CN113499881B - Paint spraying roller bed for laboratory paint spraying room - Google Patents
Paint spraying roller bed for laboratory paint spraying room Download PDFInfo
- Publication number
- CN113499881B CN113499881B CN202110651902.1A CN202110651902A CN113499881B CN 113499881 B CN113499881 B CN 113499881B CN 202110651902 A CN202110651902 A CN 202110651902A CN 113499881 B CN113499881 B CN 113499881B
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- station
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- 239000003973 paint Substances 0.000 title claims abstract description 49
- 238000005507 spraying Methods 0.000 title claims abstract description 33
- 230000007246 mechanism Effects 0.000 claims abstract description 72
- 230000005540 biological transmission Effects 0.000 claims description 33
- 238000001514 detection method Methods 0.000 claims description 13
- 239000007921 spray Substances 0.000 claims description 12
- 239000000178 monomer Substances 0.000 claims description 11
- 230000001050 lubricating effect Effects 0.000 claims description 7
- 230000009467 reduction Effects 0.000 claims description 4
- 239000003638 chemical reducing agent Substances 0.000 description 10
- 238000010422 painting Methods 0.000 description 6
- 238000005516 engineering process Methods 0.000 description 4
- 238000002474 experimental method Methods 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 230000033001 locomotion Effects 0.000 description 2
- 238000007592 spray painting technique Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/08—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means
- B05B12/12—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means responsive to conditions of ambient medium or target, e.g. humidity, temperature position or movement of the target relative to the spray apparatus
- B05B12/122—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means responsive to conditions of ambient medium or target, e.g. humidity, temperature position or movement of the target relative to the spray apparatus responsive to presence or shape of target
Landscapes
- Spray Control Apparatus (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
The invention discloses a paint spraying roller bed for a laboratory, which comprises a station roller bed and a single-roller split roller bed, wherein the single-roller split roller bed is arranged on the right side of the station roller bed, a driving mechanism is arranged on the lower side of the single-roller split roller bed, a first chain is connected between the driving mechanism and the station roller bed, a second chain is connected between the driving mechanism and the single-roller split roller bed, the driving mechanism is connected with an electric control system, a labyrinth cover plate of the paint spraying roller bed is arranged on the front side of the station roller bed, and a paint spraying robot is arranged on the rear side of the station roller bed.
Description
Technical Field
The invention relates to the technical field of conveying of station roller beds in coating workshops, in particular to a paint spraying roller bed for a laboratory.
Background
The paint spraying line of the coating workshop of the domestic passenger car production line is mostly a paint spraying double-chain technology or a paint spraying roller bed technology in the side direction of a motor. Along with the market competition globalization and the diversification of the demands of customers on products, in order to realize the rapid update of the products and reduce the investment on equipment, an experiment line needs to be established to spray paint a sample. At present, the paint spraying experiment line of the whole car factory is carried out in a certain narrow space in a workshop, and the paint spraying experiment line comprises key technologies such as paint spraying and drying. Due to the limited space for arranging the paint spray booth and the reciprocating motion of the experimental parts, the forward and reverse operation of conveying products is required, and the roller bed is one of the most suitable devices.
However, the existing roller bed equipment type has certain limitations, firstly, for an experimental line, the length of a skid is usually short, the roller spacing of the roller beds is required to be small, meanwhile, a chamber body needs a closed space, and a rolling door and the like are usually arranged, so that the spacing between an inlet roller bed and an outlet roller bed is large, and a single roller bed containing a drive is required to be arranged; simultaneously, because the most area in space of laboratory wire factory building is limited, for rational arrangement, arrange other stations in the spray booth is external usually, like stoving, inspection station etc. can't provide the space that the roller bed motor side position was arranged.
Disclosure of Invention
The invention aims to provide a paint spraying roller bed for a laboratory paint spraying room, which solves the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a roller bed sprays paint for laboratory, includes station roller bed and single-roller components of a whole that can function independently roller bed, single-roller components of a whole that can function independently roller bed is established on the right side of station roller bed, the downside of single-roller components of a whole that can function independently roller bed is equipped with actuating mechanism, be connected with first chain between actuating mechanism and the station roller bed, be connected with the second chain between actuating mechanism and the single-roller components of a whole that can function independently roller bed, actuating mechanism is connected with electrical system, the front side of station roller bed is equipped with the roller bed labyrinth type apron that sprays paint, the rear side of station roller bed is equipped with the robot that sprays paint.
