Disclosure of Invention
In order to solve the problems of the traditional jacquard fabric, the invention provides a hollow staggered double-jacquard sandwich mesh and a manufacturing method thereof.
The invention discloses a hollow staggered double-jacquard sandwich mesh cloth
The utility model provides a two jacquard weave sandwich screen cloths of cavity dislocation, includes the screen cloth body, and this screen cloth body is including face basic unit, cavity dislocation jacquard weave layer and subbottom, wherein:
the surface base layer is of a layered structure consisting of yarns and is positioned at the upper part of the mesh cloth body;
the subbase layer is of a layered structure consisting of yarns and is positioned at the lower part of the mesh fabric body;
the hollow staggered jacquard layer is provided with jacquard upright posts formed by yarns, the jacquard upright posts are distributed in gaps and form a face jacquard through the face base layer and a bottom jacquard through the bottom base layer, and the positions and the shapes of the face jacquard and the bottom jacquard can be different.
Preferably, the surface pattern and the bottom pattern are in the same position and different in shape.
Preferably, the top pattern and the bottom pattern are the same in shape and different in position.
Preferably, the position and shape of the surface pattern and the bottom pattern are the same.
Preferably, the top pattern is partially identical in position and shape to the bottom pattern.
Preferably, the jacquard upright posts are closely distributed with the hollow staggered jacquard layers.
Preferably, the top substrate is provided with a plurality of lifting holes.
The invention also discloses a method for manufacturing the hollow staggered double-jacquard mesh cloth
A method for manufacturing hollow staggered double-jacquard mesh cloth comprises the following steps:
a guide bar setting step: selecting a warp knitting machine with a plurality of guide bars for knitting;
a guide bar threading step: threading each guide bar according to the technological requirements;
weaving: forming a surface base layer by using at least one guide bar to lay yarns on a front needle bed; forming a bottom base layer by using at least one guide bar in the back needle bed lapping; at least two guide bars are utilized to form a hollow staggered jacquard layer between a front needle bed and a back needle bed, and yarn laying and looping are sequentially and alternately performed between the front needle bed and the back needle bed to form a face jacquard, a bottom jacquard and a jacquard upright post.
Preferably, the knitting step further comprises: the knitting process of the hollow dislocation jacquard layer is different from that of the front needle bed forming surface jacquard and the back needle bed forming bottom jacquard.
Preferably, each guide bar comprises a ground guide bar or a combination of a ground guide bar and a jacquard guide bar, wherein the jacquard guide bar is a split jacquard guide bar.
By adopting the technical scheme, the invention has the beneficial effects that:
1. compare with current merchant card creel, merchant card creel comprises two half quick-witted number merchant card sley bars of disconnect-type, must squint and the restriction that the maximum deviation gauge needle is 1 strides the needle left or right simultaneously when taking place the skew phenomenon, if the opposite direction is changeed the battle and is caused the appearance of firing pin condition easily, and this scheme does not receive the restriction of oblique needle distance and oblique needle direction, combines the guide bar empty to wear the yarn change, can richen the decorative pattern effect of jacquard weave.
2. The scheme breaks through the requirement of one-to-one correspondence of the position relation of the grain effect presented to the bottom of the opposite side in the Chinese patent CN201811131737.1, does not have the limitation of the phenomenon of needle deflection, and ensures that the mesh cloth has stronger stereoscopic impression and layering sense of the jacquard weave besides the advantages of no delamination, air permeability, wrinkle resistance and shape retention of the traditional sandwich mesh cloth.
Detailed Description
The following detailed description of the embodiments of the present invention will be provided with reference to the drawings and examples, so that how to apply the technical means to solve the technical problems and achieve the technical effects can be fully understood and implemented. It should be noted that, as long as there is no conflict, the embodiments and the features of the embodiments of the present invention may be combined with each other, and the technical solutions formed are within the scope of the present invention.
Also, in the following description, for purposes of explanation, numerous specific details are set forth in order to provide a thorough understanding of the embodiments of the invention, using simple stripe patterning as an example. It will be apparent, however, to one skilled in the art that the present invention may be practiced without some of these specific details or with other methods described herein.
