower supporting rollers, and specifications of the forming grooves in the discharging direction are sequentially advanced. The card strip is carried the card strip after unreeling through the baffle box, flattens through the flattening briquetting when the direction is carried to for the preparation condition of the roll-in shaping at the back, at the roll-in-process, the draw-in groove passes through the draw-in groove forming roll that the interval set up about the multiunit, and progressively roll-in shaping has guaranteed the shaping quality of draw-in groove.
Further, the brush silk blanking assembly 8 comprises a storage cylinder 8-1 erected above the supporting guide rail, a conical discharge port 8-2 is arranged at the bottom end of the storage cylinder 8-1, an opening 8-3 facilitating material discharging is formed in one side of the storage cylinder 8-1, a vibration plate 8-4 assisting in brush silk blanking is arranged at the bottom end of the opening 8-3, vibration of the vibration plate 8-4 is driven by a cam connecting rod assembly 17 on one side of the vibration plate, the cam connecting rod assembly 17 comprises a cam 17-1 rotatably arranged at the output end of a driving motor, a connecting rod 17-2 linked with the cam 17-1 is hinged to one side of the cam 17-1, a crank arm 17-3 is connected to the end of the connecting rod 17-2, and the middle of the crank arm 17-3 is hinged to the rear side of the upper end of the storage cylinder 8-1, the other end of the crank arm 17-3 is provided with a top rod 17-4, a guide rod 17-5 is arranged below the top rod 17-4, the guide rod 17-5 is arranged on a fixing frame of the storage barrel 8-1 in a guiding mode, the bottom end of the guide rod 17-5 is connected with a side rod 17-6 connected with a vibration plate 8-4, the side rod 17-6 is clamped in a guide groove 17-7 of the fixing frame on the side face of the storage barrel 8-1, the upper end portion of the guide rod 17-5 is provided with a spring 17-8, a pressing block 8-5 used for pressing brush filaments is arranged in the storage barrel 8-1, and the middle portion of the upper end face of the pressing block 8-5 is provided with a handle 8-6 convenient to take and place; in the storage section of thick bamboo is placed with the brush silk to the manual work, through vibrations of vibrations board supplementary brush silk ejection of compact when shaking from the toper discharge gate of bottom, directly lay the draw-in groove after the ejection of compact on, the vibrations action drive of vibrations board as follows: the driving motor rotates to drive the cam to rotate, and if so, the connecting rod is driven to rotate to move, the connecting rod drives the connecting lever to move up and down around the hinged point of the connecting lever, so that the push rod pushes the guide rod to move up and down, the guide rod moves up and down to drive the side lever to float up and down, the vibration plate vibrates, the east-west frequency of the vibration plate is fast, and the requirement of floating vibration is met.
Further, the transition wheel 9 comprises a first transition wheel 9-1 erected above the discharging side of the storage barrel 8-1, a second transition wheel 9-2 at a discharging port at the bottom end of the storage barrel 8-1 and a third transition wheel 9-3 at the bottom end of the discharging barrel, the pressing strip is dragged and guided to the second transition wheel 9-2 through the first transition wheel 9-1 after being unreeled and then laid through the third transition wheel 9-3, the discharging end of the pressing strip is provided with a guide wheel 9-4 after being laid, and the middle of the guide wheel 9-4 is provided with a pressing groove for pressing and fixing the pressing strip. Through the structure of the transition wheel, the pressing strip can be guided to be laid along with the brush wires, then the initial compression is carried out through the guide wheel, and the stability of the brush wires before the pressing is ensured. The clamping roller assembly 11 comprises a plurality of groups of clamping rollers 11-1 which are arranged at intervals and correspond to each other in pairs, the clamping rollers 11-1 are positioned on two sides of the supporting guide rail, a group of clamping rollers 11-1 matched with the rolling rollers are arranged under the rolling rollers, the bottom end parts of rotating shafts of the clamping rollers 11-1 are respectively provided with a driving wheel 11-2, and the driving wheels 11-2 on the same side are in synchronous transmission connection through a driving belt. The structure through the rolling wheel can be impressed brush silk and layering into the draw-in groove, then the draw-in groove behind the chucking is closed up to the chucking of rethread chucking wheel pair, makes stable firm chucking of brush hair in the draw-in groove, is difficult to drop to the operation requirement has been satisfied.
