CN113482923B - Compression assembly, scroll compressor and air conditioner - Google Patents
Compression assembly, scroll compressor and air conditioner Download PDFInfo
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- CN113482923B CN113482923B CN202110995262.6A CN202110995262A CN113482923B CN 113482923 B CN113482923 B CN 113482923B CN 202110995262 A CN202110995262 A CN 202110995262A CN 113482923 B CN113482923 B CN 113482923B
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C18/00—Rotary-piston pumps specially adapted for elastic fluids
- F04C18/02—Rotary-piston pumps specially adapted for elastic fluids of arcuate-engagement type, i.e. with circular translatory movement of co-operating members, each member having the same number of teeth or tooth-equivalents
- F04C18/0207—Rotary-piston pumps specially adapted for elastic fluids of arcuate-engagement type, i.e. with circular translatory movement of co-operating members, each member having the same number of teeth or tooth-equivalents both members having co-operating elements in spiral form
- F04C18/0215—Rotary-piston pumps specially adapted for elastic fluids of arcuate-engagement type, i.e. with circular translatory movement of co-operating members, each member having the same number of teeth or tooth-equivalents both members having co-operating elements in spiral form where only one member is moving
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C29/00—Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C29/00—Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
- F04C29/0021—Systems for the equilibration of forces acting on the pump
- F04C29/0028—Internal leakage control
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C3/00—Shafts; Axles; Cranks; Eccentrics
- F16C3/04—Crankshafts, eccentric-shafts; Cranks, eccentrics
- F16C3/06—Crankshafts
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C2240/00—Components
- F04C2240/20—Rotors
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C2240/00—Components
- F04C2240/60—Shafts
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C2250/00—Geometry
- F04C2250/20—Geometry of the rotor
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C2270/00—Control; Monitoring or safety arrangements
- F04C2270/04—Force
- F04C2270/041—Controlled or regulated
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Ocean & Marine Engineering (AREA)
- Rotary Pumps (AREA)
Abstract
本发明公开了一种压缩组件、涡旋压缩机及空调器,涉及压缩机技术领域,其中压缩组件包括动涡盘和曲轴,动涡盘包括动涡齿,动涡齿的外侧型线的最大外径为De,动涡齿的齿高为h;曲轴包括长轴部和偏心部,偏心部设有第一切面,长轴部的中心轴线和偏心部的中心轴线形成的参考面与第一切面之间的夹角为
长轴部的中心轴线和偏心部的中心轴线的距离为Ror;第一切面的角度特征参数曲轴的偏心距特征参数H2=Ror2/(De*h);0.10≤H1+αH2≤0.22,8.5≤α≤11.2。本发明通过将第一切面的角度特征参数和曲轴的偏心距特征参数设计在合适的范围内,使得动涡盘和动涡盘之间保持较小的接触力且相应的摩擦功耗较小,同时动涡盘和静涡盘不容易发生脱离而造成泄漏,提升了涡旋压缩机的能效和可靠性。The invention discloses a compression assembly, a scroll compressor and an air conditioner, and relates to the technical field of compressors. The compression assembly includes a movable scroll and a crankshaft, the movable scroll includes a movable scroll, and the outer profile of the movable scroll has a maximum The outer diameter is De, and the tooth height of the moving spiral tooth is h; the crankshaft includes a long shaft part and an eccentric part, and the eccentric part is provided with a first sectional plane, and the reference plane formed by the central axis of the long shaft part and the central axis of the eccentric part is the same as the first tangential plane. The angle between all faces is
The distance between the central axis of the long shaft part and the central axis of the eccentric part is Ror; the angle characteristic parameter of the first section Eccentricity characteristic parameter of crankshaft H2=Ror 2 /(De*h); 0.10≤H1+αH2≤0.22, 8.5≤α≤11.2. In the present invention, the angle characteristic parameter of the first section and the eccentricity characteristic parameter of the crankshaft are designed within an appropriate range, so that the contact force between the movable scroll and the movable scroll is kept relatively small and the corresponding frictional power consumption is relatively small At the same time, the movable scroll and the stationary scroll are not easy to separate and cause leakage, which improves the energy efficiency and reliability of the scroll compressor.Description
技术领域technical field
本发明涉及压缩机技术领域,特别涉及一种压缩组件、涡旋压缩机及空调器。The present invention relates to the technical field of compressors, in particular to a compression assembly, a scroll compressor and an air conditioner.
背景技术Background technique
相关技术中,涡旋压缩机包括静涡盘、动涡盘和曲轴,当曲轴带动动涡盘相对静涡盘运动时,动涡盘和静涡盘之间形成多个压缩室,压缩室内实现制冷剂的吸入、压缩和排出。动涡盘和静涡盘之间存在接触力,当接触力过大时涡旋压缩机的摩擦功耗较大,当接触力过小时,动涡盘和静涡盘之间容易发生脱离而引发泵体泄漏,进而影响涡旋压缩机的能效,因此设计合适的接触力范围是解决涡旋压缩机的能效和可靠性的关键。In the related art, a scroll compressor includes a stationary scroll, a movable scroll and a crankshaft. When the crankshaft drives the movable scroll to move relative to the stationary scroll, multiple compression chambers are formed between the movable scroll and the stationary scroll, and the compression chamber realizes Inhalation, compression and discharge of refrigerant. There is a contact force between the movable scroll and the stationary scroll. When the contact force is too large, the frictional power consumption of the scroll compressor is larger. The pump body leaks, which affects the energy efficiency of the scroll compressor. Therefore, designing an appropriate contact force range is the key to solving the energy efficiency and reliability of the scroll compressor.
