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CN113482923B - Compression assembly, scroll compressor and air conditioner - Google Patents

Compression assembly, scroll compressor and air conditioner Download PDF

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Publication number
CN113482923B
CN113482923B CN202110995262.6A CN202110995262A CN113482923B CN 113482923 B CN113482923 B CN 113482923B CN 202110995262 A CN202110995262 A CN 202110995262A CN 113482923 B CN113482923 B CN 113482923B
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scroll
movable scroll
crankshaft
compression assembly
central axis
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CN113482923A (en
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杨帆
李小雷
王立波
曹红军
张康
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Guangdong Midea Environmental Technologies Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C18/00Rotary-piston pumps specially adapted for elastic fluids
    • F04C18/02Rotary-piston pumps specially adapted for elastic fluids of arcuate-engagement type, i.e. with circular translatory movement of co-operating members, each member having the same number of teeth or tooth-equivalents
    • F04C18/0207Rotary-piston pumps specially adapted for elastic fluids of arcuate-engagement type, i.e. with circular translatory movement of co-operating members, each member having the same number of teeth or tooth-equivalents both members having co-operating elements in spiral form
    • F04C18/0215Rotary-piston pumps specially adapted for elastic fluids of arcuate-engagement type, i.e. with circular translatory movement of co-operating members, each member having the same number of teeth or tooth-equivalents both members having co-operating elements in spiral form where only one member is moving
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C29/00Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C29/00Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
    • F04C29/0021Systems for the equilibration of forces acting on the pump
    • F04C29/0028Internal leakage control
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C3/00Shafts; Axles; Cranks; Eccentrics
    • F16C3/04Crankshafts, eccentric-shafts; Cranks, eccentrics
    • F16C3/06Crankshafts
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C2240/00Components
    • F04C2240/20Rotors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C2240/00Components
    • F04C2240/60Shafts
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C2250/00Geometry
    • F04C2250/20Geometry of the rotor
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C2270/00Control; Monitoring or safety arrangements
    • F04C2270/04Force
    • F04C2270/041Controlled or regulated

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Ocean & Marine Engineering (AREA)
  • Rotary Pumps (AREA)

Abstract

本发明公开了一种压缩组件、涡旋压缩机及空调器,涉及压缩机技术领域,其中压缩组件包括动涡盘和曲轴,动涡盘包括动涡齿,动涡齿的外侧型线的最大外径为De,动涡齿的齿高为h;曲轴包括长轴部和偏心部,偏心部设有第一切面,长轴部的中心轴线和偏心部的中心轴线形成的参考面与第一切面之间的夹角为

Figure DDA0003233643840000011
长轴部的中心轴线和偏心部的中心轴线的距离为Ror;第一切面的角度特征参数
Figure DDA0003233643840000012
曲轴的偏心距特征参数H2=Ror2/(De*h);0.10≤H1+αH2≤0.22,8.5≤α≤11.2。本发明通过将第一切面的角度特征参数和曲轴的偏心距特征参数设计在合适的范围内,使得动涡盘和动涡盘之间保持较小的接触力且相应的摩擦功耗较小,同时动涡盘和静涡盘不容易发生脱离而造成泄漏,提升了涡旋压缩机的能效和可靠性。

Figure 202110995262

The invention discloses a compression assembly, a scroll compressor and an air conditioner, and relates to the technical field of compressors. The compression assembly includes a movable scroll and a crankshaft, the movable scroll includes a movable scroll, and the outer profile of the movable scroll has a maximum The outer diameter is De, and the tooth height of the moving spiral tooth is h; the crankshaft includes a long shaft part and an eccentric part, and the eccentric part is provided with a first sectional plane, and the reference plane formed by the central axis of the long shaft part and the central axis of the eccentric part is the same as the first tangential plane. The angle between all faces is

Figure DDA0003233643840000011
The distance between the central axis of the long shaft part and the central axis of the eccentric part is Ror; the angle characteristic parameter of the first section
Figure DDA0003233643840000012
Eccentricity characteristic parameter of crankshaft H2=Ror 2 /(De*h); 0.10≤H1+αH2≤0.22, 8.5≤α≤11.2. In the present invention, the angle characteristic parameter of the first section and the eccentricity characteristic parameter of the crankshaft are designed within an appropriate range, so that the contact force between the movable scroll and the movable scroll is kept relatively small and the corresponding frictional power consumption is relatively small At the same time, the movable scroll and the stationary scroll are not easy to separate and cause leakage, which improves the energy efficiency and reliability of the scroll compressor.

Figure 202110995262

Description

压缩组件、涡旋压缩机及空调器Compression components, scroll compressors and air conditioners

技术领域technical field

本发明涉及压缩机技术领域,特别涉及一种压缩组件、涡旋压缩机及空调器。The present invention relates to the technical field of compressors, in particular to a compression assembly, a scroll compressor and an air conditioner.

背景技术Background technique

相关技术中,涡旋压缩机包括静涡盘、动涡盘和曲轴,当曲轴带动动涡盘相对静涡盘运动时,动涡盘和静涡盘之间形成多个压缩室,压缩室内实现制冷剂的吸入、压缩和排出。动涡盘和静涡盘之间存在接触力,当接触力过大时涡旋压缩机的摩擦功耗较大,当接触力过小时,动涡盘和静涡盘之间容易发生脱离而引发泵体泄漏,进而影响涡旋压缩机的能效,因此设计合适的接触力范围是解决涡旋压缩机的能效和可靠性的关键。In the related art, a scroll compressor includes a stationary scroll, a movable scroll and a crankshaft. When the crankshaft drives the movable scroll to move relative to the stationary scroll, multiple compression chambers are formed between the movable scroll and the stationary scroll, and the compression chamber realizes Inhalation, compression and discharge of refrigerant. There is a contact force between the movable scroll and the stationary scroll. When the contact force is too large, the frictional power consumption of the scroll compressor is larger. The pump body leaks, which affects the energy efficiency of the scroll compressor. Therefore, designing an appropriate contact force range is the key to solving the energy efficiency and reliability of the scroll compressor.

发明内容SUMMARY OF THE INVENTION

本发明旨在至少解决现有技术中存在的技术问题之一。为此,本发明提出一种压缩组件,能够保证涡旋压缩机能效的同时提高涡旋压缩机的可靠性。The present invention aims to solve at least one of the technical problems existing in the prior art. To this end, the present invention proposes a compression assembly, which can ensure the energy efficiency of the scroll compressor and improve the reliability of the scroll compressor.

本发明还提出一种具有上述压缩组件的涡旋压缩机。The present invention also provides a scroll compressor with the above-mentioned compression assembly.

本发明还提出一种具有上述涡旋压缩机的空调器。The present invention also provides an air conditioner with the above scroll compressor.

根据本发明第一方面实施例的压缩组件,包括:动涡盘,包括动涡齿,所述动涡齿的外侧型线的最大外径为De,所述动涡齿的齿高为h;曲轴,包括长轴部和偏心部,所述偏心部设有至少一个第一切面,所述长轴部的中心轴线和所述偏心部的中心轴线形成的参考面与所述第一切面之间的夹角为

Figure BDA0003233643820000011
所述长轴部的中心轴线和所述偏心部的中心轴线的距离为Ror;其中,所述第一切面的角度特征参数
Figure BDA0003233643820000012
所述曲轴的偏心距特征参数H2=Ror2/(De*h);所述H1和所述H2满足关系式:0.10≤H1+αH2≤0.22,8.5≤α≤11.2。The compression assembly according to the embodiment of the first aspect of the present invention includes: a movable scroll including a movable scroll, the maximum outer diameter of the outer profile of the movable scroll is De, and the tooth height of the movable scroll is h; A crankshaft includes a long shaft portion and an eccentric portion, the eccentric portion is provided with at least one first tangential plane, and the reference plane formed by the central axis of the long shaft portion and the central axis of the eccentric portion and the first tangential plane The angle between is
Figure BDA0003233643820000011
The distance between the central axis of the long shaft portion and the central axis of the eccentric portion is Ror; wherein, the angle characteristic parameter of the first section
Figure BDA0003233643820000012
The characteristic parameter of the eccentricity of the crankshaft is H2=Ror 2 /(De*h); the H1 and the H2 satisfy the relationship: 0.10≤H1+αH2≤0.22, 8.5≤α≤11.2.

