CN113430843B - Method for dyeing cotton fabric by reactive dye - Google Patents
Method for dyeing cotton fabric by reactive dye Download PDFInfo
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- CN113430843B CN113430843B CN202110778467.9A CN202110778467A CN113430843B CN 113430843 B CN113430843 B CN 113430843B CN 202110778467 A CN202110778467 A CN 202110778467A CN 113430843 B CN113430843 B CN 113430843B
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- 229920000742 Cotton Polymers 0.000 title claims abstract description 186
- 239000004744 fabric Substances 0.000 title claims abstract description 181
- 239000000985 reactive dye Substances 0.000 title claims abstract description 87
- 238000004043 dyeing Methods 0.000 title claims abstract description 61
- 238000000034 method Methods 0.000 title claims abstract description 59
- 239000000243 solution Substances 0.000 claims abstract description 89
- 239000011259 mixed solution Substances 0.000 claims abstract description 82
- 229910001379 sodium hypophosphite Inorganic materials 0.000 claims abstract description 53
- 238000001035 drying Methods 0.000 claims abstract description 35
- 238000003756 stirring Methods 0.000 claims abstract description 23
- 238000006467 substitution reaction Methods 0.000 claims abstract description 21
- 238000005406 washing Methods 0.000 claims abstract description 14
- 150000001450 anions Chemical class 0.000 claims abstract description 12
- 238000005096 rolling process Methods 0.000 claims abstract description 5
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 claims description 48
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 36
- CDBYLPFSWZWCQE-UHFFFAOYSA-L sodium carbonate Substances [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 claims description 28
- 239000000975 dye Substances 0.000 claims description 26
- CDXSJGDDABYYJV-UHFFFAOYSA-N acetic acid;ethanol Chemical compound CCO.CC(O)=O CDXSJGDDABYYJV-UHFFFAOYSA-N 0.000 claims description 25
- SGHZXLIDFTYFHQ-UHFFFAOYSA-L Brilliant Blue Chemical compound [Na+].[Na+].C=1C=C(C(=C2C=CC(C=C2)=[N+](CC)CC=2C=C(C=CC=2)S([O-])(=O)=O)C=2C(=CC=CC=2)S([O-])(=O)=O)C=CC=1N(CC)CC1=CC=CC(S([O-])(=O)=O)=C1 SGHZXLIDFTYFHQ-UHFFFAOYSA-L 0.000 claims description 17
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 claims description 14
- 229910000029 sodium carbonate Inorganic materials 0.000 claims description 14
- 229910052938 sodium sulfate Inorganic materials 0.000 claims description 14
- 235000011152 sodium sulphate Nutrition 0.000 claims description 14
- 230000001568 sexual effect Effects 0.000 claims description 8
- INOIOAWTVPHTCJ-UHFFFAOYSA-N 6-acetamido-4-hydroxy-3-[[4-(2-sulfooxyethylsulfonyl)phenyl]diazenyl]naphthalene-2-sulfonic acid Chemical compound CC(=O)NC1=CC=C2C=C(C(N=NC3=CC=C(C=C3)S(=O)(=O)CCOS(O)(=O)=O)=C(O)C2=C1)S(O)(=O)=O INOIOAWTVPHTCJ-UHFFFAOYSA-N 0.000 claims description 6
- SIGUVTURIMRFDD-UHFFFAOYSA-M sodium dioxidophosphanium Chemical compound [Na+].[O-][PH2]=O SIGUVTURIMRFDD-UHFFFAOYSA-M 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 9
- 239000004753 textile Substances 0.000 abstract description 3
- 230000000052 comparative effect Effects 0.000 description 19
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 18
- 239000008186 active pharmaceutical agent Substances 0.000 description 14
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 8
- 238000005485 electric heating Methods 0.000 description 8
- NCPXQVVMIXIKTN-UHFFFAOYSA-N trisodium;phosphite Chemical compound [Na+].[Na+].[Na+].[O-]P([O-])[O-] NCPXQVVMIXIKTN-UHFFFAOYSA-N 0.000 description 7
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 6
- 239000000835 fiber Substances 0.000 description 6
- 230000004048 modification Effects 0.000 description 6
- 238000012986 modification Methods 0.000 description 6
- 238000012360 testing method Methods 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- KWSLGOVYXMQPPX-UHFFFAOYSA-N 5-[3-(trifluoromethyl)phenyl]-2h-tetrazole Chemical compound FC(F)(F)C1=CC=CC(C2=NNN=N2)=C1 KWSLGOVYXMQPPX-UHFFFAOYSA-N 0.000 description 3
- 239000008367 deionised water Substances 0.000 description 3
- 229910021641 deionized water Inorganic materials 0.000 description 3
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 3
- 229920002678 cellulose Polymers 0.000 description 2
- 239000001913 cellulose Substances 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 238000005886 esterification reaction Methods 0.000 description 2
- 230000007062 hydrolysis Effects 0.000 description 2
- 238000006460 hydrolysis reaction Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- KJFMBFZCATUALV-UHFFFAOYSA-N phenolphthalein Chemical compound C1=CC(O)=CC=C1C1(C=2C=CC(O)=CC=2)C2=CC=CC=C2C(=O)O1 KJFMBFZCATUALV-UHFFFAOYSA-N 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 230000002940 repellent Effects 0.000 description 2
- 239000005871 repellent Substances 0.000 description 2
- 238000011160 research Methods 0.000 description 2
- SQGYOTSLMSWVJD-UHFFFAOYSA-N silver(1+) nitrate Chemical compound [Ag+].[O-]N(=O)=O SQGYOTSLMSWVJD-UHFFFAOYSA-N 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 1
- 238000005033 Fourier transform infrared spectroscopy Methods 0.000 description 1
- 241000238631 Hexapoda Species 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- CHGVOVAINKMUBY-UHFFFAOYSA-N butane-1,2,3,4-tetracarboxylic acid;sodium Chemical compound [Na].OC(=O)CC(C(O)=O)C(C(O)=O)CC(O)=O CHGVOVAINKMUBY-UHFFFAOYSA-N 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 description 1
- 150000007942 carboxylates Chemical class 0.000 description 1
- 125000002843 carboxylic acid group Chemical group 0.000 description 1
- 239000000460 chlorine Substances 0.000 description 1
- 229910052801 chlorine Inorganic materials 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000007791 dehumidification Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000010409 ironing Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 125000000325 methylidene group Chemical group [H]C([H])=* 0.000 description 1
- 238000006011 modification reaction Methods 0.000 description 1
- 231100000344 non-irritating Toxicity 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- KUIXZSYWBHSYCN-UHFFFAOYSA-L remazol brilliant blue r Chemical compound [Na+].[Na+].C1=C(S([O-])(=O)=O)C(N)=C2C(=O)C3=CC=CC=C3C(=O)C2=C1NC1=CC=CC(S(=O)(=O)CCOS([O-])(=O)=O)=C1 KUIXZSYWBHSYCN-UHFFFAOYSA-L 0.000 description 1
- 229910001961 silver nitrate Inorganic materials 0.000 description 1
- 230000003595 spectral effect Effects 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
- 239000012209 synthetic fiber Substances 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- 238000009988 textile finishing Methods 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
Images
Classifications
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/38—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using reactive dyes
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/0032—Determining dye recipes and dyeing parameters; Colour matching or monitoring
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
- D06P1/653—Nitrogen-free carboxylic acids or their salts
- D06P1/6533—Aliphatic, araliphatic or cycloaliphatic
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
- D06P1/673—Inorganic compounds
- D06P1/67333—Salts or hydroxides
- D06P1/6735—Salts or hydroxides of alkaline or alkaline-earth metals with anions different from those provided for in D06P1/67341
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
- D06P3/58—Material containing hydroxyl groups
- D06P3/60—Natural or regenerated cellulose
- D06P3/66—Natural or regenerated cellulose using reactive dyes
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Inorganic Chemistry (AREA)
- Coloring (AREA)
Abstract
Description
技术领域technical field
本发明涉及纺织品功能整理领域,具体涉及一种活性染料对棉织物的染色方法。The invention relates to the field of textile functional finishing, in particular to a method for dyeing cotton fabrics with reactive dyes.
背景技术Background technique
棉纤维作为纺织品原料拥有着悠久的历史,早在几千年前,人们便将棉花纺纱织布用于保暖,至今,棉花依然是国内最重要的农作物之一,棉纤维在我们日常生活中仍扮演着一个重要的角色。一直以来,棉纤维凭借着自身优秀的服用性能而被广泛应用于医疗用品、服装面料、日常生产等方面。而随着工业水平的不断增长,多种化纤产品相继崭露头角,这些合成纤维凭借其优异性能给棉纤维产业带来了一定的冲击,但随着人们环保意识的不断提高,人们将关注的重心逐渐回归到棉纤维的发展与应用方面,一直以来棉纤维作为一种天然纤维凭借着自身坚牢耐磨、耐洗涤、高温熨烫、吸湿脱湿性、柔软无刺激、舒适保暖、抗虫蛀等众多优良品质而受到人们的青睐。在工业生产过程中,棉纤维不仅仅可以用于纺织整理,也可用于纤维染色,而众所周知,活性染料是棉纤维染色的重要染料之一,而在生产中对于染色需求往往多种多样,有时则需要使织物在经染色后达到颜色深浅不一的效果,此时往往选择将一大部分织物进行阳离子化,而后进行染色,以期望达到效果,但该方法存在处理过程复杂冗长,成本较高等缺陷,有色纤维含量高时这一问题会更加明显。Cotton fiber has a long history as a textile raw material. As early as thousands of years ago, people used cotton spinning and weaving to keep warm. So far, cotton is still one of the most important crops in China. Cotton fiber is very important in our daily life. still plays an important role. For a long time, cotton fiber has been widely used in medical supplies, clothing fabrics, daily production, etc. With the continuous growth of the industrial level, a variety of chemical fiber products have emerged one after another. These synthetic fibers have brought a certain impact to the cotton fiber industry by virtue of their excellent properties. However, with the continuous improvement of people's environmental protection awareness, people will gradually focus on Returning to the development and application of cotton fiber, cotton fiber has always been a natural fiber with its own firmness and wear resistance, washing resistance, high temperature ironing, moisture absorption and dehumidification, soft and non-irritating, comfortable and warm, and insect-resistant. Good quality is favored by people. In the process of industrial production, cotton fiber can be used not only for textile finishing, but also for fiber dyeing. As we all know, reactive dyes are one of the important dyes for cotton fiber dyeing, and the dyeing requirements in production are often varied, sometimes Then the fabric needs to be dyed to achieve the effect of different shades of color. At this time, a large part of the fabric is often selected to be cationized and then dyed to achieve the desired effect. However, this method has complicated and lengthy treatment processes and high costs. Defects, this problem is more pronounced when the content of colored fibers is high.
