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CN113478066B - A follow-up fixture for friction stir machining of gate valve plate surface and follow-up control method - Google Patents

A follow-up fixture for friction stir machining of gate valve plate surface and follow-up control method Download PDF

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CN113478066B
CN113478066B CN202110813568.5A CN202110813568A CN113478066B CN 113478066 B CN113478066 B CN 113478066B CN 202110813568 A CN202110813568 A CN 202110813568A CN 113478066 B CN113478066 B CN 113478066B
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pressing device
valve plate
lower pressing
stirring head
gear
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CN113478066A (en
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葛小乐
汪洪峰
姜迪
刘胜荣
宋娓娓
蒲家飞
董旗
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Huangshan University
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K20/00Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
    • B23K20/12Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K20/00Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
    • B23K20/26Auxiliary equipment

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  • Pressure Welding/Diffusion-Bonding (AREA)

Abstract

一种用于闸阀阀板表面搅拌摩擦加工的随动夹具及随动控制方法,其特征是它包括上压紧装置、下压紧装置、轴承、电机、齿轮、底板、压板、信息处理器等。加工之前,首先将阀板定位在底板上,然后将轴承安装在底板的安装圆环上,随后将上压紧装置和下压紧装置固定在一起并安装在轴承外圈上,同时使下压紧装置中的齿轮和电机相连的齿轮配合在一起,随后用压板将上、下压紧装置压紧。加工时,信息处理器通过搅拌头的运动轨迹自动计算出与之相适应的上、下压紧装置的转动速度,并通过电机驱动上、下压紧装置运动,不断为搅拌头的运动提供运动空间。本发明易于实现,便于控制,可进行整个阀板表面的搅拌摩擦加工。

Figure 202110813568

A follow-up fixture and a follow-up control method for friction stir machining on the surface of a gate valve plate, characterized in that it comprises an upper pressing device, a lower pressing device, a bearing, a motor, a gear, a bottom plate, a pressing plate, an information processor, etc. . Before machining, first position the valve plate on the base plate, then install the bearing on the mounting ring of the base plate, then fix the upper pressing device and the lower pressing device together and install it on the outer ring of the bearing, while making the lower pressing device The gears in the tightening device and the gears connected to the motor are matched together, and then the upper and lower pressing devices are compressed with the pressing plate. During processing, the information processor automatically calculates the rotation speed of the upper and lower pressing devices that are suitable for it through the movement track of the stirring head, and drives the upper and lower pressing devices to move through the motor to continuously provide motion for the movement of the stirring head. space. The invention is easy to implement and easy to control, and can perform friction stir processing on the entire surface of the valve plate.

Figure 202110813568

Description

一种用于闸阀阀板表面搅拌摩擦加工的随动夹具及随动控制 方法A follow-up fixture for friction stir machining of gate valve plate surface and follow-up control method

技术领域technical field

本发明属于专用夹具领域,尤其是一种搅拌摩擦焊接夹具,具体地说是一种用于闸阀阀板表面搅拌摩擦加工的随动夹具及随动控制方法。The invention belongs to the field of special fixtures, in particular to a friction stir welding fixture, in particular to a follow-up fixture and a follow-up control method for friction stir processing of the surface of a gate valve plate.

背景技术Background technique

阀板是闸阀中的关键零件,在长期的使用过程中易发生腐蚀、磨损等破坏,当阀板产生腐蚀、磨损等破坏后会直接影响闸阀的使用寿命。采用搅拌摩擦加工技术对阀板表面进行改性加工可有效提高阀板表面的耐腐蚀、耐磨等性能,从而延长阀板的使用寿命。由于对阀板表面进行搅拌摩擦加工时搅拌头需连续运动至阀板表面的不同位置,而现有搅拌摩擦设备中的通用夹具无法实现对阀板整个表面连续加工的要求,因此有必要设计一种可用于闸阀阀板表面搅拌摩擦加工的随动夹具,并提出一种有效的控制方法使随动夹具的运动和搅拌头的运动能够同步进行。The valve plate is the key part of the gate valve, which is prone to corrosion and wear during long-term use. When the valve plate is corroded, worn, and other damage, it will directly affect the service life of the gate valve. The use of friction stir processing technology to modify the surface of the valve plate can effectively improve the corrosion resistance and wear resistance of the valve plate surface, thereby prolonging the service life of the valve plate. Since the stirring head needs to move continuously to different positions on the surface of the valve plate when friction stir processing is performed on the surface of the valve plate, and the general fixture in the existing friction stir equipment cannot meet the requirements of continuous processing of the entire surface of the valve plate, it is necessary to design a A follow-up fixture that can be used for friction stir machining on the surface of the gate valve plate is proposed, and an effective control method is proposed to enable the movement of the follow-up fixture and the movement of the stirring head to be performed synchronously.

发明内容SUMMARY OF THE INVENTION

本发明的目的是针对搅拌摩擦加工设备中的通用夹具无法对阀板整个表面连续加工的问题,提供了一种用于闸阀阀板表面搅拌摩擦加工的随动夹具及随动控制方法。The purpose of the present invention is to provide a follow-up fixture and a follow-up control method for friction stir processing of the surface of the gate valve valve plate, aiming at the problem that the general fixture in the friction stir processing equipment cannot continuously process the entire surface of the valve plate.

本发明的技术方案之一是:One of the technical solutions of the present invention is:

一种用于闸阀阀板表面搅拌摩擦加工的随动夹具,主要包括上压紧装置、下压紧装置、轴承、电机、第一齿轮、安装圆环、固定V型块、可伸缩式短圆柱销、活动V型块、压板、信息处理器等。A follow-up fixture for friction stir machining on the surface of a gate valve plate, which mainly includes an upper pressing device, a lower pressing device, a bearing, a motor, a first gear, a mounting ring, a fixed V-shaped block, and a telescopic short cylinder Pins, movable V-blocks, pressure plates, information processors, etc.

所述上压紧装置为圆环形结构,其上设计有上连接孔、压紧凹槽和顶出凹槽,所述上连接孔用于与下压紧装置连接,所述压紧凹槽用于压板压紧时定位,所述顶出凹槽用于将上压紧装置顶出时定位。The upper pressing device is an annular structure, and an upper connecting hole, a pressing groove and an ejecting groove are designed on it. The upper connecting hole is used for connecting with the lower pressing device, and the pressing groove is It is used for positioning when the pressing plate is pressed, and the ejecting groove is used for positioning when the upper pressing device is ejected.