发明内容SUMMARY OF THE INVENTION
本发明旨在至少解决现有技术中存在的技术问题之一。为此,本发明提出一种压缩组件,能够保证涡旋压缩机能效的同时提高涡旋压缩机的可靠性。The present invention aims to solve at least one of the technical problems existing in the prior art. To this end, the present invention proposes a compression assembly, which can ensure the energy efficiency of the scroll compressor and improve the reliability of the scroll compressor.
本发明还提出一种具有上述压缩组件的涡旋压缩机。The present invention also provides a scroll compressor with the above-mentioned compression assembly.
本发明还提出一种具有上述涡旋压缩机的空调器。The present invention also provides an air conditioner with the above scroll compressor.
根据本发明第一方面实施例的压缩组件,包括:动涡盘,包括动涡齿,所述动涡齿的外侧型线的最大外径为De,所述动涡齿的齿高为h;曲轴,包括长轴部和偏心部,所述偏心部设有至少一个第一切面,所述长轴部的中心轴线和所述偏心部的中心轴线形成的参考面与所述第一切面之间的夹角为所述长轴部的中心轴线和所述偏心部的中心轴线的距离为Ror;其中,所述第一切面的角度特征参数所述曲轴的偏心距特征参数H2=Ror2/(De*h);所述H1和所述H2满足关系式:0.10≤H1+αH2≤0.22,8.5≤α≤11.2。The compression assembly according to the embodiment of the first aspect of the present invention includes: a movable scroll including a movable scroll, the maximum outer diameter of the outer profile of the movable scroll is De, and the tooth height of the movable scroll is h; A crankshaft includes a long shaft portion and an eccentric portion, the eccentric portion is provided with at least one first tangential plane, and the reference plane formed by the central axis of the long shaft portion and the central axis of the eccentric portion and the first tangential plane The angle between is The distance between the central axis of the long shaft portion and the central axis of the eccentric portion is Ror; wherein, the angle characteristic parameter of the first section The characteristic parameter of the eccentricity of the crankshaft is H2=Ror 2 /(De*h); the H1 and the H2 satisfy the relationship: 0.10≤H1+αH2≤0.22, 8.5≤α≤11.2.
根据本发明实施例的压缩组件,至少具有如下有益效果:The compression assembly according to the embodiment of the present invention has at least the following beneficial effects:
通过将曲轴的偏心部的第一切面的角度特征参数和曲轴的偏心距特征参数设计在合适的范围内,使得动涡盘和动涡盘之间保持较小的接触力且相应的摩擦功耗较小,同时动涡盘和静涡盘不容易发生脱离而造成泄漏,提升了涡旋压缩机的能效和可靠性。具体而言,定义曲轴的长轴部的中心轴线和偏心部的中心轴线形成的参考面与偏心部的第一切面的夹角为曲轴的偏心部的第一切面的角度特征参数H1越小,压缩组件压缩过程形成的切向气体力在径向的分量减小,导致动涡盘和静涡盘之间的接触力减小,动涡盘和静涡盘容易发生分离而导致泄漏;H1越大,切向气体力在径向的分量增大,动涡盘和静涡盘之间的接触力增大而导致相应的摩擦损失增大;定义曲轴的长轴部的中心轴线和偏心部的中心轴线的距离为Ror,动涡盘的涡齿的外侧型线的最大外径为De,动涡盘的涡齿齿高为h,曲轴的偏心距特征参数H2=Ror2/(De*h),H2越小,动涡盘的涡齿齿高h越大,动涡盘和静涡盘的重心越高,容易在压缩组件压缩过程中形成的气体力的作用下发生倾斜而导致泄漏;H2越小,曲轴的长轴部的中心轴线和偏心部的中心轴线的距离Ror越大,动涡盘的转动半径越大,动涡盘和静涡盘之间的摩擦路径变长,摩擦损失增大;设计0.10≤H1+αH2≤0.22,α为常数且满足8.5≤α≤11.2,使得压缩组件的参数H1+αH2位于上述范围内,从而能够兼顾涡旋压缩机的能效和可靠性的要求。By designing the characteristic parameters of the angle of the first section of the eccentric part of the crankshaft and the characteristic parameters of the eccentricity of the crankshaft within an appropriate range, the contact force between the movable scroll and the movable scroll can be kept relatively small and the corresponding friction work can be maintained. At the same time, the movable scroll and the stationary scroll are not easy to separate and cause leakage, which improves the energy efficiency and reliability of the scroll compressor. Specifically, the angle between the reference plane formed by the central axis of the long shaft portion of the crankshaft and the central axis of the eccentric portion and the first tangential plane of the eccentric portion is defined as Angle characteristic parameters of the first section of the eccentric part of the crankshaft The smaller H1 is, the smaller the radial component of the tangential gas force formed during the compression process of the compression assembly, the smaller the contact force between the movable scroll and the stationary scroll, and the easier the separation of the movable scroll and stationary scroll. Leakage; the larger H1, the larger the radial component of the tangential gas force, the larger the contact force between the movable scroll and the stationary scroll, and the larger the corresponding friction loss; defines the central axis of the long shaft portion of the crankshaft The distance from the central axis of the eccentric portion is Ror, the maximum outer diameter of the outer profile of the lap of the movable scroll is De, the height of the lap of the movable scroll is h, and the characteristic parameter of the eccentricity of the crankshaft is H2=Ror 2 / (De*h), the smaller H2, the greater the tooth height h of the movable scroll, the higher the center of gravity of the movable scroll and the stationary scroll, and it is easy to tilt under the action of the gas force formed during the compression of the compression assembly. And lead to leakage; the smaller H2, the larger the distance Ror between the central axis of the long shaft portion of the crankshaft and the central axis of the eccentric portion, the larger the turning radius of the movable scroll, and the larger the friction path between the movable scroll and the stationary scroll. long, the friction loss increases; the design is 0.10≤H1+αH2≤0.22, α is a constant and satisfies 8.5≤α≤11.2, so that the parameter H1+αH2 of the compression component is within the above range, so that the energy efficiency and reliability requirements.
