CN113478066B - A follow-up fixture for friction stir machining of gate valve plate surface and follow-up control method - Google Patents
A follow-up fixture for friction stir machining of gate valve plate surface and follow-up control method Download PDFInfo
- Publication number
- CN113478066B CN113478066B CN202110813568.5A CN202110813568A CN113478066B CN 113478066 B CN113478066 B CN 113478066B CN 202110813568 A CN202110813568 A CN 202110813568A CN 113478066 B CN113478066 B CN 113478066B
- Authority
- CN
- China
- Prior art keywords
- pressing device
- valve plate
- lower pressing
- stirring head
- gear
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000003756 stirring Methods 0.000 title claims abstract description 97
- 238000000034 method Methods 0.000 title claims abstract description 19
- 238000003754 machining Methods 0.000 title claims abstract description 18
- 238000003825 pressing Methods 0.000 claims abstract description 179
- 230000033001 locomotion Effects 0.000 claims abstract description 58
- 238000012545 processing Methods 0.000 claims abstract description 25
- 238000009434 installation Methods 0.000 claims description 7
- 230000001360 synchronised effect Effects 0.000 claims description 6
- 230000005540 biological transmission Effects 0.000 claims description 5
- 238000010586 diagram Methods 0.000 description 3
- 230000007797 corrosion Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/12—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/26—Auxiliary equipment
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Pressure Welding/Diffusion-Bonding (AREA)
Abstract
一种用于闸阀阀板表面搅拌摩擦加工的随动夹具及随动控制方法,其特征是它包括上压紧装置、下压紧装置、轴承、电机、齿轮、底板、压板、信息处理器等。加工之前,首先将阀板定位在底板上,然后将轴承安装在底板的安装圆环上,随后将上压紧装置和下压紧装置固定在一起并安装在轴承外圈上,同时使下压紧装置中的齿轮和电机相连的齿轮配合在一起,随后用压板将上、下压紧装置压紧。加工时,信息处理器通过搅拌头的运动轨迹自动计算出与之相适应的上、下压紧装置的转动速度,并通过电机驱动上、下压紧装置运动,不断为搅拌头的运动提供运动空间。本发明易于实现,便于控制,可进行整个阀板表面的搅拌摩擦加工。
A follow-up fixture and a follow-up control method for friction stir machining on the surface of a gate valve plate, characterized in that it comprises an upper pressing device, a lower pressing device, a bearing, a motor, a gear, a bottom plate, a pressing plate, an information processor, etc. . Before machining, first position the valve plate on the base plate, then install the bearing on the mounting ring of the base plate, then fix the upper pressing device and the lower pressing device together and install it on the outer ring of the bearing, while making the lower pressing device The gears in the tightening device and the gears connected to the motor are matched together, and then the upper and lower pressing devices are compressed with the pressing plate. During processing, the information processor automatically calculates the rotation speed of the upper and lower pressing devices that are suitable for it through the movement track of the stirring head, and drives the upper and lower pressing devices to move through the motor to continuously provide motion for the movement of the stirring head. space. The invention is easy to implement and easy to control, and can perform friction stir processing on the entire surface of the valve plate.
Description
技术领域technical field
本发明属于专用夹具领域,尤其是一种搅拌摩擦焊接夹具,具体地说是一种用于闸阀阀板表面搅拌摩擦加工的随动夹具及随动控制方法。The invention belongs to the field of special fixtures, in particular to a friction stir welding fixture, in particular to a follow-up fixture and a follow-up control method for friction stir processing of the surface of a gate valve plate.
背景技术Background technique
阀板是闸阀中的关键零件,在长期的使用过程中易发生腐蚀、磨损等破坏,当阀板产生腐蚀、磨损等破坏后会直接影响闸阀的使用寿命。采用搅拌摩擦加工技术对阀板表面进行改性加工可有效提高阀板表面的耐腐蚀、耐磨等性能,从而延长阀板的使用寿命。由于对阀板表面进行搅拌摩擦加工时搅拌头需连续运动至阀板表面的不同位置,而现有搅拌摩擦设备中的通用夹具无法实现对阀板整个表面连续加工的要求,因此有必要设计一种可用于闸阀阀板表面搅拌摩擦加工的随动夹具,并提出一种有效的控制方法使随动夹具的运动和搅拌头的运动能够同步进行。The valve plate is the key part of the gate valve, which is prone to corrosion and wear during long-term use. When the valve plate is corroded, worn, and other damage, it will directly affect the service life of the gate valve. The use of friction stir processing technology to modify the surface of the valve plate can effectively improve the corrosion resistance and wear resistance of the valve plate surface, thereby prolonging the service life of the valve plate. Since the stirring head needs to move continuously to different positions on the surface of the valve plate when friction stir processing is performed on the surface of the valve plate, and the general fixture in the existing friction stir equipment cannot meet the requirements of continuous processing of the entire surface of the valve plate, it is necessary to design a A follow-up fixture that can be used for friction stir machining on the surface of the gate valve plate is proposed, and an effective control method is proposed to enable the movement of the follow-up fixture and the movement of the stirring head to be performed synchronously.
