Disc tool magazine tool reversing device and disc tool magazine
Technical Field
The invention relates to the technical field of disc tool magazines of machining centers, in particular to a disc tool magazine reversing device and a disc tool magazine.
Background
In the machining center disc tool magazine, a plurality of tool sleeves are uniformly arranged along the circumference of a cutter disc, tools are mounted in the tool sleeves, the cutter disc is rotated to select the tools, the tool sleeves are pushed downwards by a tool reversing cylinder group to reverse the tools, the tool sleeves are turned downwards, then tool changing operation is carried out, and after tool changing is completed, the tool sleeves are pulled back to be turned upwards to reset through the tool reversing cylinder group, and tools are collected. Because the cutter is arranged in the cutter sleeve, the cutter sleeve can be easily turned down under the self-loading action of the cutter and the cutter sleeve, when the cutter sleeve is turned down, the cutter head cannot rotate, if a machine tool system gives an instruction to rotate the cutter head to the cutter base, the cutter base is certainly damaged, therefore, after the cutter is taken up, the cutter sleeve needs to be locked, the self-locking of the cutter reversing cylinder needs to be realized, a certain load needs to be borne, and when the cutter reversing instruction is not received, the cutter sleeve cannot be easily turned down through the self-locking of the cutter reversing cylinder, and the cutter base is protected.
The air inlet of the upper port of the air cylinder pushes the cutter sleeve to turn downwards to realize the cutter reversing, the air inlet of the lower port turns the cutter sleeve upwards to be taken back to take up the cutter, in order to realize the self-locking of the cutter reversing air cylinder, the conventional method is to add a check valve at the lower port of the air cylinder, after the air cylinder retracts to take up the cutter, the air in the lower cavity of the air cylinder cannot reversely flow back, so that the air cylinder is self-locked, but the air cylinder is unreliable in locking because the air cylinder is possibly leaked, and if the air cylinder is used for a long time, impurities and water vapor contained in compressed air can block and corrode the air port of the check valve, so that the normal use of the air cylinder is influenced, and the service life is prolonged.
Disclosure of Invention
The invention aims to provide a disc tool magazine reversing device and a disc tool magazine, which are used for solving the problems in the prior art, are reliable in locking and prolong the service life of a reversing cylinder.
In order to achieve the purpose, the invention provides the following scheme:
the invention provides a disc tool magazine tool reversing device which comprises a tool reversing cylinder, a tool reversing supporting block, a self-locking female buckle and a self-locking male buckle, wherein the tool reversing supporting block is fixedly connected to the end part of a piston rod of the tool reversing cylinder, the piston rod can stretch out and draw back to enable the tool reversing supporting block to move up and down, the self-locking female buckle is fixedly connected to the end surface of a front end cover of the tool reversing cylinder, the self-locking male buckle is fixedly connected to the tool reversing supporting block, the tool reversing supporting block can move upwards to drive a tool sleeve to turn upwards to achieve tool retracting, the self-locking male buckle and the self-locking female buckle are buckled to achieve tool sleeve locking, and the tool reversing is achieved by enabling the self-locking male buckle and the self-locking female buckle to be separated and driving the tool sleeve to turn downwards due to the downward movement of the tool reversing supporting block.
Preferably, the self-locking female buckle comprises a self-locking block, a self-locking ball body, an elastic element and a pressing plate, the self-locking block is fixedly connected to the end face of the front end cover of the reverse cutter cylinder, the bottom surface of the self-locking block is provided with a lock hole, the axis of the lock hole is parallel to the axis of the piston rod, a slideway hole is arranged on the side surface of the self-locking block, the slideway hole is communicated with the lock hole, the self-locking ball body and the elastic element are both arranged in the slideway hole, the elastic element extrudes the self-locking ball body at one end of the sliding channel hole communicated with the lock hole and enables the self-locking ball body to protrude out of the inner wall of the lock hole, one end of the slideway hole communicated with the lock hole can limit the self-locking ball body so that the self-locking ball body can not slide out of the slideway hole, the pressing plate is fixedly connected to the side face of the self-locking block and extrudes the elastic element in the slideway hole; the self-locking male buckle comprises a self-locking rod and a connecting portion, the self-locking rod is fixedly connected with the connecting portion, the connecting portion is fixedly connected onto the backstepping support block, the axis of the self-locking rod is collinear with the axis of the lock hole, a limiting groove is formed in the self-locking rod, the backstepping support block moves upwards to enable the self-locking rod to extend into the lock hole and enable the self-locking ball to be elastically clamped in the limiting groove.