根据本发明的一些实施例,所述H2满足:0.0056≤H2≤0.0069。According to some embodiments of the present invention, the H2 satisfies: 0.0056≤H2≤0.0069.
根据本发明的一些实施例,所述H1满足:0.033≤H1≤0.056。According to some embodiments of the present invention, the H1 satisfies: 0.033≤H1≤0.056.
根据本发明的一些实施例,所述Ror满足:0<Ror≤1.2mm。According to some embodiments of the present invention, the Ror satisfies: 0<Ror≤1.2mm.
根据本发明的一些实施例,所述α满足:α=10。According to some embodiments of the present invention, the α satisfies: α=10.
根据本发明的一些实施例,所述偏心部设有两个所述第一切面,两个所述第一切面平行设置。According to some embodiments of the present invention, the eccentric portion is provided with two of the first cut surfaces, and the two first cut surfaces are arranged in parallel.
根据本发明的一些实施例,两个所述第一切面的面积相等。According to some embodiments of the present invention, the areas of the two first cut planes are equal.
根据本发明的一些实施例,所述压缩组件还包括与所述偏心部套装的轴套,所述轴套的内壁面设有两个平行设置的第二切面,所述第二切面与所述第一切面滑动配合。According to some embodiments of the present invention, the compression assembly further includes a shaft sleeve sleeved with the eccentric portion, and the inner wall surface of the shaft sleeve is provided with two parallel second cut surfaces, the second cut surfaces and the The first facet is a slip fit.
根据本发明第二方面实施例的涡旋压缩机,包括以上实施例所述的压缩组件。A scroll compressor according to an embodiment of the second aspect of the present invention includes the compression assembly described in the above embodiments.
根据本发明实施例的涡旋压缩机,至少具有如下有益效果:The scroll compressor according to the embodiment of the present invention has at least the following beneficial effects:
采用第一方面实施例的压缩组件,压缩组件通过将曲轴的偏心部的第一切面的角度特征参数和曲轴的偏心距特征参数设计在合适的范围内,使得动涡盘和动涡盘之间保持较小的接触力且相应的摩擦功耗较小,同时动涡盘和静涡盘不容易发生脱离而造成泄漏,提升了涡旋压缩机的能效和可靠性。具体而言,定义曲轴的长轴部的中心轴线和偏心部的中心轴线形成的参考面与偏心部的第一切面的夹角为曲轴的偏心部的第一切面的角度特征参数H1越小,压缩组件压缩过程形成的切向气体力在径向的分量减小,导致动涡盘和静涡盘之间的接触力减小,动涡盘和静涡盘容易发生分离而导致泄漏;H1越大,切向气体力在径向的分量增大,动涡盘和静涡盘之间的接触力增大而导致相应的摩擦损失增大;定义曲轴的长轴部的中心轴线和偏心部的中心轴线的距离为Ror,动涡盘的涡齿的外侧型线的最大外径为De,动涡盘的涡齿齿高为h,曲轴的偏心距特征参数H2=Ror2/(De*h),H2越小,动涡盘的涡齿齿高h越大,动涡盘和静涡盘的重心越高,容易在压缩组件压缩过程中形成的气体力的作用下发生倾斜而导致泄漏;H2越小,曲轴的长轴部的中心轴线和偏心部的中心轴线的距离Ror越大,动涡盘的转动半径越大,动涡盘和静涡盘之间的摩擦路径变长,摩擦损失增大;设计0.10≤H1+αH2≤0.22,α为常数且满足8.5≤α≤11.2,使得压缩组件的参数H1+αH2位于上述范围内,从而能够兼顾涡旋压缩机的能效和可靠性的要求。Using the compression assembly of the embodiment of the first aspect, by designing the angle characteristic parameter of the first section of the eccentric portion of the crankshaft and the characteristic parameter of the eccentric distance of the crankshaft in the compression assembly within a suitable range, the compression assembly makes the difference between the movable scroll and the movable scroll. The contact force between them is small and the corresponding frictional power consumption is small. At the same time, the movable scroll and the stationary scroll are not easy to separate and cause leakage, which improves the energy efficiency and reliability of the scroll compressor. Specifically, the angle between the reference plane formed by the central axis of the long shaft portion of the crankshaft and the central axis of the eccentric portion and the first tangential plane of the eccentric portion is defined as Angle characteristic parameters of the first section of the eccentric part of the crankshaft The smaller H1 is, the smaller the radial component of the tangential gas force formed during the compression process of the compression assembly, the smaller the contact force between the movable scroll and the stationary scroll, and the easier the separation of the movable scroll and stationary scroll. Leakage; the larger H1, the larger the radial component of the tangential gas force, the larger the contact force between the movable scroll and the stationary scroll, and the larger the corresponding friction loss; defines the central axis of the long shaft portion of the crankshaft The distance from the central axis of the eccentric portion is Ror, the maximum outer diameter of the outer profile of the lap of the movable scroll is De, the height of the lap of the movable scroll is h, and the characteristic parameter of the eccentricity of the crankshaft is H2=Ror 2 / (De*h), the smaller H2, the greater the tooth height h of the movable scroll, the higher the center of gravity of the movable scroll and the stationary scroll, and it is easy to tilt under the action of the gas force formed during the compression of the compression assembly. And lead to leakage; the smaller H2, the larger the distance Ror between the central axis of the long shaft portion of the crankshaft and the central axis of the eccentric portion, the larger the turning radius of the movable scroll, and the larger the friction path between the movable scroll and the stationary scroll. long, the friction loss increases; the design is 0.10≤H1+αH2≤0.22, α is a constant and satisfies 8.5≤α≤11.2, so that the parameter H1+αH2 of the compression component is within the above range, so that the energy efficiency and reliability requirements.