发明内容SUMMARY OF THE INVENTION
本发明的目的是针对搅拌摩擦加工设备中的通用夹具无法对阀板整个表面连续加工的问题,提供了一种用于闸阀阀板表面搅拌摩擦加工的随动夹具及随动控制方法。The purpose of the present invention is to provide a follow-up fixture and a follow-up control method for friction stir processing of the surface of the gate valve valve plate, aiming at the problem that the general fixture in the friction stir processing equipment cannot continuously process the entire surface of the valve plate.
本发明的技术方案之一是:One of the technical solutions of the present invention is:
一种用于闸阀阀板表面搅拌摩擦加工的随动夹具,主要包括上压紧装置、下压紧装置、轴承、电机、第一齿轮、安装圆环、固定V型块、可伸缩式短圆柱销、活动V型块、压板、信息处理器等。A follow-up fixture for friction stir machining on the surface of a gate valve plate, which mainly includes an upper pressing device, a lower pressing device, a bearing, a motor, a first gear, a mounting ring, a fixed V-shaped block, and a telescopic short cylinder Pins, movable V-blocks, pressure plates, information processors, etc.
所述上压紧装置为圆环形结构,其上设计有上连接孔、压紧凹槽和顶出凹槽,所述上连接孔用于与下压紧装置连接,所述压紧凹槽用于压板压紧时定位,所述顶出凹槽用于将上压紧装置顶出时定位。The upper pressing device is an annular structure, and an upper connecting hole, a pressing groove and an ejecting groove are designed on it. The upper connecting hole is used for connecting with the lower pressing device, and the pressing groove is It is used for positioning when the pressing plate is pressed, and the ejecting groove is used for positioning when the upper pressing device is ejected.
所述下压紧装置中设计有第二齿轮、下连接孔、活动孔、平面轴承和安装内孔,所述第二齿轮用于与电机相连的第一齿轮配合进行传动,所述下连接孔用于与上压紧装置相连,所述活动孔用于为搅拌头提供运动空间,所述活动孔的宽度大于搅拌头的直径,所述活动孔的整体长度大于阀板的半径,所述平面轴承位于下压紧装置的底面,使上压紧装置在被压紧的情况下仍能在阀板上表面进行转动,所述安装内孔用于与轴承外圈配合。The lower pressing device is designed with a second gear, a lower connecting hole, a movable hole, a plane bearing and an inner mounting hole. The second gear is used to cooperate with the first gear connected to the motor for transmission. The lower connecting hole It is used to connect with the upper pressing device, the movable hole is used to provide movement space for the stirring head, the width of the movable hole is larger than the diameter of the stirring head, the overall length of the movable hole is larger than the radius of the valve plate, the plane The bearing is located on the bottom surface of the lower pressing device, so that the upper pressing device can still rotate on the upper surface of the valve plate under the condition of being pressed, and the mounting inner hole is used for matching with the outer ring of the bearing.
所述电机与所述第一齿轮相连,所述第一齿轮与下压紧装置中的第二齿轮相配合,所述电机用于驱动下压紧装置进行转动。The motor is connected with the first gear, the first gear is matched with the second gear in the lower pressing device, and the motor is used for driving the lower pressing device to rotate.
所述可伸缩式短圆柱销包括销柱基座、安装孔和短圆柱销,所述安装孔用于将可伸缩式短圆柱销固定在夹具底板上,所述短圆柱销可伸出或收缩至销柱基座中。The telescopic short cylindrical pin includes a pin base, a mounting hole and a short cylindrical pin, the mounting hole is used to fix the telescopic short cylindrical pin on the bottom plate of the fixture, and the short cylindrical pin can be extended or retracted into the pin base.