发明内容SUMMARY OF THE INVENTION
本发明的目的是为了克服现有技术中为了染色得到颜色深浅不一的织物而使用阳离子化染色存在的工艺过程复杂,成本较高的问题,提供一种活性染料对棉织物的染色方法,该染色方法工艺流程简单,“拒染”效果好,使织物在经染色后达到颜色深浅不一的效果。The object of the present invention is to overcome the problems of complicated process and higher cost in the prior art in order to obtain fabrics with different shades of color by using cationized dyeing, and to provide a method for dyeing cotton fabrics with reactive dyes. The dyeing method has a simple technological process and a good "dye-repelling" effect, so that the fabric can achieve the effect of different shades of color after dyeing.
为了实现上述目的,本发明提供一种活性染料对棉织物的染色方法,该方法包括以下步骤:In order to achieve the above object, the present invention provides a method for dyeing cotton fabric with reactive dyes, the method comprising the following steps:
(1)将棉织物完全浸没于BTCA-次亚磷酸钠混合溶液中搅拌10-15min,棉织物与BTCA-次亚磷酸钠混合溶液的比例为3-5g/100mL,然后轧除多余溶液,控制棉织物的轧余率为96-105重量%,接着将棉织物进行干燥,然后在140-160℃下固化4-12min,接着依次进行洗涤和烘干,得到取代度为0.4-0.5的阴离子改性棉织物;(1) The cotton fabric is completely immersed in the BTCA-sodium hypophosphite mixed solution and stirred for 10-15min. The ratio of the cotton fabric to the BTCA-sodium hypophosphite mixed solution is 3-5g/100mL, and then the excess solution is removed by rolling out and controlling The nip rate of the cotton fabric is 96-105% by weight, then the cotton fabric is dried, then cured at 140-160° C. for 4-12 min, and then washed and dried in sequence to obtain an anion modified with a degree of substitution of 0.4-0.5. Sexual cotton fabric;
(2)将步骤(1)得到的改性棉织物置于pH值为6-8的活性染料染液中进行染色,染色的温度为60-80℃,染色的时间为25-30min,然后依次进行洗涤、皂洗和烘干;(2) placing the modified cotton fabric obtained in step (1) in a reactive dye solution with a pH value of 6-8 for dyeing, the dyeing temperature is 60-80°C, the dyeing time is 25-30min, and then sequentially washing, soaping and drying;
其中,在步骤(1)中,所述BTCA-次亚磷酸钠混合溶液中含有8-11重量%的BTCA,所述BTCA-次亚磷酸钠混合溶液中含有4-12重量%的次亚磷酸钠;Wherein, in step (1), the BTCA-sodium hypophosphite mixed solution contains 8-11% by weight of BTCA, and the BTCA-sodium hypophosphite mixed solution contains 4-12% by weight of hypophosphite sodium;
在步骤(2)中,所述活性染料染液中活性染料的用量为0.2-1.1%o.w.f。In step (2), the amount of reactive dye in the reactive dye solution is 0.2-1.1% o.w.f.
优选地,在步骤(1)中,所述搅拌的温度为20-30℃,所述搅拌的速度为20-180r/min。Preferably, in step (1), the stirring temperature is 20-30° C., and the stirring speed is 20-180 r/min.
优选地,在步骤(1)中,所述干燥的温度为75-85℃,所述干燥的时间为10-15min。Preferably, in step (1), the drying temperature is 75-85° C., and the drying time is 10-15 min.
优选地,在步骤(1)中,使用乙酸-乙醇混合溶液对固化后的棉织物进行洗涤。Preferably, in step (1), the cured cotton fabric is washed with an acetic acid-ethanol mixed solution.
进一步优选地,所述乙酸-乙醇混合溶液中乙酸的浓度为0.8-1.5g/L,所述乙酸-乙醇混合溶液中乙醇的浓度为0.8-1.5g/L。Further preferably, the concentration of acetic acid in the acetic acid-ethanol mixed solution is 0.8-1.5 g/L, and the concentration of ethanol in the acetic acid-ethanol mixed solution is 0.8-1.5 g/L.
进一步优选地,所述洗涤的次数为2-4次。Further preferably, the washing times are 2-4 times.
优选地,在步骤(1)中,所述烘干的温度为75-85℃,所述烘干的时间为8-12min。Preferably, in step (1), the drying temperature is 75-85° C., and the drying time is 8-12 min.
优选地,在步骤(2)中,所述改性棉织物与活性染料染液的重量比为1:100;Preferably, in step (2), the weight ratio of the modified cotton fabric to the reactive dye solution is 1:100;
进一步优选地,所述活性染料为活性黄X-R,活性橙K-G或活性艳蓝KN-R。Further preferably, the reactive dye is reactive yellow X-R, reactive orange K-G or reactive brilliant blue KN-R.
进一步优选地,所述活性染料为活性橙K-G或活性艳蓝KN-R。Further preferably, the reactive dye is reactive orange K-G or reactive brilliant blue KN-R.
进一步优选地,所述活性染料为活性艳蓝KN-R。Further preferably, the reactive dye is reactive brilliant blue KN-R.
优选地,在步骤(2)中,所述活性染料染液中还含有硫酸钠和碳酸钠。Preferably, in step (2), the reactive dye solution also contains sodium sulfate and sodium carbonate.
进一步优选地,所述活性染料染液中硫酸钠的浓度为8-12g/L,所述活性染料染液中碳酸钠的浓度为8-12g/L。Further preferably, the concentration of sodium sulfate in the reactive dye solution is 8-12 g/L, and the concentration of sodium carbonate in the reactive dye solution is 8-12 g/L.
优选地,在步骤(2)中,所述洗涤的次数为2-4次。Preferably, in step (2), the washing times are 2-4 times.
优选地,在步骤(2)中,所述步骤(1)得到的改性棉织物与皂洗溶液的重量比为1:100。Preferably, in step (2), the weight ratio of the modified cotton fabric obtained in the step (1) to the soaping solution is 1:100.
优选地,在步骤(2)中,所述皂洗的温度为70-80℃,所述皂洗的时间为15-20min。Preferably, in step (2), the soaping temperature is 70-80° C., and the soaping time is 15-20 min.
本发明所述的染色方法工艺流程简单,成本较低,“拒染”效果好。The dyeing method of the invention has simple technological process, low cost and good "dye repellent" effect.
附图说明Description of drawings
图1是本发明染色前实施例1得到的改性棉织物与对比例1未改性棉织物的红外光谱图;Fig. 1 is the infrared spectrogram of the modified cotton fabric obtained in Example 1 before dyeing of the present invention and the unmodified cotton fabric of Comparative Example 1;
图2是本发明染色前对比例1未改性棉织物的的SEM照片;Fig. 2 is the SEM photo of comparative example 1 unmodified cotton fabric before dyeing of the present invention;
图3是本发明染色前对比例1未改性棉织物的的SEM照片;Fig. 3 is the SEM photo of comparative example 1 unmodified cotton fabric before dyeing of the present invention;
图4是本发明染色前实施例1得到的改性棉织物的SEM照片;Fig. 4 is the SEM photograph of the modified cotton fabric obtained in Example 1 before dyeing of the present invention;
图5是本发明染色前实施例1得到的改性棉织物的SEM照片;Fig. 5 is the SEM photograph of the modified cotton fabric obtained in Example 1 before dyeing of the present invention;
图6是本发明染色前实施例1得到的改性棉织物与对比例1未改性棉织物在不同pH值下的zeta电位对比图。Figure 6 is a comparison diagram of the zeta potential of the modified cotton fabric obtained in Example 1 and the unmodified cotton fabric of Comparative Example 1 at different pH values before dyeing of the present invention.
具体实施方式Detailed ways
以下结合附图对本发明的具体实施方式进行详细说明。应当理解的是,此处所描述的具体实施方式仅用于说明和解释本发明,并不用于限制本发明。The specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are only used to illustrate and explain the present invention, but not to limit the present invention.
在本文中所披露的范围的端点和任何值都不限于该精确的范围或值,这些范围或值应当理解为包含接近这些范围或值的值。对于数值范围来说,各个范围的端点值之间、各个范围的端点值和单独的点值之间,以及单独的点值之间可以彼此组合而得到一个或多个新的数值范围,这些数值范围应被视为在本文中具体公开。The endpoints of ranges and any values disclosed herein are not limited to the precise ranges or values, which are to be understood to encompass values proximate to those ranges or values. For ranges of values, the endpoints of each range, the endpoints of each range and the individual point values, and the individual point values can be combined with each other to yield one or more new ranges of values that Ranges should be considered as specifically disclosed herein.
