CN113488677B - A kind of energy-saving decompression device and control method for hydrogen fuel cell vehicle - Google Patents
A kind of energy-saving decompression device and control method for hydrogen fuel cell vehicle Download PDFInfo
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- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 title claims abstract description 162
- 239000001257 hydrogen Substances 0.000 title claims abstract description 157
- 229910052739 hydrogen Inorganic materials 0.000 title claims abstract description 157
- 239000000446 fuel Substances 0.000 title claims abstract description 36
- 238000000034 method Methods 0.000 title claims abstract description 11
- 230000006837 decompression Effects 0.000 title claims description 132
- 238000004891 communication Methods 0.000 claims abstract description 35
- 239000001301 oxygen Substances 0.000 claims abstract description 15
- 229910052760 oxygen Inorganic materials 0.000 claims abstract description 15
- 239000004020 conductor Substances 0.000 claims abstract description 9
- 238000007789 sealing Methods 0.000 claims abstract 3
- 238000011144 upstream manufacturing Methods 0.000 claims description 26
- 230000001276 controlling effect Effects 0.000 claims 1
- 230000001105 regulatory effect Effects 0.000 claims 1
- 230000003068 static effect Effects 0.000 claims 1
- 238000011084 recovery Methods 0.000 abstract description 12
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 6
- 229910052802 copper Inorganic materials 0.000 description 5
- 239000010949 copper Substances 0.000 description 5
- 238000013461 design Methods 0.000 description 5
- 230000006835 compression Effects 0.000 description 4
- 238000007906 compression Methods 0.000 description 4
- 238000005381 potential energy Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 230000009467 reduction Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 150000002431 hydrogen Chemical class 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/04—Auxiliary arrangements, e.g. for control of pressure or for circulation of fluids
- H01M8/04082—Arrangements for control of reactant parameters, e.g. pressure or concentration
- H01M8/04089—Arrangements for control of reactant parameters, e.g. pressure or concentration of gaseous reactants
- H01M8/04104—Regulation of differential pressures
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/04—Auxiliary arrangements, e.g. for control of pressure or for circulation of fluids
- H01M8/04298—Processes for controlling fuel cells or fuel cell systems
- H01M8/04694—Processes for controlling fuel cells or fuel cell systems characterised by variables to be controlled
- H01M8/04746—Pressure; Flow
- H01M8/04776—Pressure; Flow at auxiliary devices, e.g. reformer, compressor, burner
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- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
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- Y02E60/50—Fuel cells
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Abstract
Description
技术领域technical field
本发明涉及氢燃料电池汽车,特别是一种用于氢燃料电池汽车的节能式减压装置及控制方法。The invention relates to a hydrogen fuel cell vehicle, in particular to an energy-saving decompression device and a control method for the hydrogen fuel cell vehicle.
背景技术Background technique
随着技术的发展,新能源汽车技术有了快速的发展。混合动力汽车、电动汽车已经开始广泛应用。但由于电池技术的限制,纯电动汽车的续航能力仍有待提高。现有技术中,通常通过制动能量来实现能量的回收和利用,以提高车辆的续航能力。而制动能量回收装置,也能够应用于氢氧燃料电池汽车。With the development of technology, new energy vehicle technology has developed rapidly. Hybrid vehicles and electric vehicles have begun to be widely used. However, due to the limitations of battery technology, the battery life of pure electric vehicles still needs to be improved. In the prior art, energy recovery and utilization are usually achieved by braking energy, so as to improve the cruising ability of the vehicle. The braking energy recovery device can also be applied to hydrogen-oxygen fuel cell vehicles.
在氢氧燃料电池汽车上,需要放置高压氢罐。在使用时,高压氢气需要通过减压阀进行减压然后再使用,在现有技术中,高压氢气的压缩能在减压阀处白白释放掉,没有进行回收。On a hydrogen-oxygen fuel cell vehicle, a high-pressure hydrogen tank needs to be placed. When in use, high-pressure hydrogen needs to be decompressed through a pressure reducing valve and then used again. In the prior art, the compressed energy of high-pressure hydrogen is released in vain at the pressure reducing valve, and is not recovered.
如何进一步提高氢氧燃料电池的能量回收率,是本领域技术人员亟待解决的重要问题之一。How to further improve the energy recovery rate of hydrogen-oxygen fuel cells is one of the important problems to be solved urgently by those skilled in the art.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种用于氢燃料电池汽车的节能式减压装置,以解决现有技术中的不足,它能够进一步提高氢氧燃料电池的能量回收率。The purpose of the present invention is to provide an energy-saving decompression device for hydrogen fuel cell vehicles to solve the deficiencies in the prior art, which can further improve the energy recovery rate of hydrogen-oxygen fuel cells.