所述压板中设计有连接孔、防滑花纹和平面轴承,用于将上压紧装置和下压紧装置压紧在阀板表面上,所述连接孔用于与自动夹紧机构17相连,所述自动夹紧机构可上下运动,向下可压紧阀板,向上可进行阀板的拆卸,所述防滑花纹用于将上下压紧装置向上顶出时防滑,并作用在上压紧装置的顶出凹槽中,所述平面轴承用于将上下压紧装置压紧在阀板上时仍可使上下压紧装置转动,并作用在上压紧装置的压紧凹槽中。The pressing plate is designed with connecting holes, anti-skid patterns and plane bearings for pressing the upper pressing device and the lower pressing device on the surface of the valve plate, and the connecting holes are used to connect with the
所述信息处理器用于从搅拌摩擦加工设备系统中收集搅拌头的运动轨迹数据并自动计算与搅拌头运动相适应的下压紧装置的转动速度,并通过电机和第一齿轮驱动下压紧装置转动,所述信息处理器可将搅拌头的运动轨迹实时反馈给电机,使搅拌头的运动和下压紧装置的转动同步进行,实现夹具随动装置的精准控制。The information processor is used to collect the motion trajectory data of the stirring head from the friction stir processing equipment system, automatically calculate the rotation speed of the lower pressing device suitable for the movement of the stirring head, and drive the lower pressing device through the motor and the first gear. Rotating, the information processor can feed back the movement track of the stirring head to the motor in real time, so that the movement of the stirring head and the rotation of the lower pressing device are synchronized, and the precise control of the fixture follower device can be realized.
本发明的技术方案之二是:The second technical scheme of the present invention is:
一种用于闸阀阀板表面搅拌摩擦加工的随动控制方法,其特征在于:首先将轴承内圈安装到底板的安装圆环上,将上压紧装置和下压紧装置通过螺栓组固定在一起,然后对阀板进行定位,即先将阀板放到夹具底板上并与固定V型块11接触,随后将可伸缩式短圆柱销12的圆柱销部分伸出插入到阀板中的径向孔中,然后推动活动V型块13与阀板外圆面接触,随后将固定后的上压紧装置和下压紧装置套入轴承外圈并使下压紧装置中的第二齿轮和与电机相连的第一齿轮相啮合,随后用压板压紧上压紧装置的压紧凹槽,最后将搅拌头定位至阀板中心处;正式加工时,信息处理器通过不断获取搅拌头进行圆周运动的进给速度F、x和y坐标自动计算与之相匹配的电机转速,并同步输送给电机,通过电机驱动下压紧装置转动,为搅拌头的运动提供加工空间,实现夹具的随动自动控制。A follow-up control method for friction stir machining on the surface of a gate valve plate, which is characterized in that: firstly, the inner ring of the bearing is mounted on the mounting ring of the base plate, and the upper pressing device and the lower pressing device are fixed on the mounting ring by a bolt group. At the same time, position the valve plate, that is, first place the valve plate on the bottom plate of the fixture and contact with the fixed V-block 11, and then extend the cylindrical pin part of the telescopic short
搅拌头在阀板表面运动时信息处理器可获知搅拌头进行圆周运动的前进速度F和在水平面上运动的坐标x和y,坐标原点设在阀板圆心处,则搅拌头进行运动时满足下式:When the stirring head moves on the surface of the valve plate, the information processor can know the forward speed F of the circular motion of the stirring head and the coordinates x and y of the movement on the horizontal plane. Mode:
(1) (1)
其中:为搅拌头在阀板表面作圆周运动时的角速度。in: It is the angular velocity when the stirring head makes a circular motion on the surface of the valve plate.
可得:Available:
(2) (2)
要保证搅拌头在下压紧装置的活动孔中有足够的运动空间,在搅拌头做圆周运动的同时下压紧装置应以相同的角速度进行同步转动,即,则下压紧装置中的第二齿轮在其分度圆处的圆周速度v1可表示为:To ensure that the stirring head has enough movement space in the movable hole of the lower pressing device, the lower pressing device should rotate synchronously at the same angular velocity while the stirring head is in circular motion, that is, , then the peripheral speed v 1 of the second gear in the lower pressing device at its index circle can be expressed as:
(3) (3)
其中:为下压紧装置的转动角速度,R为下压紧装置中第二齿轮的分度圆半径。in: is the rotational angular velocity of the lower pressing device, and R is the indexing circle radius of the second gear in the lower pressing device.
