CN113488908A - Automatic wire drawing machine - Google Patents
Automatic wire drawing machine Download PDFInfo
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- CN113488908A CN113488908A CN202110860742.1A CN202110860742A CN113488908A CN 113488908 A CN113488908 A CN 113488908A CN 202110860742 A CN202110860742 A CN 202110860742A CN 113488908 A CN113488908 A CN 113488908A
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H02G1/00—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines
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Abstract
本发明公开了一种自动拔线机，属于自动加工设备领域，包括设备主体框架平台、气压源、自动拔线机构、皮带进出料机构、三轴运动平台和治具挡位气缸机构，气压源、皮带进出料机构和三轴运动平台均设置在设备主体框架平台上，自动拔线机构设置在三轴运动平台上，且设置在皮带进出料机构的上方，治具挡位气缸机构设置在皮带进出料机构的两侧，气压源与自动拔线机构和治具挡位气缸机构连接。本发明实现动化进行自动拔线，突破手工拔线瓶颈工序，提高生产品质与效率，实现自动化生产，通过治具挡位气缸机构和皮带进出料机构上的压板进行固定治具，然后通过自动拔线机构进行拔线，实现快速的拔线动作，可以提高企业的生产效率和提高企业的效益。
The invention discloses an automatic wire drawing machine, which belongs to the field of automatic processing equipment. , The belt feeding and discharging mechanism and the three-axis motion platform are all set on the main frame platform of the equipment, the automatic wire pulling mechanism is set on the three-axis motion platform, and is set above the belt feeding and discharging mechanism, and the fixture gear cylinder mechanism is set on the belt. On both sides of the feeding and discharging mechanism, the air pressure source is connected with the automatic wire drawing mechanism and the fixture gear cylinder mechanism. The present invention realizes automatic wire drawing, breaks through the bottleneck process of manual wire drawing, improves production quality and efficiency, and realizes automatic production. The wire-pulling mechanism pulls the wire and realizes the rapid wire-pulling action, which can improve the production efficiency of the enterprise and the benefit of the enterprise.
Description
Technical Field
The invention relates to the field of automatic processing equipment, in particular to an automatic wire drawing machine.
Background
With the development of science and technology, most production enterprises adopt automatic production, the efficiency of an automatic production line is higher than the efficiency of manual production, the production cost of the enterprises can be greatly reduced, and the benefits of the enterprises are improved. Need carry out two sides processing when producing electrical products, the wire on its electrical products passes through the press from both sides the terminal fixed, and electrical products process need take out the product wire from the tool in the press from both sides the terminal after the one side and carry out the automation of putting and process, and the tradition generally arranges an operating personnel and carries out this technology, but along with preceding workshop section automation equipment operating speed is more and more fast for operating personnel working strength is bigger and bigger, and can't follow production speed. Therefore, it is necessary to design an automatic wire drawing device with higher automation degree and higher speed.
Disclosure of Invention
The invention aims to provide an automatic wire drawing machine, which solves the technical problems of slow wire drawing and low efficiency of the existing manual wire drawing machine. Automatic wire drawing is carried out through automatic equipment, breaks through the bottleneck process of manual wire drawing, improves production quality and efficiency, realizes automated production.
In order to achieve the purpose, the technical scheme adopted by the invention is as follows:
the utility model provides an automatic wire drawing machine, including equipment main body frame platform, the atmospheric pressure source, automatic wire drawing mechanism, belt business turn over material mechanism, triaxial motion platform and tool keep off position cylinder mechanism, the atmospheric pressure source, belt business turn over material mechanism and triaxial motion platform all set up on equipment main body frame platform, automatic wire drawing mechanism sets up on triaxial motion platform, and set up in the top of belt business turn over material mechanism, the tool keeps off position cylinder mechanism and sets up in the both sides of belt business turn over material mechanism, the atmospheric pressure source keeps off position cylinder mechanism and tool with automatic wire drawing mechanism and tool and keeps off a position cylinder mechanism and be connected.
Furthermore, the three-axis motion platform comprises a front-back movement Y axis, a left-right movement X axis, a vertical movement Z axis and a three-axis motion platform plate, wherein the front-back movement Y axis is arranged on two sides of the three-axis motion platform plate, the left-right movement X axis crosses the top of the front-back movement Y axis and is arranged above the three-axis motion platform plate, and the vertical movement Z axis is arranged on the left-right movement X axis.
Furthermore, the bottom of the triaxial moving platform plate is provided with a start key, a stop key, a main controller, a motor speed regulator and a power switch, the start key and the stop key are arranged on the right side of the main controller, and the motor speed regulator and the power switch are arranged on the left side of the main controller.