Preferably, the slideway hole comprises a cylindrical hole and a hemispherical hole, the cylindrical hole is communicated with the hemispherical hole, the hemispherical hole is communicated with the lock hole, and the elastic element is arranged in the cylindrical hole and extrudes the self-locking ball body in the hemispherical hole.
Preferably, the radius of the self-locking sphere is equal to the radius of the hemispherical hole.
Preferably, the top surface of the self-locking bar is a hemispherical convex surface.
Preferably, a cylinder fixing seat is fixedly arranged on a cylinder barrel of the backcutting cylinder, a cylinder guide rod is connected onto the cylinder fixing seat in a sliding manner, and the bottom end of the cylinder guide rod is fixedly connected onto the backcutting supporting block.
Preferably, the elastic element is a spring.
Preferably, the self-locking ball is a steel ball.
Preferably, the pressing plate is provided with a connecting hole, the self-locking block is provided with a threaded hole, and the pressing plate is fixedly connected with the self-locking block through the threaded connection of the threaded hole and the threaded hole after the bolt penetrates through the connecting hole.
The invention also provides a disc tool magazine which comprises the tool reversing device of the disc tool magazine.
Compared with the prior art, the invention has the following technical effects:
the invention provides a disc tool magazine tool reversing device and a disc tool magazine, wherein a piston rod of a tool reversing cylinder extends out to push a tool reversing supporting block to move downwards, the tool reversing supporting block moves downwards to enable a self-locking male buckle and a self-locking female buckle to be separated and unlocked and drive a tool sleeve to overturn downwards to realize tool reversing, the piston rod of the tool reversing cylinder retracts to drive the tool reversing supporting block to move upwards, the tool reversing supporting block moves upwards to drive the tool sleeve to overturn upwards to realize tool retracting and enable the self-locking male buckle and the self-locking female buckle to be buckled to realize locking of the tool sleeve, locking is safe and reliable, the defect that locking of a check valve is unreliable in the prior art is overcome, normal use of the cylinder cannot be influenced due to blockage and corrosion of the check valve, and the service life of the tool reversing cylinder is prolonged.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.
Fig. 1 is a structural schematic diagram of a tool reversing state of a tool reversing device of a disc tool magazine according to the present invention;
fig. 2 is a structural schematic diagram of a cutter retracting self-locking state of the reverse cutter device of the disc tool magazine, provided by the invention;
FIG. 3 is a schematic diagram of an explosion structure of a self-locking female buckle in the tool reversing device of the disc magazine tool shown in FIG. 1;
FIG. 4 is a schematic cross-sectional view of the self-locking box of FIG. 3;
FIG. 5 is a schematic structural view of a self-locking male buckle in the tool reversing device of the disc magazine tool of FIG. 1;
fig. 6 is a schematic structural diagram of the disc magazine when the tool reversing device of the disc magazine is in a tool reversing state;
fig. 7 is a schematic structural view of the disc magazine when the reverse tool device of the disc magazine is in a tool retracting self-locking state;
in the figure: the tool comprises a tool reversing cylinder 1, a tool reversing supporting block 2, a self-locking female buckle 3, a self-locking male buckle 4, a piston rod 5, a self-locking block 6, a self-locking ball 7, an elastic element 8, a pressing plate 9, a locking hole 10, a sliding channel hole 11, a self-locking rod 12, a connecting part 13, a limiting groove 14, a cylindrical hole 15, a hemispherical hole 16, a cylinder fixing seat 17, a cylinder guide rod 18, a connecting hole 19, a threaded hole 20, a bolt 21, a tool sleeve 22, a tool magazine front cover 23 and a tool sleeve turning opening 24.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The invention aims to provide a disc tool magazine reversing device and a disc tool magazine, which are used for solving the problems in the prior art, are reliable in locking and prolong the service life of a tool reversing cylinder.
In order to make the aforementioned objects, features and advantages of the present invention comprehensible, embodiments accompanied with figures are described in further detail below.