若要保证下压紧装置中第二齿轮的圆周速度为v1,则与电机相连第一齿轮的转动角速度可表示为:To ensure that the peripheral speed of the second gear in the lower pressing device is v 1 , the rotational angular velocity of the first gear connected to the motor can be expressed as:
(4) (4)
其中:r为与电机相连第一齿轮的分度圆半径。Where: r is the indexing circle radius of the first gear connected to the motor.
电机的转速n与之间的关系为:The speed n of the motor is The relationship between is:
(5) (5)
可得:Available:
(6) (6)
由此可知,信息处理器在获取搅拌头进行圆周运动的前进速度F和在阀板平面上运动的坐标x和y后,就可通过公式(6)计算出使下压紧装置与搅拌头同步运动时的电机转速n,并将该数值传输给电机,使电机驱动下压紧装置转动,信息处理器不断获取搅拌头运动的F、x、y然后进行处理后反馈给电机,实现下压紧装置与搅拌头的同步运动。It can be seen from this that after obtaining the forward speed F of the circular motion of the stirring head and the coordinates x and y of the movement on the valve plate plane, the information processor can calculate the synchronization between the lower pressing device and the stirring head by formula (6). The motor speed n during movement, and the value is transmitted to the motor, so that the motor drives the lower pressing device to rotate, and the information processor continuously obtains the F, x, and y of the movement of the stirring head, and then processes them and feeds them back to the motor to realize the lower pressing. Synchronous movement of the device and the mixing head.
本发明的有益效果是:The beneficial effects of the present invention are:
1.本发明利用夹具压紧装置随搅拌头运动轨迹自动转动的原理不断为搅拌头的搅拌摩擦加工提供运动空间,压紧装置可在压紧阀板的同时进行转动,可实现对闸阀阀板完整表面进行搅拌摩擦加工的要求。1. The present invention utilizes the principle that the clamp pressing device automatically rotates with the movement track of the stirring head to continuously provide movement space for the friction stir processing of the stirring head. Requirements for friction stir machining of complete surfaces.
2.本发明的夹具随动控制方法简单,控制过程采用第一齿轮传动,传动过程稳定,易于实现,根据搅拌头的运动可以完成压紧装置的同步控制。2. The fixture follow-up control method of the present invention is simple, the control process adopts the first gear transmission, the transmission process is stable and easy to realize, and the synchronous control of the pressing device can be completed according to the movement of the stirring head.
3.在搅拌摩擦设备原有通用工作台的基础之上加以改进就可实现本发明的功能,并且阀板的安装和拆卸简单,加工过程操作简单。3. The function of the present invention can be realized by improving the original general workbench of the friction stir equipment, and the valve plate is easy to install and disassemble, and the processing operation is simple.
附图说明Description of drawings
图1是本发明专利一种用于闸阀阀板表面搅拌摩擦加工的随动夹具及随动控制方法的整体爆炸图。FIG. 1 is an overall exploded view of a follow-up fixture and a follow-up control method for friction stir machining of the surface of the gate valve plate of the patent of the present invention.
图2是上压紧装置的顶面示意图。Figure 2 is a schematic top view of the upper pressing device.
图3是上压紧装置的底面示意图。FIG. 3 is a schematic bottom view of the upper pressing device.
图4是下压紧装置的顶面示意图。Figure 4 is a schematic top view of the lower hold down device.
图5是下压紧装置的底面示意图。FIG. 5 is a schematic bottom view of the lower pressing device.
图6是可伸缩式短圆柱销示意图。Figure 6 is a schematic diagram of a telescopic short cylindrical pin.
图7是压板的顶面示意图。Figure 7 is a schematic top view of the platen.
图8是压板的底面示意图。Fig. 8 is a schematic view of the bottom surface of the pressing plate.
图9是本发明专利一种用于闸阀阀板表面搅拌摩擦加工的随动夹具及随动控制方法的整体装配效果图。FIG. 9 is an overall assembly effect diagram of a follow-up fixture and a follow-up control method for friction stir machining of the surface of the gate valve plate of the present invention.
图10是实施例走刀路线及随动控制计算示意图。FIG. 10 is a schematic diagram of the calculation of the cutting path and the follow-up control according to the embodiment.