本发明提出了一种用于氢燃料电池汽车的节能式减压装置,其中,包括,The present invention provides an energy-saving decompression device for a hydrogen fuel cell vehicle, which includes:
套筒,所述套筒串接在氢气管路上,且所述套筒与所述氢气管路之间密封连接;所述套筒嵌设有导体线圈;a sleeve, the sleeve is connected to the hydrogen pipeline in series, and the sleeve is sealed with the hydrogen pipeline; the sleeve is embedded with a conductor coil;
转子,所述转子转动安装在所述套筒内,所述转子为圆筒状,所述转子的内径不小于所述氢气管路的内径;所述转子上嵌设有永磁体;a rotor, which is rotatably installed in the sleeve, the rotor is cylindrical, and the inner diameter of the rotor is not less than the inner diameter of the hydrogen pipeline; a permanent magnet is embedded on the rotor;
螺旋叶片,所述螺旋叶片安装在所述转子的内孔内,且所述螺旋叶片与所述转子之间固定连接;a helical blade, the helical blade is installed in the inner hole of the rotor, and the helical blade is fixedly connected with the rotor;
减压阀,所述减压阀串接在所述氢气管路上,且位于所述套筒的下游;a pressure reducing valve, which is connected in series on the hydrogen pipeline and is located downstream of the sleeve;
连通孔,所述连通孔的一端与所述套筒上流的氢气管路连通,所述连通孔的另一端与所述减压阀下游的氢气管路连通;所述连通孔穿过所述套管;A communication hole, one end of the communication hole is communicated with the hydrogen pipeline upstream of the sleeve, and the other end of the communication hole is communicated with the hydrogen pipeline downstream of the pressure reducing valve; the communication hole passes through the sleeve Tube;
控制阀,所述控制阀安装在所述连通孔上,用于控制所述连通孔的导通与断开。and a control valve, which is installed on the communication hole and used to control the connection and disconnection of the communication hole.
如上所述的用于氢燃料电池汽车的节能式减压装置,其中,可选的是,还包括支撑杆;The energy-saving decompression device for a hydrogen fuel cell vehicle as described above, wherein, optionally, a support rod is also included;
所述螺旋叶片的圈数为1到3圈;The number of turns of the helical blade is 1 to 3 turns;
所述螺旋叶片的外边沿与所述转子的内壁固定连接;The outer edge of the helical blade is fixedly connected with the inner wall of the rotor;
所述螺栓叶片的内边沿与所述支撑杆的外周固定连接。The inner edge of the bolt blade is fixedly connected with the outer periphery of the support rod.
如上所述的用于氢燃料电池汽车的节能式减压装置,其中,可选的是,所述减压阀包括壳体;The energy-saving decompression device for a hydrogen fuel cell vehicle as described above, wherein, optionally, the decompression valve includes a housing;
所述壳体内为圆筒状;The inside of the shell is cylindrical;
所述壳体的内壁上设有环形槽,形成一个两端分别与上下游所述氢气管路连通的减压腔;并在所述减压腔的两侧形成第一限位部和第二限位部,所述第一限位部和所述第二限位部均为环形;所述第一限位部位于所述减压腔的上游,所述第二限位部位于所述减压腔的下游;The inner wall of the casing is provided with an annular groove to form a decompression chamber whose two ends are respectively connected with the upstream and downstream hydrogen pipelines; and a first limit portion and a second position are formed on both sides of the decompression chamber. Limiting portion, the first limiting portion and the second limiting portion are both annular; the first limiting portion is located upstream of the decompression chamber, and the second limiting portion is located at the downstream of the pressure chamber;
所述减压腔内滑动设有减压活塞,所述减压活塞的外周与所述减压腔的内壁密封连接;A decompression piston is slidably arranged in the decompression chamber, and the outer periphery of the decompression piston is sealedly connected with the inner wall of the decompression chamber;
所述壳体上设有减压孔,所述减压孔的一端位于所述减压腔的内壁上,所述减压孔的另一端与位于所述第二限位部的内孔的侧壁上;The shell is provided with a decompression hole, one end of the decompression hole is located on the inner wall of the decompression cavity, and the other end of the decompression hole is located on the side of the inner hole of the second limiting part on the wall;
所述减压腔内还设有减压弹簧,所述减压弹簧的一端与所述减压活塞固定连接,所述减压弹簧的另一端与所述第二限位部固定连接。The decompression chamber is further provided with a decompression spring, one end of the decompression spring is fixedly connected to the decompression piston, and the other end of the decompression spring is fixedly connected to the second limiting portion.
如上所述的用于氢燃料电池汽车的节能式减压装置,其中,可选的是,所述减压弹簧的自然长度小于所述减压腔的轴向尺寸与所述减压活塞的轴向尺寸之差。The above-mentioned energy-saving decompression device for hydrogen fuel cell vehicles, wherein, optionally, the natural length of the decompression spring is smaller than the axial dimension of the decompression chamber and the axis of the decompression piston. difference in size.