根据本发明实施例的压缩组件,至少具有如下有益效果:The compression assembly according to the embodiment of the present invention has at least the following beneficial effects:

通过将曲轴的偏心部的第一切面的角度特征参数和曲轴的偏心距特征参数设计在合适的范围内,使得动涡盘和动涡盘之间保持较小的接触力且相应的摩擦功耗较小,同时动涡盘和静涡盘不容易发生脱离而造成泄漏,提升了涡旋压缩机的能效和可靠性。具体而言,定义曲轴的长轴部的中心轴线和偏心部的中心轴线形成的参考面与偏心部的第一切面的夹角为

Figure BDA0003233643820000013
曲轴的偏心部的第一切面的角度特征参数
Figure BDA0003233643820000014
H1越小,压缩组件压缩过程形成的切向气体力在径向的分量减小,导致动涡盘和静涡盘之间的接触力减小,动涡盘和静涡盘容易发生分离而导致泄漏;H1越大,切向气体力在径向的分量增大,动涡盘和静涡盘之间的接触力增大而导致相应的摩擦损失增大;定义曲轴的长轴部的中心轴线和偏心部的中心轴线的距离为Ror,动涡盘的涡齿的外侧型线的最大外径为De,动涡盘的涡齿齿高为h,曲轴的偏心距特征参数H2=Ror2/(De*h),H2越小,动涡盘的涡齿齿高h越大,动涡盘和静涡盘的重心越高,容易在压缩组件压缩过程中形成的气体力的作用下发生倾斜而导致泄漏;H2越小,曲轴的长轴部的中心轴线和偏心部的中心轴线的距离Ror越大,动涡盘的转动半径越大,动涡盘和静涡盘之间的摩擦路径变长,摩擦损失增大;设计0.10≤H1+αH2≤0.22,α为常数且满足8.5≤α≤11.2,使得压缩组件的参数H1+αH2位于上述范围内,从而能够兼顾涡旋压缩机的能效和可靠性的要求。By designing the characteristic parameters of the angle of the first section of the eccentric part of the crankshaft and the characteristic parameters of the eccentricity of the crankshaft within an appropriate range, the contact force between the movable scroll and the movable scroll can be kept relatively small and the corresponding friction work can be maintained. At the same time, the movable scroll and the stationary scroll are not easy to separate and cause leakage, which improves the energy efficiency and reliability of the scroll compressor. Specifically, the angle between the reference plane formed by the central axis of the long shaft portion of the crankshaft and the central axis of the eccentric portion and the first tangential plane of the eccentric portion is defined as
Figure BDA0003233643820000013
Angle characteristic parameters of the first section of the eccentric part of the crankshaft
Figure BDA0003233643820000014
The smaller H1 is, the smaller the radial component of the tangential gas force formed during the compression process of the compression assembly, the smaller the contact force between the movable scroll and the stationary scroll, and the easier the separation of the movable scroll and stationary scroll. Leakage; the larger H1, the larger the radial component of the tangential gas force, the larger the contact force between the movable scroll and the stationary scroll, and the larger the corresponding friction loss; defines the central axis of the long shaft portion of the crankshaft The distance from the central axis of the eccentric portion is Ror, the maximum outer diameter of the outer profile of the lap of the movable scroll is De, the height of the lap of the movable scroll is h, and the characteristic parameter of the eccentricity of the crankshaft is H2=Ror 2 / (De*h), the smaller H2, the greater the tooth height h of the movable scroll, the higher the center of gravity of the movable scroll and the stationary scroll, and it is easy to tilt under the action of the gas force formed during the compression of the compression assembly. And lead to leakage; the smaller H2, the larger the distance Ror between the central axis of the long shaft portion of the crankshaft and the central axis of the eccentric portion, the larger the turning radius of the movable scroll, and the larger the friction path between the movable scroll and the stationary scroll. long, the friction loss increases; the design is 0.10≤H1+αH2≤0.22, α is a constant and satisfies 8.5≤α≤11.2, so that the parameter H1+αH2 of the compression component is within the above range, so that the energy efficiency and reliability requirements.

根据本发明的一些实施例,所述H2满足:0.0056≤H2≤0.0069。According to some embodiments of the present invention, the H2 satisfies: 0.0056≤H2≤0.0069.

根据本发明的一些实施例,所述H1满足:0.033≤H1≤0.056。According to some embodiments of the present invention, the H1 satisfies: 0.033≤H1≤0.056.

根据本发明的一些实施例,所述Ror满足:0<Ror≤1.2mm。According to some embodiments of the present invention, the Ror satisfies: 0<Ror≤1.2mm.

根据本发明的一些实施例,所述α满足:α=10。According to some embodiments of the present invention, the α satisfies: α=10.

根据本发明的一些实施例,所述偏心部设有两个所述第一切面,两个所述第一切面平行设置。According to some embodiments of the present invention, the eccentric portion is provided with two of the first cut surfaces, and the two first cut surfaces are arranged in parallel.

根据本发明的一些实施例,两个所述第一切面的面积相等。According to some embodiments of the present invention, the areas of the two first cut planes are equal.

根据本发明的一些实施例,所述压缩组件还包括与所述偏心部套装的轴套,所述轴套的内壁面设有两个平行设置的第二切面,所述第二切面与所述第一切面滑动配合。According to some embodiments of the present invention, the compression assembly further includes a shaft sleeve sleeved with the eccentric portion, and the inner wall surface of the shaft sleeve is provided with two parallel second cut surfaces, the second cut surfaces and the The first facet is a slip fit.

根据本发明第二方面实施例的涡旋压缩机,包括以上实施例所述的压缩组件。A scroll compressor according to an embodiment of the second aspect of the present invention includes the compression assembly described in the above embodiments.

根据本发明实施例的涡旋压缩机,至少具有如下有益效果:The scroll compressor according to the embodiment of the present invention has at least the following beneficial effects:

采用第一方面实施例的压缩组件,压缩组件通过将曲轴的偏心部的第一切面的角度特征参数和曲轴的偏心距特征参数设计在合适的范围内,使得动涡盘和动涡盘之间保持较小的接触力且相应的摩擦功耗较小,同时动涡盘和静涡盘不容易发生脱离而造成泄漏,提升了涡旋压缩机的能效和可靠性。具体而言,定义曲轴的长轴部的中心轴线和偏心部的中心轴线形成的参考面与偏心部的第一切面的夹角为