图中标号:1主轴、2搅拌头、3上压紧装置、31上连接孔、32压紧顶出凹槽、4下压紧装置、41第二齿轮、42下连接孔、43活动孔、44第一平面轴承、45安装内孔、5轴承、6阀板、7电机、8第一齿轮、9底板、10安装圆环、11固定V型块、12可伸缩式短圆柱销、121销柱基座、122安装孔、123短圆柱销、13活动V型块、14压板、141连接孔、142防滑花纹、143第二平面轴承、15信息处理器、A圆周运动轨迹、B直线运动轨迹、C圆周运动轨迹、D直线运动轨迹、E圆周运动轨迹。Labels in the figure: 1 main shaft, 2 stirring head, 3 upper pressing device, 31 upper connecting hole, 32 pressing and ejecting groove, 4 lower pressing device, 41 second gear, 42 lower connecting hole, 43 movable hole, 44 first plane bearing, 45 mounting hole, 5 bearing, 6 valve plate, 7 motor, 8 first gear, 9 bottom plate, 10 mounting ring, 11 fixed V-block, 12 telescopic short cylindrical pin, 121 pin Column base, 122 mounting holes, 123 short cylindrical pins, 13 movable V-blocks, 14 pressure plates, 141 connecting holes, 142 anti-skid patterns, 143 second plane bearings, 15 information processors, A circular motion track, B linear motion track , C circular motion trajectory, D linear motion trajectory, E circular motion trajectory.
具体实施方式Detailed ways
为了使本发明的目的、技术方案更加直观明了,下面结合附图及实施例对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the objectives and technical solutions of the present invention more intuitive and clear, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, but not to limit the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
在本发明的描述中,需要理解的是,术语“左”、“右”、“底”、“顶”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the orientations or positional relationships indicated by the terms "left", "right", "bottom", "top", etc. are based on the orientations or positional relationships shown in the accompanying drawings, only for the purpose of It is convenient to describe the present invention and to simplify the description, rather than indicating or implying that the device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the invention.
如图1-10所示。As shown in Figure 1-10.
一种用于闸阀阀板表面搅拌摩擦加工的随动夹具,它包括上压紧装置3、下压紧装置4、轴承5、电机7、第一齿轮8、安装圆环10、固定V型块11、可伸缩式短圆柱销12、活动V型块13、压板14和信息处理器15,如图1所示,所述上压紧装置3和下压紧装置4通过螺栓连接在一起,并安装在轴承5的外圈上,所述轴承5的内圈安装在安装圆环10上,所述压板14安装在自动夹紧机构17上并能在其带动下上下移动以实现对上压紧装置3的压紧和松开,自动夹紧机构17安装在安装基座16上,自动夹紧机构17可采用升降气缸或液压缸加以实现,压紧时,带动压板14下降,加工结束后,自动夹紧机构17带动压板14上升,实现下压紧装置4与阀板6的松开以方便取出阀板;与上压紧装置3相连的下压紧装置4通过其上的第一平面轴承44压紧在阀板6上,上压紧装置3和下压紧装置4既将阀板6压紧又能作与阀板6的相对运动,阀板6固定在底板9上;搅拌头2由主轴1带动移动,搅拌头2穿过上压紧装置3的通孔和下压紧装置4的活动孔43作用在阀板6;所述第一齿轮8由电机7驱动,电机7和主轴1均受控于信息处理器15,第一齿轮8与下压紧装置4中的第二齿轮41相配合,如图1所示,装配结构如图9所示。A follow-up fixture for friction stir machining on the surface of a gate valve plate, which includes an upper
具体实施时,所述的上压紧装置3中有上连接孔31、压紧顶出凹槽32,如图2、3所示。所述下压紧装置4中有用于与第一齿轮8配合传动的第二齿轮41、用于与上压紧装置3装配的下连接孔42、用于搅拌头加工运动的活动孔43,如图4所示,还设有用于下压紧装置4在阀板6上表面转动的第一平面轴承44和用于与轴承5外圈装配的安装内孔45,如图5所示;活动孔43从下压紧装置4的中心沿径向分布,其长度大于阀板的半径,其宽度大于搅拌头的直径;第一平面轴承44绕活动孔43周边布置。第二齿轮41与第一齿轮8相啮合,电机7与第一齿轮8相连,并驱动第一齿轮8转动,电机7通过支架安装在安装基座16上。阀板6通过固定V形块11、活动V型块13和可伸缩式短圆柱销12定位在底板9上并位于安装圆环10中,固定V形块11和可伸缩式短圆柱销12固定在底板9上,活动V型块13也安装在底板9上,可采用螺杆螺母推动活动V型块13作径向移动,所述可伸缩式短圆柱销12的结构如图6所示,它包括销柱基座121、安装孔122和短圆柱销123,所述安装孔122用于将销柱基座121固定在底板9上,所述短圆柱销123可伸出或收缩至销柱基座121(采用常见的弹簧销结构)中。压板14结构如图7、8所示,它设计有连接孔141、防滑花纹142和第二平面轴承143,所述连接孔141用于与自动夹紧机构17相连,所述防滑花纹142用于将上压紧装置3向上顶出时防滑,所述第二平面轴承143用于将上压紧装置3压紧在阀板6上时仍可使其转动,所述防滑花纹142工作时作用在压紧顶出凹槽32的上顶面上,所述第二平面轴承143工作时作用在压紧顶出凹槽32的下底面上。所述信息处理器15(相当于PLC控制器或计算机控制器,软件可采用常规技术编制)用于从搅拌摩擦加工设备系统中收集搅拌头2的运动轨迹数据并自动计算与搅拌头2运动相适应的下压紧装置4的转动速度,并通过电机7和第一齿轮8驱动下压紧装置4转动,使下压紧装置4中的活动孔43能够随着搅拌头2的运动与转动,同时根据搅拌头2新的运动位置进行反馈更新,以确定下压紧装置4的实时转动速度,从而确保搅拌头2的运动与下压紧装置4的转动同步,使搅拌头2可以在阀板6的不同位置上进行连续加工。In specific implementation, the upper