如上所述的用于氢燃料电池汽车的节能式减压装置,其中,可选的是,所述减压孔位于所述减压腔的内壁上的一端具有条形开口,所述条形开口的长度方向与所述套筒的长度方向一致。The energy-saving decompression device for a hydrogen fuel cell vehicle as described above, wherein, optionally, one end of the decompression hole located on the inner wall of the decompression cavity has a bar-shaped opening, and the bar-shaped opening The length direction of the sleeve is consistent with the length direction of the sleeve.
如上所述的用于氢燃料电池汽车的节能式减压装置,其中,可选的是,所述减压活塞上设有节流孔,所述节流孔的截面积小于所述减压孔的截面积。The energy-saving decompression device for a hydrogen fuel cell vehicle as described above, wherein, optionally, the decompression piston is provided with a throttle hole, and the sectional area of the throttle hole is smaller than that of the decompression hole cross-sectional area.
如上所述的用于氢燃料电池汽车的节能式减压装置,其中,可选的是,所述减压孔的截面积不大于所述连通孔截面积的四分之一。In the energy-saving decompression device for a hydrogen fuel cell vehicle as described above, optionally, the cross-sectional area of the decompression hole is not greater than a quarter of the cross-sectional area of the communication hole.
如上所述的用于氢燃料电池汽车的节能式减压装置,其中,可选的是,还包括调节组件;The energy-saving decompression device for a hydrogen fuel cell vehicle as described above, wherein, optionally, it also includes an adjustment component;
所述调节组件包括第一磁环和第二磁环;the adjustment assembly includes a first magnetic ring and a second magnetic ring;
所述第一磁环固定安装在所述减压弹簧上,且所述第一磁环位于所述减压弹簧的中部;The first magnetic ring is fixedly installed on the decompression spring, and the first magnetic ring is located in the middle of the decompression spring;
所述第二磁环安装在所述壳体的外周上,且所述第二磁环与所述壳体的外周螺纹连接;the second magnetic ring is mounted on the outer circumference of the casing, and the second magnetic ring is screwed to the outer circumference of the casing;
所述第一磁环的磁极沿所述第一磁环的径向方向,所述第二磁环的磁极沿第二磁环的径向方向;The magnetic pole of the first magnetic ring is along the radial direction of the first magnetic ring, and the magnetic pole of the second magnetic ring is along the radial direction of the second magnetic ring;
且,所述第一磁环外壁侧的磁极与所述第二磁环内壁侧的磁极相异。Moreover, the magnetic poles on the outer wall side of the first magnetic ring are different from the magnetic poles on the inner wall side of the second magnetic ring.
本发明还提出了一种用于氢燃料电池汽车的节能式减压装置的控制方法,其中,用于如权利要求1-8任一项所述的装置;The present invention also provides a control method for an energy-saving decompression device for a hydrogen fuel cell vehicle, which is used in the device according to any one of claims 1-8;
包括如下步骤:It includes the following steps:
获取所述氢罐内的氢气压力;Obtain the hydrogen pressure in the hydrogen tank;
获取氢氧燃料电池在当前工况下需要的氢气压力、转子静止时经过所述转子的氢气所产生的压降、氢气质量流速、节流孔内的氢气密度和为转子与减压阀之间处的氢气压力;Obtain the hydrogen pressure required by the hydrogen-oxygen fuel cell under the current working conditions, the pressure drop generated by the hydrogen passing through the rotor when the rotor is stationary, the hydrogen mass flow rate, the hydrogen density in the throttle hole, and the difference between the rotor and the pressure reducing valve. hydrogen pressure at
判断所述氢罐内的氢气压力是否满足节能条件;Judging whether the hydrogen pressure in the hydrogen tank satisfies the energy-saving conditions;
如果是,关闭所述控制阀,如果否,打开所述控制阀。If yes, close the control valve, if no, open the control valve.
更具体地,所述节能条件为:More specifically, the energy saving conditions are:
且, and,
其中,P罐为氢罐内的氢气压力,P需为氢氧燃料电池在当前工况下需要的氢气压力;ΔP转为转子静止时经过所述转子的氢气所产生的压降;C为常数;λ为氢气经过节流孔时的摩擦系数,L为节流孔的长度,WG为氢气质量流速,d为节流孔的直径;ρ为节流孔内的氢气密度;Among them, P tank is the hydrogen pressure in the hydrogen tank, P needs to be the hydrogen pressure required by the hydrogen-oxygen fuel cell under the current working conditions; ΔP is the pressure drop generated by the hydrogen passing through the rotor when the rotor is stationary; C is a constant ; λ is the friction coefficient when hydrogen passes through the orifice, L is the length of the orifice, W G is the hydrogen mass flow rate, d is the diameter of the orifice; ρ is the hydrogen density in the orifice;
Ls为减压活塞与第一限位部的距离;P中为转子与减压阀之间处的氢气压力;K为减压弹簧的弹性模量,S为减压活塞的截面积。L s is the distance between the decompression piston and the first limit part; P is the hydrogen pressure between the rotor and the decompression valve; K is the elastic modulus of the decompression spring, and S is the cross-sectional area of the decompression piston.