Figure BDA0003233643820000021
曲轴的偏心部的第一切面的角度特征参数
Figure BDA0003233643820000022
H1越小,压缩组件压缩过程形成的切向气体力在径向的分量减小,导致动涡盘和静涡盘之间的接触力减小,动涡盘和静涡盘容易发生分离而导致泄漏;H1越大,切向气体力在径向的分量增大,动涡盘和静涡盘之间的接触力增大而导致相应的摩擦损失增大;定义曲轴的长轴部的中心轴线和偏心部的中心轴线的距离为Ror,动涡盘的涡齿的外侧型线的最大外径为De,动涡盘的涡齿齿高为h,曲轴的偏心距特征参数H2=Ror2/(De*h),H2越小,动涡盘的涡齿齿高h越大,动涡盘和静涡盘的重心越高,容易在压缩组件压缩过程中形成的气体力的作用下发生倾斜而导致泄漏;H2越小,曲轴的长轴部的中心轴线和偏心部的中心轴线的距离Ror越大,动涡盘的转动半径越大,动涡盘和静涡盘之间的摩擦路径变长,摩擦损失增大;设计0.10≤H1+αH2≤0.22,α为常数且满足8.5≤α≤11.2,使得压缩组件的参数H1+αH2位于上述范围内,从而能够兼顾涡旋压缩机的能效和可靠性的要求。Using the compression assembly of the embodiment of the first aspect, by designing the angle characteristic parameter of the first section of the eccentric portion of the crankshaft and the characteristic parameter of the eccentric distance of the crankshaft in the compression assembly within a suitable range, the compression assembly makes the difference between the movable scroll and the movable scroll. The contact force between them is small and the corresponding frictional power consumption is small. At the same time, the movable scroll and the stationary scroll are not easy to separate and cause leakage, which improves the energy efficiency and reliability of the scroll compressor. Specifically, the angle between the reference plane formed by the central axis of the long shaft portion of the crankshaft and the central axis of the eccentric portion and the first tangential plane of the eccentric portion is defined as
Figure BDA0003233643820000021
Angle characteristic parameters of the first section of the eccentric part of the crankshaft
Figure BDA0003233643820000022
The smaller H1 is, the smaller the radial component of the tangential gas force formed during the compression process of the compression assembly, the smaller the contact force between the movable scroll and the stationary scroll, and the easier the separation of the movable scroll and stationary scroll. Leakage; the larger H1, the larger the radial component of the tangential gas force, the larger the contact force between the movable scroll and the stationary scroll, and the larger the corresponding friction loss; defines the central axis of the long shaft portion of the crankshaft The distance from the central axis of the eccentric portion is Ror, the maximum outer diameter of the outer profile of the lap of the movable scroll is De, the height of the lap of the movable scroll is h, and the characteristic parameter of the eccentricity of the crankshaft is H2=Ror 2 / (De*h), the smaller H2, the greater the tooth height h of the movable scroll, the higher the center of gravity of the movable scroll and the stationary scroll, and it is easy to tilt under the action of the gas force formed during the compression of the compression assembly. And lead to leakage; the smaller H2, the larger the distance Ror between the central axis of the long shaft portion of the crankshaft and the central axis of the eccentric portion, the larger the turning radius of the movable scroll, and the larger the friction path between the movable scroll and the stationary scroll. long, the friction loss increases; the design is 0.10≤H1+αH2≤0.22, α is a constant and satisfies 8.5≤α≤11.2, so that the parameter H1+αH2 of the compression component is within the above range, so that the energy efficiency and reliability requirements.

根据本发明第三方面实施例的空调器,包括以上实施例所述的涡旋压缩机。An air conditioner according to an embodiment of the third aspect of the present invention includes the scroll compressor described in the above embodiments.

根据本发明实施例的空调器,至少具有如下有益效果:The air conditioner according to the embodiment of the present invention has at least the following beneficial effects:

采用第二方面实施例的涡旋压缩机,涡旋压缩机包括压缩组件,压缩组件通过将曲轴的偏心部的第一切面的角度特征参数和曲轴的偏心距特征参数设计在合适的范围内,使得动涡盘和动涡盘之间保持较小的接触力且相应的摩擦功耗较小,同时动涡盘和静涡盘不容易发生脱离而造成泄漏,提升了涡旋压缩机的能效和可靠性。具体而言,定义曲轴的长轴部的中心轴线和偏心部的中心轴线形成的参考面与偏心部的第一切面的夹角为

Figure BDA0003233643820000031
曲轴的偏心部的第一切面的角度特征参数
Figure BDA0003233643820000032
H1越小,压缩组件压缩过程形成的切向气体力在径向的分量减小,导致动涡盘和静涡盘之间的接触力减小,动涡盘和静涡盘容易发生分离而导致泄漏;H1越大,切向气体力在径向的分量增大,动涡盘和静涡盘之间的接触力增大而导致相应的摩擦损失增大;定义曲轴的长轴部的中心轴线和偏心部的中心轴线的距离为Ror,动涡盘的涡齿的外侧型线的最大外径为De,动涡盘的涡齿齿高为h,曲轴的偏心距特征参数H2=Ror2/(De*h),H2越小,动涡盘的涡齿齿高h越大,动涡盘和静涡盘的重心越高,容易在压缩组件压缩过程中形成的气体力的作用下发生倾斜而导致泄漏;H2越小,曲轴的长轴部的中心轴线和偏心部的中心轴线的距离Ror越大,动涡盘的转动半径越大,动涡盘和静涡盘之间的摩擦路径变长,摩擦损失增大;设计0.10≤H1+αH2≤0.22,α为常数且满足8.5≤α≤11.2,使得压缩组件的参数H1+αH2位于上述范围内,从而能够兼顾涡旋压缩机的能效和可靠性的要求。Using the scroll compressor of the embodiment of the second aspect, the scroll compressor includes a compression assembly, and the compression assembly is designed by designing the angle characteristic parameter of the first section of the eccentric portion of the crankshaft and the characteristic parameter of the eccentric distance of the crankshaft within a suitable range , so that the contact force between the movable scroll and the movable scroll is kept small and the corresponding frictional power consumption is small, and the movable scroll and the stationary scroll are not easy to separate and cause leakage, which improves the energy efficiency of the scroll compressor. and reliability. Specifically, the angle between the reference plane formed by the central axis of the long shaft portion of the crankshaft and the central axis of the eccentric portion and the first tangential plane of the eccentric portion is defined as
Figure BDA0003233643820000031
Angle characteristic parameters of the first section of the eccentric part of the crankshaft
Figure BDA0003233643820000032
The smaller H1 is, the smaller the radial component of the tangential gas force formed during the compression process of the compression assembly, the smaller the contact force between the movable scroll and the stationary scroll, and the easier the separation of the movable scroll and stationary scroll. Leakage; the larger H1, the larger the radial component of the tangential gas force, the larger the contact force between the movable scroll and the stationary scroll, and the larger the corresponding friction loss; defines the central axis of the long shaft portion of the crankshaft The distance from the central axis of the eccentric portion is Ror, the maximum outer diameter of the outer profile of the lap of the movable scroll is De, the height of the lap of the movable scroll is h, and the characteristic parameter of the eccentricity of the crankshaft is H2=Ror 2 / (De*h), the smaller H2, the greater the tooth height h of the movable scroll, the higher the center of gravity of the movable scroll and the stationary scroll, and it is easy to tilt under the action of the gas force formed during the compression of the compression assembly. And lead to leakage; the smaller H2, the larger the distance Ror between the central axis of the long shaft portion of the crankshaft and the central axis of the eccentric portion, the larger the turning radius of the movable scroll, and the larger the friction path between the movable scroll and the stationary scroll. long, the friction loss increases; the design is 0.10≤H1+αH2≤0.22, α is a constant and satisfies 8.5≤α≤11.2, so that the parameter H1+αH2 of the compression component is within the above range, so that the energy efficiency and reliability requirements.

本发明的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本发明的实践了解到。Additional aspects and advantages of the present invention will be set forth, in part, from the following description, and in part will be apparent from the following description, or may be learned by practice of the invention.