Further, belt business turn over material mechanism includes the business turn over material motor, left side tool feed mechanism, the goods clamp plate, right side tool feed mechanism, goods clamp plate control cylinder, business turn over material track and bottom sprag board, business turn over material track sets up in the bottom sprag board, business turn over material motor sets up the side in bottom sprag board one end, left side tool feed mechanism and right side tool feed mechanism set up the side at business turn over material track both ends respectively, goods clamp plate control cylinder sets up the side at business turn over material track both ends respectively, the goods clamp plate sets up on goods clamp plate control cylinder, and set up in business turn over material orbital top.
Further, automatic wire drawing mechanism includes wire drawing motor A axle, back wire drawing mechanism, preceding wire drawing mechanism, the wire drawing is from the driving wheel, the line drawing hold-in range, wire drawing action wheel and diaphragm, wire drawing motor A axle sets up the one end top at the diaphragm, the wire drawing is from the driving wheel and set up the bottom at the diaphragm both ends respectively with the wire drawing action wheel, the line drawing action wheel is connected with wire drawing motor A axle, the line drawing hold-in range sets up on wire drawing is from the driving wheel and wire drawing action wheel, back wire drawing mechanism and preceding wire drawing mechanism all set up on the diaphragm, and slide along with the rotation of wire drawing hold-in range, back wire drawing mechanism and preceding wire drawing mechanism set up relatively.
Further, back wire drawing mechanism and preceding wire drawing mechanism all press from both sides the cylinder including drawing the line lower plate, drawing the line punch holder, pressing from both sides the belt movable block, drawing line mechanism fixed block and drawing the line punch holder, draw the line punch holder and compress tightly the cylinder setting on drawing line mechanism fixed block, press from both sides the belt movable block and set up the bottom that presss from both sides the cylinder on drawing the line, draw the line lower plate and draw the line punch holder and all set up the bracing piece and press from both sides the cylinder connection with drawing the line punch holder, the height that draws the line punch holder to set up is higher than the height that draws the line lower plate.
Further, the jig keeps off position cylinder mechanism including the left side jig that the symmetry set up keeps off position cylinder mechanism and right side jig keeps off position cylinder mechanism, left side jig keeps off position cylinder mechanism and right side jig and keeps off position cylinder mechanism and set up respectively in the both sides of belt business turn over material mechanism, and set up in the below of automatic wire drawing mechanism, left side jig keeps off position cylinder mechanism and includes that left side jig keeps off the goods pole, left side jig keeps off the goods cylinder, left side jig die clamping cylinder, left side jig clamp rod and left side jig die clamping cylinder bottom plate, left side jig keeps off goods cylinder and left side jig die clamping cylinder set up on left side jig die clamping cylinder bottom plate, left side jig keeps off the front end that the goods pole set up at left side jig fender goods cylinder, and keep off the goods cylinder with the left side jig and be connected, left side jig clamp rod sets up at left side jig die clamping cylinder's front end and is connected with left side jig die clamping cylinder.
Due to the adoption of the technical scheme, the invention has the following beneficial effects:
the automatic wire drawing machine realizes automatic wire drawing in a dynamic mode, breaks through the bottleneck process of manual wire drawing, improves production quality and efficiency, realizes automatic production, fixes the jig through the jig gear cylinder mechanism and the pressing plate on the belt feeding and discharging mechanism, and then performs wire drawing through the automatic wire drawing mechanism, realizes quick wire drawing action, and can improve the production efficiency of enterprises and the benefit of the enterprises.
Drawings
FIG. 1 is a schematic diagram of the general structure of the present invention;
FIG. 2 is a schematic diagram of a three-axis motion platform according to the present invention;
FIG. 3 is a schematic structural view of a belt feed and discharge mechanism of the present invention;
FIG. 4 is a schematic structural diagram of the automatic wire pulling mechanism of the present invention;
FIG. 5 is a schematic structural view of a single-sided wire pulling mechanism according to the present invention;
FIG. 6 is a schematic structural view of a left jig gear cylinder mechanism according to the present invention;
fig. 7 is a schematic structural view of a right jig gear cylinder mechanism of the present invention.
