Disclosure of Invention
The embodiment of the invention provides a system, a method, equipment and a computer readable storage medium for rapidly stopping an elevator, aiming at the problem that arc discharge is easily generated at the moment when a contactor switch is operated or the brake contactor switch is disconnected in the brake loop.
The technical scheme for solving the technical problems is that the elevator rapid shutdown system comprises a band-type brake power supply board and an electronic safety board, wherein the band-type brake power supply board is in signal connection with the electronic safety board;
the electronic safety board is connected with at least one safety switch and detects the signal state of the connected safety switch, and when the signal state of the safety switch is abnormal, the electronic safety board generates a shutdown signal and sends the shutdown signal to the band-type brake power panel;
the band-type brake power panel comprises a rectifying unit for supplying power to a band-type brake loop; and the contracting brake power panel controls the rectifying unit to stop supplying power to the contracting brake braking loop when receiving a stop signal from the electronic safety panel.
Preferably, the electronic safety board comprises a first logic processing unit, a signal output terminal and at least one detection terminal connected to the safety switch, the first logic processing unit is respectively connected with the signal output terminal and each detection terminal, and the first logic processing unit outputs a shutdown signal through the signal output terminal when a signal of any detection terminal is abnormal;
the band-type brake power supply board comprises a second logic processing unit and a signal input terminal, and supplies power to a band-type brake circuit through a direct current output end of the rectifying unit; the signal input terminal of band-type brake power strip is connected to the signal output terminal of electron safety plate, the second logic processing unit with signal input terminal connects, and the second logic processing unit is in when signal input terminal receives shutdown signal control the rectifier unit stops the power supply output.
Preferably, the elevator system of shutting down fast still includes the main control board, the main control board respectively with electron safety plate band-type brake power strip signal connection, the main control board receives the status signal that comes from the electron safety plate, and when the status signal is not conform to the preset condition, the main control board to band-type brake power strip sends signal control the rectifier unit stops to band-type brake braking circuit power supply.
Preferably, the band-type brake circuit comprises a band-type brake contactor switch, a running contactor switch and a band-type brake coil, and the band-type brake coil is connected with the direct current output end of the rectifying unit of the band-type brake power panel through the running contactor switch and the band-type brake contactor switch;
the elevator rapid shutdown system comprises a switch control loop, wherein the switch control loop comprises a first branch, a second branch and a safety relay, the first branch and the second branch are connected between a high-voltage sampling point and a reference ground in parallel, and the safety relay is connected between a power supply and the high-voltage sampling point; the first branch comprises a first switch and a band-type brake contactor coil, the first switch and the band-type brake contactor coil are connected in series, the band-type brake contactor coil is used for controlling the on-off of the band-type brake contactor switch, and the second branch comprises a second switch and an operation contactor coil, the second switch and the operation contactor coil are connected in series, and the operation contactor coil is used for controlling the on-off of the operation contactor switch;
the main control board is respectively connected with the control ends of the first switch and the second switch, and controls the first switch and the second switch to be switched off when the state signal does not accord with a preset condition; and the first logic processing unit controls the safety relay to be switched off when the signal of any detection terminal is abnormal.
Preferably, the main control board includes a voltage detection unit, and the main control board is connected to a high-voltage sampling point of the switch control loop through the voltage detection unit, and controls the first switch and the second switch to be turned off when the voltage at the high-voltage sampling point is lower than a preset voltage, and sends a control instruction to the second logic processing unit to enable the second logic processing unit to control the rectification unit to stop power supply output.
The embodiment of the invention also provides a method for rapidly stopping the elevator, which comprises the following steps:
the electronic safety board detects the state of each connected safety switch;
when the electronic safety board detects that the signal of any safety switch is abnormal, a shutdown signal is output to a band-type brake power supply board, the band-type brake power supply board comprises a rectifying unit, and power is supplied to a band-type brake loop through the rectifying unit;
and when the band-type brake power panel receives a stop signal from the electronic safety panel, the rectifying unit is controlled to stop power supply output.
