CN113466646A - Conversion device for testing breakdown voltage of metal substrate - Google Patents
Conversion device for testing breakdown voltage of metal substrate Download PDFInfo
- Publication number
- CN113466646A CN113466646A CN202110840610.2A CN202110840610A CN113466646A CN 113466646 A CN113466646 A CN 113466646A CN 202110840610 A CN202110840610 A CN 202110840610A CN 113466646 A CN113466646 A CN 113466646A
- Authority
- CN
- China
- Prior art keywords
- breakdown voltage
- metal substrate
- conversion device
- pcb board
- input interface
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000012360 testing method Methods 0.000 title claims abstract description 66
- 239000000758 substrate Substances 0.000 title claims abstract description 32
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 30
- 239000002184 metal Substances 0.000 title claims abstract description 30
- 230000015556 catabolic process Effects 0.000 title claims abstract description 23
- 238000006243 chemical reaction Methods 0.000 title claims abstract description 20
- 239000004020 conductor Substances 0.000 claims abstract description 11
- 239000012212 insulator Substances 0.000 claims abstract description 5
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 11
- 239000011889 copper foil Substances 0.000 claims description 9
- 239000000919 ceramic Substances 0.000 claims description 4
- 238000009413 insulation Methods 0.000 claims description 3
- 230000005540 biological transmission Effects 0.000 abstract description 4
- 206010014357 Electric shock Diseases 0.000 abstract 1
- 229910052782 aluminium Inorganic materials 0.000 description 6
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 6
- 238000003466 welding Methods 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- LAXBNTIAOJWAOP-UHFFFAOYSA-N 2-chlorobiphenyl Chemical compound ClC1=CC=CC=C1C1=CC=CC=C1 LAXBNTIAOJWAOP-UHFFFAOYSA-N 0.000 description 1
- 101710149812 Pyruvate carboxylase 1 Proteins 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Images
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/12—Testing dielectric strength or breakdown voltage ; Testing or monitoring effectiveness or level of insulation, e.g. of a cable or of an apparatus, for example using partial discharge measurements; Electrostatic testing
- G01R31/1227—Testing dielectric strength or breakdown voltage ; Testing or monitoring effectiveness or level of insulation, e.g. of a cable or of an apparatus, for example using partial discharge measurements; Electrostatic testing of components, parts or materials
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R1/00—Details of instruments or arrangements of the types included in groups G01R5/00 - G01R13/00 and G01R31/00
- G01R1/02—General constructional details
- G01R1/04—Housings; Supporting members; Arrangements of terminals
- G01R1/0408—Test fixtures or contact fields; Connectors or connecting adaptors; Test clips; Test sockets
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R1/00—Details of instruments or arrangements of the types included in groups G01R5/00 - G01R13/00 and G01R31/00
- G01R1/02—General constructional details
- G01R1/04—Housings; Supporting members; Arrangements of terminals
- G01R1/0408—Test fixtures or contact fields; Connectors or connecting adaptors; Test clips; Test sockets
- G01R1/0416—Connectors, terminals
Landscapes
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Testing Relating To Insulation (AREA)
Abstract
本发明涉及一种用于金属基板击穿电压测试的转换装置，其特征在于，包括：PCB板，设有总线焊盘；牛角排插，与所述PCB板固定连接；输入线，所述输入线一端与所述总线焊盘固定连接，所述输入线另一端设有输入接口，所述输入接口内部设有导体，所述导体同所述输入线固定连接，所述输入接口外部设有绝缘体。采用输入接口，将耐压仪正极电笔同转换器接入口相连，实现电流传输，可随时拔插，使用方便灵活；采用PCB板，可以将耐压测试仪和测试治具相连，可根据产品测试点需求，焊接多个牛角排插；采用转换器保护箱，可防止耐压测试时，操作员触电风险。
The invention relates to a conversion device for the breakdown voltage test of a metal substrate, which is characterized by comprising: a PCB board, which is provided with a bus pad; a horn socket is fixedly connected to the PCB board; an input line, the input One end of the line is fixedly connected to the bus pad, the other end of the input line is provided with an input interface, the input interface is provided with a conductor inside, the conductor is fixedly connected with the input line, and an insulator is provided outside the input interface . The input interface is used to connect the positive electrode of the withstand voltage tester with the converter access port to realize current transmission, which can be unplugged and inserted at any time. Weld multiple horn sockets to meet the requirements; adopt the converter protection box to prevent the operator from the risk of electric shock during the withstand voltage test.