附图说明Description of drawings

下面结合附图和实施例对本发明做进一步的说明,其中:The present invention will be further described below in conjunction with the accompanying drawings and embodiments, wherein:

图1为本发明一种实施例的涡旋压缩机的结构示意图;1 is a schematic structural diagram of a scroll compressor according to an embodiment of the present invention;

图2为图1中动涡盘的剖视放大图;Fig. 2 is an enlarged cross-sectional view of the movable scroll in Fig. 1;

图3为图1中动涡盘的仰视放大图;Fig. 3 is the bottom view enlarged view of the movable scroll in Fig. 1;

图4为图1中曲轴的俯视放大图;Figure 4 is an enlarged plan view of the crankshaft in Figure 1;

图5为图1中曲轴的剖视放大图;Figure 5 is an enlarged cross-sectional view of the crankshaft in Figure 1;

图6为本发明一种实施例的压缩组件中曲轴的受力分析图;6 is a force analysis diagram of a crankshaft in a compression assembly according to an embodiment of the present invention;

图7为本发明一种实施例的涡旋压缩机中H1+αH2和COP的关系图。FIG. 7 is a relationship diagram of H1+αH2 and COP in a scroll compressor according to an embodiment of the present invention.

附图标号:Reference number:

壳体100;housing 100;

主机架200;main frame 200;

定子300;stator 300;

压缩组件400;动涡盘410;动盘体411;动涡齿412;内侧型线4121;外侧型线4122;偏心套413;静涡盘420;Compression assembly 400; movable scroll 410; movable disk body 411; movable scroll 412; inner profile 4121; outer profile 4122; eccentric sleeve 413; stationary scroll 420;

曲轴500;长轴部510;偏心部520;第一切面521;Crankshaft 500; long shaft portion 510; eccentric portion 520; first cut surface 521;

转子600;rotor 600;

轴套700;第二切面710。Bushing 700; second cut surface 710.

具体实施方式Detailed ways

下面详细描述本发明的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本发明,而不能理解为对本发明的限制。The following describes in detail the embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary, only used to explain the present invention, and should not be construed as a limitation of the present invention.

在本发明的描述中,需要理解的是,涉及到方位描述,例如上、下等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the azimuth description, such as the azimuth or positional relationship indicated by upper and lower, is based on the azimuth or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description. , rather than indicating or implying that the indicated device or element must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the invention.

在本发明的描述中,多个指的是两个以上。如果有描述到第一、第二只是用于区分技术特征为目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量或者隐含指明所指示的技术特征的先后关系。In the description of the present invention, plural refers to two or more. If it is described that the first and the second are only for the purpose of distinguishing technical features, it cannot be understood as indicating or implying relative importance, or indicating the number of the indicated technical features or the order of the indicated technical features. relation.

本发明的描述中,除非另有明确的限定,设置、安装、连接等词语应做广义理解,所属技术领域技术人员可以结合技术方案的具体内容合理确定上述词语在本发明中的具体含义。In the description of the present invention, unless otherwise clearly defined, words such as setting, installation, connection should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meanings of the above words in the present invention in combination with the specific content of the technical solution.

参照图1所示,本发明一种实施例的涡旋压缩机,包括壳体100,以及固定于壳体100内部的主机架200和定子300。壳体100内部还设有压缩组件400、曲轴500和转子600。转子600与曲轴500固定连接,转子600与定子300配合驱动曲轴500转动。本发明实施例的压缩组件400包括动涡盘410和静涡盘420,静涡盘420与主机架200连接,动涡盘410与曲轴500连接,曲轴500带动动涡盘410相对于静涡盘420转动,动涡盘410与静涡盘420之间形成压缩腔,对制冷剂进行压缩。Referring to FIG. 1 , a scroll compressor according to an embodiment of the present invention includes a casing 100 , a main frame 200 and a stator 300 fixed inside the casing 100 . A compression assembly 400 , a crankshaft 500 and a rotor 600 are also provided inside the casing 100 . The rotor 600 is fixedly connected with the crankshaft 500 , and the rotor 600 cooperates with the stator 300 to drive the crankshaft 500 to rotate. The compression assembly 400 of the embodiment of the present invention includes a movable scroll 410 and a stationary scroll 420 , the stationary scroll 420 is connected to the main frame 200 , the movable scroll 410 is connected to the crankshaft 500 , and the crankshaft 500 drives the movable scroll 410 relative to the stationary scroll 420 During rotation, a compression chamber is formed between the movable scroll 410 and the stationary scroll 420 to compress the refrigerant.

参照图2所示,可以理解的是,动涡盘410包括动盘体411、动涡齿412和偏心套413,动涡齿412固定连接于动盘体411朝向静涡盘420的一侧,偏心套413固定连接于动盘体411远离静涡盘420的一侧。定义动涡齿412的齿高为h。2, it can be understood that the movable scroll 410 includes a movable scroll body 411, a movable scroll tooth 412 and an eccentric sleeve 413, and the movable scroll tooth 412 is fixedly connected to the side of the movable disc body 411 facing the stationary scroll 420, The eccentric sleeve 413 is fixedly connected to the side of the movable disk body 411 away from the stationary scroll 420 . The tooth height of the movable spiral tooth 412 is defined as h.

参照图3所示,可以理解的是,动涡齿412具有内侧型线4121和外侧型线4122,内侧型线4121为动涡齿412朝向动涡盘410的中心的一侧的渐开线,外侧型线4122为动涡齿412背离动涡盘410的中心的一侧的渐开线。定义动涡齿412的外侧型线4122的最大外径为De,De也可以理解为动涡齿412的最大外径。3 , it can be understood that the movable scroll 412 has an inner profile 4121 and an outer profile 4122, and the inner profile 4121 is the involute of the side of the movable scroll 412 toward the center of the movable scroll 410, The outer profile 4122 is an involute of the side of the movable scroll 412 away from the center of the movable scroll 410 . The maximum outer diameter of the outer profile 4122 of the movable spiral tooth 412 is defined as De, and De can also be understood as the maximum outer diameter of the movable spiral tooth 412 .

参照图4和图5所示,可以理解的是,曲轴500包括长轴部510和偏心部520,偏心部520位于长轴部510朝向动涡盘410的一端,偏心部520的中心轴线与长轴部510的中心轴线不重合,偏心部520通过轴套700与偏心套413连接,从而驱动动涡盘410转动。需要说明的是,偏心部520形成有至少一个第一切面521,第一切面521的数量一般设置为一个或两个,当第一切面521设置为两个时,两个第一切面521一般设置为相互平行。对应的,轴套700的内壁面形成有与第一切面521配合的第二切面710,第二切面710与第一切面521配合实现曲轴500与轴套700之间的传动,从而使曲轴500与动涡盘410驱动连接。定义长轴部510的中心轴线和偏心部520的中心轴线形成的平面为参考面,参考面与第一切面521之间的夹角为

Figure BDA0003233643820000051
定义长轴部510的中心轴线和偏心部520的中心轴线的距离为Ror,Ror也可以理解为曲轴500的偏心距。4 and 5 , it can be understood that the crankshaft 500 includes a long shaft portion 510 and an eccentric portion 520, the eccentric portion 520 is located at the end of the long shaft portion 510 facing the movable scroll 410, and the central axis of the eccentric portion 520 is connected to the long shaft portion 520. The central axes of the shaft portion 510 do not coincide, and the eccentric portion 520 is connected with the eccentric sleeve 413 through the shaft sleeve 700 , thereby driving the movable scroll 410 to rotate. It should be noted that the eccentric portion 520 is formed with at least one first section 521, and the number of the first section 521 is generally set to one or two. The faces 521 are generally arranged parallel to each other. Correspondingly, the inner wall surface of the shaft sleeve 700 is formed with a second cut surface 710 that cooperates with the first cut surface 521 , and the second cut surface 710 cooperates with the first cut surface 521 to realize the transmission between the crankshaft 500 and the shaft sleeve 700 , so that the crankshaft 500 is drivingly connected to the movable scroll 410 . Define the plane formed by the central axis of the long shaft portion 510 and the central axis of the eccentric portion 520 as the reference plane, and the included angle between the reference plane and the first cut plane 521 is
Figure BDA0003233643820000051
The distance between the central axis of the long shaft portion 510 and the central axis of the eccentric portion 520 is defined as Ror, and Ror can also be understood as the eccentricity of the crankshaft 500 .