Preferably, the method further comprises:
the electronic safety board sends a state signal to a main control board for controlling the operation of the elevator;
and the main control board sends a control instruction to the band-type brake power supply board when the state signal does not accord with a preset condition, and the control instruction is used for enabling the band-type brake power supply board to control the rectifying unit to stop power supply output.
Preferably, the method further comprises:
when the state signal does not meet a preset condition, the main control board controls a first switch in a first branch and a second switch in a second branch of a switch control loop to be switched off, the first branch and the second branch are connected between a high-voltage sampling point and a reference ground in parallel in the switch control loop, the first branch comprises a first switch and a band-type brake contactor coil, the first switch is connected in series, the band-type brake contactor coil is used for controlling the on-off of a band-type brake contactor switch in the band-type brake braking loop, and the second branch comprises a second switch and an operating contactor coil, the second switch is connected in series, and the operating contactor coil is used for controlling the on-off of an operating contactor switch in the band-type brake braking loop;
when a signal of any detection terminal is abnormal, the electronic safety board controls a safety relay in the switch control loop to be switched off, and in the switch control loop, the safety relay is connected between a power supply and a high-voltage sampling point;
the main control board obtains the voltage of a high-voltage sampling point of the switch control loop, controls the first switch and the second switch to be disconnected when the voltage of the high-voltage sampling point is lower than a preset voltage, and simultaneously sends a control instruction to the band-type brake power panel to enable the band-type brake power panel to control the rectifying unit to stop power supply output.
The embodiment of the invention also provides elevator rapid stopping equipment, which comprises a band-type brake power supply board, an electronic safety board and a main control board, wherein the band-type brake power supply board, the electronic safety board and the main control board respectively comprise a memory and a processor, the memory stores a computer program capable of running on the processor, and the processor implements the steps of the elevator rapid stopping method when executing the computer program.
The embodiment of the invention also provides a computer readable storage medium, wherein a computer program is stored on the computer readable storage medium, and when the computer program is executed by a processor, the steps of the elevator quick stop method are realized.
According to the elevator rapid shutdown system, the elevator rapid shutdown method, the elevator rapid shutdown equipment and the computer readable storage medium, the safety switch state is obtained through the electronic safety board, and the power supply of the contracting brake braking loop is cut off when the safety switch state is abnormal, so that the elevator rapid shutdown system can rapidly shut down, the arc discharge problem caused by the disconnection of the contracting brake braking loop when abnormal shutdown is avoided, the safety risk caused by arc discharge is avoided, and the service life of devices is prolonged.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
The elevator shutdown control method based on the PESSRAL (Programmable Electric Systems in Safety Related Applications for Lifts) realizes elevator shutdown control, can simplify wiring of an elevator machine room control system, and reduces installation and maintenance cost.
Fig. 5 is a schematic diagram of an elevator rapid stopping system provided by an embodiment of the invention, which can be used in an elevator control system and assist in realizing the stopping control of an elevator. The elevator rapid shutdown system of this embodiment includes electron safety plate 31 and band-type brake power strip 32, and band-type brake power strip 32 and electron safety plate 31 signal connection. Specifically, for example, the band-type brake power supply board 32 and the electronic safety board 31 may be connected by a signal line, and the electronic safety board 31 may directly send a high-level signal or a low-level signal to the band-type brake power supply board 32 through the signal line. The band-type brake power supply board 32 and the electronic safety board 31 may be connected by a CAN bus, a differential signal line, or the like. Those skilled in the art will appreciate that other wired or wireless signal connections are possible.
The electronic Safety board 31 is integrated with Programmable electronic devices, that is, the electronic Safety board 31 is based on PESSRAL (Programmable Electric Systems in Safety Related Applications for Lifts). The electronic safety board 31 in this embodiment is connected to at least one safety switch and detects a signal state of the at least one safety switch, and when the signal state of the safety switch is abnormal, the electronic safety board 31 generates a shutdown signal and sends the shutdown signal to the band-type brake power supply board 32.