本发明提供一种活性染料对棉织物的染色方法,该方法包括以下步骤:The invention provides a method for dyeing cotton fabric with reactive dyes, which comprises the following steps:
(1)将棉织物完全浸没于BTCA-次亚磷酸钠混合溶液中搅拌10-15min,棉织物与BTCA-次亚磷酸钠混合溶液的比例为3-5g/100mL,然后轧除多余溶液,控制棉织物的轧余率为96-105重量%,接着将棉织物进行干燥,然后在140-160℃下固化4-12min,接着依次进行洗涤和烘干,得到取代度为0.4-0.5的阴离子改性棉织物;(1) The cotton fabric is completely immersed in the BTCA-sodium hypophosphite mixed solution and stirred for 10-15min. The ratio of the cotton fabric to the BTCA-sodium hypophosphite mixed solution is 3-5g/100mL, and then the excess solution is removed by rolling out and controlling The nip rate of the cotton fabric is 96-105% by weight, then the cotton fabric is dried, then cured at 140-160° C. for 4-12 min, and then washed and dried in sequence to obtain an anion modified with a degree of substitution of 0.4-0.5. Sexual cotton fabric;
(2)将步骤(1)得到的改性棉织物置于pH值为6-8的活性染料染液中进行染色,染色的温度为60-80℃,染色的时间为25-30min,然后依次进行洗涤、皂洗和烘干;(2) placing the modified cotton fabric obtained in step (1) in a reactive dye solution with a pH value of 6-8 for dyeing, the dyeing temperature is 60-80°C, the dyeing time is 25-30min, and then sequentially washing, soaping and drying;
其中,在步骤(1)中,所述BTCA-次亚磷酸钠混合溶液中含有8-11重量%的BTCA,所述BTCA-次亚磷酸钠混合溶液中含有4-12重量%的次亚磷酸钠;Wherein, in step (1), the BTCA-sodium hypophosphite mixed solution contains 8-11% by weight of BTCA, and the BTCA-sodium hypophosphite mixed solution contains 4-12% by weight of hypophosphite sodium;
在步骤(2)中,所述活性染料染液中活性染料的用量为0.2-1.1%o.w.f。In step (2), the amount of reactive dye in the reactive dye solution is 0.2-1.1% o.w.f.
在具体实施方式中,所述BTCA(1,2,3,4—丁烷四羧酸)-次亚磷酸钠混合溶液中BTCA的含量可以为8重量%、8.5重量%、9重量%、9.5重量%、10重量%、10.5重量%或11重量%,所述BTCA-次亚磷酸钠混合溶液中次亚磷酸钠的含量可以为4重量%、4.5重量%、5重量%、5.5重量%、6重量%、6.5重量%、7重量%、7.5重量%、8重量%、8.5重量%、9重量%、9.5重量%、10重量%、10.5重量%、11重量%、11.5重量%或12重量%。In a specific embodiment, the content of BTCA in the BTCA (1,2,3,4-butanetetracarboxylic acid)-sodium hypophosphite mixed solution may be 8% by weight, 8.5% by weight, 9% by weight, 9.5% by weight % by weight, 10% by weight, 10.5% by weight or 11% by weight, the content of sodium hypophosphite in the BTCA-sodium hypophosphite mixed solution can be 4% by weight, 4.5% by weight, 5% by weight, 5.5% by weight, 6%, 6.5%, 7%, 7.5%, 8%, 8.5%, 9%, 9.5%, 10%, 10.5%, 11%, 11.5%, or 12% by weight %.
具体地,所述棉织物与BTCA-次亚磷酸钠混合溶液的比例可以为3g/100mL、3.1g/100mL、3.2g/100mL、3.3g/100mL、3.4g/100mL、3.5g/100mL、3.6g/100mL、3.7g/100mL、3.8g/100mL、3.9g/100mL、4g/100mL、4.1g/100mL、4.2g/100mL、4.3g/100mL、4.4g/100mL、4.5g/100mL、4.6g/100mL、4.7g/100mL、4.8g/100mL、4.9g/100mL或5g/100mL。Specifically, the ratio of the cotton fabric to the BTCA-sodium hypophosphite mixed solution can be 3g/100mL, 3.1g/100mL, 3.2g/100mL, 3.3g/100mL, 3.4g/100mL, 3.5g/100mL, 3.6 g/100mL, 3.7g/100mL, 3.8g/100mL, 3.9g/100mL, 4g/100mL, 4.1g/100mL, 4.2g/100mL, 4.3g/100mL, 4.4g/100mL, 4.5g/100mL, 4.6g /100mL, 4.7g/100mL, 4.8g/100mL, 4.9g/100mL or 5g/100mL.
在本发明中,将棉织物完全浸没于BTCA-次亚磷酸钠混合溶液中,搅拌的时间可以为10min、10.5min、11min、11.5min、12min、12.5min、13min、13.5min、14min、14.25min、14.5min、14.75min或15min。In the present invention, the cotton fabric is completely immersed in the BTCA-sodium hypophosphite mixed solution, and the stirring time can be 10min, 10.5min, 11min, 11.5min, 12min, 12.5min, 13min, 13.5min, 14min, 14.25min , 14.5min, 14.75min or 15min.
在具体实施方式中,棉织物的轧余率可以为96重量%、96.5重量%、97重量%、97.5重量%、98重量%、98.5重量%、99重量%、99.5重量%、100重量%、100.5重量%、101重量%、101.5重量%、102重量%、102.5重量%、103重量%、103.5重量%、104重量%、104.5重量%或105重量%。In specific embodiments, the nip rate of the cotton fabric may be 96 wt%, 96.5 wt%, 97 wt%, 97.5 wt%, 98 wt%, 98.5 wt%, 99 wt%, 99.5 wt%, 100 wt%, 100.5%, 101%, 101.5%, 102%, 102.5%, 103%, 103.5%, 104%, 104.5%, or 105% by weight.
在本发明中,所述轧余率是指是织物上带的液体重量与织物本身重量的百分比。In the present invention, the nip rate refers to the percentage of the weight of the liquid on the fabric to the weight of the fabric itself.
在本发明中,所述搅拌的温度为20-30℃。具体地,所述搅拌的温度可以为20℃、21℃、22℃、23℃、24℃、25℃、26℃、27℃、28℃、29℃或30℃。In the present invention, the stirring temperature is 20-30°C. Specifically, the stirring temperature may be 20°C, 21°C, 22°C, 23°C, 24°C, 25°C, 26°C, 27°C, 28°C, 29°C or 30°C.
在本发明中,所述搅拌的速度为20-180r/min。具体地,所述搅拌的速度可以为20r/min、30r/min、40r/min、50r/min、60r/min、70r/min、80r/min、90r/min、100r/min、110r/min、120r/min、130r/min、140r/min、150r/min、160r/min、170r/min或180r/min。In the present invention, the stirring speed is 20-180r/min. Specifically, the stirring speed can be 20r/min, 30r/min, 40r/min, 50r/min, 60r/min, 70r/min, 80r/min, 90r/min, 100r/min, 110r/min, 120r/min, 130r/min, 140r/min, 150r/min, 160r/min, 170r/min or 180r/min.
在本发明中,所述干燥的温度为75-85℃,所述干燥的时间为10-15min。在具体实施方式中,所述干燥的温度可以为75℃、76℃、77℃、78℃、79℃、80℃、81℃、82℃、83℃、84℃或85℃,所述干燥的时间可以为10min、10.5min、11min、11.5min、12min、12.5min、13min、13.5min、14min、14.5min或15min。In the present invention, the drying temperature is 75-85° C., and the drying time is 10-15 min. In a specific embodiment, the drying temperature may be 75°C, 76°C, 77°C, 78°C, 79°C, 80°C, 81°C, 82°C, 83°C, 84°C or 85°C, and the dried The time can be 10min, 10.5min, 11min, 11.5min, 12min, 12.5min, 13min, 13.5min, 14min, 14.5min or 15min.
在本发明中,对于所述干燥的设备没有特殊要求,可以为本领域的常规选择,优选地,采用电热鼓风干燥箱对棉织物进行干燥。In the present invention, there is no special requirement for the drying equipment, which can be a conventional choice in the field. Preferably, an electric heating blast drying oven is used to dry the cotton fabric.
在本发明中,在步骤(1)中,使用乙酸-乙醇混合溶液对固化后的棉织物进行洗涤。In the present invention, in step (1), the cured cotton fabric is washed with an acetic acid-ethanol mixed solution.
优选地,所述乙酸-乙醇混合溶液中乙酸的浓度为0.8-1.5g/L,所述乙酸-乙醇混合溶液中乙醇的浓度为0.8-1.5g/L。具体地,所述乙酸-乙醇混合溶液中乙酸的浓度可以为0.8g/L、0.9g/L、1g/L、1.1g/L、1.2g/L、1.3g/L、1.4g/L或1.5g/L,所述乙酸-乙醇混合溶液中乙醇的浓度可以为0.8g/L、0.9g/L、1g/L、1.1g/L、1.2g/L、1.3g/L、1.4g/L或1.5g/L。Preferably, the concentration of acetic acid in the acetic acid-ethanol mixed solution is 0.8-1.5 g/L, and the concentration of ethanol in the acetic acid-ethanol mixed solution is 0.8-1.5 g/L. Specifically, the concentration of acetic acid in the acetic acid-ethanol mixed solution may be 0.8g/L, 0.9g/L, 1g/L, 1.1g/L, 1.2g/L, 1.3g/L, 1.4g/L or 1.5g/L, the concentration of ethanol in the acetic acid-ethanol mixed solution can be 0.8g/L, 0.9g/L, 1g/L, 1.1g/L, 1.2g/L, 1.3g/L, 1.4g/L L or 1.5g/L.
在优选情况下,所述洗涤的次数为2-4次。具体地,所述洗涤的次数可以为2次、3次或4次。In a preferred case, the number of times of the washing is 2-4 times. Specifically, the number of washings may be 2, 3 or 4 times.