In the attached drawings, 1, an equipment main body frame platform; 2. a source of air pressure; 3. an automatic wire pulling mechanism; 4. a belt feeding and discharging mechanism; 5. a three-axis motion platform; 6. moving the Y axis back and forth; 7. moving the X axis left and right; 8. moving the Z axis up and down; 9. a three-axis motion platform plate; 10. a start key; 11. a stop key; 12. a main controller; 13. a motor speed regulator; 14. a power switch; 15. a feed and discharge motor; 16. the left jig distributing mechanism; 17. a product platen; 18. a product jig; 19. a right jig distributing mechanism; 20. a product press plate control cylinder; 21. a feeding and discharging rail; 22. a shaft A of the wire drawing motor; 23. a rear wire drawing mechanism; 24. a front wire drawing mechanism; 25. a wire drawing driven wheel; 26. pulling a synchronous belt; 27. a wire drawing driving wheel; 28. pulling out the wire and putting down the splint; 29. pulling out the wire and putting on a clamping plate; 30. a belt clamping moving block; 31. a wire pulling mechanism fixing block; 32. clamping and pressing the air cylinder on the wire drawing; 33. the left jig goods blocking rod; 34. the left jig cargo blocking cylinder; 35. the left jig clamps the air cylinder; 36. the left jig clamping rod; 37. the left jig clamps the cylinder bottom plate; 38. the right jig clamps the cylinder bottom plate; 39. a right jig clamping rod; 40. the right jig clamps the air cylinder; 41. a right jig positioning cylinder; 42. and a right jig positioning rod.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in further detail below with reference to the accompanying drawings by way of examples of preferred embodiments. It should be noted, however, that the numerous details set forth in the description are merely for the purpose of providing the reader with a thorough understanding of one or more aspects of the present invention, which may be practiced without these specific details.
As shown in fig. 1-2, an automatic wire drawing machine comprises an equipment main body frame platform 1, an air pressure source 2, an automatic wire drawing mechanism 3, a belt feeding and discharging mechanism 4, a three-axis motion platform 5 and a jig gear cylinder mechanism, wherein the air pressure source 2, the belt feeding and discharging mechanism 4 and the three-axis motion platform 5 are all arranged on the equipment main body frame platform 1, the automatic wire drawing mechanism 3 is arranged on the three-axis motion platform 5 and above the belt feeding and discharging mechanism 4, the jig gear cylinder mechanisms are arranged on two sides of the belt feeding and discharging mechanism 4, and the air pressure source 2 is connected with the automatic wire drawing mechanism 3 and the jig gear cylinder mechanism. The jig is sent from belt business turn over material mechanism 4, then sticiss fixedly, and then the jig keeps off position cylinder mechanism and moves, then automatic wire drawing mechanism 3 action wire drawing, and triaxial motion platform 5 mainly realizes driving three-dimensional motion to automatic wire drawing mechanism 3.
In the embodiment of the invention, the three-axis motion platform 5 comprises a front-back movement Y-axis 6, a left-right movement X-axis 7, a top-down movement Z-axis 8 and a three-axis motion platform plate 9, wherein the front-back movement Y-axis 6 is arranged at two sides of the three-axis motion platform plate 9, the left-right movement X-axis 7 stretches across the top of the front-back movement Y-axis 6 and is arranged above the three-axis motion platform plate 9, and the up-down movement Z-axis 8 is arranged on the left-right movement X-axis 7.
In the embodiment of the invention, the bottom of the triaxial moving platform plate 9 is provided with a start key 10, a stop key 11, a main controller 12, a motor speed regulator 13 and a power switch 14, the start key 10 and the stop key 11 are arranged on the right side of the main controller 12, and the motor speed regulator 13 and the power switch 14 are arranged on the left side of the main controller 12. The main controller 12 is an existing PLC controller.
In the embodiment of the invention, the belt feeding and discharging mechanism 4 comprises a feeding and discharging motor 15, a left side jig distributing mechanism 16, a product pressing plate 17, a right side jig distributing mechanism 19, a product pressing plate control cylinder 20, a feeding and discharging rail 21 and a bottom supporting plate, wherein the feeding and discharging rail 21 is arranged on the bottom supporting plate, the feeding and discharging motor 15 is arranged on the side edge of one end of the bottom supporting plate, the left side jig distributing mechanism 16 and the right side jig distributing mechanism 19 are respectively arranged on the side edges of two ends of the feeding and discharging rail 21, the product pressing plate control cylinder 20 is respectively arranged on the side edges of two ends of the feeding and discharging rail 21, and the product pressing plate 17 is arranged on the product pressing plate control cylinder 20 and is arranged above the feeding and discharging rail 21.