与现有技术相比,本发明至少存在如下有益效果:Compared with the prior art, the present invention at least has the following beneficial effects:
1,通过在氢气管路上串接上套管,并套筒与氢气管路之间密封连接;在套管内转动安装转子,由于转子为筒状,且转子内固定连接有螺旋叶片,利用氢气的气流来驱动所述螺旋叶片转动,进而带动转子转动,由于转轴上嵌设有永磁体,当转轴转动时,固定在套筒上的线圈切割磁感线,产生电能。从而对高压氢气的压缩势能进行能量回收;1. By connecting a casing in series on the hydrogen pipeline, and sealingly connecting the casing and the hydrogen pipeline; rotating and installing the rotor in the casing, since the rotor is cylindrical and the rotor is fixedly connected with a spiral blade, the use of hydrogen The airflow drives the helical blades to rotate, thereby driving the rotor to rotate. Since the rotating shaft is embedded with a permanent magnet, when the rotating shaft rotates, the coil fixed on the sleeve cuts the magnetic field lines to generate electric energy. Thereby, energy recovery is performed on the compression potential energy of high-pressure hydrogen;
2,通过在套管的下游设置减压阀,使得在氢罐内的压力过大时,通过减压阀进行二次减压,以保证满足压力下降的大小。设置连通孔,并在连通孔上设置控制阀,通过控制阀控制套管上游与减压阀下游的连通,能够在氢罐内的压力较小时,依然能够排出更多的氢气;2. By setting a pressure reducing valve downstream of the casing, when the pressure in the hydrogen tank is too large, the pressure reducing valve is used for secondary pressure reduction to ensure that the pressure drop is satisfied. A communication hole is arranged, and a control valve is arranged on the communication hole, and the communication between the upstream of the casing and the downstream of the pressure reducing valve is controlled by the control valve, so that when the pressure in the hydrogen tank is low, more hydrogen can still be discharged;
3,通过设置调节组件,能够对减压弹簧进行调节,以改变推动所述减压活塞所需要的力,以保证减压后的氢气能够保持在设定的范围内。3. By setting the adjustment component, the decompression spring can be adjusted to change the force required to push the decompression piston, so as to ensure that the decompressed hydrogen can be kept within the set range.
4,本发明提出的控制方法,根据氢气压力是否满足节能条件,控制所述控制阀,以使得,在满足节能条件时,打开控制控制阀,进行能量回收,在不满足节能条件时,关闭所述控制阀,保证氢气正常供应。4. The control method proposed by the present invention controls the control valve according to whether the hydrogen pressure meets the energy-saving conditions, so that when the energy-saving conditions are met, the control valve is opened to perform energy recovery, and when the energy-saving conditions are not met, the control valve is closed. The above-mentioned control valve ensures the normal supply of hydrogen.
附图说明Description of drawings
图1是本发明整体结构的轴测图;Fig. 1 is the axonometric view of the overall structure of the present invention;
图2是图1的主视图;Fig. 2 is the front view of Fig. 1;
图3是图2中的A-A向剖示图;Fig. 3 is A-A in Fig. 2 sectional view;
图4是图1的左视图;Fig. 4 is the left side view of Fig. 1;
图5是图4中的B-B向剖示图;Fig. 5 is B-B in Fig. 4 sectional view;
图6是本发明的结构原理图;Fig. 6 is the structural principle diagram of the present invention;
图7是本发明提出的节能式减压装置的控制方法的步骤流程图;Fig. 7 is the step flow chart of the control method of the energy-saving decompression device proposed by the present invention;
图8是本发明实施例3的步骤流程图。FIG. 8 is a flow chart of steps in
附图标记说明:1-套筒,2-氢气管路,3-转子,4-永磁体,5-螺旋叶片,6-减压阀,7-连通孔,8-控制阀,9-支撑杆,10-调节组件;Description of reference numerals: 1-sleeve, 2-hydrogen pipeline, 3-rotor, 4-permanent magnet, 5-spiral blade, 6-pressure reducing valve, 7-communication hole, 8-control valve, 9-support rod , 10-adjustment components;
101-第一磁环,102-第二磁环,101-first magnetic ring, 102-second magnetic ring,
61-壳体,62-减压腔,63-第一限位部,64-第二限位部,65-减压活塞,61-shell, 62-decompression chamber, 63-first limit part, 64-second limit part, 65-decompression piston,
611-减压孔,612-条形开口,611 - Pressure relief hole, 612 - Bar opening,
621-减压弹簧,621 - Decompression Spring,
651-节流孔。651 - Orifice.
具体实施方式Detailed ways
下面通过参考附图描述的实施例是示例性的,仅用于解释本发明,而不能解释为对本发明的限制。The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, but not to be construed as a limitation of the present invention.