[ hollow staggered double jacquard sandwich mesh cloth provided according to the invention ]
The utility model provides a two jacquard weave sandwich screen cloths of cavity dislocation, includes screen cloth body 1, and this screen cloth body 1 is including face basic unit 2, cavity dislocation jacquard weave layer 3 and subbase 4, wherein: the surface base layer 2 is a layered structure formed by yarns and is positioned at the upper part of the mesh cloth body 1; the sub-base layer 4 is a layered mechanism consisting of yarns and is positioned at the lower part of the mesh cloth body 1; the hollow dislocation jacquard layer 3 is provided with jacquard upright posts 31 formed by yarns, the jacquard upright posts 31 can be distributed at intervals and also can be closely distributed in the hollow dislocation jacquard layer 3, the jacquard upright posts 31 penetrate through the surface base layer 2 to form surface jacquard 32 and penetrate through the bottom base layer 4 to form bottom jacquard 33, the surface jacquard 32 and the bottom jacquard 33 can be in one-to-one correspondence, can also be different from each other and can be locally same, and meanwhile, the mesh fabric body 1 can be provided with a plurality of lifting holes 5 on the surface base layer 2 according to the design process requirements.
[ manufacturing method of hollow staggered double-jacquard sandwich mesh cloth according to the invention ]
A method for manufacturing a hollow staggered double-jacquard sandwich mesh cloth comprises the following steps:
s1 guide bar setting step: selecting a warp knitting machine with a plurality of guide bars for knitting;
s2 guide bar threading step: threading each guide bar according to the technological requirements;
s3 knitting step: the method comprises the steps of padding yarn on a front needle bed by using at least one guide bar to form a surface base layer 2, padding yarn on a rear needle bed by using at least one guide bar to form a base layer 4, padding yarn between the front needle bed and the rear needle bed by using at least two guide bars to form a hollow staggered jacquard layer 3, and sequentially and alternately padding yarn and looping between the front needle bed and the rear needle bed to form a surface jacquard 32, a bottom jacquard 33 and a jacquard upright post 31, wherein when the surface jacquard 32 and the bottom jacquard 33 are different, the looping processes for forming the surface jacquard 32 and the bottom jacquard 33 are different.
[ for easy understanding, the embodiment of the present invention takes vertical stripe jacquard as an example ]
Example 1
Referring to fig. 1 to 4, the invention provides a hollow staggered double-jacquard sandwich mesh fabric, and the hollow staggered double-jacquard sandwich mesh fabric in this embodiment is woven by a double-needle-bed high-speed warp knitting machine, and includes a surface base layer 2, a hollow staggered jacquard layer 3, a bottom base layer 4, jacquard columns 31 distributed in the hollow staggered jacquard layer 3 at intervals, and a surface jacquard 32 and a bottom jacquard 33 woven into loops on the surface base layer 2 and the bottom base layer 4 respectively by the jacquard columns 31.
S1, setting a guide bar: the warp knitting machine for knitting comprises 6 guide bars, wherein the 6 guide bars are sequentially arranged as a ground guide bar GB1, a ground guide bar GB2, a ground guide bar GB3, a ground guide bar GB4, a ground guide bar GB5 and a ground guide bar GB6 from a front needle bed to a back needle bed;
s2, threading by a guide bar: the ground guide bar GB1, the ground guide bar GB2, the ground guide bar GB5 and the ground guide bar GB6 are threaded in a full-thread mode; threading by using a mode that both a ground guide bar GB3 and a ground guide bar GB4 are threaded in a mode of 2 threads and 4 gaps, namely, after each thread of 2 yarns, leaving 4 positions for continuous circular threading;
s3 knitting:
ground guide bar GB 1: warping P-DT0.10/1F transparent (100D/1F) yarns, 6 pan heads, 516 yarns of each pan head, wherein the warp feeding amount of a gear is 3200 mm/wax, the warp knitting basic structure of a guide bar GB1 is 0-1/4-3//, the content of the P-DT0.10/1F transparent (100D/1F) accounts for about 19.162%, and the guide bar GB1 is used as a first layer of yarns;
ground guide bar GB 2: warping P-DT0.10/1F transparent (100D/1F) yarn, 6 pan heads, 516 yarns of each pan head, gear let-off amount 2500 mm/wax, ground guide bar GB 2: the warp knitting basic weave is 3-2/0-1//, the P-DT0.10/1F transparent (100D/1F) content accounts for about 14.970%, and a guide bar GB2 is used as a second layer of yarn;
ground sley bar GB1 and ground sley bar GB2 fill up the yarn and form face basic unit 2 in front needle bed, ground sley bar GB1 uses transparent fish silk with ground sley bar GB2, utilize transparent characteristic of transparent fish silk not only can strengthen penetrating visual effect, the extensibility that has little elasticity reinforcing fabric when can also making the fabric weave, face basic unit 2 can carry out technology adjustment according to the design demand simultaneously, can plain weave, syntropy plain weave, the jacquard weave plain weave, carry hole 5, gradual change carries hole 5 etc, improve and feel, richen jacquard weave effect.