Preferably, the station roller bed includes drive running roller, first roller bed frame, lower margin adjustment seat, drive chain, take-up pulley mechanism, drive mechanism and drive gear group, the quantity of drive running roller is a plurality of, and is a plurality of drive running roller installs respectively on first roller bed frame, drive gear group installs both sides around drive running roller and states the lower extreme in first roller bed frame that lower margin adjustment seat is installed, the drive chain meshing is connected between drive running roller group and drive running roller, take-up pulley mechanism installs in the front and back both sides of first roller bed frame and contacts with drive chain, be equipped with lubricating arrangement and lubricating arrangement on the first roller bed frame and be connected with drive chain, drive mechanism installs in the lower extreme right side of first roller bed frame, drive mechanism is connected with the drive chain meshing, drive mechanism and first chain meshing are connected.
Preferably, single-roller components of a whole that can function independently roller bed includes monomer running roller, roller bed frame, supporting leg and mount pad, one side of monomer running roller is equipped with the gear, the quantity of supporting leg does, two the supporting leg is installed respectively in both sides around the roller bed frame, the mount pad is installed between two supporting legs, actuating mechanism installs on the mount pad, the monomer running roller is installed on roller bed frame, the gear is connected with the second chain meshing.
Preferably, actuating mechanism includes driving motor, motor reducer, driving sprocket and motor cabinet, driving motor fixed mounting is on the motor cabinet, the motor cabinet is installed on the supporting leg, motor reducer's input is connected with driving motor's output, motor reducer's output and driving sprocket are connected, driving sprocket is connected with the meshing of second chain.
Preferably, the labyrinth type cover plate of the spray painting roller bed comprises a grating plate and a cover plate.
Preferably, the electric control system comprises an electric cabinet, a frequency converter, a position detection switch, a wire harness and an operating system, wherein the frequency converter, the position detection switch, the wire harness and the operating system are respectively installed inside the electric cabinet, the frequency converter, the position detection switch, the wire harness and the operating system are electrically connected with each other, and the operating system is electrically connected with the driving mechanism and the painting robot.
Compared with the prior art, the invention has the beneficial effects that: a work station roller bed and a single-roller split roller bed of a paint spraying roller bed for a laboratory are separated, so that the arrangement distance between the work station roller bed and the single-roller split roller bed can be adjusted along with the requirements of the paint spraying room, the length of a first chain can be changed, and the paint spraying robot is convenient to install and debug.
Drawings
FIG. 1 is a schematic top view of the present invention;
FIG. 2 is a schematic front view of the present invention;
FIG. 3 is a schematic side view of the present invention;
FIG. 4 is a schematic view of the structure of the single-roller split roller bed of the present invention;
FIG. 5 is a schematic side view of the split single-roll roller bed and the driving mechanism of the present invention;
fig. 6 is an enlarged schematic view of a in fig. 2.
In the figure: 1. a station roller bed; 101. a driving roller; 102. a first roller bed frame; 103. a ground pin adjusting seat; 104. a drive chain; 105. a tension pulley mechanism; 106. a transmission mechanism; 107. a drive gear set; 2. a single-roller split roller bed; 201. a single roller; 202. a roller bed frame; 203. supporting legs; 204. a mounting seat; 205. a gear; 3. a drive mechanism; 301. a drive motor; 302. a motor reducer; 303. a drive sprocket; 304. a motor base; 4. an electronic control system; 5. a spray painting roller bed labyrinth cover plate; 6. a first chain; 7. a second chain; 8. and (4) a paint spraying robot.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without making any creative effort based on the embodiments in the present invention, belong to the protection scope of the present invention.