Description
Technical Field
The invention relates to the technical field of voltage testing, in particular to a conversion device for testing breakdown voltage of a metal substrate.
Background
With the rapid development of the PCB industry, metal-based printed circuit boards (aluminum substrates, copper substrates, etc.) are increasingly widely applied in the market, and products such as home lighting, backlight televisions, new energy vehicles, power devices, etc. are all using aluminum-based circuit boards or copper-based circuit boards. Due to the particularity of the metal-based circuit board structure, the breakdown voltage resistance of the dielectric layer between the conductive copper foil layer and the metal substrate layer directly affects the durability, stability and safety of these products. How the metal-based printed circuit board can meet the breakdown voltage requirement of a product before the PCB factory leaves the factory, defective products which do not conform to the breakdown voltage of the product are effectively removed before SMT welding at a client, mass operation can be achieved, efficiency is improved, and cost is saved.
The test pencil of the existing voltage-withstanding test instrument can only test the breakdown voltage of a certain network of a PCB generally, and a manual point test mode is generally adopted, so that the risk of missing the test network exists, the test efficiency is low, and the hidden danger that the high voltage-withstanding requirement cannot be met exists. The existing voltage-withstanding test instrument is suitable for testing the current input end and the current output end after SMT welding, operation difficulty exists in 100% testing before the PCB factory shipment is met, and batch voltage-withstanding testing cannot be achieved by the existing voltage-withstanding test instrument.
Disclosure of Invention
In view of the above-mentioned drawbacks of the prior art, the present invention provides a conversion apparatus for testing a breakdown voltage of a metal substrate, including:
the PCB board is provided with a bus pad;
the horn row is inserted and fixedly connected with the PCB;
the input line, input line one end with bus pad fixed connection, the input line other end is equipped with input interface, the inside conductor that is equipped with of input interface, the conductor with input line fixed connection, the input interface outside is equipped with the insulator.
Preferably, the PCB board is an FR-4 substrate or a ceramic substrate.
Preferably, the PCB board thickness is greater than 1.6 mm.
Preferably, the ox horn socket is a 32-core or 64-core ox horn socket.
Preferably, the width of the copper foil of the PCB is more than 2mm, and the thickness of the copper foil is more than 10Z.
Preferably, the input interface is in the shape of a pen cap.
Preferably, the device further comprises a PVC insulation protection box.
Preferably, the ox horn socket is welded with the PCB board.
The conversion device for testing the breakdown voltage of the metal substrate has the following beneficial effects: an input interface is adopted to connect the positive electrode test pencil of the voltage-withstanding instrument with the switch-in port of the converter, so that current transmission is realized, the test pencil can be pulled out and plugged at any time, and the use is convenient and flexible; the PCB is adopted, the withstand voltage tester can be connected with the test jig, and a plurality of ox horn extension sockets can be welded according to the requirements of product test points; adopt the converter guard box, can prevent when withstand voltage tests, the operator electrocutes the risk.
Drawings
The invention will be further described with reference to the accompanying drawings and examples, in which:
FIG. 1 is a schematic structural diagram of a conversion device for metal substrate breakdown voltage testing according to the present invention;
fig. 2 is an embodiment of an application of the conversion apparatus for metal substrate breakdown voltage test according to the present invention.
In the figure, 1-PCB, 2-ox horn row socket, 3-welding bus, 4-input line end, 5-input line other end, 6-input interface, 7-withstand voltage tester, 8-test pen, 9-conversion head, 10-ox horn row socket, 11-insulation protection box, 12-test jig, 13-metal aluminum plate, 14-test press bed.