根据本发明第三方面实施例的空调器,包括以上实施例所述的涡旋压缩机。An air conditioner according to an embodiment of the third aspect of the present invention includes the scroll compressor described in the above embodiments.
根据本发明实施例的空调器,至少具有如下有益效果:The air conditioner according to the embodiment of the present invention has at least the following beneficial effects:
采用第二方面实施例的涡旋压缩机,涡旋压缩机包括压缩组件,压缩组件通过将曲轴的偏心部的第一切面的角度特征参数和曲轴的偏心距特征参数设计在合适的范围内,使得动涡盘和动涡盘之间保持较小的接触力且相应的摩擦功耗较小,同时动涡盘和静涡盘不容易发生脱离而造成泄漏,提升了涡旋压缩机的能效和可靠性。具体而言,定义曲轴的长轴部的中心轴线和偏心部的中心轴线形成的参考面与偏心部的第一切面的夹角为曲轴的偏心部的第一切面的角度特征参数H1越小,压缩组件压缩过程形成的切向气体力在径向的分量减小,导致动涡盘和静涡盘之间的接触力减小,动涡盘和静涡盘容易发生分离而导致泄漏;H1越大,切向气体力在径向的分量增大,动涡盘和静涡盘之间的接触力增大而导致相应的摩擦损失增大;定义曲轴的长轴部的中心轴线和偏心部的中心轴线的距离为Ror,动涡盘的涡齿的外侧型线的最大外径为De,动涡盘的涡齿齿高为h,曲轴的偏心距特征参数H2=Ror2/(De*h),H2越小,动涡盘的涡齿齿高h越大,动涡盘和静涡盘的重心越高,容易在压缩组件压缩过程中形成的气体力的作用下发生倾斜而导致泄漏;H2越小,曲轴的长轴部的中心轴线和偏心部的中心轴线的距离Ror越大,动涡盘的转动半径越大,动涡盘和静涡盘之间的摩擦路径变长,摩擦损失增大;设计0.10≤H1+αH2≤0.22,α为常数且满足8.5≤α≤11.2,使得压缩组件的参数H1+αH2位于上述范围内,从而能够兼顾涡旋压缩机的能效和可靠性的要求。Using the scroll compressor of the embodiment of the second aspect, the scroll compressor includes a compression assembly, and the compression assembly is designed by designing the angle characteristic parameter of the first section of the eccentric portion of the crankshaft and the characteristic parameter of the eccentric distance of the crankshaft within a suitable range , so that the contact force between the movable scroll and the movable scroll is kept small and the corresponding frictional power consumption is small, and the movable scroll and the stationary scroll are not easy to separate and cause leakage, which improves the energy efficiency of the scroll compressor. and reliability. Specifically, the angle between the reference plane formed by the central axis of the long shaft portion of the crankshaft and the central axis of the eccentric portion and the first tangential plane of the eccentric portion is defined as Angle characteristic parameters of the first section of the eccentric part of the crankshaft The smaller H1 is, the smaller the radial component of the tangential gas force formed during the compression process of the compression assembly, the smaller the contact force between the movable scroll and the stationary scroll, and the easier the separation of the movable scroll and stationary scroll. Leakage; the larger H1, the larger the radial component of the tangential gas force, the larger the contact force between the movable scroll and the stationary scroll, and the larger the corresponding friction loss; defines the central axis of the long shaft portion of the crankshaft The distance from the central axis of the eccentric portion is Ror, the maximum outer diameter of the outer profile of the lap of the movable scroll is De, the height of the lap of the movable scroll is h, and the characteristic parameter of the eccentricity of the crankshaft is H2=Ror 2 / (De*h), the smaller H2, the greater the tooth height h of the movable scroll, the higher the center of gravity of the movable scroll and the stationary scroll, and it is easy to tilt under the action of the gas force formed during the compression of the compression assembly. And lead to leakage; the smaller H2, the larger the distance Ror between the central axis of the long shaft portion of the crankshaft and the central axis of the eccentric portion, the larger the turning radius of the movable scroll, and the larger the friction path between the movable scroll and the stationary scroll. long, the friction loss increases; the design is 0.10≤H1+αH2≤0.22, α is a constant and satisfies 8.5≤α≤11.2, so that the parameter H1+αH2 of the compression component is within the above range, so that the energy efficiency and reliability requirements.