参照图2至图6所示,本发明一种实施例的压缩组件400,压缩组件400在压缩过程中,压缩腔的压力逐渐增加形成的压差会形成切向气体力Ft和径向气体力Fr,径向指的是长轴部510的中心轴线和偏心部520的中心轴线之间的距离所在的直线的方向,切向指的是与径向垂直且与曲轴500的轴向垂直的方向。参照图6所示,动涡盘410和静涡盘420之间具有沿径向的接触力,接触力的大小是影响涡旋压缩机的能效和可靠性的决定因素。接触力越大动涡盘410和静涡盘420贴合越紧,摩擦功耗越大;接触力越小动涡盘410和静涡盘420容易脱离接触,造成泄漏。可以理解的是,接触力=离心力Fc-径向气体力Fr+切向气体力Ft在径向的分量,切向气体力Ft在径向的分量=切向气体力

Figure BDA0003233643820000052
因此,设计合适的
Figure BDA0003233643820000053
数值能够获得合适的接触力。Referring to FIG. 2 to FIG. 6 , in the compression assembly 400 according to an embodiment of the present invention, during the compression process of the compression assembly 400, the pressure difference formed by the gradual increase of the pressure of the compression chamber will form the tangential gas force Ft and the radial gas force Fr, the radial direction refers to the direction of the straight line where the distance between the central axis of the long shaft portion 510 and the central axis of the eccentric portion 520 is located, and the tangential direction refers to the direction perpendicular to the radial direction and to the axial direction of the crankshaft 500 . Referring to FIG. 6 , there is a radial contact force between the movable scroll 410 and the stationary scroll 420 , and the magnitude of the contact force is a determining factor affecting the energy efficiency and reliability of the scroll compressor. The greater the contact force, the tighter the contact between the movable scroll 410 and the stationary scroll 420, and the greater the frictional power consumption; the smaller the contact force, the easier the movable scroll 410 and the stationary scroll 420 are out of contact, resulting in leakage. It can be understood that contact force = centrifugal force Fc - radial gas force Fr + tangential gas force Ft in the radial component, tangential gas force Ft in the radial component = tangential gas force
Figure BDA0003233643820000052
Therefore, designing a suitable
Figure BDA0003233643820000053
value to obtain a suitable contact force.

需要说明的是,定义曲轴500的偏心部520的第一切面521的角度特征参数

Figure BDA0003233643820000054
需要说明的是,当
Figure BDA0003233643820000055
的单位为角度时,π为180度,举例来说,
Figure BDA0003233643820000056
为30度,H1为1/6;当
Figure BDA0003233643820000057
的单位为弧度时,π为数值。可以理解的是,H1越小,切向气体力Ft在径向的分量减小,导致动涡盘410和静涡盘420之间的接触力减小,动涡盘410和静涡盘420容易发生分离而导致泄漏;H1越大,切向气体力Ft在径向的分量增大,动涡盘410和静涡盘420之间的接触力增大而导致相应的摩擦损失增大。定义曲轴500的偏心距特征参数H2=Ror2/(De*h),H2越小,动涡盘410的涡齿齿高h越大,动涡盘410和静涡盘420的重心越高,容易在压缩组件400压缩过程中形成的气体力的作用下发生倾斜而导致泄漏;H2越小,曲轴500的长轴部510的中心轴线和偏心部520的中心轴线的距离Ror越大,动涡盘410的转动半径越大,动涡盘410和静涡盘420之间的摩擦路径变长,摩擦损失增大。It should be noted that the angle characteristic parameters of the first section 521 of the eccentric portion 520 of the crankshaft 500 are defined
Figure BDA0003233643820000054
It should be noted that when
Figure BDA0003233643820000055
When the unit is in degrees, π is 180 degrees, for example,
Figure BDA0003233643820000056
is 30 degrees, and H1 is 1/6; when
Figure BDA0003233643820000057
When the unit is radians, π is a numerical value. It can be understood that the smaller H1 is, the smaller the radial component of the tangential gas force Ft is, resulting in the reduction of the contact force between the movable scroll 410 and the stationary scroll 420, and the easier it is for the movable scroll 410 and the stationary scroll 420 Separation occurs, resulting in leakage; the larger H1, the larger the radial component of the tangential gas force Ft, the larger the contact force between the orbiting scroll 410 and the stationary scroll 420, and the corresponding increase in friction loss. Define the eccentricity characteristic parameter H2=Ror 2 /(De*h) of the crankshaft 500 , the smaller H2 is, the higher the spiral tooth height h of the movable scroll 410, the higher the center of gravity of the movable scroll 410 and the stationary scroll 420, It is easy to tilt under the action of the gas force formed during the compression process of the compression assembly 400 and cause leakage; the smaller H2, the greater the distance Ror between the central axis of the long shaft portion 510 of the crankshaft 500 and the central axis of the eccentric portion 520, and the moving vortex The larger the turning radius of the disk 410 is, the longer the friction path between the movable scroll 410 and the stationary scroll 420 is, and the friction loss increases.

因此,压缩组件400通过将曲轴500的偏心部520的第一切面521的角度参数和曲轴500的偏心距的特征参数设计在合适的范围内,使得动涡盘410和动涡盘410之间保持较小的接触力且相应的摩擦功耗较小,同时动涡盘410和静涡盘420不容易发生脱离而造成泄漏,提升了涡旋压缩机的能效和可靠性。具体而言,设计H1+αH2在0.10至0.22的范围内,此处α为常数且满足8.5≤α≤11.2,α为放大系数,α可以设定为10,也可以设定为9.8、10.5等等,将α设计在上述数值范围内,能够避免H1和H2的实际数值相差较大,使压缩组件400在设计时能够综合考虑H1和H2两个参数的数值,从而通过将压缩组件400的参数H1+αH2设计在上述范围内,从而兼顾涡旋压缩机的能效和可靠性的要求。Therefore, by designing the angle parameter of the first section 521 of the eccentric portion 520 of the crankshaft 500 and the characteristic parameter of the eccentric distance of the crankshaft 500 in the compression assembly 400 within an appropriate range, the space between the movable scroll 410 and the movable scroll 410 is The contact force is kept small and the corresponding frictional power consumption is small. Meanwhile, the movable scroll 410 and the stationary scroll 420 are not easily separated from each other to cause leakage, thereby improving the energy efficiency and reliability of the scroll compressor. Specifically, design H1+αH2 in the range of 0.10 to 0.22, where α is a constant and satisfies 8.5≤α≤11.2, α is the amplification factor, α can be set to 10, or 9.8, 10.5, etc. etc., designing α within the above-mentioned range of values can avoid a large difference between the actual values of H1 and H2, so that the compression assembly 400 can comprehensively consider the values of the two parameters H1 and H2 when designing, so that the parameters of the compression assembly 400 can be H1+αH2 is designed within the above range, so as to take into account the requirements of energy efficiency and reliability of the scroll compressor.