Detailed Description
Fig. 1 is a schematic structural diagram of a conversion device for testing a breakdown voltage of a metal substrate according to the present invention. As shown in fig. 1, the conversion apparatus for metal substrate breakdown voltage test according to the first embodiment of the present invention at least includes a PCB board 1 having bus pads;
the horn socket 2 is fixedly connected with the PCB 1;
the input line, input line one end 4 and bus pad fixed connection, the input line other end 5 is equipped with input interface 6, and input interface 6 is inside to be equipped with the conductor, and the conductor is with input line fixed connection, and the input interface outside is equipped with the insulator.
A plurality of ox horn row inserts 2 can be welded on the PCB board 1. The number of the ox horn socket 2 can be determined according to the number of the network points of the product. The ox horn row insert 2 is connected with the PCB board 1 through welding. The PCB board 1 is an FR-4 substrate or a ceramic substrate. The PCB board 1 is selected to be an FR-4 substrate or a ceramic substrate because of its high dielectric strength. The PCB board thickness is preferably greater than 1.6 mm. The size, hole site, hole number of PCB board row jack can be according to the ox horn row of conveniently purchasing and insert and design. Generally, the test fixture is compatible with a flat cable and a test fixture used for an open/short circuit on/off test in a factory, and is usually a 32-core or 64-core ox horn socket. The width of the copper foil of the PCB is more than 2mm, and the thickness of the copper foil is more than 10Z. The larger the width of the conductor and the thickness of the copper foil is, the better the conductor is, so that the phenomenon of PCB explosion caused by overload of the current of the copper foil during high-voltage transmission is prevented. One end of the input line is welded on the bus bonding pad, and the other end of the input line is provided with a pen-cap-shaped input interface. The interface has an inner conductor connected to the input line and an outer insulator. The interface is convenient for the withstand voltage tester test electrography to insert at any time and extract. The device still includes the insulating guard box of PVC, has the risk of electrocuting during the operation of preventing.
Fig. 2 shows an embodiment of a conversion device for testing a breakdown voltage of a metal substrate according to the present invention. As shown in fig. 2, the positive electrode test pencil of the withstand voltage tester 7 is connected to the converter interface. The insulating protection box 11 is provided with a ox horn socket 10. The negative pole of the withstand voltage tester 7 is connected to a metal aluminum plate 13 of the test press 14, and the metal aluminum plate 13 is insulated and isolated from the test press 14 to prevent the test press 14 from being electrified. The test jig 12 is loaded on the test press 14, and the ox horn socket on the test jig 12 and the ox horn socket on the converter are connected together with a flat cable. The withstand voltage tester 7 sets test conditions: test voltage, leakage current range, test time. The test press 14 presses down, the metal aluminum plate 13 presses on the back of the metal substrate, and the metal test needle of the test fixture 12 presses on the pad of the metal substrate, so that the withstand voltage test is realized. When testing different product models, only the test fixture needs to be replaced. The PCB on-off test fixture can be compatible.
Through the design of the above embodiment, the invention has the beneficial effects that: an input interface is adopted to connect the positive electrode test pencil of the voltage-withstanding instrument with the switch-in port of the converter, so that current transmission is realized, the test pencil can be pulled out and plugged at any time, and the use is convenient and flexible; the PCB is adopted, the withstand voltage tester can be connected with the test jig, and a plurality of ox horn extension sockets can be welded according to the requirements of product test points; adopt the converter guard box, can prevent when withstand voltage tests, the operator electrocutes the risk.
While the invention has been described with reference to specific embodiments, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted without departing from the scope of the invention. In addition, many modifications may be made to adapt a particular situation to the teachings of the invention without departing from its scope. Therefore, it is intended that the invention not be limited to the particular embodiments disclosed, but that the invention will include all embodiments falling within the scope of the appended claims.