Further, the trimmer 12 comprises a fixed support 12-1 located on one side, a movable plate 12-2 capable of moving in a reciprocating mode is mounted on the fixed support 12-1, the movable plate 12-2 is moved and driven by a linear motor, an upright plate 12-3 is mounted on the movable plate 12-2, a shell 12-4 with adjustable height is mounted on the upright plate 12-3, a cutter disc 12-5 is rotatably mounted in the shell 12-4, the cutter disc 12-5 rotates and is driven by a motor in the upper end portion of the shell, a dust suction port is formed in one side of the shell 12-4, and the dust suction port is connected with a cloth bag type suction fan 12-6 through a pipeline. The brush hair is trimmed through the trimmer, so that the uniformity of the brush hair is kept consistent, the flatness of the wall surface polisher is guaranteed, and the use requirement is met. The limiting guide wheel set 14 comprises two winding transition guide wheels which correspond to each other in pairs and form discharging guide limiting before brush ring winding, the winding wheel set 15 comprises an inner limiting guide wheel set 15-1 and an outer limiting guide wheel set 15-1 which are circumferentially distributed and take the center of a winding workbench as a circle center, the limiting guide wheels 15-1 are respectively sleeved on a positioning shaft 15-3 on a positioning block 15-2, the positioning block 15-2 is fixedly arranged on the winding workbench 13 through bolts, fixing installation grooves 15-4 for clamping and fixing the positioning block are distributed on the winding workbench 13, and waist-shaped holes 15-5 for locking and fixing are respectively distributed on two sides of each fixing installation groove 15-4; and a cutting knife 18 driven by a cylinder is arranged between the discharge end of the winding transition guide wheel and the feed end of the winding wheel set. After finishing, the conveying is guided through the winding transition guide wheel, the conveying is conveyed to the winding wheel set, the formed clamping groove after the winding wheel set is entered can be guided along the inner limiting guide wheel and the outer limiting guide wheel, so that the winding of a brush ring of the winding wheel set is guaranteed to be limited, the position of the limiting guide wheel is adjustable, the processing requirements of diameters with different ring degrees can be met, and the mounting position of the limiting guide wheel in the fixed mounting groove can be adjusted only in the process
Further, a placing table 19 is arranged on the ring brushing and material cutting station, a clamping seat 20 is arranged in the middle of the placing table 19, a cutting nipper 21 which is vertically placed in the transverse direction is clamped in the clamping seat 20, a cutter head of the cutting nipper 21 extends out of the placing table 19, a handle at the bottom side of the cutting nipper 21 is fixedly arranged on the placing table 19 through a bolt, the action of the handle above the handle is driven through an air cylinder 22 above the handle, and a material receiving frame is placed under the cutting nipper 21. This application is through being the mode of stacking the coiling in succession, the standardization of the stability of coiling in-process and specification has been guaranteed on the one hand, on the other hand has reduced artifical intensity of labour, traditional single circle coiling in-process has been avoided, the manual work participates in or judges the error that brings often, it falls after the take-up multilayer stack to take a take the altitude, carry out the disconnected material to it, the process of disconnected material only needs the manual work to take up the sleeve after coiling, then aim at the position of keeping silent with its start end, carry out disconnected material one by one to it after fixing a position, thereby process into the brush circle that will, its winding form can satisfy the requirement of mass production.
Further, brush circle abrasive material plastic station and brush circle disconnected material station correspond the setting, brush circle abrasive material plastic station is put on the shelf and is equipped with abrasive material support 23, install motor drive's emery wheel 24 on the abrasive material support 23, safety cover 25 is installed to the rear end of emery wheel 24, baffle 26 is erect to the preceding tip bottom of emery wheel 24, one side of abrasive material support 23 is equipped with and is used for real-time detection to brush whether qualified detection frock platform 27 of circle, it is used for placing the aircraft nose of polishing who clamps the brush circle to detect frock platform 27. The brush circle after the disconnected material generally can have certain error, and the specification is incomplete uneven, consequently need calibrate it, for guaranteeing production quality, guarantees the qualification degree of each brush circle, and this application carries out the one-by-one to it, and rather than the sampling detection, with its and supporting product suit one by one, judge its size, if interference fit between it, then need carry out the abrasive material to its both ends to satisfy the performance of clamping of product, satisfied the processing requirement of high accuracy product.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.