可以理解的是,参照图7所示的曲线可以看出,压缩组件400的参数H1+αH2在0.10至0.22之间COP的值较大,此处COP指的是在DOE-B的工况下的能效水平。当参数H1+αH2小于0.10时,COP的值随着参数H1+αH2变小而逐渐减小;当参数H1+αH2大于0.22时,COP的值随着参数H1+αH2变大而逐渐减小。It can be understood that, referring to the curve shown in FIG. 7 , it can be seen that the parameter H1+αH2 of the compression assembly 400 has a larger COP value between 0.10 and 0.22, where the COP refers to the working condition of DOE-B energy efficiency level. When the parameter H1+αH2 is less than 0.10, the value of COP gradually decreases as the parameter H1+αH2 becomes smaller; when the parameter H1+αH2 is greater than 0.22, the value of COP gradually decreases as the parameter H1+αH2 becomes larger.

可以理解的是,曲轴500的偏心距特征参数H2设置在0.0056至0.0069的范围内。H2小于0.0056时,动涡盘410和静涡盘420的重心较高,容易在压缩组件400压缩过程中形成的气体力的作用下发生倾斜而导致泄漏,导致涡旋压缩机的能效降低。H2大于0.0069时,动涡盘410的转动半径较大,动涡盘410和静涡盘420之间的摩擦路径变长,摩擦损失增大,导致涡旋压缩机的可靠性降低。因此,H2设置在上述范围内,涡旋压缩机能够保证能效的同时提高涡旋压缩机的可靠性。举例来说,H2还可以设置在0.0059至0.0067的范围内。It can be understood that the eccentricity characteristic parameter H2 of the crankshaft 500 is set in the range of 0.0056 to 0.0069. When H2 is less than 0.0056, the center of gravity of the movable scroll 410 and the stationary scroll 420 is relatively high, and it is easy to tilt under the action of the gas force formed during the compression of the compression assembly 400, resulting in leakage, resulting in reduced energy efficiency of the scroll compressor. When H2 is greater than 0.0069, the rotating radius of the movable scroll 410 is larger, the friction path between the movable scroll 410 and the stationary scroll 420 becomes longer, and the friction loss increases, resulting in reduced reliability of the scroll compressor. Therefore, when H2 is set within the above range, the scroll compressor can ensure the energy efficiency and improve the reliability of the scroll compressor. For example, H2 can also be set in the range of 0.0059 to 0.0067.

可以理解的是,曲轴500的偏心部520的第一切面521的角度特征参数H1设置在0.033至0.056的范围内。H1小于0.033时,切向气体力Ft在径向的分量较小,导致动涡盘410和静涡盘420之间的接触力小,动涡盘410和静涡盘420容易发生分离而导致泄漏,导致涡旋压缩机的能效降低。H1大于0.056时,切向气体力Ft在径向的分量较大,动涡盘410和静涡盘420之间的接触力较大而导致动涡盘410和静涡盘420的摩擦损失增大,导致涡旋压缩机的可靠性降低。因此,H1设置在上述范围内,涡旋压缩机能够保证能效的同时提高涡旋压缩机的可靠性。It can be understood that the angle characteristic parameter H1 of the first section 521 of the eccentric portion 520 of the crankshaft 500 is set in the range of 0.033 to 0.056. When H1 is less than 0.033, the radial component of the tangential gas force Ft is small, resulting in a small contact force between the movable scroll 410 and the stationary scroll 420, and the movable scroll 410 and the stationary scroll 420 are easily separated, resulting in leakage , resulting in a decrease in the energy efficiency of the scroll compressor. When H1 is greater than 0.056, the radial component of the tangential gas force Ft is larger, and the contact force between the movable scroll 410 and the stationary scroll 420 is larger, resulting in increased friction loss between the movable scroll 410 and the stationary scroll 420 , resulting in reduced reliability of the scroll compressor. Therefore, when H1 is set within the above-mentioned range, the scroll compressor can ensure the energy efficiency while improving the reliability of the scroll compressor.

参照图4和图5所示,可以理解的是,曲轴500的长轴部510的中心轴线和偏心部520的中心轴线的距离Ror大于0且小于等于1.2mm,能够避免Ror过大使得动涡盘410的转动半径过大,导致动涡盘410和静涡盘420之间的摩擦路径过长,涡旋压缩机的磨损损耗更大。举例来说,Ror还可以限定在大于0且小于等于0.7mm。Referring to FIGS. 4 and 5 , it can be understood that the distance Ror between the central axis of the long shaft portion 510 of the crankshaft 500 and the central axis of the eccentric portion 520 is greater than 0 and less than or equal to 1.2 mm, which can prevent the Ror from being too large and causing the moving vortex If the rotation radius of the disk 410 is too large, the friction path between the movable scroll 410 and the stationary scroll 420 is too long, and the wear and loss of the scroll compressor is larger. For example, Ror can also be limited to be greater than 0 and less than or equal to 0.7mm.

参照图4所示,可以理解的是,偏心部520的第一切面521设有两个,两个第一切面521相互平行,对应的,轴套700也设有两个相互平行的第二切面710,两个第一切面521和两个第二切面710分别对应配合,能够进一步提高偏心部520与轴套700的传动性能,提升涡旋压缩机的运行稳定性和可靠性。Referring to FIG. 4 , it can be understood that there are two first cut surfaces 521 of the eccentric portion 520 , and the two first cut surfaces 521 are parallel to each other. Correspondingly, the shaft sleeve 700 also has two parallel first cut surfaces 521 . The two tangent planes 710, the two first tangent planes 521 and the two second tangent planes 710 are matched respectively, which can further improve the transmission performance of the eccentric portion 520 and the shaft sleeve 700, and improve the running stability and reliability of the scroll compressor.

参照图4所示,可以理解的是,两个第一切面521的面积相等,能够使偏心部520与轴套700传动时受力更加均匀,传动性能更佳,进一步提升了涡旋压缩机的运行稳定性和可靠性。Referring to FIG. 4 , it can be understood that the areas of the two first sectional surfaces 521 are equal, which can make the force on the eccentric portion 520 and the shaft sleeve 700 more uniform during transmission, and the transmission performance is better, which further improves the scroll compressor. operational stability and reliability.

参照图4所示,可以理解的是,轴套700套装于偏心部520,而且第二切面710与第一切面521滑动配合。因此,当涡旋压缩机遇到液击或者有杂质进入的情况下,曲轴500的第一切面521和轴套700的第二切面710滑动配合使得动涡盘410的偏心量可调节,能够使动涡盘410和静涡盘420分离,减少了静涡盘420和动涡盘410冲击,保证了静涡盘420和动涡盘410不会受到损伤,提升了涡旋压缩机的运行稳定性和可靠性。可以理解的是,第二切面710与第一切面521具有间隙,即两个第二切面710之间的距离大于两个第一切面521之间的距离,因此在特殊工况下,偏心部520和轴套700可以沿第一切面521和第二切面710配合的方向滑动偏移,实现对压缩组件400的保护。Referring to FIG. 4 , it can be understood that the shaft sleeve 700 is sleeved on the eccentric portion 520 , and the second cut surface 710 is slidably matched with the first cut surface 521 . Therefore, when the scroll compressor encounters liquid hammer or impurities enter, the first section 521 of the crankshaft 500 and the second section 710 of the shaft sleeve 700 are slidably matched so that the eccentricity of the movable scroll 410 can be adjusted. The separation of the movable scroll 410 and the stationary scroll 420 reduces the impact of the stationary scroll 420 and the movable scroll 410, ensures that the stationary scroll 420 and the movable scroll 410 will not be damaged, and improves the operation stability of the scroll compressor and reliability. It can be understood that the second cut surface 710 has a gap with the first cut surface 521, that is, the distance between the two second cut surfaces 710 is greater than the distance between the two first cut surfaces 521. Therefore, under special conditions, the eccentricity The part 520 and the shaft sleeve 700 can slide and offset along the matching direction of the first cut surface 521 and the second cut surface 710 , so as to protect the compression assembly 400 .