本发明的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本发明的实践了解到。Additional aspects and advantages of the present invention will be set forth, in part, from the following description, and in part will be apparent from the following description, or may be learned by practice of the invention.
附图说明Description of drawings
下面结合附图和实施例对本发明做进一步的说明,其中:The present invention will be further described below in conjunction with the accompanying drawings and embodiments, wherein:
图1为本发明一种实施例的涡旋压缩机的结构示意图;1 is a schematic structural diagram of a scroll compressor according to an embodiment of the present invention;
图2为图1中动涡盘的剖视放大图;Fig. 2 is an enlarged cross-sectional view of the movable scroll in Fig. 1;
图3为图1中动涡盘的仰视放大图;Fig. 3 is the bottom view enlarged view of the movable scroll in Fig. 1;
图4为图1中曲轴的俯视放大图;Figure 4 is an enlarged plan view of the crankshaft in Figure 1;
图5为图1中曲轴的剖视放大图;Figure 5 is an enlarged cross-sectional view of the crankshaft in Figure 1;
图6为本发明一种实施例的压缩组件中曲轴的受力分析图;6 is a force analysis diagram of a crankshaft in a compression assembly according to an embodiment of the present invention;
图7为本发明一种实施例的涡旋压缩机中H1+αH2和COP的关系图。FIG. 7 is a relationship diagram of H1+αH2 and COP in a scroll compressor according to an embodiment of the present invention.
附图标号:Reference number:
壳体100;
主机架200;
定子300;
压缩组件400;动涡盘410;动盘体411;动涡齿412;内侧型线4121;外侧型线4122;偏心套413;静涡盘420;
曲轴500;长轴部510;偏心部520;第一切面521;
转子600;
轴套700;第二切面710。Bushing 700;
具体实施方式Detailed ways
下面详细描述本发明的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本发明,而不能理解为对本发明的限制。The following describes in detail the embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary, only used to explain the present invention, and should not be construed as a limitation of the present invention.
在本发明的描述中,需要理解的是,涉及到方位描述,例如上、下等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the azimuth description, such as the azimuth or positional relationship indicated by upper and lower, is based on the azimuth or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description. , rather than indicating or implying that the indicated device or element must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the invention.
在本发明的描述中,多个指的是两个以上。如果有描述到第一、第二只是用于区分技术特征为目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量或者隐含指明所指示的技术特征的先后关系。In the description of the present invention, plural refers to two or more. If it is described that the first and the second are only for the purpose of distinguishing technical features, it cannot be understood as indicating or implying relative importance, or indicating the number of the indicated technical features or the order of the indicated technical features. relation.
本发明的描述中,除非另有明确的限定,设置、安装、连接等词语应做广义理解,所属技术领域技术人员可以结合技术方案的具体内容合理确定上述词语在本发明中的具体含义。In the description of the present invention, unless otherwise clearly defined, words such as setting, installation, connection should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meanings of the above words in the present invention in combination with the specific content of the technical solution.