Ground guide bar GB 3: warping P-DTY150D/48F semi-bright white low-elasticity light-weight net yarn, 6 pan heads, 172 yarns of each pan head, wherein the gear let-off amount is 5300 mm/wax, the warp knitting basic structure of a guide bar GB3 is 1-0/2-1/1-1/1-2//, the content of the P-DTY150D/48F semi-bright white low-elasticity light-weight net accounts for about 15.868%, and the guide bar GB3 is used as a third layer of yarn;
ground guide bar GB 4: warping P-DTY150D/48F semi-bright white low-elasticity light-weight net yarn, 6 pan heads, 172 yarns of each pan head, wherein the gear let-off amount is 5300 mm/wax, the warp knitting basic structure of a guide bar GB4 is 1-1/1-0/1-2/0-1//, the content of the P-DTY150D/48F semi-bright white low-elasticity light-weight net accounts for about 15.868%, and the guide bar GB4 is used as a fourth layer of yarn;
the ground guide bar GB3 and the ground guide bar GB4 go through a double-needle-bed process 1-0/2-1/1-1/1-2//, 1-1/1-0/-2/0-1//, yarn is sequentially and alternately laid on the front needle bed and the back needle bed to form a loop, and the warp knitting and pad lacking knitting on the surface base layer 2 are combined: 1-0/1-1//, 1-1/1-2// knitting to form 2 vertical stripe pattern 32, and weaving warp knitting chain organization on the bottom base layer 4: 2-1/1-2//, 1-0/0-1// to form a bottom jacquard pattern 33 with 4 vertical stripes.
Ground guide bar GB 5: warping P-DT0.10/1F transparent (100D/1F) yarns, 6 pan heads, 516 yarns of each pan head, wherein the gear let-off amount is 2500 mm/wax, the guide bar GB5 warp knitting basic tissue is 3-2/0-1//, and the content of P-DT0.10/1F transparent (100D/1F) accounts for about 19.162%; the ground guide bar GB5 is used as a fifth layer yarn;
ground guide bar GB 6: warping P-DT0.10/1F transparent (100D/1F) yarns, 6 pan heads, 516 yarns of each pan head, wherein the warp feeding amount of a gear is 3200 mm/wax, a ground guide bar GB6 warp knitting basic structure is 0-1/4-3//, the content of the P-DT0.10/1F transparent (100D/1F) accounts for about 14.970%, and the ground guide bar GB6 is used as a sixth layer of yarns;
ground sley bar GB5 and ground sley bar GB6 fill up the yarn and form subbase 4 on the back needle bed, ground sley bar GB5 uses transparent fish silk with ground sley bar GB6, utilize transparent characteristic of transparent fish silk not only can strengthen penetrating visual effect, have the extensibility of little elasticity reinforcing fabric when can also making the fabric weave, subbase 4 can carry out the technology adjustment according to the design demand simultaneously, can plain weave, syntropy plain weave, the jacquard weave plain weave, the mesh, gradual change mesh etc., improve and feel, abundant jacquard weave effect.
In the embodiment, the currently equipped double-needle-bed high-speed warp knitting machine is used, and the face jacquard 32 and the bottom jacquard 33 with vertical strips of different widths are formed on the face base layer 2 and the bottom base layer 4 through reasonable process combined with guide bar empty threading change, so that the process limitation that the face jacquard 32 and the bottom jacquard 33 need to be in one-to-one correspondence in the patent number CN201811131737.1 is broken through, and the jacquard patterns are better and richer.