The brake power supply board 32 in this embodiment includes a rectifying unit 322, and supplies power to the brake circuit through the rectifying unit 322. Specifically, the rectifying unit 322 includes a rectifying bridge, an ac input terminal for connecting an ac power supply (for example, 220V), and a dc output terminal for connecting a brake braking circuit (in the brake braking circuit, the brake coil 33 is connected to the dc output terminal of the rectifying unit 322 via the brake contactor switch K32 and the operating contactor switch K31 in turn), and the rectifying unit 322 provides a dc power (70-110V) to the brake braking circuit via the dc output terminal.
When the brake power supply board receives the stop signal from the electronic safety board 31, the rectifier unit 322 is controlled to stop supplying power to the brake circuit, so that the brake circuit loses the power supply voltage (at this time, the brake contactor switch K32 and the operating contactor switch K31 are not disconnected), the brake coil 33 releases the brake, and the elevator stops operating. When the contracting brake contactor switch K32 and the operating contactor switch K31 are disconnected (when any safety switch is disconnected, the contracting brake contactor switch K32 and the operating contactor switch K31 are both disconnected), because the contracting brake braking loop is powered off, arc discharge cannot be generated at the contracting brake contactor switch K32 or the operating contactor switch K31.
Above-mentioned elevator system of shutting down fast acquires the safety switch state through electron safety board 31 to by band-type brake power strip 32 cut off band-type brake braking circuit's power supply when the safety switch state is unusual, not only can shut down fast, the arc problem of drawing that the disconnection of band-type brake braking circuit leads to when having avoided unusual shut down moreover has avoided the safety risk that the arc produced, has improved the life of device.
As shown in fig. 6, in another embodiment of the present invention, the electronic security board 31 includes a first logic processing unit 311, a signal output terminal, and at least one detection terminal connected to the security switches (including the sensor), and the first logic processing unit 311 is connected to each detection terminal to obtain the status of each security switch. The first Logic processing Unit 311 may be a Micro Controller Unit (MCU) or a Programmable Logic Controller (PLC), and is connected to the signal output terminal and the detection terminal through a plurality of pins. The first logic processing unit 311 may obtain the state of each safety switch through each detection terminal, and specifically, when a signal of any detection terminal is abnormal (for example, the safety switch is turned off), the first logic processing unit 311 outputs a shutdown signal through the signal output terminal.
The band-type brake power supply board 32 includes a second logic processing unit 321 and a signal input terminal in addition to the rectifying unit 322, and the band-type brake power supply board 32 is connected with the signal output terminal of the electronic safety board 31 through the signal input terminal. The second logic processing unit 321 may be a micro control unit or the like, which is respectively connected to the rectifying unit 322 and the signal input terminal, and the second logic processing unit 321 controls the rectifying unit 322 to stop supplying power and outputting power after the signal input terminal receives the shutdown signal.
Fig. 7 is a schematic view of an elevator rapid stopping system according to another embodiment of the present invention. Unlike the embodiment shown in fig. 5, the elevator rapid-stopping system in this embodiment includes a main control board 44 in addition to an electronic safety board 41 and a band-type brake power supply board 42. Specifically, the main control panel 44 may be constituted by a control panel for controlling the operation of the elevator in the elevator control system.
In this embodiment, the electronic safety board 41 may send a status signal including the status of each safety switch to the main control board 44 (e.g., according to a preset cycle), so that the main control board 44 may know the status of the electronic safety board 41 (including the status of each safety switch) in real time. When the state signal from the electronic safety board 41 does not meet the preset condition (for example, the safety switch connected to the electronic safety board 41 is abnormal), the main control board 44 sends a control instruction to the second logic processing unit of the band-type brake power supply board 42, where the control instruction is used for enabling the second logic processing unit to control the rectifying unit to stop supplying power and outputting power. The electronic safety board 41 and the main control board 44, and the main control board 44 and the band-type brake power supply board 42 can respectively adopt serial communication buses for information interaction.