参照图1所示,本发明一种实施例的涡旋压缩机,包括壳体100,以及固定于壳体100内部的主机架200和定子300。壳体100内部还设有压缩组件400、曲轴500和转子600。转子600与曲轴500固定连接,转子600与定子300配合驱动曲轴500转动。本发明实施例的压缩组件400包括动涡盘410和静涡盘420,静涡盘420与主机架200连接,动涡盘410与曲轴500连接,曲轴500带动动涡盘410相对于静涡盘420转动,动涡盘410与静涡盘420之间形成压缩腔,对制冷剂进行压缩。Referring to FIG. 1 , a scroll compressor according to an embodiment of the present invention includes a
参照图2所示,可以理解的是,动涡盘410包括动盘体411、动涡齿412和偏心套413,动涡齿412固定连接于动盘体411朝向静涡盘420的一侧,偏心套413固定连接于动盘体411远离静涡盘420的一侧。定义动涡齿412的齿高为h。2, it can be understood that the
参照图3所示,可以理解的是,动涡齿412具有内侧型线4121和外侧型线4122,内侧型线4121为动涡齿412朝向动涡盘410的中心的一侧的渐开线,外侧型线4122为动涡齿412背离动涡盘410的中心的一侧的渐开线。定义动涡齿412的外侧型线4122的最大外径为De,De也可以理解为动涡齿412的最大外径。3 , it can be understood that the
参照图4和图5所示,可以理解的是,曲轴500包括长轴部510和偏心部520,偏心部520位于长轴部510朝向动涡盘410的一端,偏心部520的中心轴线与长轴部510的中心轴线不重合,偏心部520通过轴套700与偏心套413连接,从而驱动动涡盘410转动。需要说明的是,偏心部520形成有至少一个第一切面521,第一切面521的数量一般设置为一个或两个,当第一切面521设置为两个时,两个第一切面521一般设置为相互平行。对应的,轴套700的内壁面形成有与第一切面521配合的第二切面710,第二切面710与第一切面521配合实现曲轴500与轴套700之间的传动,从而使曲轴500与动涡盘410驱动连接。定义长轴部510的中心轴线和偏心部520的中心轴线形成的平面为参考面,参考面与第一切面521之间的夹角为定义长轴部510的中心轴线和偏心部520的中心轴线的距离为Ror,Ror也可以理解为曲轴500的偏心距。4 and 5 , it can be understood that the
参照图2至图6所示,本发明一种实施例的压缩组件400,压缩组件400在压缩过程中,压缩腔的压力逐渐增加形成的压差会形成切向气体力Ft和径向气体力Fr,径向指的是长轴部510的中心轴线和偏心部520的中心轴线之间的距离所在的直线的方向,切向指的是与径向垂直且与曲轴500的轴向垂直的方向。参照图6所示,动涡盘410和静涡盘420之间具有沿径向的接触力,接触力的大小是影响涡旋压缩机的能效和可靠性的决定因素。接触力越大动涡盘410和静涡盘420贴合越紧,摩擦功耗越大;接触力越小动涡盘410和静涡盘420容易脱离接触,造成泄漏。可以理解的是,接触力=离心力Fc-径向气体力Fr+切向气体力Ft在径向的分量,切向气体力Ft在径向的分量=切向气体力因此,设计合适的数值能够获得合适的接触力。Referring to FIG. 2 to FIG. 6 , in the
需要说明的是,定义曲轴500的偏心部520的第一切面521的角度特征参数需要说明的是,当的单位为角度时,π为180度,举例来说,为30度,H1为1/6;当的单位为弧度时,π为数值。可以理解的是,H1越小,切向气体力Ft在径向的分量减小,导致动涡盘410和静涡盘420之间的接触力减小,动涡盘410和静涡盘420容易发生分离而导致泄漏;H1越大,切向气体力Ft在径向的分量增大,动涡盘410和静涡盘420之间的接触力增大而导致相应的摩擦损失增大。定义曲轴500的偏心距特征参数H2=Ror2/(De*h),H2越小,动涡盘410的涡齿齿高h越大,动涡盘410和静涡盘420的重心越高,容易在压缩组件400压缩过程中形成的气体力的作用下发生倾斜而导致泄漏;H2越小,曲轴500的长轴部510的中心轴线和偏心部520的中心轴线的距离Ror越大,动涡盘410的转动半径越大,动涡盘410和静涡盘420之间的摩擦路径变长,摩擦损失增大。It should be noted that the angle characteristic parameters of the
因此,压缩组件400通过将曲轴500的偏心部520的第一切面521的角度参数和曲轴500的偏心距的特征参数设计在合适的范围内,使得动涡盘410和动涡盘410之间保持较小的接触力且相应的摩擦功耗较小,同时动涡盘410和静涡盘420不容易发生脱离而造成泄漏,提升了涡旋压缩机的能效和可靠性。具体而言,设计H1+αH2在0.10至0.22的范围内,此处α为常数且满足8.5≤α≤11.2,α为放大系数,α可以设定为10,也可以设定为9.8、10.5等等,将α设计在上述数值范围内,能够避免H1和H2的实际数值相差较大,使压缩组件400在设计时能够综合考虑H1和H2两个参数的数值,从而通过将压缩组件400的参数H1+αH2设计在上述范围内,从而兼顾涡旋压缩机的能效和可靠性的要求。Therefore, by designing the angle parameter of the
可以理解的是,参照图7所示的曲线可以看出,压缩组件400的参数H1+αH2在0.10至0.22之间COP的值较大,此处COP指的是在DOE-B的工况下的能效水平。当参数H1+αH2小于0.10时,COP的值随着参数H1+αH2变小而逐渐减小;当参数H1+αH2大于0.22时,COP的值随着参数H1+αH2变大而逐渐减小。It can be understood that, referring to the curve shown in FIG. 7 , it can be seen that the parameter H1+αH2 of the