Claims (4)
1. An automatic processing production line for a brushing ring of a wall surface polisher comprises a rack (1), wherein a workbench (2) is erected on the rack (1), the feeding end of the workbench (2) is a pressing bar and clamping bar feeding station, clamping groove forming stations, a brushing wire blanking station, a pressing and clamping forming station, a brushing wire trimming station and a brushing ring winding station are sequentially distributed on the workbench (2) from the feeding end to the discharging end, and a brushing ring material breaking station and a brushing ring abrasive material shaping station are erected at the discharging end of the workbench (2);
the pressing strip unwinding device (3) and the clamping strip unwinding device (4) are arranged at intervals and are erected on the pressing strip and clamping strip feeding station, and the clamping strip unwinding device (4) is located below the pressing strip unwinding device (3) and is opposite to the feeding end of the workbench (2); the clamping groove forming station comprises a material guide assembly (5) for guiding a pressing strip and a roller (6) for rolling the pressing strip into a clamping groove, the clamping groove is limited and conveyed to a brush wire blanking station through a limiting guide groove formed by a supporting guide rail (7) and two limiting sides after being formed, and the supporting guide rail (7) penetrates through a pressing-in clamping forming station and a brush wire trimming station behind the supporting guide rail;
a brush wire blanking assembly (8) used for storing and laying brush wires is erected on the brush wire blanking station, a pressing strip laid along the middle of the brush wire blanking is arranged at the discharge end of the brush wire blanking, the pressing strip is guided through a transition wheel (9), a press-in clamping forming station is erected on a rolling wheel (10) above a workbench, the rolling wheel (10) presses the brush wire pair into a clamping groove, the clamping groove opening is clamped through clamping roller assemblies (11) on two sides of a supporting guide rail (7), the brush wire is stably fixed in the clamping groove, a trimmer (12) is erected on the brush wire trimming station, the brush ring winding station comprises a winding workbench (13), and a limiting guide wheel set (14) used for changing the output direction of the brush strip and a winding wheel set (15) used for winding are distributed on the winding workbench (13);
the pressing strip unreeling device (3) comprises a base (3-1), an upright post (3-2) is erected on the base (3-1), a rotary table (3-3) is rotatably mounted on the upright post (3-2), two crossed support rods (3-4) are mounted on the rotary table (3-3), upright rods (3-5) located at the same circumferential position are respectively arranged on the support rods (3-4), and sleeves (3-6) are sleeved on the upright rods (3-5);
the clamping strip unreeling device (4) comprises a rotating shaft (4-1) rotatably mounted on a fixed plate on one side of the workbench, a fixed disc (4-2) and a movable disc (4-3) which are arranged at intervals are sleeved on the rotating shaft (4-1), fixed loop bars (4-4) which are arranged along the circumference and used for sleeving a clamping strip unreeling disc are distributed on the corresponding end surfaces of the fixed disc (4-2) and the movable disc (4-3), and the outer end part of the movable disc (4-3) is fixed on the rotating shaft (4-1) through a locking fixed sleeve (4-5);
the material guide assembly (5) comprises a material guide groove (5-1) for a clamping strip to pass through, leveling press blocks (5-2) arranged at intervals are fixedly installed on the material guide groove (5-1), a fixed vertical plate (16) for installing a roller (6) is erected at the discharging end of the material guide groove (5-1), the roller (6) comprises a plurality of groups of clamping groove forming rollers arranged at intervals up and down, each group of clamping groove forming rollers respectively comprises an upper press roller (6-1) and a lower support roller (6-2), forming grooves are formed in the lower support roller, and the specifications of the forming grooves along the discharging direction are sequentially advanced;
the brush wire blanking assembly (8) comprises a storage barrel (8-1) erected above a supporting guide rail, a conical discharge hole (8-2) is formed in the bottom end of the storage barrel (8-1), an opening (8-3) facilitating material discharging is formed in one side of the storage barrel (8-1), a vibration plate (8-4) assisting in brush wire blanking is installed at the bottom end of the opening (8-3), vibration of the vibration plate (8-4) is driven through a cam connecting rod assembly (17) on one side of the vibration plate, the cam connecting rod assembly (17) comprises a cam (17-1) rotatably installed at the output end of a driving motor, a connecting rod (17-2) linked with the cam (17-1) is hinged to one side of the cam (17-1), and a crank arm (17-3) is connected to the end of the connecting rod (17-2), the device is characterized in that the middle of the crank arm (17-3) is hinged to the rear side of the upper end of a storage barrel (8-1), an ejector rod (17-4) is installed at the other end of the crank arm (17-3), a guide rod (17-5) is installed below the ejector rod (17-4), the guide rod (17-5) is installed on a fixing frame of the storage barrel (8-1) in a guiding mode, a side rod (17-6) connected with a vibration plate (8-4) is connected to the bottom end of the guide rod (17-5), the side rod (17-6) is clamped in a guide groove (17-7) of the fixing frame on the side face of the storage barrel (8-1), a spring (17-8) is installed at the upper end of the guide rod (17-5), a pressing block (8-5) used for compacting and brushing wires is placed in the storage barrel (8-1), a handle bar (8-6) convenient to take and place is arranged in the middle of the upper end face of the pressing block (8-5);