在本发明中,所述烘干的温度为75-85℃,所述烘干的时间为8-12min。具体地,所述烘干的温度可以为75℃、76℃、77℃、78℃、79℃、80℃、81℃、82℃、83℃、84℃或85℃,所述烘干的时间可以为8min、8.5min、9min、9.5min、10min、10.5min、11min、11.5min或12min。In the present invention, the drying temperature is 75-85° C., and the drying time is 8-12 min. Specifically, the drying temperature may be 75°C, 76°C, 77°C, 78°C, 79°C, 80°C, 81°C, 82°C, 83°C, 84°C or 85°C, and the drying time Can be 8min, 8.5min, 9min, 9.5min, 10min, 10.5min, 11min, 11.5min or 12min.
在本发明中,步骤(1)得到的改性棉织物的取代度可以为0.4、0.41、0.42、0.43、0.44、0.45、0.46、0.47、0.48、0.49或0.5。In the present invention, the degree of substitution of the modified cotton fabric obtained in step (1) may be 0.4, 0.41, 0.42, 0.43, 0.44, 0.45, 0.46, 0.47, 0.48, 0.49 or 0.5.
在本发明中,经过多元羧酸化改性处理过后的棉织物因其结构中存在羧基,因此可通过计算其中的羧基含量来确定改性棉织物的取代度,取代度越大表明改性反应程度越大;In the present invention, the cotton fabric after polycarboxylation modification treatment has carboxyl groups in its structure, so the degree of substitution of the modified cotton fabric can be determined by calculating the carboxyl group content therein. The larger the degree of substitution, the higher the degree of modification reaction. bigger;
羧基含量(取代度)DS的测试方法为:The test method for carboxyl content (degree of substitution) DS is:
(1)100mmol/L NaOH溶液的配制(1) Preparation of 100mmol/L NaOH solution
称取1.0g氢氧化钠固体,溶于50mL去离子水中,充分搅拌后稀释定容至250mL,留存备用。Weigh 1.0 g of solid sodium hydroxide, dissolve it in 50 mL of deionized water, stir well, dilute to 250 mL, and save for later use.
(2)100mmol/L HCl溶液的配制(2) Preparation of 100mmol/L HCl solution
用移液管量取8.3ml浓盐酸溶液倒入容量瓶中,然后往容量瓶中加入去离子水,定容至1L,充分摇匀并密封,留存备用。Measure 8.3ml of concentrated hydrochloric acid solution with a pipette and pour it into a volumetric flask, then add deionized water to the volumetric flask, make the volume to 1L, shake well and seal it for later use.
(3)改性棉织物上羧酸基含量的测定(3) Determination of carboxylic acid group content on modified cotton fabrics
将5cm×5cm的改性棉织物样品浸于100mL的0.5%HCl溶液处理16小时,然后用去离子水冲洗织物,直到从样品中完全除去HCl,利用硝酸银滴落测试以确保织物表面没有氯化物残留。冲洗后,样品在室温下干燥。称取约0.25克样品,并在室温下浸泡于50mL100mmol/L NaOH溶液处理4小时,密封容器,以确保NaOH不会与空气中的CO2反应,另取50mL100mmol/LNaOH溶液作为空白对照。4小时后,用100mmol/L HCl溶液滴定溶液。酚酞用于确定终点,为了提高方法的精确度,通过称量剩余的滴定剂并计算使用量确定滴定剂的用量,记录反应的滴定剂的量,进行三次实验,取平均值,A 5cm x 5cm sample of modified cotton fabric was immersed in 100 mL of 0.5% HCl solution for 16 hours, then the fabric was rinsed with deionized water until the HCl was completely removed from the sample, using a silver nitrate drip test to ensure that the fabric surface was free of chlorine chemical residues. After rinsing, the samples were dried at room temperature. Weigh about 0.25 g of the sample, and soak it in 50 mL of 100 mmol/L NaOH solution for 4 hours at room temperature, seal the container to ensure that NaOH will not react with CO in the air, and take another 50 mL of 100 mmol/L NaOH solution as a blank control. After 4 hours, the solution was titrated with 100 mmol/L HCl solution. Phenolphthalein was used to determine the end point. In order to improve the accuracy of the method, the amount of titrant was determined by weighing the remaining titrant and calculating the amount used, recording the amount of titrant reacted, performing three experiments and taking the average value,
其计算公式如式(2.1)和式(2.2)所示:Its calculation formula is shown in formula (2.1) and formula (2.2):
QCOOH=(V1C1-V2C2)/m (2.1)Q COOH = (V 1 C 1 -V 2 C 2 )/m (2.1)
其中V1、C1为所用氢氧化钠溶液的体积与浓度,V2、C2为所用盐酸的浓度与剩余体积,m为所测棉织物的重量。Wherein V 1 and C 1 are the volume and concentration of the sodium hydroxide solution used, V 2 and C 2 are the concentration and remaining volume of the hydrochloric acid used, and m is the weight of the measured cotton fabric.
在具体实施方式中,在步骤(2)中,所述活性染料染液的pH值可以为6、6.1、6.2、6.3、6.4、6.5、6.6、6.7、6.8、6.9、7、7.1、7.2、7.3、7.4、7.5、7.6、7.7、7.8、7.9或8。In a specific embodiment, in step (2), the pH value of the reactive dye solution can be 6, 6.1, 6.2, 6.3, 6.4, 6.5, 6.6, 6.7, 6.8, 6.9, 7, 7.1, 7.2, 7.3, 7.4, 7.5, 7.6, 7.7, 7.8, 7.9 or 8.
发明人在实验研究过程中发现,采用本方法改性得到的棉织物在酸性或碱性条件下均会使酯键发生水解,而在碱性条件下酯键的水解能力更强,这会使得在溶液中棉纤维表面与染料阴离子间的斥力减小,造成“拒染”性能的降低,酸性或碱性越强,“拒染”性能越差,因此,染色过程中将活性染料染液的pH值设置为6-8,有利于进一步提升“拒染”性能。In the process of experimental research, the inventor found that the modified cotton fabric obtained by this method will hydrolyze the ester bond under acidic or alkaline conditions, and the hydrolysis ability of the ester bond is stronger under alkaline conditions, which will make the hydrolysis of the ester bond stronger. In the solution, the repulsion between the surface of the cotton fiber and the dye anions decreases, resulting in a decrease in the "dye repellency" performance. The stronger the acidity or alkalinity, the worse the "dye repellency" performance. The pH value is set to 6-8, which is beneficial to further improve the "dye repellency" performance.
在具体实施方式中,在步骤(2)中,所述活性染料染液中活性染料的用量可以为0.2%o.w.f、0.3%o.w.f、0.4%o.w.f、0.5%o.w.f、0.6%o.w.f、0.7%o.w.f、0.8%o.w.f、0.9%o.w.f、1%o.w.f或1.1%o.w.f。In a specific embodiment, in step (2), the amount of reactive dye in the reactive dye solution can be 0.2% o.w.f, 0.3% o.w.f, 0.4% o.w.f, 0.5% o.w.f, 0.6% o.w.f, 0.7% o.w.f, 0.8% o.w.f, 0.9% o.w.f, 1% o.w.f or 1.1% o.w.f.
在本发明中,在步骤(2)中,所述改性棉织物与活性染料染液的重量比为1:100。In the present invention, in step (2), the weight ratio of the modified cotton fabric to the reactive dye solution is 1:100.
在本发明中,所述活性染料为活性黄X-R,活性橙K-G或活性艳蓝KN-R。In the present invention, the reactive dye is reactive yellow X-R, reactive orange K-G or reactive brilliant blue KN-R.
在优选情况下,所述活性染料为活性橙K-G或活性艳蓝KN-R。In a preferred case, the reactive dye is reactive orange K-G or reactive brilliant blue KN-R.
进一步优选地,所述活性染料为活性艳蓝KN-R。Further preferably, the reactive dye is reactive brilliant blue KN-R.
在本发明中,在步骤(2)中,所述活性染料染液中还含有硫酸钠和碳酸钠。In the present invention, in step (2), the reactive dye solution also contains sodium sulfate and sodium carbonate.
在优选情况下,所述活性染料染液中硫酸钠的浓度为8-12g/L,所述活性染料染液中碳酸钠的浓度为8-12g/L。具体地,所述活性染料染液中硫酸钠的浓度可以为8g/L、8.25g/L、8.5g/L、8.75g/L、9g/L、9.25g/L、9.5g/L、9.75g/L、10g/L、10.25g/L、10.5g/L、10.75g/L、11g/L、11.25g/L、11.5g/L、11.75g/L或12g/L,所述活性染料染液中碳酸钠的浓度可以为8g/L、8.25g/L、8.5g/L、8.75g/L、9g/L、9.25g/L、9.5g/L、9.75g/L、10g/L、10.25g/L、10.5g/L、10.75g/L、11g/L、11.25g/L、11.5g/L、11.75g/L或12g/L。In a preferred case, the concentration of sodium sulfate in the reactive dye solution is 8-12 g/L, and the concentration of sodium carbonate in the reactive dye solution is 8-12 g/L. Specifically, the concentration of sodium sulfate in the reactive dye solution can be 8g/L, 8.25g/L, 8.5g/L, 8.75g/L, 9g/L, 9.25g/L, 9.5g/L, 9.75g/L g/L, 10g/L, 10.25g/L, 10.5g/L, 10.75g/L, 11g/L, 11.25g/L, 11.5g/L, 11.75g/L or 12g/L, the reactive dye The concentration of sodium carbonate in the dye liquor can be 8g/L, 8.25g/L, 8.5g/L, 8.75g/L, 9g/L, 9.25g/L, 9.5g/L, 9.75g/L, 10g/L , 10.25g/L, 10.5g/L, 10.75g/L, 11g/L, 11.25g/L, 11.5g/L, 11.75g/L or 12g/L.