可以理解的是,曲轴500的偏心距特征参数H2设置在0.0056至0.0069的范围内。H2小于0.0056时,动涡盘410和静涡盘420的重心较高,容易在压缩组件400压缩过程中形成的气体力的作用下发生倾斜而导致泄漏,导致涡旋压缩机的能效降低。H2大于0.0069时,动涡盘410的转动半径较大,动涡盘410和静涡盘420之间的摩擦路径变长,摩擦损失增大,导致涡旋压缩机的可靠性降低。因此,H2设置在上述范围内,涡旋压缩机能够保证能效的同时提高涡旋压缩机的可靠性。举例来说,H2还可以设置在0.0059至0.0067的范围内。It can be understood that the eccentricity characteristic parameter H2 of the
可以理解的是,曲轴500的偏心部520的第一切面521的角度特征参数H1设置在0.033至0.056的范围内。H1小于0.033时,切向气体力Ft在径向的分量较小,导致动涡盘410和静涡盘420之间的接触力小,动涡盘410和静涡盘420容易发生分离而导致泄漏,导致涡旋压缩机的能效降低。H1大于0.056时,切向气体力Ft在径向的分量较大,动涡盘410和静涡盘420之间的接触力较大而导致动涡盘410和静涡盘420的摩擦损失增大,导致涡旋压缩机的可靠性降低。因此,H1设置在上述范围内,涡旋压缩机能够保证能效的同时提高涡旋压缩机的可靠性。It can be understood that the angle characteristic parameter H1 of the
参照图4和图5所示,可以理解的是,曲轴500的长轴部510的中心轴线和偏心部520的中心轴线的距离Ror大于0且小于等于1.2mm,能够避免Ror过大使得动涡盘410的转动半径过大,导致动涡盘410和静涡盘420之间的摩擦路径过长,涡旋压缩机的磨损损耗更大。举例来说,Ror还可以限定在大于0且小于等于0.7mm。Referring to FIGS. 4 and 5 , it can be understood that the distance Ror between the central axis of the
参照图4所示,可以理解的是,偏心部520的第一切面521设有两个,两个第一切面521相互平行,对应的,轴套700也设有两个相互平行的第二切面710,两个第一切面521和两个第二切面710分别对应配合,能够进一步提高偏心部520与轴套700的传动性能,提升涡旋压缩机的运行稳定性和可靠性。Referring to FIG. 4 , it can be understood that there are two first cut surfaces 521 of the
参照图4所示,可以理解的是,两个第一切面521的面积相等,能够使偏心部520与轴套700传动时受力更加均匀,传动性能更佳,进一步提升了涡旋压缩机的运行稳定性和可靠性。Referring to FIG. 4 , it can be understood that the areas of the two first
参照图4所示,可以理解的是,轴套700套装于偏心部520,而且第二切面710与第一切面521滑动配合。因此,当涡旋压缩机遇到液击或者有杂质进入的情况下,曲轴500的第一切面521和轴套700的第二切面710滑动配合使得动涡盘410的偏心量可调节,能够使动涡盘410和静涡盘420分离,减少了静涡盘420和动涡盘410冲击,保证了静涡盘420和动涡盘410不会受到损伤,提升了涡旋压缩机的运行稳定性和可靠性。可以理解的是,第二切面710与第一切面521具有间隙,即两个第二切面710之间的距离大于两个第一切面521之间的距离,因此在特殊工况下,偏心部520和轴套700可以沿第一切面521和第二切面710配合的方向滑动偏移,实现对压缩组件400的保护。Referring to FIG. 4 , it can be understood that the
参照图1所示,本发明一种实施例的涡旋压缩机,包括上述实施例的压缩组件400。本发明实施例的涡旋压缩机采用第一方面实施例的压缩组件400,压缩组件400通过将曲轴500的偏心部520的第一切面521的角度特征参数H1和曲轴500的偏心距特征参数H2设计在合适的范围内,使得动涡盘410和动涡盘410之间保持较小的接触力且相应的摩擦功耗较小,同时动涡盘410和静涡盘420不容易发生脱离而造成泄漏,提升了涡旋压缩机的能效和可靠性。具体而言,定义曲轴500的长轴部510的中心轴线和偏心部520的中心轴线形成的参考面与偏心部520的第一切面521的夹角为曲轴500的偏心部520的第一切面521的角度特征参数H1越小,压缩组件400压缩过程形成的切向气体力Ft在径向的分量减小,导致动涡盘410和静涡盘420之间的接触力减小,动涡盘410和静涡盘420容易发生分离而导致泄漏;H1越大,切向气体力Ft在径向的分量增大,动涡盘410和静涡盘420之间的接触力增大而导致相应的摩擦损失增大;定义曲轴500的长轴部510的中心轴线和偏心部520的中心轴线的距离为Ror,动涡盘410的涡齿的外侧型线4122的最大外径为De,动涡盘410的涡齿齿高为h,曲轴500的偏心距特征参数H2=Ror2/(De*h),H2越小,动涡盘410的涡齿齿高h越大,动涡盘410和静涡盘420的重心越高,容易在压缩组件400压缩过程中形成的气体力的作用下发生倾斜而导致泄漏;H2越小,曲轴500的长轴部510的中心轴线和偏心部520的中心轴线的距离Ror越大,动涡盘410的转动半径越大,动涡盘410和静涡盘420之间的摩擦路径变长,摩擦损失增大;设计0.10≤H1+αH2≤0.22,α为常数且满足8.5≤α≤11.2,使得压缩组件400的参数H1+αH2位于上述范围内,从而能够兼顾涡旋压缩机的能效和可靠性的要求。Referring to FIG. 1 , a scroll compressor according to an embodiment of the present invention includes the
由于涡旋压缩机采用了上述实施例的压缩组件400的全部技术方案,因此至少具有上述实施例的技术方案所带来的所有有益效果,在此不再赘述。Since the scroll compressor adopts all the technical solutions of the