实施例1Example 1
请参照图1到图7,本实施例提出了一种用于氢燃料电池汽车的节能式减压装置,其中,包括套筒1、转子3、螺旋叶片5、减压阀6、连通孔7和控制阀8。其中,所述套筒1和所述转子3形成相对转动的结构。螺旋叶片5固定安装在转子3内,螺旋叶片5用于在气流的带动下,带动所述转子3转动;而减压阀6用于二次减压,以便于将氢罐中的高压氢气的压力降低到设定范围。通过设置控制阀8,是为了在氢罐中压力较小时,或者所氢氧燃料电池所需要氢气压力较高时,打开所述控制阀8。以优先满足燃料电池所需要的氢气的压力。Referring to FIGS. 1 to 7 , this embodiment proposes an energy-saving decompression device for a hydrogen fuel cell vehicle, which includes a
所述套筒1串接在氢气管路2上,且所述套筒1与所述氢气管路2之间密封连接;所述套筒1的壁嵌设有导体线圈。实施时,所述导体线圈为铜线圈,且所述导体线圈为多个,每个导体线圈由多匝铜线绕制,多个所述导体线圈沿沿所述套管1的中心线圆周阵列。在具体实施时,所述导体线圈距离所述套筒1中心线的距离比所述套筒1的内径大至少3mm。且所述套筒1绝缘材料制成。The
所述铜线圈的排布方式,以转子3转动时,各所述铜线圈能够切割磁感线为准。各所述铜线圈之间的连接方式为串联、并联或混连,所述钢带线圈向外引出导线,以通过逆变器或其他部件充入蓄电池,或直接供给车载用电部件使用。The arrangement of the copper coils is based on the fact that each of the copper coils can cut the magnetic field line when the
更进一步地,所述转子3转动安装在所述套筒1内,所述转子3为圆筒状,所述转子3的内径不小于所述氢气管路2的内径;所述转子3上嵌设有永磁体4。具体地,所述永磁体4的数量为多个,多个所述永磁体4沿所述转子3的中心线呈圆周阵列分布,如在周向上,可以设置3到6排永磁体,每排永磁体可以设置为多个,如4个或5个;在实施时,永磁体4的磁极连线方向与所述转子的径向方向一致。实施时,所述转子3可以是通过轴承与所述套筒2转动连接。Further, the
具体地,所述螺旋叶片5安装在所述转子3的内孔内,且所述螺旋叶片5与所述转子3之间固定连接;即,所述螺旋叶片5的外边沿与所述转子3的内孔壁固定连接。Specifically, the
更进一步地,所述减压阀6串接在所述氢气管路2上,且位于所述套筒1的下游。通过设置减压阀6,能够对氢气进行进一步减压,以保证能够将压力下降下到通常所需要的范围内。Further, the
更进一步地,所述连通孔7的一端与所述套筒1上流的氢气管路2连通,所述连通孔7的另一端与所述减压阀6下游的氢气管路2连通;所述连通孔7穿过所述套管1;所述控制阀8安装在所述连通孔7上,用于控制所述连通孔7的导通与断开。Further, one end of the
具体使用时,当氢罐内的压力较高时,控制阀关闭,氢罐内的高压氢气经过所述转子3的内孔时,驱动所述螺旋叶片5转动,所述螺旋叶片5带动所述转子3转动,从而实现铜线圈切割磁线产生电能,进而实现能量回收。当氢罐内的压力较低时,控制阀打开,氢罐内的高压氢气主要经过所述连通孔7进入到氢氧燃料电池,以优先保证氢气的正常供给。通过这种方式,能够在氢罐内的压力较大时,对氢气的压缩势能进行能量回收,在氢罐内的压力较小时,不进行能量回收,保证氢罐的正常供给。In specific use, when the pressure in the hydrogen tank is high, the control valve is closed, and when the high-pressure hydrogen in the hydrogen tank passes through the inner hole of the
在实际使用时,为了保证在受到氢气冲击时,螺旋叶片5能够产生较大的旋转力矩,还包括支撑杆9;所述螺旋叶片5的圈数为1到3圈;所述螺旋叶片5的外边沿与所述转子3的内壁固定连接;所述螺栓叶片的内边沿与所述支撑杆9的外周固定连接。实施时,所述螺旋叶片5的圈数优选为2圈,且螺距与所述转子3的内孔直径相等,以保证螺旋叶片5在受到氢气的冲击时,能够将较多的能量转化为螺旋叶片5的转动力矩。所述支撑杆9与所述转子3的内孔同轴设置。且在具体实施时,所述支撑杆9朝向上游的一端为锥形。以降低支撑杆9对于氢气的阻力,在另一方面,为了进一步降低在减压过程中的阻力,所述螺旋叶片5沿朝向上游的方向,厚度逐渐变小。In actual use, in order to ensure that the
具体实施时,考虑到为了保证绝对满足减压要求,使减压的后的氢气能够满足氢氧燃料电池的进气需求,本实施例对减压阀6进行重新设计,所述减压阀6包括壳体61;所述壳体61内为圆筒状;During the specific implementation, in order to ensure that the decompression requirements are absolutely met and the decompressed hydrogen gas can meet the intake requirements of the hydrogen-oxygen fuel cell, the