In the embodiment of the invention, the automatic wire pulling mechanism 3 comprises a wire pulling motor A shaft 22, a rear wire pulling mechanism 23, a front wire pulling mechanism 24, a wire pulling driven wheel 25, a wire pulling synchronous belt 26, a wire pulling driving wheel 27 and a transverse plate, wherein the wire pulling motor A shaft 22 is arranged at the top of one end of the transverse plate, the wire pulling driven wheel 25 and the wire pulling driving wheel 27 are respectively arranged at the bottoms of the two ends of the transverse plate, the wire pulling driving wheel 27 is connected with the wire pulling motor A shaft 22, the wire pulling synchronous belt 26 is arranged on the wire pulling driven wheel 25 and the wire pulling driving wheel 27, the rear wire pulling mechanism 23 and the front wire pulling mechanism 24 are both arranged on the transverse plate and slide along with the rotation of the wire pulling synchronous belt 26, and the rear wire pulling mechanism 23 and the front wire pulling mechanism 24 are arranged oppositely. The automatic wire drawing mechanism 3 has the advantages that through the actions of the two sides, the actions are better unified and synchronous, the wire drawing speed is higher, and the efficiency is higher.
In the embodiment of the invention, each of the rear wire pulling mechanism 23 and the front wire pulling mechanism 24 comprises a wire pulling lower clamping plate 28, a wire pulling upper clamping plate 29, a belt clamping moving block 30, a wire pulling mechanism fixing block 31 and a wire pulling upper clamping pressing cylinder 32, the wire pulling upper clamping pressing cylinder 32 is arranged on the wire pulling mechanism fixing block 31, the belt clamping moving block 30 is arranged at the bottom of the wire pulling upper clamping pressing cylinder 32, the wire pulling lower clamping plate 28 and the wire pulling upper clamping plate 29 are both provided with a support rod connected with the wire pulling upper clamping pressing cylinder 32, and the height of the wire pulling upper clamping plate 29 is higher than that of the wire pulling lower clamping plate 28.
In the embodiment of the invention, the jig gear cylinder mechanism comprises a left jig gear cylinder mechanism and a right jig gear cylinder mechanism which are symmetrically arranged, the left jig gear cylinder mechanism and the right jig gear cylinder mechanism are respectively arranged at two sides of the belt feeding and discharging mechanism 4, and is arranged below the automatic wire drawing mechanism 3, the left jig gear cylinder mechanism comprises a left jig cargo blocking rod 33, a left jig cargo blocking cylinder 34, a left jig clamping cylinder 35, a left jig clamping rod 36 and a left jig clamping cylinder bottom plate 37, the left jig cargo blocking cylinder 34 and the left jig clamping cylinder 35 are arranged on the left jig clamping cylinder bottom plate 37, the left jig cargo blocking rod 33 is arranged at the front end of the left jig cargo blocking cylinder 34, and is connected to the left jig retaining cylinder 34, and the left jig clamp rod 36 is provided at the front end of the left jig clamp cylinder 35 and is connected to the left jig clamp cylinder 35.
The specific working process is as follows:
the equipment power switch 14 is turned on to electrify the equipment, the main controller 12 automatically displays and lights up, and the control switch of the motor speed regulator 13 is turned on, and the indicator light is electrified and lighted up. The air pressure source 2 is then turned on for device ventilation. Pressing a start key 10, moving the Z shaft 8 up and down by the three-shaft motion platform to move back to the original point for standby, then moving the Y shaft 6 back and forth to move back to the original point for standby, finally moving the X shaft 7 left and right to move back to the original point for standby, and starting the A shaft 22 of the wire drawing motor to automatically return to the original point for standby after the three-shaft standby is completed. After the X-axis, Y-axis, Z-axis and a-axis all return to the original point for standby, the right jig positioning cylinder 41 is started to extend the right jig positioning rod 42 to stop the goods. Then the feeding and discharging motor 15 starts the belt to run to wait for feeding, and the equipment is in a standby state.
Last process waits that wire drawing goods tool 18 flows in business turn over material track 21, and when arriving right side tool locating lever 42, when right side optical fiber sensor sensed the material, main control unit 12 started left side tool die clamping cylinder 35 and right side tool die clamping cylinder 40 simultaneously, pushed forward goods tool 18 and leaned on the limit tightly. And after the jig is clamped, the product pressing plate control cylinder 20 is started to drive the product pressing plate 17 to press downwards, so that the product is clamped, and the equipment finishes the positioning and clamping of the product jig 18.