本发明的随动控制方法是:The follow-up control method of the present invention is:
对阀板6的表面进行搅拌摩擦加工时,首先将轴承5的内圈安装在安装圆环10上,随后使用螺栓组将上压紧装置3和下压紧装置4通过上连接孔31和下连接孔42紧固在一起;然后将阀板6定位在底板9上,具体定位过程为先将阀板6平放在夹具底板9上并使阀板6左边外圆面与固定V型块11接触,随后将可伸缩式短圆柱销12的短圆柱销123伸出插入到阀板6中间的径向孔中,最后推动活动V型块13使之与阀板6右侧的外圆柱面接触完成定位;紧接着将紧固在一起的上压紧装置3和下压紧装置4通过下压紧装置4底面的安装内孔45装入轴承5的外圈中,同时使下压紧装置4中的第二齿轮41和第一齿轮8相配合;随后用压板14底部的第二平面轴承143压紧上压紧装置3中的压紧顶出凹槽32,实现随动夹具的夹紧。随动夹具装配后的整体效果图如图9所示。When performing friction stir processing on the surface of the valve plate 6, first install the inner ring of the bearing 5 on the mounting ring 10, and then use the bolt set to connect the upper
详述如下:Details are as follows:
根据本发明提供的一个实施例,所述上压紧装置3为圆环形结构,其上设计有上连接孔31、压紧顶出凹槽32,所述连接孔31沿上压紧装置3的圆周方向均匀分布,所述压紧顶出凹槽32的宽度略大于压板14底面的第二平面轴承143的直径,所述压紧顶出凹槽32不仅可用于压板14压紧时定位,也可以用于通过压板14将上压紧装置3顶出时定位。According to an embodiment provided by the present invention, the upper
根据本发明提供的一个实施例,所述下压紧装置4中设计有第二齿轮41、下连接孔42、活动孔43、第一平面轴承44和安装内孔45,所述第二齿轮41与第一齿轮8相配合,所述第一齿轮8由电机7驱动,所述第二齿轮41的分度圆半径为R,所述第一齿轮8的分度圆半径为r,所述下连接孔42用于与上压紧装置3相连,所述活动孔43用于为搅拌头2的加工提供空间,随动过程中活动孔43的位置会随着搅拌头2的运动而转动,所述活动孔43的宽度大于搅拌头2的直径,所述活动孔43的整体长度大于阀板6的半径,所述第一平面轴承44用于压紧上压紧装置3的压紧顶出凹槽32,使上压紧装置3在被压紧的同时能够转动,所述安装内孔45用于安装在轴承5的外圈上。According to an embodiment provided by the present invention, the lower
根据本发明提供的一个实施例,所述可伸缩式短圆柱销12包括销柱基座121、安装孔122和短圆柱销123,所述安装孔122用于将可伸缩式短圆柱销12固定在夹具底板9上,所述短圆柱销123可伸出或收缩至销柱基座121中。According to an embodiment provided by the present invention, the telescopic short
根据本发明提供的一个实施例,所述压板中设计有连接孔141、防滑花纹142和第二平面轴承143,所述连接孔141用于与自动夹紧机构相连,所述自动夹紧机构17可上下运动,向下可压紧阀板6,向上可进行阀板6的拆卸,所述防滑花纹142用于将上压紧装置3和下压紧装置4向上顶出时防滑,并作用在上压紧装置3的压紧顶出凹槽32的顶边上,所述第二平面轴承143用于将上压紧装置3和下压紧装置4压紧在阀板6上时仍可使上压紧装置3和下压紧装置4转动,并作用在上压紧装置3的压紧顶出凹槽32中。According to an embodiment provided by the present invention, a connecting
根据本发明提供的一个实施例,所述信息处理器15用于收集搅拌摩擦加工设备系统中搅拌头2的运动轨迹数据并自动计算与搅拌头2运动相适应的下压紧装置4的转动速度,并通过电机7和第一齿轮8的驱动使下压紧装置4转动,所述信息处理器15可不断更新搅拌头2的运动轨迹并实时反馈给电机7,使搅拌头2的运动和下压紧装置4的转动同步进行,实现夹具随动装置的精准控制,下面将结合具体加工过程和加工参数给出控制过程。According to an embodiment provided by the present invention, the
搅拌头2对阀板6的表面进行改性加工时,走刀路线可采用圆周运动往外偏置的方式进行,如图10所示,走刀路线为:A(圆周运动轨迹-B(直线运动轨迹)-C(圆周运动轨迹)-D(直线运动轨迹)-E(圆周运动轨迹)…。When the stirring
当搅拌头2以进给速度F=200 mm/min进行圆周运动时,若搅拌头2的位置坐标为(50 mm,50 mm),坐标原点O位于阀板6的圆心处,则根据公式(2)可求出搅拌头2作圆周运动的角速度为:When the stirring
若要使下压紧装置4中的活动孔43与搅拌头2同步运动,则下压紧装置4的转动角速度应与相同,若下压紧装置4中的第二齿轮41的分度圆半径R=200 mm,则第二齿轮41分度圆处的线速度可表示为:To make the
若第一齿轮8的分度圆半径r=50 mm,则第一齿轮8的角速度可表示为:If the index circle radius of the
电机7的转速n与之间的关系为:The speed n of the motor 7 and The relationship between is:
可得:Available:
因此,当信息处理器15将电机7的转速调为时就可实现下压紧装置4与搅拌头2进行同步转动。当搅拌头2运动的位置坐标(x,y)改变时,按照上述相同的步骤可计算出相应的电机7的转速,并由信息处理器15进行实时更新驱动电机7转动。Therefore, when the
当搅拌头2进行直线轨迹运动时,电机7停止转动,下压紧装置4静止,此时搅拌头2沿着下压紧装置4中活动孔43的长度方向运动。当搅拌头2完成所有的走刀轨迹后就可完成阀板6表面的搅拌摩擦加工。When the stirring
尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。Although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: it is still possible to modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements to some of the technical features; and these Modifications or substitutions do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
本发明未涉及部分与现有技术相同或可采用现有技术加以实现。The parts not involved in the present invention are the same as or can be implemented by using the prior art.
Claims (6)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202110813568.5A CN113478066B (en) | 2021-08-20 | 2021-08-20 | A follow-up fixture for friction stir machining of gate valve plate surface and follow-up control method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202110813568.5A CN113478066B (en) | 2021-08-20 | 2021-08-20 | A follow-up fixture for friction stir machining of gate valve plate surface and follow-up control method |
Publications (2)
Publication Number | Publication Date |
---|---|
CN113478066A CN113478066A (en) | 2021-10-08 |
CN113478066B true CN113478066B (en) | 2022-06-14 |
Family
ID=77941354
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202110813568.5A Active CN113478066B (en) | 2021-08-20 | 2021-08-20 | A follow-up fixture for friction stir machining of gate valve plate surface and follow-up control method |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN113478066B (en) |
Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2000038987A (en) * | 1998-05-20 | 2000-02-08 | Toyota Autom Loom Works Ltd | Manufacture of piston for compressor |
CN105921877A (en) * | 2016-06-20 | 2016-09-07 | 江苏科技大学 | Friction stirring device with adjustable filling pressure and welding method |
WO2019043554A1 (en) * | 2017-08-28 | 2019-03-07 | National Research Council Of Canada | Machine, end effector and method for robotic friction stir stitch working with reduced fixturing |
CN109848542A (en) * | 2018-12-24 | 2019-06-07 | 北京建筑大学 | Aluminium alloy car body friction stir welding repairing equipment and its control method |
CN210789652U (en) * | 2019-08-07 | 2020-06-19 | 北京世佳博科技发展有限公司 | Pressing device for friction stir welding |
CN112025076A (en) * | 2020-08-17 | 2020-12-04 | 广州瑞松威尔斯通智能装备有限公司 | A flexible friction stir welding device |
CN112276335A (en) * | 2020-09-28 | 2021-01-29 | 纽维科精密制造江苏有限公司 | Follow-up pressing device for friction stir welding of thin plate |
-
2021
- 2021-08-20 CN CN202110813568.5A patent/CN113478066B/en active Active
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2000038987A (en) * | 1998-05-20 | 2000-02-08 | Toyota Autom Loom Works Ltd | Manufacture of piston for compressor |
CN105921877A (en) * | 2016-06-20 | 2016-09-07 | 江苏科技大学 | Friction stirring device with adjustable filling pressure and welding method |
WO2019043554A1 (en) * | 2017-08-28 | 2019-03-07 | National Research Council Of Canada | Machine, end effector and method for robotic friction stir stitch working with reduced fixturing |
CN109848542A (en) * | 2018-12-24 | 2019-06-07 | 北京建筑大学 | Aluminium alloy car body friction stir welding repairing equipment and its control method |
CN210789652U (en) * | 2019-08-07 | 2020-06-19 | 北京世佳博科技发展有限公司 | Pressing device for friction stir welding |