所述壳体61的内壁上设有环形槽,形成一个两端分别与上下游所述氢气管路2连通的减压腔62;并在所述减压腔62的两侧形成第一限位部63和第二限位部64,所述第一限位部63和所述第二限位部64均为环形;所述第一限位部63位于所述减压腔62的上游,所述第二限位部64位于所述减压腔62的下游;所述减压腔62内滑动设有减压活塞65,所述减压活塞65的外周与所述减压腔62的内壁密封连接;所述壳体61上设有减压孔611,所述减压孔611的一端位于所述减压腔62的内壁上,所述减压孔611的另一端与位于所述第二限位部64的内孔的侧壁上;所述减压腔62内还设有减压弹簧621,所述减压弹簧621的一端与所述减压活塞65固定连接,所述减压弹簧621的另一端与所述第二限位部64固定连接。An annular groove is formed on the inner wall of the
请参照图7,其减压原理为:当减压活塞上游侧的压力较大时,推动所述减压活塞65向靠近所述第二限位部64的位置移动,直到所述减压孔611与减压活塞65的上游侧连通,此时,上游侧的高压氢气经所述减压孔611进入到下游测,此时,下游侧的压力提高,当下游侧的压力与减压弹簧621的压力之和大于上游侧的压力时,减压活塞65向上流侧移动,将减压孔611堵塞,此时减压弹簧621的弹力也减小,随着供氢的进行,下游侧的压力降低,当下游侧的压力与减压弹簧621的压力之和小于上游侧的压力时,上游侧的压力推动减压活塞65向下游侧移动。如此反复,从而实现二次降压。Referring to FIG. 7 , the decompression principle is: when the pressure on the upstream side of the decompression piston is large, the
在设计时,所述减压弹簧621的自然长度小于所述减压腔62的轴向尺寸与所述减压活塞65的轴向尺寸之差。同时,为了保证减压活塞65能够将减压活塞65封堵,在自然状态下,即,上下游氢气压力均为0时,所述减压活塞65位于所述减压孔611第一端的上游。当然,在实际应用时,也要考虑在减压活塞65到达所述减压孔611的第一端处时,所述减压弹簧621的被压缩量应当符合设计预期。During design, the natural length of the
实施时,为了实现所述减压弹簧621能够具有较为精确的调节能力,同时,防止调节后压力波动较小,所述减压孔611位于所述减压腔62的内壁上的一端具有条形开口612,所述条形开口612的长度方向与所述套筒1的长度方向一致。在具体实施时,所述减压孔611的各个截面的面积基本相等或减压孔611在条形开口612处的截面最小。具体实施时,可以是先制成一个具有该减压孔611的管件,然后再将该管件与壳体61一体成型。During implementation, in order to realize that the
更近一步地,所述减压活塞65上设有节流孔651,所述节流孔651的截面积小于所述减压孔611的截面积。所述节流孔651的设计,节流孔651的设计,应当严格控制孔径,实施时,孔径不应大于2mm;且节流孔651应当在减压活塞65上均匀分布,且节流孔651的数量不应大于5个。节流孔651的设计,旨在进一步减小压力下降的波动,保证氢气供应的平稳性。More specifically, the
实施时,所述减压孔611的截面积不大于所述连通孔7截面积的四分之一。如此,通过对减压孔611的截面的限制,有利于进一步提高减压阀6的减压能力。实施时,所述减压孔611的最小截面处的面积不大于连通孔7最小截面积的四分之一,更具体地,在一种实施方式中,所述连通孔7可以设置为截面处处相等的结构,更进一步地,连通孔7也可以是由一带孔的管件与其他部件一体成型而制成。也可以是另设的管路。During implementation, the cross-sectional area of the
需要指出的是,在实施时,所述减压活塞65的厚度大于所述条形开口612的长度。It should be noted that, during implementation, the thickness of the
实施例2Example 2
请参照图1到图6,本实施例是在实施例1的基础上进行的改进,包括了实施例1中的所有内容,不同之处在于,本实施例增加了如下内容。Please refer to FIG. 1 to FIG. 6 , this embodiment is an improvement on the basis of
具体地,相比于实施例1,本实施例还包括调节组件10;调节组件10用于调节减压弹簧621预应力,从而增大或减小移动所述减压活塞65所需要的压力差。具体地,所述调节组件10包括第一磁环101和第二磁环102;所述第一磁环101固定安装在所述减压弹簧621上,且所述第一磁环101位于所述减压弹簧621的中部;所述第二磁环102安装在所述壳体61的外周上,且所述第二磁环102与所述壳体61的外周螺纹连接;所述第一磁环101的磁极沿所述第一磁环101的径向方向,所述第二磁环102的磁极沿第二磁环102的径向方向;且,所述第一磁环101外壁侧的磁极与所述第二磁环102内壁侧的磁极相异。即,通过改变所述第二磁环102的位置,能够在改变第一磁环101所受到的磁力的大小及方向,能在一定程度上对移动所述减压活塞65所需要的压力差的大小进行调节,当然,这不是精确的调节,可以在氢罐内的压力过小时,向下游方向调节所述第二磁环,在氢罐内的压力较高时,向上游方向调节所述第二磁环。Specifically, compared with
对于所述第二磁环102的调节,可以是通过其他部件来驱动,当然,所述第二磁环102也可以是与所述壳体61的外周滑动连接,以靠其他驱动部件来使第二磁环102保持在调节后的位置。The adjustment of the second
在具体实施时,本节能式减压装置的两端均设有连接头,用于与氢气管道连接。During the specific implementation, both ends of the energy-saving decompression device are provided with connecting heads for connecting with the hydrogen pipeline.