The main controller controls the three-axis motion platform to move up and down, the Z axis 8 moves down, the Y axis 6 moves forward, the X axis 7 moves left and right, and the rear wire drawing mechanism 23 and the front wire drawing mechanism 24 move to the equal distribution positions at the two sides of the product jig 18. The A shaft 22 of the wire pulling motor is started to rotate reversely, the left side of the wire pulling synchronous belt 26 moves forwards to drive the rear wire pulling mechanism 23, and meanwhile, the right side moves backwards to drive the front wire pulling mechanism 24 to the root positions of the wire tails on the two sides of the product. The main controller starts the wire pulling upper clamp pressing cylinder 32 to drive the wire pulling upper clamp plate 29 to press downwards to be clamped with the wire pulling lower clamp plate 28, the wire tail is clamped between the upper clamp plate and the lower clamp plate, and wire clamping is completed. And then, the wire pulling motor A shaft 22 is started to rotate forwards, the rear wire pulling mechanism 23 and the front wire pulling mechanism 24 synchronously move outwards towards the two sides of the jig simultaneously until the moving distance is longer than the length of the tail wire, the rear wire pulling mechanism 23 and the front wire pulling mechanism 24 stop moving, the main controller controls the wire pulling upper clamp pressing cylinder 32 to reset, the wire pulling upper clamp plate 29 rises back to the original point, the wire pulling action is completed, and 10 products are pulled out simultaneously at one time. Starting a motor which moves the X shaft 7 leftwards and rightwards to move the whole wire pulling mechanism rightwards, carrying out wire pulling operation on the remaining 10 products of the jig, moving to the designated position, then circulating the action of the step 6 again until the wire pulling operation is completed on all 20 products of the whole jig, and pulling the tail of each wire neatly, straightening and tensioning. After the wire drawing operation is finished, the motor which moves the X shaft 7 leftwards and rightwards is started to move the whole wire drawing mechanism leftwards to the standby position.
The left jig goods blocking cylinder 34 is started to drive the left jig goods blocking rod 33 to extend to block a former process down-flow jig, the left jig clamping rod 36, the right jig clamping rod 39 and the right jig positioning rod 42 are simultaneously released, the feeding and discharging motor 15 is started to operate by a belt, the product jig 18 is sent out, when the product jig is sent out to exceed the discharging optical fiber inductor, the right jig positioning rod 42 extends out, the left jig goods blocking rod 33 is retracted, the equipment enters a standby state again, and an automatic wire pulling period is completed. When the jig is fed in the later stage, the automatic wire pulling operation is carried out from the 4 th step in a circulating action mode, and the process does not need to be watched by people.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that those skilled in the art can make various improvements and modifications without departing from the principle of the present invention, and these improvements and modifications should also be construed as the protection scope of the present invention.
Claims (7)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110860742.1A CN113488908A (en) | 2021-07-28 | 2021-07-28 | Automatic wire drawing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110860742.1A CN113488908A (en) | 2021-07-28 | 2021-07-28 | Automatic wire drawing machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113488908A true CN113488908A (en) | 2021-10-08 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110860742.1A Pending CN113488908A (en) | 2021-07-28 | 2021-07-28 | Automatic wire drawing machine |
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| Country | Link |
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| CN (1) | CN113488908A (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS62161663A (en) * | 1986-01-13 | 1987-07-17 | Matsushita Electric Ind Co Ltd | Feeder for radial taping component |
| CN101409112A (en) * | 2007-10-12 | 2009-04-15 | 深圳市大族精密机电有限公司 | Triaxial movement platform |
| CN206982558U (en) * | 2017-07-07 | 2018-02-09 | 江西迪迪工业智能设备有限公司 | One kind pulls out the end of a thread equipment automatically |
| CN109390837A (en) * | 2018-12-28 | 2019-02-26 | 王飞 | A kind of automatic assembly equipment of terminal plug feeding and circulation |
| CN211018024U (en) * | 2019-08-14 | 2020-07-14 | 周文远 | Automatic pay-off wire drawing machine |
| CN215528426U (en) * | 2021-07-28 | 2022-01-14 | 胜美达电机（广西）有限公司 | Automatic wire drawing machine |
-
2021
- 2021-07-28 CN CN202110860742.1A patent/CN113488908A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS62161663A (en) * | 1986-01-13 | 1987-07-17 | Matsushita Electric Ind Co Ltd | Feeder for radial taping component |
| CN101409112A (en) * | 2007-10-12 | 2009-04-15 | 深圳市大族精密机电有限公司 | Triaxial movement platform |
| CN206982558U (en) * | 2017-07-07 | 2018-02-09 | 江西迪迪工业智能设备有限公司 | One kind pulls out the end of a thread equipment automatically |
| CN109390837A (en) * | 2018-12-28 | 2019-02-26 | 王飞 | A kind of automatic assembly equipment of terminal plug feeding and circulation |
| CN211018024U (en) * | 2019-08-14 | 2020-07-14 | 周文远 | Automatic pay-off wire drawing machine |
| CN215528426U (en) * | 2021-07-28 | 2022-01-14 | 胜美达电机（广西）有限公司 | Automatic wire drawing machine |
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