Claims (8)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110840610.2A CN113466646A (en) | 2021-07-25 | 2021-07-25 | Conversion device for testing breakdown voltage of metal substrate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110840610.2A CN113466646A (en) | 2021-07-25 | 2021-07-25 | Conversion device for testing breakdown voltage of metal substrate |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113466646A true CN113466646A (en) | 2021-10-01 |
Family
ID=77882337
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110840610.2A Pending CN113466646A (en) | 2021-07-25 | 2021-07-25 | Conversion device for testing breakdown voltage of metal substrate |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113466646A (en) |
Citations (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202133744U (en) * | 2011-06-02 | 2012-02-01 | 中国北车集团大同电力机车有限责任公司 | Adapter tooling for locomotive wiring withstand voltage test |
| CN203148978U (en) * | 2013-03-21 | 2013-08-21 | 衡水供电公司 | Connection device for puncture test equipment |
| CN103913603A (en) * | 2013-01-04 | 2014-07-09 | 航天科工防御技术研究试验中心 | Test adaptor of electric connector |
| KR101550852B1 (en) * | 2014-06-03 | 2015-09-07 | 한국전력공사 | Connection apparatus of underground transmission line for withstanding voltage test |
| CN206002564U (en) * | 2016-08-11 | 2017-03-08 | 广东电网有限责任公司中山供电局 | A kind of dielectric loss and insulation resistance test conversion equipment and pilot system |
| CN206179483U (en) * | 2016-10-08 | 2017-05-17 | 星源电子科技(深圳)有限公司 | LCD module's test keysets |
| CN106885980A (en) * | 2015-12-16 | 2017-06-23 | 珠海格力电器股份有限公司 | Test equipment and switching jig thereof |
| CN106941684A (en) * | 2017-03-14 | 2017-07-11 | 苏州永安丰新能源科技有限公司 | Integrated test set and test system and method for multi- input multi output plant |
| CN206339611U (en) * | 2016-11-16 | 2017-07-18 | 厦门利德宝电子科技股份有限公司 | A kind of overpressure resistance detecting device |
| CN107219445A (en) * | 2017-06-15 | 2017-09-29 | 南通同洲电子有限责任公司 | A kind of pressure resistant testing device for the equipment with video interface |
| CN206906429U (en) * | 2017-07-10 | 2018-01-19 | 四川六零八科技有限公司 | The adaptor connector plate that a kind of CA cable assembly is examined |
| CN110676601A (en) * | 2019-11-13 | 2020-01-10 | 天津斌德鑫力电子科技有限公司 | A withstand voltage test connection device |
| CN210120298U (en) * | 2019-06-13 | 2020-02-28 | 深圳市爱奇美科技有限公司 | Adapter |
| CN110927630A (en) * | 2019-11-27 | 2020-03-27 | 广州市翼德电器有限公司 | Adapter plug test fixture |
| CN112782435A (en) * | 2020-12-30 | 2021-05-11 | 绵阳市金华洋电器制造有限公司 | Micro-rectangular electric connector detection tool and detection method thereof |
| CN113078521A (en) * | 2021-02-23 | 2021-07-06 | 中国航天时代电子有限公司 | Switching device for testing integrity of Gbit-level high-speed bus signals |
-
2021
- 2021-07-25 CN CN202110840610.2A patent/CN113466646A/en active Pending
Patent Citations (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202133744U (en) * | 2011-06-02 | 2012-02-01 | 中国北车集团大同电力机车有限责任公司 | Adapter tooling for locomotive wiring withstand voltage test |
| CN103913603A (en) * | 2013-01-04 | 2014-07-09 | 航天科工防御技术研究试验中心 | Test adaptor of electric connector |
| CN203148978U (en) * | 2013-03-21 | 2013-08-21 | 衡水供电公司 | Connection device for puncture test equipment |
| KR101550852B1 (en) * | 2014-06-03 | 2015-09-07 | 한국전력공사 | Connection apparatus of underground transmission line for withstanding voltage test |
| CN106885980A (en) * | 2015-12-16 | 2017-06-23 | 珠海格力电器股份有限公司 | Test equipment and switching jig thereof |