In the present embodiment, the brake power supply board 42 can cut off power supply to the brake circuit of the brake based on either one of the stop signal from the electronic safety board 41 and the control command from the main control board 44 to brake the elevator, thereby improving safety.
The band-type brake braking loop comprises a band-type brake contactor switch K42, an operation contactor switch K41 and a band-type brake coil 43, and the band-type brake coil 43 is connected with the direct current output end of the rectifying unit of the band-type brake power supply board 42 through the operation contactor switch K41 and the band-type brake contactor switch K42. The elevator rapid stopping system also comprises a switch control loop, wherein the switch control loop comprises a first branch, a second branch and a safety relay K43, the first branch and the second branch are connected between the high-voltage sampling point A and a reference ground in parallel, and the safety relay K43 is connected between a power supply and the high-voltage sampling point A; the first branch circuit comprises a first switch Y41 and a band-type brake contactor coil S42 which are connected in series and used for conducting on-off control on a band-type brake contactor switch K42, and the second branch circuit comprises a second switch Y42 and a running contactor coil S41 which is connected in series and used for conducting on-off control on a running contactor switch K41.
The first switch Y41 and the second switch Y42 may specifically adopt a contactor, a thyristor or other semiconductor switching elements, and control ends of the first switch Y41 and the second switch Y42 are connected to the main control board 44, that is, the on/off is controlled by the main control board 44. And the control terminal of the safety relay K43 is connected to the first logic processing unit of the electronic safety board 41, that is, the safety relay K43 is switched on and off by the first logic processing unit. When the state signal from the electronic safety board 41 does not meet the preset condition, the main control board 44 sends a control instruction to the internal contracting brake power panel 42, and controls the first switch Y41 and the second switch Y42 to be switched off; when a signal of any detection terminal is abnormal, the first logic processing unit of the electronic safety board 41 controls the safety relay K43 to be switched off, and the brake contactor coil S42 and the operation contactor coil S41 are powered off, so that the brake contactor switch K42 and the operation contactor switch K41 are switched off, and the brake coil 43 is powered off, so that an elevator brake device brakes.
In addition, the main control board 44 may further include a voltage detection unit, and is connected to the high voltage sampling point a of the switching control loop through the voltage detection unit, so that the main control board 44 may detect the voltage of the high voltage sampling point a. Correspondingly, when the main control board 44 detects that the voltage of the high-voltage sampling point a is lower than the preset voltage, the first switch Y41 and the second switch Y42 are controlled to be turned off, and meanwhile, a control instruction is sent to the second logic processing unit of the band-type brake power panel 42, so that the second logic processing unit controls the rectifying unit to stop power supply output. Because the contracting brake contactor switch K42 and the operating contactor switch K41 are slow in execution time, a control command is firstly given to the contracting brake power panel 42, and the contracting brake power panel stops outputting the direct-current contracting brake power. Therefore, when the machine is abnormally stopped, high-voltage direct current does not exist in a loop of the internal contracting brake before the operation contactor switch K41 and the internal contracting brake contactor switch K42 are disconnected, so that arc discharge cannot be generated, and the problem of arc discharge is solved.
As shown in fig. 8, an embodiment of the present invention further provides a method for quickly stopping an elevator, which is applicable to an elevator system and includes:
step S81: the electronic safety board detects the state of the safety switches, and particularly, the electronic safety board may be connected with a plurality of safety switches (including sensors) through detection terminals. The electronic Safety board is integrated with Programmable electronic equipment, namely the electronic Safety board is based on PESSRAL (Programmable electronic equipment for elevator Safety Related Applications).