Example one
As shown in fig. 1-2 and fig. 6-7, this embodiment provides a disc magazine tool reversing device, including a tool reversing cylinder 1, a tool reversing support block 2, a self-locking box 3 and a self-locking pin 4, the tool reversing support block 2 is fixedly connected to an end portion of a piston rod 5 of the tool reversing cylinder 1, the piston rod 5 is flexible and can make the tool reversing support block 2 move up and down, the self-locking box 3 is fixedly connected to a front end cover end face of the tool reversing cylinder 1, the self-locking pin 4 is fixedly connected to the tool reversing support block 2, the tool reversing support block 2 moves upward and can drive a tool sleeve 22 to turn upward to realize tool retracting and make the self-locking pin 4 and the self-locking box 3 lock together to realize locking of the tool sleeve 22, and the tool reversing support block 2 moves downward and can make the self-locking pin 4 and the self-locking box 3 separate unlocking and drive the tool sleeve 22 to turn downward to realize tool reversing.
In the disc tool magazine, a plurality of tool sleeves 22 are uniformly arranged along the circumference of the cutter head, a tool magazine front cover 23 is arranged on the outer side of the circumference formed by the tool sleeves 22, a tool sleeve turning opening 24 is arranged at the bottom end of the tool magazine front cover 23, a tool reversing device of the disc tool magazine is positioned right above the tool sleeve turning opening 24, when a tool is required to be reversed, a piston rod 5 of a tool reversing cylinder 1 extends out to push a tool reversing support block 2 to move downwards, the tool reversing support block 2 moves downwards to separate and unlock the self-locking male buckle 4 and the self-locking female buckle 3 and drive the tool sleeves 22 to turn downwards along the tool sleeve turning opening 24 to realize tool reversing; when a knife needs to be retracted, the piston rod 5 of the knife reversing cylinder 1 retracts to drive the knife reversing supporting block 2 to move upwards, the knife reversing supporting block 2 moves upwards to drive the knife sleeve 22 to overturn upwards from the knife sleeve overturning opening 24 to achieve knife retracting, the self-locking male buckle 4 is buckled with the self-locking female buckle 3 to achieve locking of the knife sleeve 22, locking is safe and reliable, the situation that the knife sleeve 22 overturns downwards when a user orders to rotate a knife disc under a machine tool system is avoided, a disc knife magazine is protected, meanwhile, the defect that locking of a check valve is unreliable in the traditional mode is avoided, normal use of the knife reversing cylinder cannot be influenced due to blocking and corrosion of the check valve, and the service life of the knife reversing cylinder is prolonged.
As shown in fig. 1 and 3-5, the self-locking female buckle 3 comprises a self-locking block 6, a self-locking ball 7, an elastic element 8 and a pressing plate 9, the self-locking block 6 is fixedly connected to the end face of the front end cover of the reverse knife cylinder 1, a lock hole 10 is arranged on the bottom face of the self-locking block 6, the axis of the lock hole 10 is parallel to the axis of the piston rod 5, a slide hole 11 is formed in the side face of the self-locking block 6, the slide hole 11 is communicated with the lock hole 10, the self-locking ball 7 and the elastic element 8 are both arranged in the slide hole 11, the elastic element 8 presses the self-locking ball 7 to one end of the slide hole 11 communicated with the lock hole 10 and enables the self-locking ball 7 to protrude out of the inner wall of the lock hole 10, one end of the slide hole 11 communicated with the lock hole 10 can limit the self-locking ball 7 so that the self-locking ball 7 cannot slide out of the slide hole 11, and the pressing plate 9 is fixedly connected to the side face of the self-locking block 6 and presses the elastic element 8 into the slide hole 11; the self-locking male buckle 4 comprises a self-locking rod 12 and a connecting portion 13, the self-locking rod 12 is fixedly connected with the connecting portion 13, the connecting portion 13 is fixedly connected onto the backstepping supporting block 2, the axis of the self-locking rod 12 is collinear with the axis of the lock hole 10, a limiting groove 14 is formed in the self-locking rod 12, and the backstepping supporting block 2 moves upwards to enable the self-locking rod 12 to extend into the lock hole 10 and enable the self-locking ball 7 to be elastically clamped in the limiting groove 14. When the self-locking rod 12 extends upwards into the lock hole 10, the self-locking rod 12 extrudes the self-locking ball 7 to enable the self-locking ball 7 to move outwards in the slide way hole 11, when the self-locking rod 12 continuously moves upwards, the self-locking ball 7 is clamped into the limiting groove 14 under the elastic action of the elastic element 8, the self-locking ball 7 is extruded by the elastic element 8 to realize self-locking, the structure is simple, and the connecting part 13 is in threaded connection with the reverse cutting support block 2 to facilitate disassembly and assembly.