所述下压紧装置中设计有第二齿轮、下连接孔、活动孔、平面轴承和安装内孔,所述第二齿轮用于与电机相连的第一齿轮配合进行传动,所述下连接孔用于与上压紧装置相连,所述活动孔用于为搅拌头提供运动空间,所述活动孔的宽度大于搅拌头的直径,所述活动孔的整体长度大于阀板的半径,所述平面轴承位于下压紧装置的底面,使上压紧装置在被压紧的情况下仍能在阀板上表面进行转动,所述安装内孔用于与轴承外圈配合。The lower pressing device is designed with a second gear, a lower connecting hole, a movable hole, a plane bearing and an inner mounting hole. The second gear is used to cooperate with the first gear connected to the motor for transmission. The lower connecting hole It is used to connect with the upper pressing device, the movable hole is used to provide movement space for the stirring head, the width of the movable hole is larger than the diameter of the stirring head, the overall length of the movable hole is larger than the radius of the valve plate, the plane The bearing is located on the bottom surface of the lower pressing device, so that the upper pressing device can still rotate on the upper surface of the valve plate under the condition of being pressed, and the mounting inner hole is used for matching with the outer ring of the bearing.

所述电机与所述第一齿轮相连,所述第一齿轮与下压紧装置中的第二齿轮相配合,所述电机用于驱动下压紧装置进行转动。The motor is connected with the first gear, the first gear is matched with the second gear in the lower pressing device, and the motor is used for driving the lower pressing device to rotate.

所述可伸缩式短圆柱销包括销柱基座、安装孔和短圆柱销,所述安装孔用于将可伸缩式短圆柱销固定在夹具底板上,所述短圆柱销可伸出或收缩至销柱基座中。The telescopic short cylindrical pin includes a pin base, a mounting hole and a short cylindrical pin, the mounting hole is used to fix the telescopic short cylindrical pin on the bottom plate of the fixture, and the short cylindrical pin can be extended or retracted into the pin base.

所述压板中设计有连接孔、防滑花纹和平面轴承,用于将上压紧装置和下压紧装置压紧在阀板表面上,所述连接孔用于与自动夹紧机构17相连,所述自动夹紧机构可上下运动,向下可压紧阀板,向上可进行阀板的拆卸,所述防滑花纹用于将上下压紧装置向上顶出时防滑,并作用在上压紧装置的顶出凹槽中,所述平面轴承用于将上下压紧装置压紧在阀板上时仍可使上下压紧装置转动,并作用在上压紧装置的压紧凹槽中。The pressing plate is designed with connecting holes, anti-skid patterns and plane bearings for pressing the upper pressing device and the lower pressing device on the surface of the valve plate, and the connecting holes are used to connect with the automatic clamping mechanism 17, so The automatic clamping mechanism can move up and down, compress the valve plate downward, and disassemble the valve plate upward. In the ejecting groove, the flat bearing is used to press the upper and lower pressing devices against the valve plate, and the upper and lower pressing devices can still be rotated, and act on the pressing grooves of the upper pressing device.

所述信息处理器用于从搅拌摩擦加工设备系统中收集搅拌头的运动轨迹数据并自动计算与搅拌头运动相适应的下压紧装置的转动速度,并通过电机和第一齿轮驱动下压紧装置转动,所述信息处理器可将搅拌头的运动轨迹实时反馈给电机,使搅拌头的运动和下压紧装置的转动同步进行,实现夹具随动装置的精准控制。The information processor is used to collect the motion trajectory data of the stirring head from the friction stir processing equipment system, automatically calculate the rotation speed of the lower pressing device suitable for the movement of the stirring head, and drive the lower pressing device through the motor and the first gear. Rotating, the information processor can feed back the movement track of the stirring head to the motor in real time, so that the movement of the stirring head and the rotation of the lower pressing device are synchronized, and the precise control of the fixture follower device can be realized.

本发明的技术方案之二是:The second technical scheme of the present invention is:

一种用于闸阀阀板表面搅拌摩擦加工的随动控制方法,其特征在于:首先将轴承内圈安装到底板的安装圆环上,将上压紧装置和下压紧装置通过螺栓组固定在一起,然后对阀板进行定位,即先将阀板放到夹具底板上并与固定V型块11接触,随后将可伸缩式短圆柱销12的圆柱销部分伸出插入到阀板中的径向孔中,然后推动活动V型块13与阀板外圆面接触,随后将固定后的上压紧装置和下压紧装置套入轴承外圈并使下压紧装置中的第二齿轮和与电机相连的第一齿轮相啮合,随后用压板压紧上压紧装置的压紧凹槽,最后将搅拌头定位至阀板中心处;正式加工时,信息处理器通过不断获取搅拌头进行圆周运动的进给速度F、x和y坐标自动计算与之相匹配的电机转速,并同步输送给电机,通过电机驱动下压紧装置转动,为搅拌头的运动提供加工空间,实现夹具的随动自动控制。A follow-up control method for friction stir machining on the surface of a gate valve plate, which is characterized in that: firstly, the inner ring of the bearing is mounted on the mounting ring of the base plate, and the upper pressing device and the lower pressing device are fixed on the mounting ring by a bolt group. At the same time, position the valve plate, that is, first place the valve plate on the bottom plate of the fixture and contact with the fixed V-block 11, and then extend the cylindrical pin part of the telescopic short cylindrical pin 12 into the diameter of the valve plate. Then push the movable V-shaped block 13 into contact with the outer circular surface of the valve plate, then put the fixed upper and lower pressing devices into the outer ring of the bearing and make the second gear in the lower pressing device and the The first gear connected to the motor is meshed, and then the pressing groove of the upper pressing device is pressed with the pressing plate, and finally the stirring head is positioned at the center of the valve plate; during formal processing, the information processor continuously obtains the stirring head to carry out the circumference The moving feed speed F, x and y coordinates automatically calculate the matching motor speed, and send it to the motor synchronously. The motor drives the pressing device to rotate, providing processing space for the movement of the stirring head and realizing the follow-up of the fixture. Automatic control.

搅拌头在阀板表面运动时信息处理器可获知搅拌头进行圆周运动的前进速度F和在水平面上运动的坐标x和y,坐标原点设在阀板圆心处,则搅拌头进行运动时满足下式:When the stirring head moves on the surface of the valve plate, the information processor can know the forward speed F of the circular motion of the stirring head and the coordinates x and y of the movement on the horizontal plane. Mode:

Figure 454769DEST_PATH_IMAGE001
(1)
Figure 454769DEST_PATH_IMAGE001
(1)

其中:

Figure 309593DEST_PATH_IMAGE002
为搅拌头在阀板表面作圆周运动时的角速度。in:
Figure 309593DEST_PATH_IMAGE002
It is the angular velocity when the stirring head makes a circular motion on the surface of the valve plate.