Example 2
Referring to fig. 1 to 4 and fig. 6, the invention provides a hollow staggered double-jacquard sandwich mesh fabric, and the hollow staggered double-jacquard sandwich mesh fabric in this embodiment is woven by a jacquard creel warp knitting machine, and includes a surface base layer 2, a hollow staggered jacquard layer 3, a bottom base layer 4, jacquard columns 31 distributed in the hollow staggered jacquard layer 3 at intervals, and a surface jacquard pattern 32 and a bottom jacquard pattern 33 interwoven into loops on the surface base layer 2 and the bottom base layer 4 by the jacquard columns 31, respectively.
S1, setting a guide bar: the warp knitting machine for knitting comprises 6 guide bars, wherein the 6 guide bars are sequentially arranged from a front needle bed to a back needle bed as a ground guide bar GB1, a ground guide bar GB2, a jacquard guide bar JK1, a jacquard guide bar JK2, a ground guide bar GB5 and a ground guide bar GB 6;
s2, threading by a guide bar: the ground guide bar GB1, the ground guide bar GB2, the ground guide bar GB5 and the ground guide bar GB6 are threaded in a full-thread mode; threading by using a mode that both a ground guide bar GB3 and a ground guide bar GB4 are threaded in a mode of 2 threads and 4 gaps, namely, after each thread of 2 yarns, leaving 4 positions for continuous circular threading;
s3 knitting:
ground guide bar GB 1: warping P-DT0.10/1F transparent (100D/1F) yarns, 6 pan heads, 512 yarns on each pan head, wherein the warp feeding amount of a gear is 3200 mm/wax, the warp knitting basic tissue of a guide bar GB1 is 0-1/4-3//, the content of the P-DT0.10/1F transparent (100D/1F) accounts for about 19.162%, and the guide bar GB1 is used as a first layer of yarns;
ground guide bar GB 2: warping P-DT0.10/1F transparent (100D/1F) yarn, 6 pan heads, 512 yarns per pan head, gear let-off amount 2500 mm/wax, ground guide bar GB 2: the warp knitting basic weave is 3-2/0-1//, the P-DT0.10/1F transparent (100D/1F) content accounts for about 14.970%, and a guide bar GB2 is used as a second layer of yarn;
ground sley bar GB1 and ground sley bar GB2 fill up the yarn and form face basic unit 2 in front needle bed, ground sley bar GB1 uses transparent fish silk with ground sley bar GB2, utilize transparent characteristic of transparent fish silk not only can strengthen penetrating visual effect, the extensibility that has little elasticity reinforcing fabric when can also making the fabric weave, face basic unit 2 can carry out the process control according to the design demand simultaneously, can plain weave, syntropy plain weave, the jacquard weave plain weave, the mesh, gradual change mesh etc., improve and feel, abundant jacquard weave effect.
Jacquard bar JK 1: warping P-DTY150D creel yarns, creels, 1536 yarns, a gear let-off amount of 5300 mm/wax, jacquard guide bar JK1 warp knitting basic tissues 1-0/2-1/1-1/1-2//, the content of the P-DTY150D creel yarns accounts for about 15.868%, and jacquard guide bar JK1 is used as a third layer of yarns;
jacquard bar JK 2: warping P-DTY150D creel yarns, creels, 1536 yarns, a gear let-off amount of 5300 mm/wax, jacquard guide bar JK2 warp knitting basic tissues 1-1/1-0/1-2/0-1//, the content of the P-DTY150D creel yarns accounts for about 15.868%, and jacquard guide bar JK2 is used as a fourth layer of yarns;
the jacquard guide bar JK1 and the jacquard guide bar JK2 run double needle bed processes 1-0/2-1/1-1/1-2//, 1-1/1-0/1-2/0-1//, yarn padding and stitch forming are sequentially and alternately carried out on the front needle bed and the back needle bed to be combined with jacquard needle deflection, and warp knitting and pad missing knitting are carried out on the face base layer 2: 1-0/1-1//, 1-1/1-2// knitting to form 2 vertical stripe pattern 32, and weaving warp knitting chain organization on the bottom base layer 4: 2-1/1-2//, 1-0/0-1// to form a bottom jacquard pattern 33 with 4 vertical stripes.