在具体实施方式中,所述染色的温度可以为60℃、61℃、62℃、63℃、64℃、65℃、66℃、67℃、68℃、69℃、70℃、71℃、72℃、73℃、74℃、75℃、76℃、77℃、78℃、79℃或80℃,所述染色的时间可以为25min、25.5min、26min、26.5min、27min、27.5min、28min、28.5min、29min、29.5min或30min。In a specific embodiment, the dyeing temperature can be 60°C, 61°C, 62°C, 63°C, 64°C, 65°C, 66°C, 67°C, 68°C, 69°C, 70°C, 71°C, 72°C ℃, 73℃, 74℃, 75℃, 76℃, 77℃, 78℃, 79℃ or 80℃, the dyeing time can be 25min, 25.5min, 26min, 26.5min, 27min, 27.5min, 28min, 28.5min, 29min, 29.5min or 30min.
发明人在实验研究过程中发现,本发明得到的改性棉织物在高温下“拒染”性能较差,因此,在本发明中,为了达到较好的“拒染”效果,染色的温度设置为60-80℃。In the process of experimental research, the inventor found that the modified cotton fabric obtained by the present invention has poor "dye repellency" performance at high temperature. Therefore, in the present invention, in order to achieve a better "dye repellency" effect, the dyeing temperature is set. 60-80℃.
在本发明中,在步骤(2)中,所述洗涤的次数为2-4次。具体地,所述洗涤的次数可以为2次、3次或4次。In the present invention, in step (2), the washing times are 2-4 times. Specifically, the number of washings may be 2, 3 or 4 times.
在本发明中,在步骤(2)中,所述步骤(1)得到的改性棉织物与皂洗溶液的的重量比为1:100。In the present invention, in step (2), the weight ratio of the modified cotton fabric obtained in the step (1) to the soaping solution is 1:100.
在本发明中,在步骤(2)中,所述皂洗的温度为70-80℃,所述皂洗的时间为15-20min。具体地,所述皂洗的温度可以为70℃、71℃、72℃、73℃、74℃、75℃、76℃、77℃、78℃、79℃或80℃,所述皂洗的时间可以为15min、15.5min、16min、16.5min、17min、17.5min、18min、18.5min、19min、19.5min或20min。In the present invention, in step (2), the temperature of the soaping is 70-80° C., and the time of the soaping is 15-20 min. Specifically, the soaping temperature can be 70°C, 71°C, 72°C, 73°C, 74°C, 75°C, 76°C, 77°C, 78°C, 79°C or 80°C, and the soaping time Can be 15min, 15.5min, 16min, 16.5min, 17min, 17.5min, 18min, 18.5min, 19min, 19.5min or 20min.
本发明所述的方法工艺流程简单,将棉织物进行改性后再配合合适的染色工艺,改性得到的棉织物可在溶液中表现出更大的负电性,染料阴离子若要上染改性棉织物需要克服更大的斥力,这会使得棉织物得色变浅,此外,经改性后的棉纤维的伯羟基位点变小,而染料阴离子主要是与棉纤维上的伯羟基发生反应,这同样会使得染料上染困难,再配合合适的染色工艺,进一步使得染色后的棉织物K/S值较小,“拒染”效果较好,染色后的颜色深度较浅,具有较好的应用前景。The method of the invention has a simple technical process. The cotton fabric is modified and then matched with a suitable dyeing process. The modified cotton fabric can show greater negative charge in the solution. If the dye anion needs to be dyed and modified Cotton fabrics need to overcome greater repulsion, which will make the cotton fabric lighter in color. In addition, the primary hydroxyl sites of the modified cotton fibers become smaller, and the dye anions mainly react with the primary hydroxyl groups on the cotton fibers. , which will also make it difficult to dye the dye, and with the appropriate dyeing process, the K/S value of the dyed cotton fabric will be smaller, the "dye-rejection" effect will be better, and the color depth after dyeing will be lighter, with better application prospects.
以下将通过实施例对本发明进行详细描述。但本发明所述的方法不仅限于此。实施例和对比例中所用的活性艳蓝KN-R牌号为C.I.活性蓝19,购自于上海阿拉丁生物科技股份有限公司。The present invention will be described in detail below by means of examples. However, the method described in the present invention is not limited to this. The reactive brilliant blue KN-R used in the examples and comparative examples is C.I. reactive blue 19, which was purchased from Shanghai Aladdin Biotechnology Co., Ltd.
实施例1Example 1
(1)将棉织物完全浸没于BTCA-次亚磷酸钠混合溶液中(BTCA-次亚磷酸钠混合溶液中含有10重量%的BTCA,BTCA-次亚磷酸钠混合溶液中含有10重量%的次亚磷酸钠),棉织物与BTCA-次亚磷酸钠混合溶液的比例为4g/100mL,在25℃下搅拌15min,搅拌的速度为100r/min,然后轧除多余溶液,控制棉织物的轧余率为100重量%,接着将棉织物放入电热鼓风干燥箱中于80℃干燥10min,然后在150℃下固化10min,接着用乙酸-乙醇混合溶液对固化后的棉织物洗涤3次,乙酸-乙醇混合溶液中乙酸的浓度为1g/L,乙酸-乙醇混合溶液中乙醇的浓度为1g/L,然后置于80℃的烘箱中烘干10min,得到取代度DS为0.451的阴离子改性棉织物;(1) The cotton fabric is completely immersed in the BTCA-sodium hypophosphite mixed solution (the BTCA-sodium hypophosphite mixed solution contains 10% by weight of BTCA, and the BTCA-sodium hypophosphite mixed solution contains 10% by weight of Sodium phosphite), the ratio of cotton fabric and BTCA-sodium hypophosphite mixed solution is 4g/100mL, stir at 25 ° C for 15min, the stirring speed is 100r/min, then remove excess solution, control cotton fabric The ratio was 100% by weight, then the cotton fabric was put into an electric heating blast drying oven to be dried at 80°C for 10min, then cured at 150°C for 10min, and then the cured cotton fabric was washed 3 times with an acetic acid-ethanol mixed solution. -The concentration of acetic acid in the ethanol mixed solution is 1g/L, and the concentration of ethanol in the acetic acid-ethanol mixed solution is 1g/L, and then placed in an oven at 80°C for 10min to obtain an anion-modified cotton with a degree of substitution DS of 0.451 fabric;
(2)将步骤(1)得到的改性棉织物置于pH值为7的活性染料(活性艳蓝KN-R)染液中进行染色(活性染料染液中硫酸钠的浓度为10g/L,活性染料染液中碳酸钠的浓度为10g/L),活性染料染液中活性染料的用量为1%o.w.f,改性棉织物与活性染料染液的重量比为1:100,染色的温度为70℃,染色的时间为30min,然后洗涤3次,接着在0.1g/L的皂洗溶液中进行皂洗,步骤(1)得到的改性棉织物与皂洗溶液的的重量比为1:100,皂洗的温度为70℃,皂洗的时间为15min,最后烘干得到染色后的棉织物A1。(2) place the modified cotton fabric obtained in step (1) in a reactive dye (reactive brilliant blue KN-R) dye liquor with a pH value of 7 for dyeing (the concentration of sodium sulfate in the reactive dye liquor is 10 g/L) , the concentration of sodium carbonate in the reactive dye solution is 10g/L), the amount of reactive dye in the reactive dye solution is 1% o.w.f, the weight ratio of the modified cotton fabric to the reactive dye solution is 1:100, and the dyeing temperature be 70 ℃, the time of dyeing is 30min, then wash 3 times, then carry out soaping in the soaping solution of 0.1g/L, the weight ratio of the modified cotton fabric obtained in step (1) and the soaping solution is 1 : 100, the temperature of soaping was 70°C, the time of soaping was 15min, and finally dried to obtain the dyed cotton fabric A1.
实施例2Example 2
(1)将棉织物完全浸没于BTCA-次亚磷酸钠混合溶液中(BTCA-次亚磷酸钠混合溶液中含有10重量%的BTCA,BTCA-次亚磷酸钠混合溶液中含有10重量%的次亚磷酸钠),棉织物与BTCA-次亚磷酸钠混合溶液的比例为3g/100mL,在20℃下搅拌15min,搅拌的速度为80r/min,然后轧除多余溶液,控制棉织物的轧余率为102重量%,接着将棉织物放入电热鼓风干燥箱中于75℃干燥15min,然后在160℃下固化5min,接着用乙酸-乙醇混合溶液对固化后的棉织物洗涤3次,乙酸-乙醇混合溶液中乙酸的浓度为1g/L,乙酸-乙醇混合溶液中乙醇的浓度为1g/L,然后置于75℃的烘箱中烘干11min,得到取代度DS为0.441的阴离子改性棉织物;(1) The cotton fabric is completely immersed in the BTCA-sodium hypophosphite mixed solution (the BTCA-sodium hypophosphite mixed solution contains 10% by weight of BTCA, and the BTCA-sodium hypophosphite mixed solution contains 10% by weight of Sodium phosphite), the ratio of cotton fabric and BTCA-sodium hypophosphite mixed solution is 3g/100mL, stirred at 20 ° C for 15min, the stirring speed is 80r/min, and then the excess solution is removed, and the cotton fabric is controlled. The ratio was 102% by weight, then the cotton fabric was placed in an electric heating blast drying oven to dry at 75°C for 15min, then cured at 160°C for 5min, and then the cured cotton fabric was washed 3 times with acetic acid-ethanol mixed solution, acetic acid -The concentration of acetic acid in the ethanol mixed solution is 1g/L, the concentration of ethanol in the acetic acid-ethanol mixed solution is 1g/L, and then placed in an oven at 75°C for 11min to obtain an anion-modified cotton with a degree of substitution DS of 0.441 fabric;
(2)将步骤(1)得到的改性棉织物置于pH值为6.5的活性染料(活性艳蓝KN-R)染液中进行染色(活性染料染液中硫酸钠的浓度为9g/L,活性染料染液中碳酸钠的浓度为10g/L),活性染料染液中活性染料的用量为0.5%o.w.f,改性棉织物与活性染料染液的重量比为1:100,染色的温度为60℃,染色的时间为30min,然后洗涤3次,接着在0.1g/L的皂洗溶液中进行皂洗,步骤(1)得到的改性棉织物与皂洗溶液的的重量比为1:100,皂洗的温度为73℃,皂洗的时间为19min,最后烘干得到染色后的棉织物A2。(2) place the modified cotton fabric obtained in step (1) in a reactive dye (reactive brilliant blue KN-R) dye solution with a pH value of 6.5 for dyeing (the concentration of sodium sulfate in the reactive dye dye solution is 9 g/L , the concentration of sodium carbonate in the reactive dye solution is 10g/L), the amount of reactive dye in the reactive dye solution is 0.5% o.w.f, the weight ratio of the modified cotton fabric to the reactive dye solution is 1:100, and the dyeing temperature be 60 ℃, the time of dyeing is 30min, then wash 3 times, then carry out soaping in the soaping solution of 0.1g/L, the weight ratio of the modified cotton fabric obtained in step (1) and the soaping solution is 1 : 100, the temperature of soaping is 73 ℃, the time of soaping is 19min, and finally drying obtains the cotton fabric A2 after dyeing.