参照图1所示,本发明一种实施例的涡旋压缩机,包括上述实施例的压缩组件400。本发明实施例的涡旋压缩机采用第一方面实施例的压缩组件400,压缩组件400通过将曲轴500的偏心部520的第一切面521的角度特征参数H1和曲轴500的偏心距特征参数H2设计在合适的范围内,使得动涡盘410和动涡盘410之间保持较小的接触力且相应的摩擦功耗较小,同时动涡盘410和静涡盘420不容易发生脱离而造成泄漏,提升了涡旋压缩机的能效和可靠性。具体而言,定义曲轴500的长轴部510的中心轴线和偏心部520的中心轴线形成的参考面与偏心部520的第一切面521的夹角为

Figure BDA0003233643820000071
曲轴500的偏心部520的第一切面521的角度特征参数
Figure BDA0003233643820000072
H1越小,压缩组件400压缩过程形成的切向气体力Ft在径向的分量减小,导致动涡盘410和静涡盘420之间的接触力减小,动涡盘410和静涡盘420容易发生分离而导致泄漏;H1越大,切向气体力Ft在径向的分量增大,动涡盘410和静涡盘420之间的接触力增大而导致相应的摩擦损失增大;定义曲轴500的长轴部510的中心轴线和偏心部520的中心轴线的距离为Ror,动涡盘410的涡齿的外侧型线4122的最大外径为De,动涡盘410的涡齿齿高为h,曲轴500的偏心距特征参数H2=Ror2/(De*h),H2越小,动涡盘410的涡齿齿高h越大,动涡盘410和静涡盘420的重心越高,容易在压缩组件400压缩过程中形成的气体力的作用下发生倾斜而导致泄漏;H2越小,曲轴500的长轴部510的中心轴线和偏心部520的中心轴线的距离Ror越大,动涡盘410的转动半径越大,动涡盘410和静涡盘420之间的摩擦路径变长,摩擦损失增大;设计0.10≤H1+αH2≤0.22,α为常数且满足8.5≤α≤11.2,使得压缩组件400的参数H1+αH2位于上述范围内,从而能够兼顾涡旋压缩机的能效和可靠性的要求。Referring to FIG. 1 , a scroll compressor according to an embodiment of the present invention includes the compression assembly 400 of the above embodiment. The scroll compressor of the embodiment of the present invention adopts the compression assembly 400 of the embodiment of the first aspect. H2 is designed in an appropriate range, so that a small contact force is maintained between the movable scroll 410 and the movable scroll 410 and the corresponding frictional power consumption is relatively small, and the movable scroll 410 and the stationary scroll 420 are not easily separated and Causes leakage, which improves the energy efficiency and reliability of the scroll compressor. Specifically, the angle between the reference plane formed by the central axis of the long shaft portion 510 of the crankshaft 500 and the central axis of the eccentric portion 520 and the first sectional plane 521 of the eccentric portion 520 is defined as
Figure BDA0003233643820000071
Angular characteristic parameters of the first section 521 of the eccentric portion 520 of the crankshaft 500
Figure BDA0003233643820000072
The smaller H1 is, the smaller the radial component of the tangential gas force Ft formed during the compression process of the compression assembly 400 is, resulting in a reduction in the contact force between the movable scroll 410 and the stationary scroll 420, and the movable scroll 410 and the stationary scroll 420. 420 is easy to separate and lead to leakage; the larger H1, the greater the radial component of the tangential gas force Ft, and the greater the contact force between the movable scroll 410 and the stationary scroll 420, resulting in an increase in the corresponding friction loss; The distance between the central axis of the long shaft portion 510 of the crankshaft 500 and the central axis of the eccentric portion 520 is defined as Ror, the maximum outer diameter of the outer profile 4122 of the spiral tooth of the movable scroll 410 is De, and the spiral tooth of the movable scroll 410 The height is h, and the characteristic parameter of eccentricity of crankshaft 500 is H2=Ror 2 /(De*h). The higher the value, the easier it is to tilt under the action of the gas force formed during the compression process of the compression assembly 400 and cause leakage; the smaller H2 is, the greater the distance Ror between the central axis of the long shaft portion 510 of the crankshaft 500 and the central axis of the eccentric portion 520 is. , the larger the turning radius of the movable scroll 410, the longer the friction path between the movable scroll 410 and the stationary scroll 420, and the friction loss increases; the design is 0.10≤H1+αH2≤0.22, α is a constant and satisfies 8.5≤α ≤11.2, so that the parameter H1+αH2 of the compression assembly 400 is within the above range, so that the requirements of energy efficiency and reliability of the scroll compressor can be taken into account.

由于涡旋压缩机采用了上述实施例的压缩组件400的全部技术方案,因此至少具有上述实施例的技术方案所带来的所有有益效果,在此不再赘述。Since the scroll compressor adopts all the technical solutions of the compression assembly 400 of the above-mentioned embodiments, it has at least all the beneficial effects brought by the technical solutions of the above-mentioned embodiments, which will not be repeated here.

本发明一种实施例的空调器,包括上述实施例的涡旋压缩机。可以理解的是,当空调器为分体式空调器,例如挂壁式空调器、落地式空调器等,涡旋压缩机一般安装在空调室外机内;当空调器为整体式空调器,例如移动空调器、窗式空调器等,涡旋压缩机一般安装在空调器的底盘。本发明实施例的空调器采用第二方面实施例的涡旋压缩机,涡旋压缩机包括压缩组件400,压缩组件400通过将曲轴500的偏心部520的第一切面521的角度特征参数H1和曲轴500的偏心距特征参数H2设计在合适的范围内,使得动涡盘410和动涡盘410之间保持较小的接触力且相应的摩擦功耗较小,同时动涡盘410和静涡盘420不容易发生脱离而造成泄漏,提升了涡旋压缩机的能效和可靠性。具体而言,定义曲轴500的长轴部510的中心轴线和偏心部520的中心轴线形成的参考面与偏心部520的第一切面521的夹角为