需要指出的是,在实施例1和实施例2中,图7为工作原理示意图,其中结构与图1-6并非完全对应的关系,主要用于解释和说明本装置的工作原理,因而将不同角度的结构绘制于同一图中,但其工作原理及发明思路与图1-6中所公开的装置一致。关于控制阀,在图1-6中,未示出,其位置可以参照图7中的位置,即在连通孔7处设置所述控制阀,以控制连通孔7的通断。It should be pointed out that in
实施例3Example 3
请参照图7和图8,本实施例提出了一种用于氢燃料电池汽车的节能式减压装置的控制方法,其中,用于如实施例1或实施例2所述的装置;Please refer to FIG. 7 and FIG. 8 , this embodiment proposes a control method for an energy-saving decompression device for a hydrogen fuel cell vehicle, which is used for the device described in
包括如下步骤:It includes the following steps:
S1,获取所述氢罐内的氢气压力;具体地,可以通过安装在氢罐内的压力传感器获得。S1, obtain the hydrogen pressure in the hydrogen tank; specifically, it can be obtained through a pressure sensor installed in the hydrogen tank.
S2,获取氢氧燃料电池在当前工况下需要的氢气压力、转子静止时经过所述转子的氢气所产生的压降、氢气质量流速、节流孔内的氢气密度和为转子与减压阀之间处的氢气压力;具体实施时,当前工况下所需要的氢气压力,可通过整车控制器获得。氢气质量流速,可以由流量传感器获知,节流孔内的氢气密度,可以从预先设置的氢气密度与压力、流氢气质量流速的关系表中获知,当然。转子与减压阀之间的氢气压力,可以通过压力传感器获知。S2, obtain the hydrogen pressure required by the hydrogen-oxygen fuel cell under the current working condition, the pressure drop generated by the hydrogen passing through the rotor when the rotor is stationary, the hydrogen mass flow rate, the hydrogen density in the throttle hole, and the pressure drop for the rotor and the pressure reducing valve The hydrogen pressure in between; in specific implementation, the hydrogen pressure required under the current working conditions can be obtained through the vehicle controller. The hydrogen mass flow rate can be obtained from the flow sensor, and the hydrogen density in the orifice can be obtained from the preset relationship table of hydrogen density, pressure, and flow hydrogen mass flow rate, of course. The hydrogen pressure between the rotor and the pressure reducing valve can be obtained by the pressure sensor.
S3,判断所述氢罐内的氢气压力是否满足节能条件;如果是,关闭所述控制阀,如果否,打开所述控制阀。当所述控制阀关闭时,转子能够在氢气气流的驱动下转动,从而产生电能,实现将高压氢气的压缩势能转化为电能回收利用。当控制阀打开时,仅有少量的氢气从所述转子内流过,更多的氢气从连通孔7流过,即在,氢罐3内的压力较小时,通过设置连通孔7能够保证氢气能够顺利供应到氢氧燃料电池内。S3, judging whether the hydrogen pressure in the hydrogen tank satisfies the energy saving condition; if yes, close the control valve, if not, open the control valve. When the control valve is closed, the rotor can be rotated under the driving of the hydrogen gas flow, thereby generating electric energy, and realizing the conversion of the compression potential energy of the high-pressure hydrogen into electric energy for recycling. When the control valve is opened, only a small amount of hydrogen flows through the rotor, and more hydrogen flows through the
在具体实施时,所述节能条件为:In specific implementation, the energy saving conditions are:
且, and,
其中,P罐为氢罐内的氢气压力,P需为氢氧燃料电池在当前工况下需要的氢气压力;ΔP转为转子静止时经过所述转子的氢气所产生的压降;C为常数;λ为氢气经过节流孔时的摩擦系数,L为节流孔的长度,WG为氢气质量流速,d为节流孔的直径;ρ为节流孔内的氢气密度;Among them, P tank is the hydrogen pressure in the hydrogen tank, P needs to be the hydrogen pressure required by the hydrogen-oxygen fuel cell under the current working conditions; ΔP is the pressure drop generated by the hydrogen passing through the rotor when the rotor is stationary; C is a constant ; λ is the friction coefficient when hydrogen passes through the orifice, L is the length of the orifice, W G is the hydrogen mass flow rate, d is the diameter of the orifice; ρ is the hydrogen density in the orifice;
Ls为减压活塞与第一限位部的距离;P中为转子与减压阀之间处的氢气压力;K为减压弹簧的弹性模量,S为减压活塞的截面积。L s is the distance between the decompression piston and the first limit part; P is the hydrogen pressure between the rotor and the decompression valve; K is the elastic modulus of the decompression spring, and S is the cross-sectional area of the decompression piston.