实施例3Example 3
(1)将棉织物完全浸没于BTCA-次亚磷酸钠混合溶液中(BTCA-次亚磷酸钠混合溶液中含有10重量%的BTCA,BTCA-次亚磷酸钠混合溶液中含有5重量%的次亚磷酸钠),棉织物与BTCA-次亚磷酸钠混合溶液的比例为4g/100mL,在30℃下搅拌15min,搅拌的速度为50r/min,然后轧除多余溶液,控制棉织物的轧余率为98重量%,接着将棉织物放入电热鼓风干燥箱中于75℃干燥11min,然后在145℃下固化10min,接着用乙酸-乙醇混合溶液对固化后的棉织物洗涤2次,乙酸-乙醇混合溶液中乙酸的浓度为1.5g/L,乙酸-乙醇混合溶液中乙醇的浓度为1.5g/L,然后置于85℃的烘箱中烘干10min,得到取代度DS为0.425的阴离子改性棉织物;(1) The cotton fabric is completely immersed in the BTCA-sodium hypophosphite mixed solution (the BTCA-sodium hypophosphite mixed solution contains 10% by weight of BTCA, and the BTCA-sodium hypophosphite mixed solution contains 5% by weight of Sodium phosphite), the ratio of cotton fabric and BTCA-sodium hypophosphite mixed solution is 4g/100mL, stir at 30 ° C for 15min, the stirring speed is 50r/min, then remove the excess solution, control the cotton fabric The ratio was 98% by weight, and then the cotton fabric was placed in an electric heating blast drying oven to dry at 75 ° C for 11 min, then cured at 145 ° C for 10 min, and then the cured cotton fabric was washed twice with an acetic acid-ethanol mixed solution. -The concentration of acetic acid in the ethanol mixed solution is 1.5g/L, and the concentration of ethanol in the acetic acid-ethanol mixed solution is 1.5g/L, and then placed in an oven at 85 ° C and dried for 10min to obtain an anion modified with a degree of substitution DS of 0.425. Sexual cotton fabric;
(2)将步骤(1)得到的改性棉织物置于pH值为8的活性染料(活性艳蓝KN-R)染液中进行染色(活性染料染液中硫酸钠的浓度为11g/L,活性染料染液中碳酸钠的浓度为10g/L),活性染料染液中活性染料的用量为1.1%o.w.f,改性棉织物与活性染料染液的重量比为1:100,染色的温度为78℃,染色的时间为25min,然后洗涤2次,接着在0.1g/L的皂洗溶液中进行皂洗,步骤(1)得到的改性棉织物与皂洗溶液的的重量比为1:100,皂洗的温度为75℃,皂洗的时间为18min,最后烘干得到染色后的棉织物A3。(2) The modified cotton fabric obtained in step (1) is placed in a reactive dye (reactive brilliant blue KN-R) dye solution with a pH value of 8 and dyed (the concentration of sodium sulfate in the reactive dye dye solution is 11 g/L) , the concentration of sodium carbonate in the reactive dye solution is 10g/L), the amount of reactive dye in the reactive dye solution is 1.1% o.w.f, the weight ratio of the modified cotton fabric to the reactive dye solution is 1:100, and the dyeing temperature be 78 ℃, the time of dyeing is 25min, then wash 2 times, then carry out soaping in the soaping solution of 0.1g/L, the weight ratio of the modified cotton fabric obtained in step (1) and the soaping solution is 1 : 100, the temperature of soaping was 75°C, the time of soaping was 18min, and finally dried to obtain the dyed cotton fabric A3.
实施例4Example 4
(1)将棉织物完全浸没于BTCA-次亚磷酸钠混合溶液中(BTCA-次亚磷酸钠混合溶液中含有8重量%的BTCA,BTCA-次亚磷酸钠混合溶液中含有10重量%的次亚磷酸钠),棉织物与BTCA-次亚磷酸钠混合溶液的比例为5g/100mL,在28℃下搅拌10min,搅拌的速度为120r/min,然后轧除多余溶液,控制棉织物的轧余率为96重量%,接着将棉织物放入电热鼓风干燥箱中于85℃干燥10min,然后在148℃下固化10min,接着用乙酸-乙醇混合溶液对固化后的棉织物洗涤2次,乙酸-乙醇混合溶液中乙酸的浓度为1.1g/L,乙酸-乙醇混合溶液中乙醇的浓度为1.1g/L,然后置于80℃的烘箱中烘干9min,得到取代度DS为0.423的阴离子改性棉织物;(1) The cotton fabric is completely immersed in the BTCA-sodium hypophosphite mixed solution (the BTCA-sodium hypophosphite mixed solution contains 8% by weight of BTCA, and the BTCA-sodium hypophosphite mixed solution contains 10% by weight of Sodium phosphite), the ratio of cotton fabric and BTCA-sodium hypophosphite mixed solution is 5g/100mL, stir at 28 ° C for 10min, the stirring speed is 120r/min, then remove the excess solution, control the cotton fabric The ratio was 96% by weight, then the cotton fabric was placed in an electric heating blast drying oven to dry at 85°C for 10min, then cured at 148°C for 10min, and then the cured cotton fabric was washed twice with an acetic acid-ethanol mixed solution, acetic acid - The concentration of acetic acid in the ethanol mixed solution is 1.1 g/L, and the concentration of ethanol in the acetic acid-ethanol mixed solution is 1.1 g/L, and then placed in an oven at 80 ° C and dried for 9 minutes to obtain an anion modified with a degree of substitution DS of 0.423. Sexual cotton fabric;
(2)将步骤(1)得到的改性棉织物置于pH值为6的活性染料(活性艳蓝KN-R)染液中进行染色(活性染料染液中硫酸钠的浓度为10g/L,活性染料染液中碳酸钠的浓度为9g/L),活性染料染液中活性染料的用量为0.8%o.w.f,改性棉织物与活性染料染液的重量比为1:100,染色的温度为70℃,染色的时间为30min,然后洗涤4次,接着在0.1g/L的皂洗溶液中进行皂洗,步骤(1)得到的改性棉织物与皂洗溶液的的重量比为1:100,皂洗的温度为78℃,皂洗的时间为15min,最后烘干得到染色后的棉织物A4。(2) The modified cotton fabric obtained in step (1) is placed in a reactive dye (reactive brilliant blue KN-R) dye liquor with a pH value of 6 and dyed (the concentration of sodium sulfate in the reactive dye liquor is 10 g/L) , the concentration of sodium carbonate in the reactive dye solution is 9g/L), the amount of reactive dye in the reactive dye solution is 0.8% o.w.f, the weight ratio of the modified cotton fabric to the reactive dye solution is 1:100, and the dyeing temperature be 70 ℃, the time of dyeing is 30min, then wash 4 times, then carry out soaping in the soaping solution of 0.1g/L, the weight ratio of the modified cotton fabric obtained in step (1) and the soaping solution is 1 : 100, the temperature of soaping was 78°C, the time of soaping was 15min, and finally dried to obtain the dyed cotton fabric A4.