Figure BDA0003233643820000081
曲轴500的偏心部520的第一切面521的角度特征参数
Figure BDA0003233643820000082
H1越小,压缩组件400压缩过程形成的切向气体力Ft在径向的分量减小,导致动涡盘410和静涡盘420之间的接触力减小,动涡盘410和静涡盘420容易发生分离而导致泄漏;H1越大,切向气体力Ft在径向的分量增大,动涡盘410和静涡盘420之间的接触力增大而导致相应的摩擦损失增大;定义曲轴500的长轴部510的中心轴线和偏心部520的中心轴线的距离为Ror,动涡盘410的涡齿的外侧型线4122的最大外径为De,动涡盘410的涡齿齿高为h,曲轴500的偏心距特征参数H2=Ror2/(De*h),H2越小,动涡盘410的涡齿齿高h越大,动涡盘410和静涡盘420的重心越高,容易在压缩组件400压缩过程中形成的气体力的作用下发生倾斜而导致泄漏;H2越小,曲轴500的长轴部510的中心轴线和偏心部520的中心轴线的距离Ror越大,动涡盘410的转动半径越大,动涡盘410和静涡盘420之间的摩擦路径变长,摩擦损失增大;设计0.10≤H1+αH2≤0.22,α为常数且满足8.5≤α≤11.2,使得压缩组件400的参数H1+αH2位于上述范围内,从而能够兼顾涡旋压缩机的能效和可靠性的要求。An air conditioner according to an embodiment of the present invention includes the scroll compressor of the above embodiment. It can be understood that when the air conditioner is a split type air conditioner, such as a wall-mounted air conditioner, a floor type air conditioner, etc., the scroll compressor is generally installed in the outdoor unit of the air conditioner; when the air conditioner is an integral type air conditioner, such as a mobile Air conditioners, window air conditioners, etc., scroll compressors are generally installed on the chassis of the air conditioner. The air conditioner of the embodiment of the present invention adopts the scroll compressor of the embodiment of the second aspect. The scroll compressor includes a compression assembly 400 . The eccentricity characteristic parameter H2 of the crankshaft 500 and the crankshaft 500 is designed in an appropriate range, so that the contact force between the movable scroll 410 and the movable scroll 410 is kept small and the corresponding frictional power consumption is small, while the movable scroll 410 and the static The scroll 420 is not easily separated to cause leakage, which improves the energy efficiency and reliability of the scroll compressor. Specifically, the angle between the reference plane formed by the central axis of the long shaft portion 510 of the crankshaft 500 and the central axis of the eccentric portion 520 and the first sectional plane 521 of the eccentric portion 520 is defined as
Figure BDA0003233643820000081
Angular characteristic parameters of the first section 521 of the eccentric portion 520 of the crankshaft 500
Figure BDA0003233643820000082
The smaller H1 is, the smaller the radial component of the tangential gas force Ft formed during the compression process of the compression assembly 400 is, resulting in a reduction in the contact force between the movable scroll 410 and the stationary scroll 420, and the movable scroll 410 and the stationary scroll 420. 420 is easy to separate and lead to leakage; the larger H1, the greater the radial component of the tangential gas force Ft, and the greater the contact force between the movable scroll 410 and the stationary scroll 420, resulting in an increase in the corresponding friction loss; The distance between the central axis of the long shaft portion 510 of the crankshaft 500 and the central axis of the eccentric portion 520 is defined as Ror, the maximum outer diameter of the outer profile 4122 of the spiral tooth of the movable scroll 410 is De, and the spiral tooth of the movable scroll 410 The height is h, and the characteristic parameter of eccentricity of crankshaft 500 is H2=Ror 2 /(De*h). The higher the value, the easier it is to tilt under the action of the gas force formed during the compression process of the compression assembly 400 and cause leakage; the smaller H2 is, the greater the distance Ror between the central axis of the long shaft portion 510 of the crankshaft 500 and the central axis of the eccentric portion 520 is. , the larger the turning radius of the movable scroll 410, the longer the friction path between the movable scroll 410 and the stationary scroll 420, and the friction loss increases; the design is 0.10≤H1+αH2≤0.22, α is a constant and satisfies 8.5≤α ≤11.2, so that the parameter H1+αH2 of the compression assembly 400 is within the above range, so that the requirements of energy efficiency and reliability of the scroll compressor can be taken into account.

上面结合附图对本发明实施例作了详细说明,但是本发明不限于上述实施例,在所属技术领域普通技术人员所具备的知识范围内,还可以在不脱离本发明宗旨的前提下作出各种变化。The embodiments of the present invention have been described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above-mentioned embodiments, and within the scope of knowledge possessed by those of ordinary skill in the art, various Variety.

Claims (10)

1.压缩组件,其特征在于,包括:1. A compression assembly, characterized in that it comprises: 动涡盘,包括动涡齿,所述动涡齿的外侧型线的最大外径为De,所述动涡齿的齿高为h;The movable scroll includes a movable scroll, the maximum outer diameter of the outer profile of the movable scroll is De, and the tooth height of the movable scroll is h; 曲轴,包括长轴部和偏心部,所述偏心部设有至少一个第一切面,所述长轴部的中心轴线和所述偏心部的中心轴线形成的参考面与所述第一切面之间的夹角为
Figure FDA0003233643810000011
所述长轴部的中心轴线和所述偏心部的中心轴线的距离为Ror;
A crankshaft includes a long shaft portion and an eccentric portion, the eccentric portion is provided with at least one first tangential plane, and the reference plane formed by the central axis of the long shaft portion and the central axis of the eccentric portion and the first tangential plane The angle between is
Figure FDA0003233643810000011
The distance between the central axis of the long shaft portion and the central axis of the eccentric portion is Ror;
其中,所述第一切面的角度特征参数
Figure FDA0003233643810000012
所述曲轴的偏心距特征参数H2=Ror2/(De*h);所述H1和所述H2满足关系式:0.10≤H1+αH2≤0.22,8.5≤α≤11.2。
Wherein, the angle characteristic parameter of the first section
Figure FDA0003233643810000012
The characteristic parameter of the eccentricity of the crankshaft is H2=Ror 2 /(De*h); the H1 and the H2 satisfy the relationship: 0.10≤H1+αH2≤0.22, 8.5≤α≤11.2.
2.根据权利要求1所述的压缩组件,其特征在于:所述H2满足:0.0056≤H2≤0.0069。2 . The compression assembly according to claim 1 , wherein the H2 satisfies: 0.0056≤H2≤0.0069. 3 . 3.根据权利要求1所述的压缩组件,其特征在于:所述H1满足:0.033≤H1≤0.056。3. The compression assembly according to claim 1, wherein the H1 satisfies: 0.033≤H1≤0.056. 4.根据权利要求1所述的压缩组件,其特征在于:所述Ror满足:0<Ror≤1.2mm。4. The compression assembly according to claim 1, wherein the Ror satisfies: 0<Ror≤1.2mm. 5.根据权利要求1所述的压缩组件,其特征在于:所述α满足:α=10。5 . The compression assembly according to claim 1 , wherein the α satisfies: α=10. 6 . 6.根据权利要求1所述的压缩组件,其特征在于:所述偏心部设有两个所述第一切面,两个所述第一切面平行设置。6 . The compression assembly according to claim 1 , wherein the eccentric portion is provided with two first cut surfaces, and the two first cut surfaces are arranged in parallel. 7 . 7.根据权利要求6所述的压缩组件,其特征在于:两个所述第一切面的面积相等。7. The compression assembly according to claim 6, wherein the areas of the two first cut planes are equal. 8.根据权利要求6所述的压缩组件,其特征在于:所述压缩组件还包括与所述偏心部套装的轴套,所述轴套的内壁面设有两个平行设置的第二切面,所述第二切面与所述第一切面滑动配合。8 . The compression assembly according to claim 6 , wherein the compression assembly further comprises a shaft sleeve sleeved with the eccentric portion, and the inner wall surface of the shaft sleeve is provided with two parallel second cut surfaces, 9 . The second cut surface is slidably matched with the first cut surface. 9.涡旋压缩机,其特征在于:包括权利要求1至8任一项所述的压缩组件。9. A scroll compressor, characterized by comprising the compression assembly of any one of claims 1 to 8. 10.空调器,其特征在于:包括权利要求9所述的涡旋压缩机。10. An air conditioner, characterized by comprising the scroll compressor of claim 9.
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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1401907A (en) * 2001-08-22 2003-03-12 Lg电子株式会社 Variable displacement controlling device for reducing swirl compressor
CN1629487A (en) * 2003-12-16 2005-06-22 Lg电子株式会社 Eccentric coupling device in radial compliance scroll compressor
WO2008114860A1 (en) * 2007-03-22 2008-09-25 Mitsubishi Heavy Industries, Ltd. Multistage compressor

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1401907A (en) * 2001-08-22 2003-03-12 Lg电子株式会社 Variable displacement controlling device for reducing swirl compressor
CN1629487A (en) * 2003-12-16 2005-06-22 Lg电子株式会社 Eccentric coupling device in radial compliance scroll compressor
WO2008114860A1 (en) * 2007-03-22 2008-09-25 Mitsubishi Heavy Industries, Ltd. Multistage compressor

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