可得:Available:

Figure 558172DEST_PATH_IMAGE003
(2)
Figure 558172DEST_PATH_IMAGE003
(2)

要保证搅拌头在下压紧装置的活动孔中有足够的运动空间,在搅拌头做圆周运动的同时下压紧装置应以相同的角速度进行同步转动,即

Figure 156643DEST_PATH_IMAGE004
,则下压紧装置中的第二齿轮在其分度圆处的圆周速度v1可表示为:To ensure that the stirring head has enough movement space in the movable hole of the lower pressing device, the lower pressing device should rotate synchronously at the same angular velocity while the stirring head is in circular motion, that is,
Figure 156643DEST_PATH_IMAGE004
, then the peripheral speed v 1 of the second gear in the lower pressing device at its index circle can be expressed as:

Figure 705436DEST_PATH_IMAGE005
(3)
Figure 705436DEST_PATH_IMAGE005
(3)

其中:

Figure 996740DEST_PATH_IMAGE006
为下压紧装置的转动角速度,R为下压紧装置中第二齿轮的分度圆半径。in:
Figure 996740DEST_PATH_IMAGE006
is the rotational angular velocity of the lower pressing device, and R is the indexing circle radius of the second gear in the lower pressing device.

若要保证下压紧装置中第二齿轮的圆周速度为v1,则与电机相连第一齿轮的转动角速度

Figure 732615DEST_PATH_IMAGE007
可表示为:To ensure that the peripheral speed of the second gear in the lower pressing device is v 1 , the rotational angular velocity of the first gear connected to the motor
Figure 732615DEST_PATH_IMAGE007
can be expressed as:

Figure 665936DEST_PATH_IMAGE008
(4)
Figure 665936DEST_PATH_IMAGE008
(4)

其中:r为与电机相连第一齿轮的分度圆半径。Where: r is the indexing circle radius of the first gear connected to the motor.

电机的转速n与

Figure 803656DEST_PATH_IMAGE007
之间的关系为:The speed n of the motor is
Figure 803656DEST_PATH_IMAGE007
The relationship between is:

Figure 519722DEST_PATH_IMAGE009
(5)
Figure 519722DEST_PATH_IMAGE009
(5)

可得:Available:

Figure 742893DEST_PATH_IMAGE010
(6)
Figure 742893DEST_PATH_IMAGE010
(6)

由此可知,信息处理器在获取搅拌头进行圆周运动的前进速度F和在阀板平面上运动的坐标x和y后,就可通过公式(6)计算出使下压紧装置与搅拌头同步运动时的电机转速n,并将该数值传输给电机,使电机驱动下压紧装置转动,信息处理器不断获取搅拌头运动的F、x、y然后进行处理后反馈给电机,实现下压紧装置与搅拌头的同步运动。It can be seen from this that after obtaining the forward speed F of the circular motion of the stirring head and the coordinates x and y of the movement on the valve plate plane, the information processor can calculate the synchronization between the lower pressing device and the stirring head by formula (6). The motor speed n during movement, and the value is transmitted to the motor, so that the motor drives the lower pressing device to rotate, and the information processor continuously obtains the F, x, and y of the movement of the stirring head, and then processes them and feeds them back to the motor to realize the lower pressing. Synchronous movement of the device and the mixing head.

本发明的有益效果是:The beneficial effects of the present invention are:

1.本发明利用夹具压紧装置随搅拌头运动轨迹自动转动的原理不断为搅拌头的搅拌摩擦加工提供运动空间,压紧装置可在压紧阀板的同时进行转动,可实现对闸阀阀板完整表面进行搅拌摩擦加工的要求。1. The present invention utilizes the principle that the clamp pressing device automatically rotates with the movement track of the stirring head to continuously provide movement space for the friction stir processing of the stirring head. Requirements for friction stir machining of complete surfaces.

2.本发明的夹具随动控制方法简单,控制过程采用第一齿轮传动,传动过程稳定,易于实现,根据搅拌头的运动可以完成压紧装置的同步控制。2. The fixture follow-up control method of the present invention is simple, the control process adopts the first gear transmission, the transmission process is stable and easy to realize, and the synchronous control of the pressing device can be completed according to the movement of the stirring head.

3.在搅拌摩擦设备原有通用工作台的基础之上加以改进就可实现本发明的功能,并且阀板的安装和拆卸简单,加工过程操作简单。3. The function of the present invention can be realized by improving the original general workbench of the friction stir equipment, and the valve plate is easy to install and disassemble, and the processing operation is simple.

附图说明Description of drawings

图1是本发明专利一种用于闸阀阀板表面搅拌摩擦加工的随动夹具及随动控制方法的整体爆炸图。FIG. 1 is an overall exploded view of a follow-up fixture and a follow-up control method for friction stir machining of the surface of the gate valve plate of the patent of the present invention.

图2是上压紧装置的顶面示意图。Figure 2 is a schematic top view of the upper pressing device.

图3是上压紧装置的底面示意图。FIG. 3 is a schematic bottom view of the upper pressing device.

图4是下压紧装置的顶面示意图。Figure 4 is a schematic top view of the lower hold down device.

图5是下压紧装置的底面示意图。FIG. 5 is a schematic bottom view of the lower pressing device.

图6是可伸缩式短圆柱销示意图。Figure 6 is a schematic diagram of a telescopic short cylindrical pin.

图7是压板的顶面示意图。Figure 7 is a schematic top view of the platen.

图8是压板的底面示意图。Fig. 8 is a schematic view of the bottom surface of the pressing plate.

图9是本发明专利一种用于闸阀阀板表面搅拌摩擦加工的随动夹具及随动控制方法的整体装配效果图。FIG. 9 is an overall assembly effect diagram of a follow-up fixture and a follow-up control method for friction stir machining of the surface of the gate valve plate of the present invention.

图10是实施例走刀路线及随动控制计算示意图。FIG. 10 is a schematic diagram of the calculation of the cutting path and the follow-up control according to the embodiment.

图中标号:1主轴、2搅拌头、3上压紧装置、31上连接孔、32压紧顶出凹槽、4下压紧装置、41第二齿轮、42下连接孔、43活动孔、44第一平面轴承、45安装内孔、5轴承、6阀板、7电机、8第一齿轮、9底板、10安装圆环、11固定V型块、12可伸缩式短圆柱销、121销柱基座、122安装孔、123短圆柱销、13活动V型块、14压板、141连接孔、142防滑花纹、143第二平面轴承、15信息处理器、A圆周运动轨迹、B直线运动轨迹、C圆周运动轨迹、D直线运动轨迹、E圆周运动轨迹。Labels in the figure: 1 main shaft, 2 stirring head, 3 upper pressing device, 31 upper connecting hole, 32 pressing and ejecting groove, 4 lower pressing device, 41 second gear, 42 lower connecting hole, 43 movable hole, 44 first plane bearing, 45 mounting hole, 5 bearing, 6 valve plate, 7 motor, 8 first gear, 9 bottom plate, 10 mounting ring, 11 fixed V-block, 12 telescopic short cylindrical pin, 121 pin Column base, 122 mounting holes, 123 short cylindrical pins, 13 movable V-blocks, 14 pressure plates, 141 connecting holes, 142 anti-skid patterns, 143 second plane bearings, 15 information processors, A circular motion track, B linear motion track , C circular motion trajectory, D linear motion trajectory, E circular motion trajectory.