As shown in fig. 4, the slide way hole 11 includes a cylindrical hole 15 and a hemispherical hole 16, the cylindrical hole 15 is communicated with the hemispherical hole 16, the hemispherical hole 16 is communicated with the lock hole 10, the elastic element 8 is disposed in the cylindrical hole 15 and extrudes the self-locking sphere 7 in the hemispherical hole 16, and under the elastic action of the elastic element 8, the self-locking sphere 7 can be ensured not to pop out of the slide way hole 11 and can be clamped in the limit groove 14, so as to lock the knife pouch 22.
As shown in fig. 4, the radius of the self-locking sphere 7 is equal to the radius of the hemispherical hole 16, and the self-locking sphere 7 and the hemispherical hole 16 can have a larger contact area by the squeezing action of the elastic element 8, and the self-locking sphere 7 can slide in the slide hole 11, so that the self-locking sphere 7 can be conveniently detached and installed.
As shown in fig. 5, the top surface of the self-locking lever 12 is a hemispherical convex surface, and the top surface of the self-locking lever 12 is set to be the hemispherical convex surface, so that after the self-locking lever 12 extends into the locking hole 10, the hemispherical convex surface can smoothly press the self-locking ball 7, thereby reducing the abrasion of the self-locking lever 12 and the self-locking ball 7.
As shown in fig. 1-2, a cylinder fixing seat 17 is fixedly arranged on a cylinder barrel of the backcutting cylinder 1, a cylinder guide rod 18 is connected to the cylinder fixing seat 17 in a sliding manner, the bottom end of the cylinder guide rod 18 is fixedly connected to the backing cutting support block 2, and the backing cutting support block 2 can be guided by vertically moving through the cylinder guide rod 18, so that the moving stability of the backing cutting support block 2 is ensured.
As shown in fig. 3 to 4, the elastic element 8 is a spring, which is simple in structure, and can be provided with other elastic members to elastically press the self-locking ball 7.
The self-locking ball body 7 is a steel ball, is convenient to manufacture and is wear-resistant.
As shown in fig. 3, the pressing plate 9 is provided with a connecting hole 19, the self-locking block 6 is provided with a threaded hole 20, and the pressing plate 9 is fixedly connected with the self-locking block 6 by the threaded connection of the threaded hole 20 after the bolt 21 passes through the connecting hole 19.
Example two
As shown in fig. 6 to 7, the present embodiment provides a disc magazine, including a disc magazine reversing device in the first embodiment, a plurality of tool pockets 22 are uniformly arranged along a circumference of a cutter head, a magazine front cover 23 is arranged outside a circumference formed by the plurality of tool pockets 22, a tool pocket reversing opening 24 is arranged at a bottom end of the magazine front cover 23, the disc magazine reversing device is located right above the tool pocket reversing opening 24, when the disc magazine reversing device reverses a tool, a piston rod 5 of a reversing cylinder 1 extends to push a reversing support block 2 to move downwards, the reversing support block 2 moves downwards to separate and unlock a self-locking male buckle 4 from a self-locking female buckle 3 and drive the tool pocket 22 to reverse downwards along the tool pocket reversing opening 24 to realize reversing; when the disc tool magazine tool reversing device retracts a tool, a piston rod 5 of a tool reversing cylinder 1 retracts to drive a tool reversing supporting block 2 to move upwards, the tool reversing supporting block 2 moves upwards to drive a tool sleeve 22 to overturn upwards from a tool sleeve overturning opening 24 to achieve tool retracting and enable a self-locking male buckle 4 to be buckled with a self-locking female buckle 3 to achieve locking of the tool sleeve 22, locking is safe and reliable, the situation that the tool sleeve 22 overturns downwards when a tool disc rotates under a machine tool system is avoided, the disc tool magazine is protected, meanwhile, the defect that locking of a check valve is unreliable in the traditional mode is avoided, normal use of the tool reversing cylinder cannot be influenced due to blocking and corrosion of the check valve, and the service life of the tool reversing cylinder is prolonged.
The principle and the implementation mode of the invention are explained by applying a specific example, and the description of the embodiment is only used for helping to understand the method and the core idea of the invention; meanwhile, for a person skilled in the art, according to the idea of the present invention, the specific embodiments and the application range may be changed. In view of the above, the present disclosure should not be construed as limiting the invention.