CN112025076A (en) * | 2020-08-17 | 2020-12-04 | 广州瑞松威尔斯通智能装备有限公司 | A flexible friction stir welding device |
CN112276335A (en) * | 2020-09-28 | 2021-01-29 | 纽维科精密制造江苏有限公司 | Follow-up pressing device for friction stir welding of thin plate |
Non-Patent Citations (1)
Title |
---|
栾国红等.搅拌摩擦焊――新型列车制造新技术.《电力机车与城轨车辆》.2006,第29卷(第04期), * |
Also Published As
Publication number | Publication date |
---|---|
CN113478066A (en) | 2021-10-08 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN102935600A (en) | Multi-surface processing device | |
CN202894833U (en) | Multi-surface machining device | |
CN104029121A (en) | Transmission grinding clamp device | |
CN114310359A (en) | High-precision positioning turntable and processing technology thereof | |
CN113478066B (en) | A follow-up fixture for friction stir machining of gate valve plate surface and follow-up control method | |
CN110480540B (en) | Dot-matrix flexible cylinder sleeve excircle fixture | |
CN206952600U (en) | A kind of universal wheel hub boring grab | |
CN103192112A (en) | Tooling for processing multiple holes in workpiece circumference | |
CN105149648A (en) | Machining equipment for center holes of cylindrical pieces | |
WO2022252253A1 (en) | Centering non-deformation hole grinding pitch circle clamp | |
CN219053570U (en) | Double-station processing turntable | |
CN205414498U (en) | Tight jig of gland locating clip | |
CN214532859U (en) | Drill rod centering device | |
CN212311307U (en) | Robot welding device for steam turbine blade cascade | |
CN204747567U (en) | Process big ring part radially with rotation processingequipment in shaft hole | |
CN219358572U (en) | Rotor sleeve pressing tool and sleeve pressing device | |
CN207914647U (en) | A kind of bearing outer ring reaming tooling | |
CN112743125A (en) | Universal flange drill jig | |
CN210254255U (en) | Small crescent turning inner diameter assembling clamp of high-precision gear pump | |
CN113798869A (en) | High-precision composite rotary table mechanism and machine tool | |
CN202097583U (en) | Positioning and clamping device used for cutting of shaft parts | |
CN202239328U (en) | Wheel spoke punching center hole positioning device | |
CN215616671U (en) | Quick die change is with good hydraulically operated fixture of stability | |
CN221246969U (en) | Clamping and positioning device for processing revolving body parts | |
CN216732073U (en) | Durable type mould spare part processing tool |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
GR01 | Patent grant | ||
GR01 | Patent grant | ||
OL01 | Intention to license declared | ||
OL01 | Intention to license declared | ||
EE01 | Entry into force of recordation of patent licensing contract |
Application publication date: 20211008 Assignee: Anhui Tunxi High Pressure Valve Co.,Ltd. Assignor: HUANGSHAN University Contract record no.: X2025980005088 Denomination of invention: A follow-up fixture and control method for friction stir machining of gate valve plate surface Granted publication date: 20220614 License type: Open License Record date: 20250317 |
|
EE01 | Entry into force of recordation of patent licensing contract |