Ground guide bar GB 5: warping P-DT0.10/1F transparent (100D/1F) yarns, 6 pan heads, 512 yarns on each pan head, wherein the warp feeding amount of a gear is 2500 mm/wax, a ground guide bar GB5 warp knitting basic structure is 3-2/0-1//, and the content of the P-DT0.10/1F transparent (100D/1F) accounts for about 19.162%; the ground guide bar GB5 is used as a fifth layer yarn;
ground guide bar GB 6: warping P-DT0.10/1F transparent (100D/1F) yarns, 6 pan heads, 512 yarns on each pan head, wherein the warp feeding amount of a gear is 3200 mm/wax, the warp knitting basic tissue of a guide bar GB6 is 0-1/4-3//, the content of the P-DT0.10/1F transparent (100D/1F) accounts for about 14.970%, and the guide bar GB6 is used as a sixth layer of yarns;
ground sley bar GB5 and ground sley bar GB6 fill up the yarn and form subbase 4 on the back needle bed, ground sley bar GB5 uses transparent fish silk with ground sley bar GB6, utilize transparent characteristic of transparent fish silk not only can strengthen penetrating visual effect, have the extensibility of little elasticity reinforcing fabric when can also making the fabric weave, subbase 4 can carry out the technology adjustment according to the design demand simultaneously, can plain weave, syntropy plain weave, the jacquard weave plain weave, the mesh, gradual change mesh etc., improve and feel, abundant jacquard weave effect.
In the embodiment, a jacquard creel warp knitting machine is adopted, and through reasonable process combined with guide bar empty threading change, the surface jacquard 32 and the bottom jacquard 33 with vertical strips of different widths are formed on the surface base layer 2 and the bottom base layer 4, so that the process limitation that the surface jacquard 32 and the bottom jacquard 33 need to be in one-to-one correspondence in the patent number CN201811131737.1 is broken through, and the jacquard patterns are better and richer.
Example 3
Referring to fig. 7, on the basis of example 1, a ground guide bar GB3 runs a warp knitting basic structure 1-0/3-2/1-1/2-3//, a ground guide bar GB4 runs a warp knitting basic structure 1-1/2-1/1-2/1-2//, so that the face base layer 2 forms a face jacquard pattern 32 with 2 vertical stripe lines, and the underlayer 4 forms a bottom jacquard pattern 33 with 3 vertical stripe lines.
Compared with the prior art, the first F row can be reached only by offsetting 2 needles to the left in the jacquard warp knitting machine, and the limitation that the jacquard warp knitting machine can offset 1 needle at the maximum is broken.
Example 4
Referring to fig. 8, on the basis of embodiment 1, the present solution can also partially or completely adopt a non-biased needle process, so as to achieve the effect that the jacquard patterns 32 on the surface and the jacquard patterns 33 on the bottom correspond to each other one to one.
The hollow staggered double-jacquard sandwich mesh cloth manufactured by the embodiment breaks through the limitation that the cloth must be simultaneously deviated leftwards or rightwards when the deviation phenomenon occurs in the traditional jacquard warp knitting process, and the maximum needle deviation distance is 1 span needle, breaks through the limitation that the sandwich mesh cloth 32 and the bottom jacquard 33 in the prior art need to be in one-to-one correspondence and keep consistent on the basis of keeping the advantages of high performance, good chemical structure stability, better comfort, soft hand feeling, good shape retention, wear resistance and the like of the original jacquard sandwich mesh cloth, and can shift the surface jacquard 32 and the bottom jacquard 33 in a needle deviation manner, thereby achieving the effect that the shapes and the positions can be inconsistent and enabling the jacquard effect to have texture and stereoscopic impression.
The present invention and its embodiments have been described above schematically, without limitation, and what is shown in the drawings is only one of the embodiments of the present invention, and the actual structure is not limited thereto. Therefore, if the person skilled in the art receives the teaching, without departing from the spirit of the invention, the person skilled in the art shall not inventively design the similar structural modes and embodiments to the technical solution, but shall fall within the scope of the invention.