具体实施方式Detailed ways

为了使本发明的目的、技术方案更加直观明了,下面结合附图及实施例对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the objectives and technical solutions of the present invention more intuitive and clear, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, but not to limit the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

在本发明的描述中,需要理解的是,术语“左”、“右”、“底”、“顶”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the orientations or positional relationships indicated by the terms "left", "right", "bottom", "top", etc. are based on the orientations or positional relationships shown in the accompanying drawings, only for the purpose of It is convenient to describe the present invention and to simplify the description, rather than indicating or implying that the device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the invention.

如图1-10所示。As shown in Figure 1-10.

一种用于闸阀阀板表面搅拌摩擦加工的随动夹具,它包括上压紧装置3、下压紧装置4、轴承5、电机7、第一齿轮8、安装圆环10、固定V型块11、可伸缩式短圆柱销12、活动V型块13、压板14和信息处理器15,如图1所示,所述上压紧装置3和下压紧装置4通过螺栓连接在一起,并安装在轴承5的外圈上,所述轴承5的内圈安装在安装圆环10上,所述压板14安装在自动夹紧机构17上并能在其带动下上下移动以实现对上压紧装置3的压紧和松开,自动夹紧机构17安装在安装基座16上,自动夹紧机构17可采用升降气缸或液压缸加以实现,压紧时,带动压板14下降,加工结束后,自动夹紧机构17带动压板14上升,实现下压紧装置4与阀板6的松开以方便取出阀板;与上压紧装置3相连的下压紧装置4通过其上的第一平面轴承44压紧在阀板6上,上压紧装置3和下压紧装置4既将阀板6压紧又能作与阀板6的相对运动,阀板6固定在底板9上;搅拌头2由主轴1带动移动,搅拌头2穿过上压紧装置3的通孔和下压紧装置4的活动孔43作用在阀板6;所述第一齿轮8由电机7驱动,电机7和主轴1均受控于信息处理器15,第一齿轮8与下压紧装置4中的第二齿轮41相配合,如图1所示,装配结构如图9所示。A follow-up fixture for friction stir machining on the surface of a gate valve plate, which includes an upper pressing device 3, a lower pressing device 4, a bearing 5, a motor 7, a first gear 8, an installation ring 10, and a fixed V-shaped block 11. The telescopic short cylindrical pin 12, the movable V-shaped block 13, the pressing plate 14 and the information processor 15, as shown in FIG. 1, the upper pressing device 3 and the lower pressing device 4 are connected together by bolts, and Installed on the outer ring of the bearing 5, the inner ring of the bearing 5 is installed on the installation ring 10, the pressure plate 14 is installed on the automatic clamping mechanism 17 and can move up and down under its drive to realize the upper pressing For the pressing and loosening of the device 3, the automatic clamping mechanism 17 is installed on the installation base 16. The automatic clamping mechanism 17 can be realized by a lifting cylinder or a hydraulic cylinder. When pressing, the pressing plate 14 is driven to descend. The automatic clamping mechanism 17 drives the pressing plate 14 to rise to realize the loosening of the lower pressing device 4 and the valve plate 6 to facilitate taking out the valve plate; the lower pressing device 4 connected with the upper pressing device 3 passes through the first plane bearing on it. 44 is pressed on the valve plate 6, the upper pressing device 3 and the lower pressing device 4 not only press the valve plate 6 but also make relative movement with the valve plate 6, the valve plate 6 is fixed on the bottom plate 9; the stirring head 2 Driven by the main shaft 1 to move, the stirring head 2 acts on the valve plate 6 through the through hole of the upper pressing device 3 and the movable hole 43 of the lower pressing device 4; the first gear 8 is driven by the motor 7, and the motor 7 and the main shaft 1 are controlled by the information processor 15, the first gear 8 is matched with the second gear 41 in the lower pressing device 4, as shown in FIG. 1, and the assembly structure is shown in FIG. 9.

具体实施时,所述的上压紧装置3中有上连接孔31、压紧顶出凹槽32,如图2、3所示。所述下压紧装置4中有用于与第一齿轮8配合传动的第二齿轮41、用于与上压紧装置3装配的下连接孔42、用于搅拌头加工运动的活动孔43,如图4所示,还设有用于下压紧装置4在阀板6上表面转动的第一平面轴承44和用于与轴承5外圈装配的安装内孔45,如图5所示;活动孔43从下压紧装置4的中心沿径向分布,其长度大于阀板的半径,其宽度大于搅拌头的直径;第一平面轴承44绕活动孔43周边布置。第二齿轮41与第一齿轮8相啮合,电机7与第一齿轮8相连,并驱动第一齿轮8转动,电机7通过支架安装在安装基座16上。阀板6通过固定V形块11、活动V型块13和可伸缩式短圆柱销12定位在底板9上并位于安装圆环10中,固定V形块11和可伸缩式短圆柱销12固定在底板9上,活动V型块13也安装在底板9上,可采用螺杆螺母推动活动V型块13作径向移动,所述可伸缩式短圆柱销12的结构如图6所示,它包括销柱基座121、安装孔122和短圆柱销123,所述安装孔122用于将销柱基座121固定在底板9上,所述短圆柱销123可伸出或收缩至销柱基座121(采用常见的弹簧销结构)中。压板14结构如图7、8所示,它设计有连接孔141、防滑花纹142和第二平面轴承143,所述连接孔141用于与自动夹紧机构17相连,所述防滑花纹142用于将上压紧装置3向上顶出时防滑,所述第二平面轴承143用于将上压紧装置3压紧在阀板6上时仍可使其转动,所述防滑花纹142工作时作用在压紧顶出凹槽32的上顶面上,所述第二平面轴承143工作时作用在压紧顶出凹槽32的下底面上。所述信息处理器15(相当于PLC控制器或计算机控制器,软件可采用常规技术编制)用于从搅拌摩擦加工设备系统中收集搅拌头2的运动轨迹数据并自动计算与搅拌头2运动相适应的下压紧装置4的转动速度,并通过电机7和第一齿轮8驱动下压紧装置4转动,使下压紧装置4中的活动孔43能够随着搅拌头2的运动与转动,同时根据搅拌头2新的运动位置进行反馈更新,以确定下压紧装置4的实时转动速度,从而确保搅拌头2的运动与下压紧装置4的转动同步,使搅拌头2可以在阀板6的不同位置上进行连续加工。In specific implementation, the upper pressing device 3 includes an upper connecting hole 31 and a pressing and ejecting groove 32 , as shown in FIGS. 2 and 3 . The lower pressing device 4 includes a second gear 41 for cooperating with the first gear 8 for transmission, a lower connecting hole 42 for assembling with the upper pressing device 3, and a movable hole 43 for the processing movement of the stirring head, such as: As shown in FIG. 4 , there are also a first plane bearing 44 for the lower pressing device 4 to rotate on the upper surface of the valve plate 6 and a mounting inner hole 45 for assembling with the outer ring of the bearing 5, as shown in FIG. 5; the movable hole 43 is radially distributed from the center of the lower pressing device 4 , its length is greater than the radius of the valve plate, and its width is greater than the diameter of the stirring head; the first plane bearing 44 is arranged around the periphery of the movable hole 43 . The second gear 41 meshes with the first gear 8, the motor 7 is connected to the first gear 8, and drives the first gear 8 to rotate, and the motor 7 is mounted on the mounting base 16 through a bracket. The valve plate 6 is positioned on the base plate 9 and in the installation ring 10 by the fixed V-shaped block 11, the movable V-shaped block 13 and the telescopic short cylindrical pin 12, and the fixed V-shaped block 11 and the telescopic short cylindrical pin 12 are fixed On the base plate 9, the movable V-shaped block 13 is also installed on the base plate 9, and the movable V-shaped block 13 can be moved radially by using a screw nut. The structure of the telescopic short cylindrical pin 12 is shown in FIG. 6. Including a pin base 121, a mounting hole 122 and a short cylindrical pin 123, the mounting hole 122 is used to fix the pin base 121 on the bottom plate 9, and the short cylindrical pin 123 can be extended or retracted to the pin base seat 121 (using a common spring pin structure). The structure of the pressing plate 14 is shown in Figures 7 and 8. It is designed with a connecting hole 141, an anti-skid pattern 142 and a second plane bearing 143. The connecting hole 141 is used for connecting with the automatic clamping mechanism 17, and the anti-skid pattern 142 is used for When the upper pressing device 3 is pushed upwards, it is anti-slip, and the second plane bearing 143 is used to press the upper pressing device 3 on the valve plate 6 to still make it rotate. When pressing the upper top surface of the ejecting groove 32 , the second plane bearing 143 acts on the lower bottom surface of the pressing and ejecting groove 32 during operation. The information processor 15 (equivalent to a PLC controller or a computer controller, and the software can be compiled using conventional techniques) is used to collect the motion trajectory data of the stirring head 2 from the friction stir processing equipment system and automatically calculate the motion phase of the stirring head 2. Adapt to the rotation speed of the lower pressing device 4, and drive the lower pressing device 4 to rotate through the motor 7 and the first gear 8, so that the movable hole 43 in the lower pressing device 4 can follow the movement and rotation of the stirring head 2, At the same time, feedback is updated according to the new movement position of the stirring head 2 to determine the real-time rotation speed of the lower pressing device 4, so as to ensure that the movement of the stirring head 2 is synchronized with the rotation of the lower pressing device 4, so that the stirring head 2 can operate on the valve plate. 6 different positions for continuous processing.