Step S82: when the signal of any safety switch is abnormal (namely the signal of any detection terminal is abnormal), the electronic safety board outputs a stop signal to the band-type brake power supply board. The band-type brake power supply board comprises a rectifying unit and supplies power to a band-type brake circuit through a direct current output end of the rectifying unit. In the brake loop of the band-type brake, a coil of the band-type brake is connected to a direct current output end of the rectifying unit through a band-type brake contactor switch and a running contactor switch in sequence.
Step S83: after the band-type brake power panel receives a stop signal from the electronic safety panel, the rectifying unit is controlled to stop power supply output.
According to the elevator quick stop method, the electronic safety board acquires the state of the safety switch, and the power supply of the brake loop of the band-type brake is cut off by the band-type brake power supply board when the state of the safety switch is abnormal, so that the elevator quick stop method can be used for quickly stopping the elevator, and the problem of arc discharge caused by disconnection of the brake loop of the band-type brake when the elevator is abnormally stopped is solved.
As shown in fig. 9, in another embodiment of the present invention, the method for rapidly stopping an elevator further includes, in addition to steps S81-S83:
step S91: the electronic safety board sends a status signal (e.g., according to a preset period) to a main control board for controlling the operation of the elevator, so that the main control board can know the status of the electronic safety board (e.g., the status of each safety device) in real time.
Step S92: when the state signal from the electronic safety board does not accord with the preset condition (for example, the safety switch connected with the electronic safety board is abnormal), the main control board sends a control instruction to the band-type brake power supply board, and the control instruction is used for enabling the band-type brake power supply board to control the rectifying unit to stop supplying power and outputting power.
In this embodiment, the brake power supply board can cut off power supply to the brake circuit of the brake according to any one of the stop signal from the electronic safety board and the control command from the main control board, so as to brake the elevator and improve safety.
As shown in fig. 10, in another embodiment of the present invention, the method for rapidly stopping an elevator further includes steps S81-S83, in addition to the steps:
step S101: when the state signal from the electronic safety board does not meet the preset condition (for example, the safety switch connected with the electronic safety board is abnormal), the main control board controls a first switch in a first branch and a second switch in a second branch of a switch control loop to be switched off, wherein the first branch and the second branch are connected between the high-voltage sampling point and the reference ground in parallel. Specifically, the first branch circuit comprises a first switch connected in series and a band-type brake contactor coil for controlling the on-off of a band-type brake contactor switch in a band-type brake braking loop, and the second branch circuit comprises a second switch connected in series and an operation contactor coil for controlling the on-off of an operation contactor switch in the band-type brake braking loop.
Step S102: when the signal of any detection terminal of the electronic safety board is abnormal, the safety relay in the switch control loop is controlled to be disconnected, and in the switch control loop, the safety relay is connected between the power supply and the high-voltage sampling point, so that the elevator is stopped.
In addition, the elevator rapid stopping method can further comprise the following steps: the main control board obtains the voltage of the high-voltage sampling point of the switch control loop, controls the first switch and the second switch to be disconnected when the voltage of the high-voltage sampling point is lower than a preset voltage, and simultaneously sends a control instruction to the band-type brake power panel to enable the band-type brake power panel to control the rectifying unit to stop power supply output.
The elevator rapid stopping method and the elevator rapid stopping system in the corresponding embodiments in fig. 5-7 belong to the same concept, the specific implementation process is detailed in the corresponding system embodiment, and the technical features in the system embodiment are correspondingly applicable in the system embodiment, which is not described herein again.
The embodiment of the invention also provides elevator rapid stopping equipment which comprises an electronic safety board 10, a band-type brake power supply board 20 and a main control board 30. The electronic security board 10 includes a first memory 101 and a first processor 102, and a computer program executable on the first processor 102 is stored in the first memory 101; the brake power panel 20 comprises a second memory 201 and a second processor 202, and a computer program which can run on the second processor 202 is stored in the second memory 201; the main control board 30 includes a third memory 301 and a third processor 302, and the third memory 301 stores therein a computer program executable on the third processor 302; the steps of the elevator rapid stopping method are realized when the first processor 101, the second processor 102 and the third processor 103 execute the computer programs.