| CN206002564U (en) * | 2016-08-11 | 2017-03-08 | 广东电网有限责任公司中山供电局 | A kind of dielectric loss and insulation resistance test conversion equipment and pilot system |
| CN206179483U (en) * | 2016-10-08 | 2017-05-17 | 星源电子科技(深圳)有限公司 | LCD module's test keysets |
| CN206339611U (en) * | 2016-11-16 | 2017-07-18 | 厦门利德宝电子科技股份有限公司 | A kind of overpressure resistance detecting device |
| CN106941684A (en) * | 2017-03-14 | 2017-07-11 | 苏州永安丰新能源科技有限公司 | Integrated test set and test system and method for multi- input multi output plant |
| CN107219445A (en) * | 2017-06-15 | 2017-09-29 | 南通同洲电子有限责任公司 | A kind of pressure resistant testing device for the equipment with video interface |
| CN206906429U (en) * | 2017-07-10 | 2018-01-19 | 四川六零八科技有限公司 | The adaptor connector plate that a kind of CA cable assembly is examined |
| CN210120298U (en) * | 2019-06-13 | 2020-02-28 | 深圳市爱奇美科技有限公司 | Adapter |
| CN110676601A (en) * | 2019-11-13 | 2020-01-10 | 天津斌德鑫力电子科技有限公司 | A withstand voltage test connection device |
| CN110927630A (en) * | 2019-11-27 | 2020-03-27 | 广州市翼德电器有限公司 | Adapter plug test fixture |
| CN112782435A (en) * | 2020-12-30 | 2021-05-11 | 绵阳市金华洋电器制造有限公司 | Micro-rectangular electric connector detection tool and detection method thereof |
| CN113078521A (en) * | 2021-02-23 | 2021-07-06 | 中国航天时代电子有限公司 | Switching device for testing integrity of Gbit-level high-speed bus signals |
Non-Patent Citations (1)
| Title |
|---|
| 丁永恒;黄建;郭宏;: "连接器导通绝缘耐压自动测试系统的设计", 国外电子测量技术, no. 08, pages 62 - 66 * |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN106299223A (en) | Battery module | |
| CN107238737A (en) | A kind of snap joint of magnetic-type electrical test line | |
| CN205944675U (en) | A change over plug for aviation plug wiring | |
| CN201222540Y (en) | Electric connection plug | |
| EP2602871B1 (en) | Connector suitable for enameled wire | |
| CN108037479B (en) | Novel intelligent test junction box | |
| CN206774746U (en) | A kind of detachable connection device | |
| CN113466646A (en) | Conversion device for testing breakdown voltage of metal substrate | |
| CN103337760B (en) | CT, PT secondary short circuit line | |
| CN106207675B (en) | Cable male head, cable female head and cable connector for shield machine | |
| CN104991096A (en) | Short circuit plug-in for test | |
| CN206135121U (en) | Novel stromatolite is female to be arranged | |
| CN201508966U (en) | A lightning protection connector | |
| CN203838324U (en) | A special test grounding device for secondary winding of high voltage transformer | |
| CN103487614B (en) | A kind of safe Current Transformer Secondary test device combination | |
| CN220584329U (en) | Insulation withstand voltage test tooling and insulation withstand voltage test system | |
| CN203519666U (en) | Current-transformer secondary testing device and combination thereof | |
| CN214252375U (en) | Jointing clamp for testing | |
| CN201655528U (en) | Multi-purpose CT secondary short-circuited terminal | |
| CN207530145U (en) | A kind of magnetic attraction type flexible contact electric connector | |
| CN207233973U (en) | Connecting terminal components and driver | |
| CN206532636U (en) | A kind of LED lamp tube wire rod | |
| CN112490804B (en) | A current test transfer box | |
| CN211014521U (en) | Arc burning module | |
| CN218567428U (en) | Auxiliary wiring equipment for secondary test of power grid equipment |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20211001 |