本发明的随动控制方法是:The follow-up control method of the present invention is:

对阀板6的表面进行搅拌摩擦加工时,首先将轴承5的内圈安装在安装圆环10上,随后使用螺栓组将上压紧装置3和下压紧装置4通过上连接孔31和下连接孔42紧固在一起;然后将阀板6定位在底板9上,具体定位过程为先将阀板6平放在夹具底板9上并使阀板6左边外圆面与固定V型块11接触,随后将可伸缩式短圆柱销12的短圆柱销123伸出插入到阀板6中间的径向孔中,最后推动活动V型块13使之与阀板6右侧的外圆柱面接触完成定位;紧接着将紧固在一起的上压紧装置3和下压紧装置4通过下压紧装置4底面的安装内孔45装入轴承5的外圈中,同时使下压紧装置4中的第二齿轮41和第一齿轮8相配合;随后用压板14底部的第二平面轴承143压紧上压紧装置3中的压紧顶出凹槽32,实现随动夹具的夹紧。随动夹具装配后的整体效果图如图9所示。When performing friction stir processing on the surface of the valve plate 6, first install the inner ring of the bearing 5 on the mounting ring 10, and then use the bolt set to connect the upper pressing device 3 and the lower pressing device 4 through the upper connecting hole 31 and the lower The connecting holes 42 are fastened together; then the valve plate 6 is positioned on the bottom plate 9. The specific positioning process is to first place the valve plate 6 on the fixture bottom plate 9 and make the left outer circular surface of the valve plate 6 and the fixed V-shaped block 11. contact, then the short cylindrical pin 123 of the telescopic short cylindrical pin 12 is extended and inserted into the radial hole in the middle of the valve plate 6, and finally the movable V-shaped block 13 is pushed to make it contact with the outer cylindrical surface on the right side of the valve plate 6 The positioning is completed; then the upper pressing device 3 and the lower pressing device 4 that are fastened together are installed into the outer ring of the bearing 5 through the mounting inner hole 45 on the bottom surface of the lower pressing device 4, and the lower pressing device 4 is installed at the same time. The second gear 41 in the middle is matched with the first gear 8; then the second plane bearing 143 at the bottom of the pressing plate 14 is used to press the pressing and ejecting groove 32 in the upper pressing device 3 to realize the clamping of the follower clamp. The overall effect after the assembly of the follow-up fixture is shown in Figure 9.

详述如下:Details are as follows:

根据本发明提供的一个实施例,所述上压紧装置3为圆环形结构,其上设计有上连接孔31、压紧顶出凹槽32,所述连接孔31沿上压紧装置3的圆周方向均匀分布,所述压紧顶出凹槽32的宽度略大于压板14底面的第二平面轴承143的直径,所述压紧顶出凹槽32不仅可用于压板14压紧时定位,也可以用于通过压板14将上压紧装置3顶出时定位。According to an embodiment provided by the present invention, the upper pressing device 3 is a ring-shaped structure, and an upper connecting hole 31 and a pressing and ejecting groove 32 are designed thereon, and the connecting hole 31 is arranged along the upper pressing device 3 The width of the pressing and ejecting grooves 32 is slightly larger than the diameter of the second plane bearing 143 on the bottom surface of the pressing plate 14. The pressing and ejecting grooves 32 can not only be used for positioning when the pressing plate 14 is pressed, It can also be used for positioning when the upper pressing device 3 is pushed out by the pressing plate 14 .

根据本发明提供的一个实施例,所述下压紧装置4中设计有第二齿轮41、下连接孔42、活动孔43、第一平面轴承44和安装内孔45,所述第二齿轮41与第一齿轮8相配合,所述第一齿轮8由电机7驱动,所述第二齿轮41的分度圆半径为R,所述第一齿轮8的分度圆半径为r,所述下连接孔42用于与上压紧装置3相连,所述活动孔43用于为搅拌头2的加工提供空间,随动过程中活动孔43的位置会随着搅拌头2的运动而转动,所述活动孔43的宽度大于搅拌头2的直径,所述活动孔43的整体长度大于阀板6的半径,所述第一平面轴承44用于压紧上压紧装置3的压紧顶出凹槽32,使上压紧装置3在被压紧的同时能够转动,所述安装内孔45用于安装在轴承5的外圈上。According to an embodiment provided by the present invention, the lower pressing device 4 is designed with a second gear 41 , a lower connecting hole 42 , a movable hole 43 , a first plane bearing 44 and an inner mounting hole 45 , the second gear 41 In cooperation with the first gear 8, the first gear 8 is driven by the motor 7, the index circle radius of the second gear 41 is R, the index circle radius of the first gear 8 is r, the lower The connecting hole 42 is used to connect with the upper pressing device 3, and the movable hole 43 is used to provide space for the processing of the stirring head 2. During the follow-up process, the position of the movable hole 43 will rotate with the movement of the stirring head 2, so the The width of the movable hole 43 is larger than the diameter of the stirring head 2 , the overall length of the movable hole 43 is larger than the radius of the valve plate 6 , and the first plane bearing 44 is used for pressing the pressing and ejecting concave of the upper pressing device 3 . The groove 32 enables the upper pressing device 3 to rotate while being pressed, and the mounting inner hole 45 is used for mounting on the outer ring of the bearing 5 .