The elevator fast stopping device in this embodiment is the same as the elevator fast stopping system in the embodiment corresponding to fig. 5 to 6, and the specific implementation process is detailed in the corresponding system embodiment, and the technical features in the system embodiment are applicable in this device embodiment, which is not described herein again.
The embodiment of the invention also provides a computer readable storage medium, wherein the storage medium stores a computer program, and the computer program is executed by a processor to realize the steps of the elevator quick stop method. The computer-readable storage medium in this embodiment is the same as the elevator rapid stopping system in the embodiment corresponding to fig. 5 to 6, and the specific implementation process is described in detail in the corresponding system embodiment, and the technical features in the system embodiment are applicable in this device embodiment, which is not described herein again.
It should be understood that, the sequence numbers of the steps in the foregoing embodiments do not imply an execution sequence, and the execution sequence of each process should be determined by its function and inherent logic, and should not constitute any limitation to the implementation process of the embodiments of the present application.
It is obvious to those skilled in the art that, for convenience and simplicity of description, the foregoing functional units and modules are merely illustrated in terms of division, and in practical applications, the foregoing functions may be distributed as needed by different functional units and modules. Each functional unit and module in the embodiments may be integrated in one processor, or each unit may exist alone physically, or two or more units are integrated in one unit, and the integrated unit may be implemented in a form of hardware, or in a form of software functional unit. In addition, specific names of the functional units and modules are only for convenience of distinguishing from each other, and are not used for limiting the protection scope of the present application. The specific working processes of the units and modules in the system may refer to the corresponding processes in the foregoing method embodiments, and are not described herein again.
In the above embodiments, the descriptions of the respective embodiments have respective emphasis, and reference may be made to the related descriptions of other embodiments for parts that are not described or illustrated in a certain embodiment.
Those of ordinary skill in the art will appreciate that the various illustrative elements and algorithm steps described in connection with the embodiments disclosed herein may be implemented as electronic hardware or combinations of computer software and electronic hardware. Whether such functionality is implemented as hardware or software depends upon the particular application and design constraints imposed on the implementation. Skilled artisans may implement the described functionality in varying ways for each particular application, but such implementation decisions should not be interpreted as causing a departure from the scope of the present application.
In the embodiments provided in the present application, it should be understood that the disclosed elevator quick stop method, system and apparatus may be implemented in other ways. For example, the elevator rapid-stop method embodiments described above are merely illustrative.
In addition, functional units in the embodiments of the present application may be integrated into one processor, or each unit may exist alone physically, or two or more units are integrated into one unit. The integrated unit can be realized in a form of hardware, and can also be realized in a form of a software functional unit.
The integrated modules/units, if implemented in the form of software functional units and sold or used as separate products, may be stored in a computer readable storage medium. Based on such understanding, all or part of the flow in the method of the embodiments described above can be realized by a computer program, which can be stored in a computer-readable storage medium and can realize the steps of the embodiments of the methods described above when the computer program is executed by a processor. Wherein the computer program comprises computer program code, which may be in the form of source code, object code, an executable file or some intermediate form, etc. The computer-readable medium may include: any physical or interface switching device, recording medium, usb disk, removable hard disk, magnetic disk, optical disk, computer Memory, Read-Only Memory (ROM), Random Access Memory (RAM), electrical carrier wave signal, telecommunication signal, software distribution medium, etc., capable of carrying said computer program code. It should be noted that the computer readable medium may contain content that is subject to appropriate increase or decrease as required by legislation and patent practice in jurisdictions, for example, in some jurisdictions, computer readable media does not include electrical carrier signals and telecommunications signals as is required by legislation and patent practice.
The above-mentioned embodiments are only used for illustrating the technical solutions of the present application, and not for limiting the same; although the present application has been described in detail with reference to the foregoing embodiments, it should be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; such modifications and substitutions do not substantially depart from the spirit and scope of the embodiments of the present application and are intended to be included within the scope of the present application.