Referring to fig. 1-6, the present invention provides a technical solution: a paint spraying roller bed for a laboratory comprises a station roller bed 1 and a single-roller split roller bed 2, wherein the single-roller split roller bed 2 is arranged on the right side of the station roller bed 1, a driving mechanism 3 is arranged on the lower side of the single-roller split roller bed 2, a first chain 6 is connected between the driving mechanism 3 and the station roller bed 1, a second chain 7 is connected between the driving mechanism 3 and the single-roller split roller bed 2, the driving mechanism 3 is connected with an electric control system 4, a paint spraying roller bed labyrinth cover plate 5 is arranged on the front side of the station roller bed 1, the paint spraying roller bed labyrinth cover plate 5 provides a bearing and standing space for a station and can prevent paint liquid and the like from entering the interior of the roller bed to damage equipment, a paint spraying robot 8 is arranged on the rear side of the station roller bed 1, the paint spraying robot 8 is used for spraying paint on a workpiece conveyed on the station roller bed 1, the driving mechanism 3 is started through the electric control system 4, the driving mechanism 3 drives the first chain 6 and the second chain 7 simultaneously, the first chain 6 drives the station roller bed 1 to operate, the second chain 7 drives the single-roller split roller bed 2 to operate, after the workpiece enters the equipment, the electric control system 4 detects the workpiece preferentially, then the electric control system 4 controls the driving mechanism 3 to start, the driving mechanism 3 drives the station roller bed 1 and the single-roller split roller bed 2 to operate, and the paint spraying robot 8 sprays paint, wherein the station roller bed 1 and the single-roller split roller bed 2 are of a separated type, so that the arrangement distance between the station roller bed 1 and the single-roller split roller bed 2 can be adjusted along with the requirement of a paint spraying room, and the length of the first chain 6 can be changed.
Specifically, the station roller bed 1 includes a plurality of driving rollers 101, a first roller bed frame 102, foot adjustment seats 103, a driving chain 104, a tensioning wheel mechanism 105, a driving mechanism 106, and a driving gear set 107, wherein the driving rollers 101 are provided, the driving rollers 101 are respectively mounted on the first roller bed frame 102, the driving gear set 107 is mounted at the front and rear sides of the driving rollers 101, the foot adjustment seats 103 are mounted at the lower end of the first roller bed frame 102, the driving chain 104 is engaged and connected between the driving gear set 107 and the driving rollers 101, the tensioning wheel mechanism 105 is mounted at the front and rear sides of the first roller bed frame 102 and is in contact with the driving chain 104, the tensioning wheel mechanism 105 is used for tensioning the driving chain 104 to ensure the driving efficiency of the driving chain 104, the first roller bed frame 102 is provided with a lubricating device and the lubricating device is connected with the driving chain 104, lubricating arrangement is used for lubricating drive chain 104, and the wearing and tearing to other parts and self when effectual reduction drive chain 104 functions prolong the durability of this device, drive mechanism 106 is installed in the lower extreme right side of first roll bed frame 102, and drive mechanism 106 is used for guaranteeing the transmission of drive power, guarantees simultaneously that drive chain 104's running position is below the room body station elevation, guarantees the operational environment of the room body, drive mechanism 106 is connected with drive chain 104 meshing, drive mechanism 106 and first chain 6 meshing are connected, and drive mechanism 3 drives first chain 6 and rotates, and first chain 6 drives drive mechanism 106 and rotates, and drive mechanism 106 drives drive chain 104 transmission, and drive chain 104 directly drives drive gear train 107 and drive running roller 101 and rotates, and drive running roller 101 on first roll bed frame 102 carries out the rotation of syntropy simultaneously, thereby realizing the conveying of the workpiece on the first roller bed frame 102.
Particularly, single roller components of a whole that can function independently roller bed 2 includes monomer running roller 201, roller bed frame 202, supporting leg 203 and mount pad 204, one side of monomer running roller 201 is equipped with gear 205, the quantity of supporting leg 203 is 2, two both sides around roller bed frame 202 are installed respectively to supporting leg 203, mount pad 204 is installed between two supporting legs 203, actuating mechanism 3 is installed on mount pad 204, monomer running roller 201 is installed on roller bed frame 202, gear 205 is connected with the meshing of second chain 7, and wherein the height of supporting leg 203 can be adjusted, and the single roller components of a whole that can function independently roller bed 2 and station roller bed 1 of being convenient for dock, also be convenient for adjust actuating mechanism 3's height moreover, and during the use, actuating mechanism 3 starts, and actuating mechanism 3 drives the transmission of second chain 7, and second chain 7 drives gear 205 and rotates, and gear 205 drives monomer running roller 201 and rotates, and the rotation of monomer running roller 201 is carried the work piece.