实施例5Example 5
(1)将棉织物完全浸没于BTCA-次亚磷酸钠混合溶液中(BTCA-次亚磷酸钠混合溶液中含有8重量%的BTCA,BTCA-次亚磷酸钠混合溶液中含有10重量%的次亚磷酸钠),棉织物与BTCA-次亚磷酸钠混合溶液的比例为3g/100mL,在30℃下搅拌10min,搅拌的速度为150r/min,然后轧除多余溶液,控制棉织物的轧余率为105重量%,接着将棉织物放入电热鼓风干燥箱中于80℃干燥11min,然后在158℃下固化5min,接着用乙酸-乙醇混合溶液对固化后的棉织物洗涤4次,乙酸-乙醇混合溶液中乙酸的浓度为1.2g/L,乙酸-乙醇混合溶液中乙醇的浓度为1.2g/L,然后置于77℃的烘箱中烘干10min,得到取代度DS为0.419的阴离子改性棉织物;(1) The cotton fabric is completely immersed in the BTCA-sodium hypophosphite mixed solution (the BTCA-sodium hypophosphite mixed solution contains 8% by weight of BTCA, and the BTCA-sodium hypophosphite mixed solution contains 10% by weight of Sodium phosphite), the ratio of cotton fabric and BTCA-sodium hypophosphite mixed solution is 3g/100mL, stir at 30 ° C for 10min, the stirring speed is 150r/min, then remove excess solution, control cotton fabric The ratio was 105% by weight, then the cotton fabric was put into an electric heating blast drying oven to be dried at 80 ° C for 11 min, then cured at 158 ° C for 5 min, and then the cured cotton fabric was washed 4 times with acetic acid-ethanol mixed solution, acetic acid -The concentration of acetic acid in the ethanol mixed solution is 1.2g/L, and the concentration of ethanol in the acetic acid-ethanol mixed solution is 1.2g/L, and then placed in a drying oven at 77°C for 10min to obtain an anion modified with a degree of substitution DS of 0.419. Sexual cotton fabric;
(2)将步骤(1)得到的改性棉织物置于pH值为7的活性染料(活性艳蓝KN-R)染液中进行染色(活性染料染液中硫酸钠的浓度为10g/L,活性染料染液中碳酸钠的浓度为8g/L),活性染料染液中活性染料的用量为0.2%o.w.f,改性棉织物与活性染料染液的重量比为1:100,染色的温度为80℃,染色的时间为25min,然后洗涤4次,接着在0.1g/L的皂洗溶液中进行皂洗,步骤(1)得到的改性棉织物与皂洗溶液的的重量比为1:100,皂洗的温度为71℃,皂洗的时间为15min,最后烘干得到染色后的棉织物A5。(2) place the modified cotton fabric obtained in step (1) in a reactive dye (reactive brilliant blue KN-R) dye liquor with a pH value of 7 for dyeing (the concentration of sodium sulfate in the reactive dye liquor is 10 g/L) , the concentration of sodium carbonate in the reactive dye solution is 8g/L), the amount of reactive dye in the reactive dye solution is 0.2% o.w.f, the weight ratio of the modified cotton fabric to the reactive dye solution is 1:100, and the dyeing temperature It is 80 DEG C, the time of dyeing is 25min, then washed 4 times, then soaped in the soaping solution of 0.1g/L, and the weight ratio of the modified cotton fabric obtained in step (1) to the soaping solution is 1 : 100, the temperature of soaping was 71°C, the time of soaping was 15min, and finally dried to obtain the dyed cotton fabric A5.
实施例6Example 6
(1)将棉织物完全浸没于BTCA-次亚磷酸钠混合溶液中(BTCA-次亚磷酸钠混合溶液中含有11重量%的BTCA,BTCA-次亚磷酸钠混合溶液中含有4重量%的次亚磷酸钠),棉织物与BTCA-次亚磷酸钠混合溶液的比例为5g/100mL,在23℃下搅拌15min,搅拌的速度为120r/min,然后轧除多余溶液,控制棉织物的轧余率为100重量%,接着将棉织物放入电热鼓风干燥箱中于83℃干燥10min,然后在140℃下固化12min,接着用乙酸-乙醇混合溶液对固化后的棉织物洗涤3次,乙酸-乙醇混合溶液中乙酸的浓度为1.5g/L,乙酸-乙醇混合溶液中乙醇的浓度为1.5g/L,然后置于83℃的烘箱中烘干8min,得到取代度DS为0.433的阴离子改性棉织物;(1) The cotton fabric is completely immersed in the mixed solution of BTCA-sodium hypophosphite (the mixed solution of BTCA-sodium hypophosphite contains 11% by weight of BTCA, and the mixed solution of BTCA-sodium hypophosphite contains 4% by weight of Sodium phosphite), the ratio of cotton fabric and BTCA-sodium hypophosphite mixed solution is 5g/100mL, stir at 23 ° C for 15min, the stirring speed is 120r/min, then remove the excess solution, control the cotton fabric The ratio was 100% by weight, and then the cotton fabric was placed in an electric heating blast drying oven to dry at 83 ° C for 10 min, then cured at 140 ° C for 12 min, and then the cured cotton fabric was washed 3 times with an acetic acid-ethanol mixed solution, acetic acid -The concentration of acetic acid in the ethanol mixed solution is 1.5g/L, and the concentration of ethanol in the acetic acid-ethanol mixed solution is 1.5g/L, and then placed in an oven at 83 ° C and dried for 8min to obtain an anion modified with a degree of substitution DS of 0.433. Sexual cotton fabric;
(2)将步骤(1)得到的改性棉织物置于pH值为7的活性染料(活性艳蓝KN-R)染液中进行染色(活性染料染液中硫酸钠的浓度为10g/L,活性染料染液中碳酸钠的浓度为9g/L),活性染料染液中活性染料的用量为1%o.w.f,改性棉织物与活性染料染液的重量比为1:100,染色的温度为65℃,染色的时间为30min,然后洗涤2次,接着在0.1g/L的皂洗溶液中进行皂洗,步骤(1)得到的改性棉织物与皂洗溶液的的重量比为1:100,皂洗的温度为70℃,皂洗的时间为20min,最后烘干得到染色后的棉织物A6。(2) place the modified cotton fabric obtained in step (1) in a reactive dye (reactive brilliant blue KN-R) dye liquor with a pH value of 7 for dyeing (the concentration of sodium sulfate in the reactive dye liquor is 10 g/L) , the concentration of sodium carbonate in the reactive dye solution is 9g/L), the amount of reactive dye in the reactive dye solution is 1% o.w.f, the weight ratio of the modified cotton fabric to the reactive dye solution is 1:100, and the dyeing temperature be 65 ℃, the time of dyeing is 30min, then wash 2 times, then carry out soaping in the soaping solution of 0.1g/L, the weight ratio of the modified cotton fabric obtained in step (1) and the soaping solution is 1 : 100, the temperature of soaping is 70 ℃, the time of soaping is 20min, and finally drying obtains the cotton fabric A6 after dyeing.
实施例7Example 7
(1)将棉织物完全浸没于BTCA-次亚磷酸钠混合溶液中(BTCA-次亚磷酸钠混合溶液中含有9重量%的BTCA,BTCA-次亚磷酸钠混合溶液中含有12重量%的次亚磷酸钠),棉织物与BTCA-次亚磷酸钠混合溶液的比例为4g/100mL,在22℃下搅拌15min,搅拌的速度为125r/min,然后轧除多余溶液,控制棉织物的轧余率为103重量%,接着将棉织物放入电热鼓风干燥箱中于76℃干燥12min,然后在157℃下固化4min,接着用乙酸-乙醇混合溶液对固化后的棉织物洗涤2次,乙酸-乙醇混合溶液中乙酸的浓度为1.2g/L,乙酸-乙醇混合溶液中乙醇的浓度为1.2g/L,然后置于75℃的烘箱中烘干12min,得到取代度DS为0.437的阴离子改性棉织物;(1) The cotton fabric is completely immersed in the BTCA-sodium hypophosphite mixed solution (the BTCA-sodium hypophosphite mixed solution contains 9% by weight of BTCA, and the BTCA-sodium hypophosphite mixed solution contains 12% by weight of Sodium phosphite), the ratio of cotton fabric and BTCA-sodium hypophosphite mixed solution is 4g/100mL, stirred at 22 ° C for 15min, the stirring speed is 125r/min, and then the excess solution is removed, and the cotton fabric is controlled. The ratio was 103% by weight, then the cotton fabric was placed in an electric heating blast drying oven to be dried at 76 ° C for 12 min, then cured at 157 ° C for 4 min, and then the cured cotton fabric was washed twice with acetic acid-ethanol mixed solution, acetic acid -The concentration of acetic acid in the ethanol mixed solution is 1.2g/L, and the concentration of ethanol in the acetic acid-ethanol mixed solution is 1.2g/L, and then placed in a drying oven at 75°C for 12min to obtain an anion modified with a degree of substitution DS of 0.437. Sexual cotton fabric;
(2)将步骤(1)得到的改性棉织物置于pH值为7的活性染料(活性艳蓝KN-R)染液中进行染色(活性染料染液中硫酸钠的浓度为9g/L,活性染料染液中碳酸钠的浓度为11g/L),活性染料染液中活性染料的用量为0.9%o.w.f,改性棉织物与活性染料染液的重量比为1:100,染色的温度为70℃,染色的时间为30min,然后洗涤2次,接着在0.1g/L的皂洗溶液中进行皂洗,步骤(1)得到的改性棉织物与皂洗溶液的的重量比为1:100,皂洗的温度为80℃,皂洗的时间为15min,最后烘干得到染色后的棉织物A7。(2) place the modified cotton fabric obtained in step (1) in a reactive dye (reactive brilliant blue KN-R) dye solution with a pH value of 7 and dye it (the concentration of sodium sulfate in the reactive dye dye solution is 9 g/L) , the concentration of sodium carbonate in the reactive dye solution is 11g/L), the amount of reactive dye in the reactive dye solution is 0.9% o.w.f, the weight ratio of the modified cotton fabric to the reactive dye solution is 1:100, and the dyeing temperature be 70 ℃, the time of dyeing is 30min, then wash 2 times, then carry out soaping in the soaping solution of 0.1g/L, the weight ratio of the modified cotton fabric obtained in step (1) and the soaping solution is 1 : 100, the soaping temperature was 80°C, the soaping time was 15 min, and finally the dyed cotton fabric A7 was obtained by drying.
对比例1Comparative Example 1
按照实施例1所述的方法实施,与之不同的是,棉织物不进行改性处理,直接进行染色,得到染色后的棉织物D1。According to the method described in Example 1, the difference is that the cotton fabric is directly dyed without modification treatment to obtain the dyed cotton fabric D1.
对比例2Comparative Example 2
按照实施例4所述的方法实施,与之不同的是,在步骤(1)中,BTCA-次亚磷酸钠混合溶液中含有5重量%的BTCA,得到取代度DS为0.373的改性棉织物,然后进行染色,得到染色后的棉织物D2。According to the method described in Example 4, the difference is that in step (1), the BTCA-sodium hypophosphite mixed solution contains 5% by weight of BTCA to obtain a modified cotton fabric with a degree of substitution DS of 0.373 , and then dyed to obtain the dyed cotton fabric D2.