实施时,还包括如下步骤,判断所述氢罐内的氢气压力是否大于第一预设压力值,如果是,驱动所述第二磁环向上游方向移动,并移动到第一设定位置;During implementation, it also includes the following steps: judging whether the hydrogen pressure in the hydrogen tank is greater than the first preset pressure value, and if so, driving the second magnetic ring to move in the upstream direction and move to the first set position;
判断所述氢罐内的氢气压力是否小于第二预设压力值,如果是,驱动所述第二磁环向下游方向移动,并移动到第二设定位置;所述第一预设压力值大于所述第二预设压力值。Determine whether the hydrogen pressure in the hydrogen tank is less than the second preset pressure value, and if so, drive the second magnetic ring to move in the downstream direction and move to the second set position; the first preset pressure value greater than the second preset pressure value.
通过上述实施例1、2、3,本发明至少具有如下有益效果:Through the above-mentioned
1,通过在氢气管路上串接上套管,并套筒与氢气管路之间密封连接;在套管内转动安装转子,由于转子为筒状,且转子内固定连接有螺旋叶片,利用氢气的气流来驱动所述螺旋叶片转动,进而带动转子转动,由于转轴上嵌设有永磁体,当转轴转动时,固定在套筒上的线圈切割磁感线,产生电能。从而对高压氢气的压缩势能进行能量回收;1. By connecting a casing in series on the hydrogen pipeline, and sealingly connecting the casing and the hydrogen pipeline; rotating and installing the rotor in the casing, since the rotor is cylindrical and the rotor is fixedly connected with a spiral blade, the use of hydrogen The airflow drives the helical blades to rotate, thereby driving the rotor to rotate. Since the rotating shaft is embedded with a permanent magnet, when the rotating shaft rotates, the coil fixed on the sleeve cuts the magnetic field lines to generate electric energy. Thereby, energy recovery is performed on the compression potential energy of high-pressure hydrogen;
2,通过在套管的下游设置减压阀,使得在氢罐内的压力过大时,通过减压阀进行二次减压,以保证满足压力下降的大小。设置连通孔,并在连通孔上设置控制阀,通过控制阀控制套管上游与减压阀下游的连通,能够在氢罐内的压力较小时,依然能够排出更多的氢气;2. By setting a pressure reducing valve downstream of the casing, when the pressure in the hydrogen tank is too large, the pressure reducing valve is used for secondary pressure reduction to ensure that the pressure drop is satisfied. A communication hole is set, and a control valve is set on the communication hole, and the communication between the upstream of the casing and the downstream of the pressure reducing valve is controlled by the control valve, so that when the pressure in the hydrogen tank is low, more hydrogen can still be discharged;
3,通过设置调节组件,能够对减压弹簧进行调节,以改变推动所述减压活塞所需要的力,以保证减压后的氢气能够保持在设定的范围内。3. By setting the adjustment component, the decompression spring can be adjusted to change the force required to push the decompression piston, so as to ensure that the decompressed hydrogen can be kept within the set range.
4,本发明提出的控制方法,根据氢气压力是否满足节能条件,控制所述控制阀,以使得,在满足节能条件时,打开控制控制阀,进行能量回收,在不满足节能条件时,关闭所述控制阀,保证氢气正常供应。4. The control method proposed by the present invention controls the control valve according to whether the hydrogen pressure meets the energy-saving conditions, so that when the energy-saving conditions are met, the control valve is opened to perform energy recovery, and when the energy-saving conditions are not met, the control valve is closed. The above-mentioned control valve ensures the normal supply of hydrogen.
以上依据图式所示的实施例详细说明了本发明的构造、特征及作用效果,以上所述仅为本发明的较佳实施例,但本发明不以图面所示限定实施范围,凡是依照本发明的构想所作的改变,或修改为等同变化的等效实施例,仍未超出说明书与图示所涵盖的精神时,均应在本发明的保护范围内。The structure, features and effects of the present invention have been described in detail above according to the embodiments shown in the drawings. The above are only the preferred embodiments of the present invention, but the scope of the present invention is not limited by the drawings. Changes made to the concept of the present invention, or modifications to equivalent embodiments with equivalent changes, shall fall within the protection scope of the present invention as long as they do not exceed the spirit covered by the description and drawings.
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