根据本发明提供的一个实施例,所述可伸缩式短圆柱销12包括销柱基座121、安装孔122和短圆柱销123,所述安装孔122用于将可伸缩式短圆柱销12固定在夹具底板9上,所述短圆柱销123可伸出或收缩至销柱基座121中。According to an embodiment provided by the present invention, the telescopic short cylindrical pin 12 includes a pin base 121 , a mounting hole 122 and a short cylindrical pin 123 , and the mounting hole 122 is used for fixing the telescopic short cylindrical pin 12 On the fixture base 9 , the short cylindrical pins 123 can be extended or retracted into the pin bases 121 .

根据本发明提供的一个实施例,所述压板中设计有连接孔141、防滑花纹142和第二平面轴承143,所述连接孔141用于与自动夹紧机构相连,所述自动夹紧机构17可上下运动,向下可压紧阀板6,向上可进行阀板6的拆卸,所述防滑花纹142用于将上压紧装置3和下压紧装置4向上顶出时防滑,并作用在上压紧装置3的压紧顶出凹槽32的顶边上,所述第二平面轴承143用于将上压紧装置3和下压紧装置4压紧在阀板6上时仍可使上压紧装置3和下压紧装置4转动,并作用在上压紧装置3的压紧顶出凹槽32中。According to an embodiment provided by the present invention, a connecting hole 141 , an anti-skid pattern 142 and a second plane bearing 143 are designed in the pressing plate, and the connecting hole 141 is used for connecting with an automatic clamping mechanism. The automatic clamping mechanism 17 The valve plate 6 can be moved up and down, the valve plate 6 can be pressed downward, and the valve plate 6 can be disassembled upward. On the top edge of the pressing and ejecting groove 32 of the upper pressing device 3, the second plane bearing 143 is used for pressing the upper pressing device 3 and the lower pressing device 4 on the valve plate 6. The upper pressing device 3 and the lower pressing device 4 rotate and act on the pressing and ejecting groove 32 of the upper pressing device 3 .

根据本发明提供的一个实施例,所述信息处理器15用于收集搅拌摩擦加工设备系统中搅拌头2的运动轨迹数据并自动计算与搅拌头2运动相适应的下压紧装置4的转动速度,并通过电机7和第一齿轮8的驱动使下压紧装置4转动,所述信息处理器15可不断更新搅拌头2的运动轨迹并实时反馈给电机7,使搅拌头2的运动和下压紧装置4的转动同步进行,实现夹具随动装置的精准控制,下面将结合具体加工过程和加工参数给出控制过程。According to an embodiment provided by the present invention, the information processor 15 is used to collect the motion trajectory data of the stirring head 2 in the friction stir processing equipment system and automatically calculate the rotation speed of the lower pressing device 4 suitable for the movement of the stirring head 2 , and through the drive of the motor 7 and the first gear 8 to make the lower pressing device 4 rotate, the information processor 15 can continuously update the movement track of the stirring head 2 and feed it back to the motor 7 in real time, so that the movement of the stirring head 2 and the down The rotation of the pressing device 4 is performed synchronously to realize the precise control of the fixture follow-up device. The control process will be given below in combination with the specific processing process and processing parameters.

搅拌头2对阀板6的表面进行改性加工时,走刀路线可采用圆周运动往外偏置的方式进行,如图10所示,走刀路线为:A(圆周运动轨迹-B(直线运动轨迹)-C(圆周运动轨迹)-D(直线运动轨迹)-E(圆周运动轨迹)…。When the stirring head 2 modifies the surface of the valve plate 6, the tool path can be carried out by using a circular motion to offset outward. As shown in Figure 10, the tool path is: A (circular motion track-B (linear motion) track)-C (circular motion track)-D (linear motion track)-E (circular motion track)….

当搅拌头2以进给速度F=200 mm/min进行圆周运动时,若搅拌头2的位置坐标为(50 mm,50 mm),坐标原点O位于阀板6的圆心处,则根据公式(2)可求出搅拌头2作圆周运动的角速度

Figure 214326DEST_PATH_IMAGE002
为:When the stirring head 2 moves in a circular motion at the feed speed F=200 mm/min, if the position coordinates of the stirring head 2 are (50 mm, 50 mm), and the coordinate origin O is at the center of the valve plate 6, then according to the formula ( 2) The angular velocity of the circular motion of the stirring head 2 can be obtained
Figure 214326DEST_PATH_IMAGE002
for:

Figure 206552DEST_PATH_IMAGE011
Figure 206552DEST_PATH_IMAGE011

若要使下压紧装置4中的活动孔43与搅拌头2同步运动,则下压紧装置4的转动角速度

Figure 370818DEST_PATH_IMAGE006
应与
Figure 81285DEST_PATH_IMAGE002
相同,若下压紧装置4中的第二齿轮41的分度圆半径R=200 mm,则第二齿轮41分度圆处的线速度
Figure 90829DEST_PATH_IMAGE012
可表示为:To make the movable hole 43 in the lower pressing device 4 move synchronously with the stirring head 2, the rotational angular velocity of the lower pressing device 4
Figure 370818DEST_PATH_IMAGE006
should match
Figure 81285DEST_PATH_IMAGE002
In the same way, if the indexing circle radius of the second gear 41 in the lower pressing device 4 is R=200 mm, then the linear velocity at the indexing circle of the second gear 41
Figure 90829DEST_PATH_IMAGE012
can be expressed as:

Figure 468721DEST_PATH_IMAGE013
Figure 468721DEST_PATH_IMAGE013

若第一齿轮8的分度圆半径r=50 mm,则第一齿轮8的角速度

Figure 272729DEST_PATH_IMAGE007
可表示为:If the index circle radius of the first gear 8 is r=50 mm, then the angular velocity of the first gear 8
Figure 272729DEST_PATH_IMAGE007
can be expressed as:

Figure 736071DEST_PATH_IMAGE014
Figure 736071DEST_PATH_IMAGE014

电机7的转速n与

Figure 283727DEST_PATH_IMAGE007
之间的关系为:The speed n of the motor 7 and
Figure 283727DEST_PATH_IMAGE007
The relationship between is:

Figure 516125DEST_PATH_IMAGE015
Figure 516125DEST_PATH_IMAGE015

可得:Available:

Figure 22193DEST_PATH_IMAGE016
Figure 22193DEST_PATH_IMAGE016

因此,当信息处理器15将电机7的转速调为

Figure 441673DEST_PATH_IMAGE017
时就可实现下压紧装置4与搅拌头2进行同步转动。当搅拌头2运动的位置坐标(x,y)改变时,按照上述相同的步骤可计算出相应的电机7的转速,并由信息处理器15进行实时更新驱动电机7转动。Therefore, when the information processor 15 adjusts the rotational speed of the motor 7 to
Figure 441673DEST_PATH_IMAGE017
At the same time, the synchronous rotation of the lower pressing device 4 and the stirring head 2 can be realized. When the position coordinates (x, y) of the movement of the stirring head 2 change, the corresponding rotation speed of the motor 7 can be calculated according to the same steps as above, and the information processor 15 can update the rotation speed of the motor 7 in real time.

当搅拌头2进行直线轨迹运动时,电机7停止转动,下压紧装置4静止,此时搅拌头2沿着下压紧装置4中活动孔43的长度方向运动。当搅拌头2完成所有的走刀轨迹后就可完成阀板6表面的搅拌摩擦加工。When the stirring head 2 moves on a linear trajectory, the motor 7 stops rotating, and the lower pressing device 4 is stationary. At this time, the stirring head 2 moves along the length direction of the movable hole 43 in the lower pressing device 4 . When the stirring head 2 completes all the cutting paths, the friction stir processing on the surface of the valve plate 6 can be completed.

尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。Although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: it is still possible to modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements to some of the technical features; and these Modifications or substitutions do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.

本发明未涉及部分与现有技术相同或可采用现有技术加以实现。The parts not involved in the present invention are the same as or can be implemented by using the prior art.

Claims (6)