对比例3Comparative Example 3
按照实施例6所述的方法实施,与之不同的是,在步骤(1)中,BTCA-次亚磷酸钠混合溶液中含有14重量%的BTCA,得到取代度DS为0.343的改性棉织物,然后进行染色,得到染色后的棉织物D3。According to the method described in Example 6, the difference is that in step (1), the BTCA-sodium hypophosphite mixed solution contains 14% by weight of BTCA to obtain a modified cotton fabric with a degree of substitution DS of 0.343 , and then dyed to obtain the dyed cotton fabric D3.
对比例4Comparative Example 4
按照实施例6所述的方法实施,与之不同的是,在步骤(1)中,BTCA-次亚磷酸钠混合溶液中含有2重量%的次亚磷酸钠,得到取代度DS为0.313的改性棉织物,然后进行染色,得到染色后的棉织物D4。According to the method described in Example 6, the difference is that, in step (1), the BTCA-sodium hypophosphite mixed solution contains 2% by weight of sodium hypophosphite to obtain a modified DS with a degree of substitution of 0.313. The dyed cotton fabric is then dyed to obtain the dyed cotton fabric D4.
对比例5Comparative Example 5
按照实施例7所述的方法实施,与之不同的是,在步骤(1)中,BTCA-次亚磷酸钠混合溶液中含有16重量%的次亚磷酸钠,得到取代度DS为0.339的改性棉织物,然后进行染色,得到染色后的棉织物D5。According to the method described in Example 7, the difference is that in step (1), the BTCA-sodium hypophosphite mixed solution contains 16% by weight of sodium hypophosphite, to obtain a modified DS with a degree of substitution of 0.339. The dyed cotton fabric is then dyed to obtain the dyed cotton fabric D5.
对比例6Comparative Example 6
按照实施例6所述的方法实施,与之不同的是,在步骤(1)中,固化的时间为17min,得到取代度DS为0.335的改性棉织物,然后进行染色,得到染色后的棉织物D6。According to the method described in Example 6, the difference is that in step (1), the curing time is 17min to obtain a modified cotton fabric with a degree of substitution DS of 0.335, and then dyed to obtain a dyed cotton fabric Fabric D6.
对比例7Comparative Example 7
按照实施例7所述的方法实施,与之不同的是,在步骤(1)中,固化的时间为2min,得到取代度DS为0.327的改性棉织物,然后进行染色,得到染色后的棉织物D7。According to the method described in Example 7, the difference is that in step (1), the curing time is 2min to obtain a modified cotton fabric with a degree of substitution DS of 0.327, and then dyed to obtain a dyed cotton fabric Fabric D7.
对比例8Comparative Example 8
按照实施例3所述的方法实施,与之不同的是,在步骤(2)中,活性染料染液的pH为8.5,得到染色后的棉织物D8。According to the method described in Example 3, the difference is that in step (2), the pH of the reactive dye solution is 8.5, and the dyed cotton fabric D8 is obtained.
对比例9Comparative Example 9
按照实施例4所述的方法实施,与之不同的是,在步骤(2)中,活性染料染液的pH为5,得到染色后的棉织物D9。According to the method described in Example 4, the difference is that in step (2), the pH of the reactive dye solution is 5, and the dyed cotton fabric D9 is obtained.
对比例10Comparative Example 10
按照实施例2所述的方法实施,与之不同的是,在步骤(2)中,染色的温度为50℃,得到染色后的棉织物D10。According to the method described in Example 2, the difference is that in step (2), the dyeing temperature is 50° C. to obtain the dyed cotton fabric D10.
对比例11Comparative Example 11
按照实施例5所述的方法实施,与之不同的是,在步骤(2)中,染色的温度为90℃,得到染色后的棉织物D11。According to the method described in Example 5, the difference is that in step (2), the dyeing temperature is 90° C. to obtain the dyed cotton fabric D11.
测试例1Test Example 1
采用傅里叶变换红外光谱仪(Bruker TENSOR-II)分别对染色前的实施例1改性棉织物和对比例1未改性棉织物进行红外分析(为减少结合水的影响,红外检测前均将未经改性处理的棉织物粉末和改性棉织物粉末在100℃下干燥2h),待测样品的光谱扫描范围均为400-4000cm-1,扫描次数:32次,分辨率:4cm-1。Fourier transform infrared spectrometer (Bruker TENSOR-II) was used to conduct infrared analysis on the modified cotton fabric of Example 1 before dyeing and the unmodified cotton fabric of Comparative Example 1 (in order to reduce the influence of bound water, the The unmodified cotton fabric powder and the modified cotton fabric powder were dried at 100°C for 2h), the spectral scanning range of the samples to be tested was 400-4000cm -1 , the number of scans: 32 times, the resolution: 4cm -1 .
结果如图1所示,在1732cm-1对应为酯羰基的伸缩振动峰,1022cm-1处为C-O-C基团中的C-O的拉伸振动峰,1596cm-1处的峰为未参与转化的羧基反应成为羧酸盐中的羰基的伸缩振动峰,在2900cm-1处的峰为纤维素中亚甲基碳氢键的拉伸振动峰,而如图所示,空白棉织物在1732cm-1附近未发现相应的伸缩振动峰,改性棉织物在1732cm-1附近发现相应的伸缩振动峰,这表明经改性处理后多元羧酸分子(BTCA)已与纤维素中的羟基发生酯化反应并生成了酯键。The results are shown in Figure 1. The stretching vibration peak of the ester carbonyl group at 1732 cm -1 corresponds to the stretching vibration peak of CO in the COC group at 1022 cm -1 . The peak at 1596 cm -1 is the carboxyl group reaction that is not involved in the conversion. It becomes the stretching vibration peak of the carbonyl group in the carboxylate, the peak at 2900cm -1 is the stretching vibration peak of the methylene carbon-hydrogen bond in cellulose, and as shown in the figure, the blank cotton fabric does not have a peak near 1732cm -1 . The corresponding stretching vibration peak was found, and the corresponding stretching vibration peak was found in the modified cotton fabric near 1732cm -1 , which indicated that the polycarboxylic acid molecule (BTCA) had undergone esterification reaction with the hydroxyl group in cellulose after modification and formed ester bond.
测试例2Test case 2
采用扫描电子显微镜分别拍摄染色前的实施例1改性棉织物和对比例1未改性棉织物的微观结构,未改性的棉织物的SEM照片如图2-3所示,改性棉织物的照片如图4-5所示,The microstructures of the modified cotton fabric of Example 1 and the unmodified cotton fabric of Comparative Example 1 before dyeing were photographed by scanning electron microscope. The SEM photos of the unmodified cotton fabric are shown in Figures 2-3. The photo is shown in Figure 4-5,
如图所示,经改性后的棉纤维产生溶胀,纤维之间存在交联,纤维表面变得粗糙并出现折皱与沉积物堆积,这是因为BTCA溶液的酸性会对棉纤维结构产生损伤,并且由于BTCA的四羧基结构会使得其在改性过程中与多个棉纤维分子发生酯化反应从而形成多处交联。As shown in the figure, the modified cotton fibers swelled, and there were cross-links between the fibers. The surface of the fibers became rough and wrinkled and deposited deposits. This is because the acidity of the BTCA solution will damage the cotton fiber structure. And due to the tetracarboxyl structure of BTCA, it will undergo an esterification reaction with multiple cotton fiber molecules during the modification process to form multiple crosslinks.
测试例3
采用电动固体表面分析仪SurPASS 3,利用夹缝法测定染色前的实施例1改性棉织物和对比例1未改性棉织物在不同pH值下的zeta电位,温度参数设置为20℃;The electric solid surface analyzer SurPASS 3 was used to measure the zeta potential of the modified cotton fabric of Example 1 before dyeing and the unmodified cotton fabric of Comparative Example 1 at different pH values by the slit method, and the temperature parameter was set to 20 °C;
结果如图6所示,当pH值为10时,BTCA改性的棉织物的表面zeta电位的绝对值最大,此时zeta电位值为-32.09mV,这是因为经BTCA处理过后的棉织物有着更多的羧基结构,因此其表面具有更多的负电荷,负电性更强。The results are shown in Figure 6. When the pH value is 10, the absolute value of the surface zeta potential of the BTCA-modified cotton fabric is the largest. At this time, the zeta potential value is -32.09mV. This is because the cotton fabric treated with BTCA has a More carboxyl structure, so its surface has more negative charge, which is more negatively charged.
测试例4Test Example 4
测定A1-A7、D1-D11的K/S值以及A1-A7、D2-D11与D1之间的色差ΔE;Determine the K/S value of A1-A7, D1-D11 and the color difference ΔE between A1-A7, D2-D11 and D1;
利用测配色仪对染色后的棉织物进行测试,以此得出染后棉织物的L,a,b与K/S值,将其与空白棉织物对比,并通过公式(1.1)计算得出ΔE。The dyed cotton fabric was tested with a color matching instrument, and the L, a, b and K/S values of the dyed cotton fabric were obtained, compared with the blank cotton fabric, and calculated by formula (1.1) ΔE.
结果如表1所示。The results are shown in Table 1.
表1Table 1
通过表1的结果可以看出,采用本发明的方法得到的染色棉织物,K/S值较小,“拒染”效果好。It can be seen from the results in Table 1 that the dyed cotton fabric obtained by the method of the present invention has a small K/S value and a good "dye repellent" effect.
以上详细描述了本发明的优选实施方式,但是,本发明并不限于此。在本发明的技术构思范围内,可以对本发明的技术方案进行多种简单变型,包括各个技术特征以任何其它的合适方式进行组合,这些简单变型和组合同样应当视为本发明所公开的内容,均属于本发明的保护范围。The preferred embodiments of the present invention have been described above in detail, however, the present invention is not limited thereto. Within the scope of the technical concept of the present invention, a variety of simple modifications can be made to the technical solutions of the present invention, including combining various technical features in any other suitable manner. These simple modifications and combinations should also be regarded as the content disclosed in the present invention. All belong to the protection scope of the present invention.
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