the transition wheel (9) comprises a first transition wheel (9-1) erected above the discharge side of the storage barrel (8-1), a second transition wheel (9-2) at a discharge port at the bottom end of the storage barrel (8-1) and a third transition wheel (9-3) at the bottom end of the discharge barrel, after the batten is unreeled, the batten is drawn and guided to the second transition wheel (9-2) through the first transition wheel (9-1) and then laid through the third transition wheel (9-3), the discharge end of the batten after laying is provided with a guide wheel (9-4), the middle part of the guide wheel (9-4) is provided with a pressing groove for pressing and fixing the batten,
the pruning machine (12) comprises a fixed support (12-1) positioned on one side, a movable plate (12-2) capable of moving in a reciprocating mode is mounted on the fixed support (12-1), the movable plate (12-2) is driven to move through a linear motor, an upright plate (12-3) is mounted on the movable plate (12-2), a shell (12-4) with adjustable height is mounted on the upright plate (12-3), a cutter head (12-5) is rotatably mounted in the shell (12-4), the cutter head (12-5) rotates and is driven through a motor in the upper end portion of the shell, a dust suction port is formed in one side of the shell (12-4), and the dust suction port is connected with a cloth bag type suction fan (12-6) through a pipeline;
the limiting guide wheel set (14) comprises two winding transition guide wheels which correspond to each other in pairs and form discharging guide limiting before brush ring winding, the winding wheel set (15) comprises two groups of limiting guide wheels (15-1) which are distributed on the inner circumference and the outer circumference and take the center of a winding workbench as the circle center, the limiting guide wheels (15-1) are respectively sleeved on a positioning shaft (15-3) on a positioning block (15-2), the positioning block (15-2) is fixedly arranged on the winding workbench (13) through bolts, fixed mounting grooves (15-4) used for clamping and fixing the positioning block are distributed on the winding workbench (13), and waist-shaped holes (15-5) used for locking and fixing are respectively distributed on two sides of each fixed mounting groove (15-4); and a cutting knife (18) driven by a cylinder is arranged between the discharge end of the winding transition guide wheel and the feed end of the winding wheel set.
2. The automatic processing production line of the brush ring of the wall surface grinding machine according to claim 1, characterized in that: the roller pressing wheel (10) is fixedly installed on a machine frame above the workbench (2), the wheel edge of the roller pressing wheel (10) and the pressing strip are on the same straight line, the clamping roller assembly (11) comprises a plurality of groups of clamping rollers (11-1) which are arranged at intervals and correspond to each other in pairs, the clamping rollers (11-1) are located on two sides of the supporting guide rail, a group of clamping rollers (11-1) matched with the roller pressing wheels are arranged under the roller pressing wheels, driving wheels (11-2) are installed at the bottom end portions of rotating shafts of the clamping rollers (11-1) respectively, and the driving wheels (11-2) on the same side are connected through a driving belt in a synchronous transmission mode.
3. The automatic processing production line of the brush ring of the wall surface grinder as claimed in claim 1, characterized in that: a placing table (19) is arranged on the ring brushing and material cutting station, a clamping seat (20) is arranged in the middle of the placing table (19), cutting pliers (21) which are transversely and vertically placed are clamped in the clamping seat (20), a cutter head of each cutting pliers (21) extends out of the placing table (19), a handle at the bottom side of each cutting pliers (21) is fixedly arranged on the placing table (19) through a bolt, the action of the handle above the cutting pliers is driven by an air cylinder (22) above the cutting pliers, a material receiving frame is arranged right below the cutting pliers (21),
a material receiving frame is arranged below the material receiving frame.
4. The automatic processing production line of the brush ring of the wall surface grinding machine according to claim 1, characterized in that: brush circle abrasive material plastic station and brush circle disconnected material station correspond the setting, brush circle abrasive material plastic station is put on the shelf and is equipped with abrasive material support (23), install motor drive's emery wheel (24) on abrasive material support (23), safety cover (25) are installed to the rear end of emery wheel (24), baffle (26) have been erect to the preceding tip bottom of emery wheel (24), one side of abrasive material support (23) is equipped with and is used for real-time detection brush circle whether qualified detection frock platform (27), it is used for placing the aircraft nose of polishing that clamps the brush circle to detect frock platform (27).
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| CN202110921033.XA CN113508985B (en) | 2021-08-11 | 2021-08-11 | Automatic machining production line for brush ring of wall surface polisher |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114903276A (en) * | 2022-05-30 | 2022-08-16 | 安徽友川刷业有限公司 | An integrated production equipment for strip brushes |
| CN115039970A (en) * | 2022-07-04 | 2022-09-13 | 安徽友川刷业有限公司 | A brush hair feeding device for strip brush production |
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