Specifically, the driving mechanism 3 comprises a driving motor 301, a motor reducer 302, a transmission chain wheel 303 and a motor base 304, the motor base 304 is used for installing the driving motor 301, an adjusting mechanism capable of adjusting the position of the driving motor 301 is installed on the motor base 304, so that the installation of the driving motor 301 is more convenient, and the debugging of the device in the subsequent process is also convenient, the driving motor 301 is fixedly installed on the motor base 304, the motor base 304 is installed on the supporting leg 203, the input end of the motor reducer 302 is connected with the output end of the driving motor 301, the output end of the motor reducer 302 is connected with the transmission chain wheel 303, drive sprocket 303 is connected with the meshing of second chain 7, driving motor 301 is the power supply, motor reducer 302 is used for power take off, motor reducer 302's output drives drive sprocket 303 and rotates, drive sprocket 303 drives first chain 6 and second chain 7 and carries out the transmission, first chain 6 drives station roller bed 1 function, second chain 7 drives single-roll components of a whole that can function independently roller bed 2, and then realized the drive to station roller bed 1 and single-roll components of a whole that can function independently roller bed 2, and actuating mechanism 3 is located single-roll components of a whole that can function independently roller bed 2's downside, make the overall arrangement of this equipment compacter, save the space that this equipment used temporarily, guarantee the sufficiency of usage space.
Specifically, the labyrinth type cover plate 5 of the paint spraying roller bed comprises a grid plate and a cover plate, the grid plate provides a bearing and standing space for the station, and the cover plate system prevents paint liquid and the like from entering the internal damage equipment of the roller bed and simultaneously realizes hidden movement of the skid walking beam.
Particularly, electrical system 4 includes electric cabinet, converter, position detection switch, pencil, operating system install respectively inside electric cabinet, electricity is connected between converter, position detection switch, pencil, the operating system, operating system is connected with actuating mechanism 3 and painting robot 8 electricity, and position detection switch can directly detect the position that the work piece located on station roller bed 1, and operating system is used for controlling actuating mechanism 3 and painting robot 8, has realized automated work, and after the work piece got into this equipment, position detection switch detected the work piece preferentially, then electrical system 4 control actuating mechanism 3 starts, and actuating mechanism 3 drives station roller bed 1 and the operation of single-roll components of a whole that can function independently roller bed 2, and painting robot 8 sprays paint.
The working principle is as follows: in practical application of the invention, the output end of the motor reducer 302 of the driving mechanism 3 drives the first chain 6 and the second chain 7 at the same time, the transmission of the first chain 6 drives the transmission mechanism 106 to rotate, the transmission mechanism 106 drives the transmission chain 104 to transmit, the transmission chain 104 directly drives the transmission gear set 107 and the transmission roller 101 to rotate, the transmission roller 101 on the first roller bed frame 102 simultaneously and unidirectionally rotates, so that the workpiece on the first roller bed frame 102 is conveyed, the transmission gear 205 of the second chain 7 drives the transmission gear set 205 to rotate, the gear 205 drives the single roller 201 to rotate, the single roller 201 rotates to convey the workpiece, further the synchronous operation of the station roller bed 1 and the single-roller split roller bed 2 is realized, the workpiece is conveyed, when the workpiece enters the device, the position detection switch preferentially detects the workpiece, the electric control system 4 controls the driving mechanism 3 to start, the driving mechanism 3 drives the station roller bed 1 and the single-roller split roller bed 2 to operate, the painting robot 8 performs painting, when the workpiece is conveyed to the left side of the station roller bed 1, the position detection switch detects the position, the position detection switch 4 controls the work of the driving mechanism 3, the electric control system stops the work of the electric control system 3, and the electric control mechanism 3 to indirectly controls the work of the conveying mechanism to stop the work of the conveying roller bed and the work of the conveying mechanism 3, and the work of the single-roller bed 2.