1.一种用于闸阀阀板表面搅拌摩擦加工的随动夹具,其特征在于:它包括上压紧装置(3)、下压紧装置(4)、轴承(5)、电机(7)、第一齿轮(8)、安装圆环(10)、固定V型块(11)、可伸缩式短圆柱销(12)、活动V型块(13)、压板(14)和信息处理器(15),所述上压紧装置(3)和下压紧装置(4)通过螺栓连接在一起,并安装在轴承(5)的外圈上,所述轴承(5)的内圈安装在安装圆环(10)上,所述压板(14)安装在自动夹紧机构(17)上并能在其带动下上下移动以实现对上压紧装置(3)的压紧和松开,自动夹紧机构(17)安装在安装基座(16)上;与上压紧装置(3)相连的下压紧装置(4)通过其上的第一平面轴承(44)压紧在阀板(6)上,上压紧装置(3)和下压紧装置(4)既将阀板(6)压紧又能作与阀板(6)的相对运动,阀板(6)通过固定V形块(11)、活动V型块(13)和可伸缩式短圆柱销(12)定位在底板(9)上并位于安装圆环(10)中,固定V形块(11)和可伸缩式短圆柱销(12)固定在底板(9)上,活动V型块(13)也安装在底板(9)上;搅拌头(2)由主轴(1)带动移动,搅拌头(2)穿过上压紧装置(3)的通孔和下压紧装置(4)的活动孔(43)作用在阀板(6);所述第一齿轮(8)由电机(7)驱动,电机(7)和主轴(1)均受控于信息处理器(15),第一齿轮(8)与下压紧装置(4)中的第二齿轮(41)相配合;上压紧装置(3)为圆环形结构,其上设有上连接孔(31),所述上连接孔(31)沿上压紧装置(3)的底面圆周方向均匀分布,上压紧装置(3)的外圆上设有压紧顶出凹槽(32);所述下压紧装置(4)中有用于与第一齿轮(8)配合传动的第二齿轮(41)、用于与上压紧装置(3)装配的下连接孔(42)、用于搅拌头加工运动的活动孔(43)、用于下压紧装置(4)在阀板(6)上表面转动的第一平面轴承(44)和用于与轴承(5)外圈装配的安装内孔(45);活动孔(43)从下压紧装置(4)的中心沿径向分布,其长度大于阀板的半径,其宽度大于搅拌头的直径;第一平面轴承(44)绕活动孔(43)周边布置;螺栓穿过上压紧装置(3)和下压紧装置(4)上对应的上连接孔(31)下连接孔(42)将两者相连。1. A follow-up clamp for friction stir machining on the surface of gate valve plate, characterized in that: it comprises an upper pressing device (3), a lower pressing device (4), a bearing (5), a motor (7), The first gear (8), the installation ring (10), the fixed V-shaped block (11), the retractable short cylindrical pin (12), the movable V-shaped block (13), the pressure plate (14) and the information processor (15) ), the upper pressing device (3) and the lower pressing device (4) are connected together by bolts and mounted on the outer ring of the bearing (5), and the inner ring of the bearing (5) is mounted on the mounting circle On the ring (10), the pressing plate (14) is installed on the automatic clamping mechanism (17) and can move up and down under its driving to realize the pressing and loosening of the upper pressing device (3), and the automatic clamping The mechanism (17) is installed on the mounting base (16); the lower pressing device (4) connected with the upper pressing device (3) is pressed against the valve plate (6) by the first plane bearing (44) on it. Up, the upper pressing device (3) and the lower pressing device (4) not only press the valve plate (6) but also make relative movement with the valve plate (6). 11), the movable V-shaped block (13) and the telescopic short cylindrical pin (12) are positioned on the base plate (9) and in the installation ring (10), and the fixed V-shaped block (11) and the telescopic short cylindrical pin The pin (12) is fixed on the bottom plate (9), and the movable V-shaped block (13) is also mounted on the bottom plate (9); the stirring head (2) is driven by the main shaft (1) to move, and the stirring head (2) passes through the upper pressure The through hole (43) of the pressing device (3) and the movable hole (43) of the lower pressing device (4) act on the valve plate (6); the first gear (8) is driven by the motor (7), the motor (7) and The main shaft (1) is controlled by the information processor (15), the first gear (8) is matched with the second gear (41) in the lower pressing device (4); the upper pressing device (3) is a ring The upper connecting hole (31) is evenly distributed along the circumferential direction of the bottom surface of the upper pressing device (3), and the outer circle of the upper pressing device (3) is provided with Press the ejection groove (32); the lower pressing device (4) has a second gear (41) for cooperating with the first gear (8) for transmission, and is used for assembling with the upper pressing device (3) The lower connecting hole (42), the movable hole (43) for the processing movement of the stirring head, the first plane bearing (44) for the lower pressing device (4) to rotate on the upper surface of the valve plate (6), and the The mounting inner hole (45) assembled with the outer ring of the bearing (5); the movable hole (43) is radially distributed from the center of the lower pressing device (4), its length is greater than the radius of the valve plate, and its width is greater than that of the stirring head. diameter; the first plane bearing (44) is arranged around the periphery of the movable hole (43); the bolt passes through the corresponding upper connecting hole (31) and the lower connecting hole (42) on the upper pressing device (3) and the lower pressing device (4) ) to connect the two. 2.根据权利要求1所述的用于闸阀阀板表面搅拌摩擦加工的随动夹具,其特征在于:所述电机(7)与第一齿轮(8)相连,并驱动第一齿轮(8)转动,电机(7)通过支架安装在安装基座(16)上。2 . The follow-up fixture for friction stir machining of the surface of the gate valve plate according to claim 1 , wherein the motor ( 7 ) is connected to the first gear ( 8 ) and drives the first gear ( 8 ). 3 . Rotate, the motor (7) is mounted on the mounting base (16) through the bracket. 3.根据权利要求1所述的用于闸阀阀板表面搅拌摩擦加工的随动夹具,其特征在于:所述可伸缩式短圆柱销(12)中有销柱基座(121)、安装孔(122)和短圆柱销(123),所述安装孔(122)用于将可伸缩式短圆柱销(12)固定在底板(9)上,所述短圆柱销(123)可伸出或收缩至销柱基座(121)中。3. The follower fixture for friction stir machining of the surface of the gate valve plate according to claim 1, characterized in that: the retractable short cylindrical pin (12) has a pin base (121) and a mounting hole (122) and a short cylindrical pin (123), the mounting hole (122) is used to fix the telescopic short cylindrical pin (12) on the bottom plate (9), and the short cylindrical pin (123) can extend or Retract into Pin Base (121). 4.根据权利要求1所述的用于闸阀阀板表面搅拌摩擦加工的随动夹具,其特征在于:所述压板(14)中设计有连接孔(141)、防滑花纹(142)和第二平面轴承(143),所述连接孔(141)用于与自动夹紧机构(17)相连,所述防滑花纹(142)用于将上压紧装置(3)向上顶出时防滑,所述第二平面轴承(143)用于将上压紧装置(3)压紧在阀板(6)上时仍可使其转动,所述防滑花纹(142)工作时作用在压紧顶出凹槽(32)的上边上,所述第二平面轴承(143)工作时作用在压紧顶出凹槽(32)的下边上。4 . The follow-up clamp for friction stir machining of the surface of the gate valve plate according to claim 1 , wherein the pressure plate ( 14 ) is designed with a connecting hole ( 141 ), an anti-skid pattern ( 142 ) and a second The plane bearing (143), the connecting hole (141) is used for connecting with the automatic clamping mechanism (17), the anti-skid pattern (142) is used for anti-skid when the upper pressing device (3) is pushed upward, the The second plane bearing (143) is used to make the upper pressing device (3) rotate when it is pressed against the valve plate (6), and the anti-skid pattern (142) acts on the pressing and ejecting grooves when working On the upper side of (32), the second plane bearing (143) acts on the lower side of the pressing and ejecting groove (32) when working. 5.根据权利要求1所述的用于闸阀阀板表面搅拌摩擦加工的随动夹具,其特征在于:所述信息处理器(15)用于从搅拌摩擦加工设备系统中收集搅拌头(2)的运动轨迹数据并自动计算与搅拌头(2)运动相适应的下压紧装置(4)的转动速度,并通过电机(7)和第一齿轮(8)驱动下压紧装置(4)转动,使下压紧装置(4)中的活动孔(43)能够随着搅拌头(2)的运动与转动,同时根据搅拌头(2)新的运动位置进行反馈更新,以确定下压紧装置(4)的实时转动速度,从而确保搅拌头(2)的运动与下压紧装置(4)的转动同步,使搅拌头(2)可以在阀板(6)的不同位置上进行连续加工。5. The follow-up fixture for friction stir machining on the surface of a gate valve plate according to claim 1, wherein the information processor (15) is used to collect the stirring head (2) from the friction stir machining equipment system and automatically calculate the rotation speed of the lower pressing device (4) that is suitable for the movement of the stirring head (2), and drive the lower pressing device (4) to rotate through the motor (7) and the first gear (8). , so that the movable hole (43) in the lower pressing device (4) can follow the movement and rotation of the stirring head (2), and at the same time, feedback and update according to the new movement position of the stirring head (2), so as to determine the lower pressing device (4) real-time rotation speed, so as to ensure that the movement of the stirring head (2) is synchronized with the rotation of the lower pressing device (4), so that the stirring head (2) can be continuously processed at different positions of the valve plate (6). 6.一种基于权利要求1所述的用于闸阀阀板表面搅拌摩擦加工的随动夹具的闸阀阀板表面搅拌摩擦加工的随动控制方法,其特征在于:首先将轴承内圈安装到底板的安装圆环上,将上压紧装置和下压紧装置通过螺栓组固定在一起,然后对阀板进行定位,即先将阀板放到夹具底板上并与固定V型块(11)接触,随后将可伸缩式短圆柱销(12)的圆柱销部分伸出插入到阀板中的径向孔中,然后推动活动V型块(13)与阀板外圆面接触,随后将固定后的上压紧装置和下压紧装置套入轴承外圈并使下压紧装置中的第二齿轮和与电机相连的第一齿轮相啮合,随后用压板压紧上压紧装置的压紧顶出凹槽,最后将搅拌头定位至阀板中心处;正式加工时,信息处理器通过不断获取搅拌头进行圆周运动的进给速度F、x和y坐标自动计算与之相匹配的电机转速,并同步输送给电机,通过电机驱动下压紧装置转动,为搅拌头的运动提供加工空间,实现夹具的随动自动控制。6. A follow-up control method based on the friction stir machining of the gate valve plate surface of the follow-up clamp for friction stir machining of the gate valve plate surface according to claim 1, it is characterized in that: at first the bearing inner ring is installed on the base plate On the installation ring, fix the upper pressing device and the lower pressing device together with the bolt group, and then position the valve plate, that is, first put the valve plate on the bottom plate of the fixture and contact the fixed V-block (11). , and then insert the cylindrical pin part of the telescopic short cylindrical pin (12) into the radial hole in the valve plate, and then push the movable V-block (13) to contact the outer surface of the valve plate, and then fix the The upper pressing device and the lower pressing device are sleeved into the outer ring of the bearing, and the second gear in the lower pressing device meshes with the first gear connected to the motor, and then the pressing top of the upper pressing device is pressed with a pressing plate. out the groove, and finally position the stirring head to the center of the valve plate; during formal processing, the information processor automatically calculates the matching motor speed by continuously acquiring the feed speed F, x and y coordinates of the circular motion of the stirring head, And synchronously convey it to the motor, and the lower pressing device is driven by the motor to rotate, which provides a processing space for the movement of the stirring head, and realizes the follow-up automatic control of the fixture.
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