本发明一种实施例的空调器,包括上述实施例的涡旋压缩机。可以理解的是,当空调器为分体式空调器,例如挂壁式空调器、落地式空调器等,涡旋压缩机一般安装在空调室外机内;当空调器为整体式空调器,例如移动空调器、窗式空调器等,涡旋压缩机一般安装在空调器的底盘。本发明实施例的空调器采用第二方面实施例的涡旋压缩机,涡旋压缩机包括压缩组件400,压缩组件400通过将曲轴500的偏心部520的第一切面521的角度特征参数H1和曲轴500的偏心距特征参数H2设计在合适的范围内,使得动涡盘410和动涡盘410之间保持较小的接触力且相应的摩擦功耗较小,同时动涡盘410和静涡盘420不容易发生脱离而造成泄漏,提升了涡旋压缩机的能效和可靠性。具体而言,定义曲轴500的长轴部510的中心轴线和偏心部520的中心轴线形成的参考面与偏心部520的第一切面521的夹角为曲轴500的偏心部520的第一切面521的角度特征参数H1越小,压缩组件400压缩过程形成的切向气体力Ft在径向的分量减小,导致动涡盘410和静涡盘420之间的接触力减小,动涡盘410和静涡盘420容易发生分离而导致泄漏;H1越大,切向气体力Ft在径向的分量增大,动涡盘410和静涡盘420之间的接触力增大而导致相应的摩擦损失增大;定义曲轴500的长轴部510的中心轴线和偏心部520的中心轴线的距离为Ror,动涡盘410的涡齿的外侧型线4122的最大外径为De,动涡盘410的涡齿齿高为h,曲轴500的偏心距特征参数H2=Ror2/(De*h),H2越小,动涡盘410的涡齿齿高h越大,动涡盘410和静涡盘420的重心越高,容易在压缩组件400压缩过程中形成的气体力的作用下发生倾斜而导致泄漏;H2越小,曲轴500的长轴部510的中心轴线和偏心部520的中心轴线的距离Ror越大,动涡盘410的转动半径越大,动涡盘410和静涡盘420之间的摩擦路径变长,摩擦损失增大;设计0.10≤H1+αH2≤0.22,α为常数且满足8.5≤α≤11.2,使得压缩组件400的参数H1+αH2位于上述范围内,从而能够兼顾涡旋压缩机的能效和可靠性的要求。An air conditioner according to an embodiment of the present invention includes the scroll compressor of the above embodiment. It can be understood that when the air conditioner is a split type air conditioner, such as a wall-mounted air conditioner, a floor type air conditioner, etc., the scroll compressor is generally installed in the outdoor unit of the air conditioner; when the air conditioner is an integral type air conditioner, such as a mobile Air conditioners, window air conditioners, etc., scroll compressors are generally installed on the chassis of the air conditioner. The air conditioner of the embodiment of the present invention adopts the scroll compressor of the embodiment of the second aspect. The scroll compressor includes a
上面结合附图对本发明实施例作了详细说明,但是本发明不限于上述实施例,在所属技术领域普通技术人员所具备的知识范围内,还可以在不脱离本发明宗旨的前提下作出各种变化。The embodiments of the present invention have been described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above-mentioned embodiments, and within the scope of knowledge possessed by those of ordinary skill in the art, various Variety.
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CN1401907A (en) * | 2001-08-22 | 2003-03-12 | Lg电子株式会社 | Variable displacement controlling device for reducing swirl compressor |
CN1629487A (en) * | 2003-12-16 | 2005-06-22 | Lg电子株式会社 | Eccentric coupling device in radial compliance scroll compressor |
WO2008114860A1 (en) * | 2007-03-22 | 2008-09-25 | Mitsubishi Heavy Industries, Ltd. | Multistage compressor |
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CN1401907A (en) * | 2001-08-22 | 2003-03-12 | Lg电子株式会社 | Variable displacement controlling device for reducing swirl compressor |
CN1629487A (en) * | 2003-12-16 | 2005-06-22 | Lg电子株式会社 | Eccentric coupling device in radial compliance scroll compressor |
WO2008114860A1 (en) * | 2007-03-22 | 2008-09-25 | Mitsubishi Heavy Industries, Ltd. | Multistage compressor |
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