In the description of the present invention, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "fixed" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral part; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
The standard parts used in the invention can be purchased from the market, the special-shaped parts can be customized according to the description and the description of the attached drawings, the specific connection mode of each part adopts the conventional means such as mature bolts, rivets, welding and the like in the prior art, the machines, parts and equipment adopt the conventional models in the prior art, and the circuit connection adopts the conventional connection mode in the prior art, so the detailed description is omitted.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (4)
1. The utility model provides a roller bed sprays paint for laboratory, includes station roller bed (1) and single roll components of a whole that can function independently roller bed (2), its characterized in that: the single-roller split roller bed (2) is arranged on the right side of the station roller bed (1), a driving mechanism (3) is arranged on the lower side of the single-roller split roller bed (2), a first chain (6) is connected between the driving mechanism (3) and the station roller bed (1), a second chain (7) is connected between the driving mechanism (3) and the single-roller split roller bed (2), the driving mechanism (3) is connected with an electric control system (4), a paint spraying roller bed labyrinth cover plate (5) is arranged on the front side of the station roller bed (1), and a paint spraying robot (8) is arranged on the rear side of the station roller bed (1);
the station roller bed (1) comprises a plurality of transmission rollers (101), a first roller bed frame (102), a plurality of ground foot adjusting seats (103), a transmission chain (104), a tensioning wheel mechanism (105), a transmission mechanism (106) and a transmission gear set (107), wherein the transmission rollers (101) are respectively arranged on the first roller bed frame (102), the transmission gear set (107) is arranged at the front side and the rear side of the transmission rollers (101), the ground foot adjusting seats (103) are arranged at the lower end of the first roller bed frame (102), the transmission chain (104) is meshed and connected between the transmission gear set (107) and the transmission rollers (101), the tensioning wheel mechanism (105) is arranged at the front side and the rear side of the first roller bed frame (102) and is in contact with the transmission chain (104), a lubricating device is arranged on the first roller bed frame (102) and is connected with the transmission chain (104), the transmission mechanism (106) is arranged at the right side of the lower end of the first roller bed frame (102), the transmission mechanism (106) is meshed with the transmission chain (106), and is connected with the transmission chain (6);
single roller components of a whole that can function independently roller bed (2) include monomer running roller (201), roller bed frame (202), supporting leg (203) and mount pad (204), one side of monomer running roller (201) is equipped with gear (205), the quantity of supporting leg (203) is 2, two both sides around roller bed frame (202) are installed respectively in supporting leg (203), mount pad (204) are installed between two supporting legs (203), actuating mechanism (3) are installed on mount pad (204), install on roller bed frame (202) monomer running roller (201), gear (205) are connected with second chain (7) meshing.
2. A paint roller bed for a laboratory paint spray booth as claimed in claim 1, wherein: actuating mechanism (3) include driving motor (301), motor reduction gear (302), driving sprocket (303) and motor cabinet (304), driving motor (301) fixed mounting is on motor cabinet (304), motor cabinet (304) are installed on supporting leg (203), the input of motor reduction gear (302) is connected with the output of driving motor (301), the output and the driving sprocket (303) of motor reduction gear (302) are connected, driving sprocket (303) are connected with second chain (7) meshing.
3. A paint roller bed for a laboratory paint spray booth according to claim 1, wherein: the labyrinth type cover plate (5) of the paint spraying roller bed comprises a grating plate and a cover plate.
4. A paint roller bed for a laboratory paint spray booth according to claim 1, wherein: the electric control system (4) comprises an electric cabinet, a frequency converter, a position detection switch, a wire harness and an operating system, wherein the frequency converter, the position detection switch, the wire harness and the operating system are respectively installed inside the electric cabinet, the frequency converter, the position detection switch, the wire harness and the operating system are electrically connected with one another, and the operating system is electrically connected with the driving mechanism (3) and the paint spraying robot (8).
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CN202110651902.1A CN113499881B (en) | 2021-06-11 | 2021-06-11 | Paint spraying roller bed for laboratory paint spraying room |
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CN202110651902.1A CN113499881B (en) | 2021-06-11 | 2021-06-11 | Paint spraying roller bed for laboratory paint spraying room |
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CN113499881B true CN113499881B (en) | 2022-12-02 |
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CN113499881A (en) | 2021-10-15 |
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Address after: No. 1958, Chuangye street, Changchun automobile economic and Technological Development Zone, Changchun City, Jilin Province, 130011 Applicant after: The Ninth Design and Research Institute of Machinery Industry Co.,Ltd. Address before: No. 1958, Chuangye street, Changchun automobile economic and Technological Development Zone, Changchun City, Jilin Province, 130011 Applicant before: Machinery Industry Ninth Design and Research Institute Co.,Ltd. |
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