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CN113418135B - Novel self-pressurization gas supply system for marine LNG fuel and control method thereof - Google Patents

Novel self-pressurization gas supply system for marine LNG fuel and control method thereof Download PDF

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CN113418135B
CN113418135B CN202110828963.0A CN202110828963A CN113418135B CN 113418135 B CN113418135 B CN 113418135B CN 202110828963 A CN202110828963 A CN 202110828963A CN 113418135 B CN113418135 B CN 113418135B
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valve
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CN113418135A (en
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郑健
叶爱君
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708th Research Institute of CSIC
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C3/00Vessels not under pressure
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C13/00Details of vessels or of the filling or discharging of vessels
    • F17C13/02Special adaptations of indicating, measuring, or monitoring equipment
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C13/00Details of vessels or of the filling or discharging of vessels
    • F17C13/02Special adaptations of indicating, measuring, or monitoring equipment
    • F17C13/025Special adaptations of indicating, measuring, or monitoring equipment having the pressure as the parameter
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C13/00Details of vessels or of the filling or discharging of vessels
    • F17C13/02Special adaptations of indicating, measuring, or monitoring equipment
    • F17C13/026Special adaptations of indicating, measuring, or monitoring equipment having the temperature as the parameter
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C13/00Details of vessels or of the filling or discharging of vessels
    • F17C13/04Arrangement or mounting of valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C9/00Methods or apparatus for discharging liquefied or solidified gases from vessels not under pressure
    • F17C9/02Methods or apparatus for discharging liquefied or solidified gases from vessels not under pressure with change of state, e.g. vaporisation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2205/00Vessel construction, in particular mounting arrangements, attachments or identifications means
    • F17C2205/03Fluid connections, filters, valves, closure means or other attachments
    • F17C2205/0302Fittings, valves, filters, or components in connection with the gas storage device
    • F17C2205/0323Valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2205/00Vessel construction, in particular mounting arrangements, attachments or identifications means
    • F17C2205/03Fluid connections, filters, valves, closure means or other attachments
    • F17C2205/0302Fittings, valves, filters, or components in connection with the gas storage device
    • F17C2205/0323Valves
    • F17C2205/0335Check-valves or non-return valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2221/00Handled fluid, in particular type of fluid
    • F17C2221/03Mixtures
    • F17C2221/032Hydrocarbons
    • F17C2221/033Methane, e.g. natural gas, CNG, LNG, GNL, GNC, PLNG
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2223/00Handled fluid before transfer, i.e. state of fluid when stored in the vessel or before transfer from the vessel
    • F17C2223/01Handled fluid before transfer, i.e. state of fluid when stored in the vessel or before transfer from the vessel characterised by the phase
    • F17C2223/0146Two-phase
    • F17C2223/0153Liquefied gas, e.g. LPG, GPL
    • F17C2223/0161Liquefied gas, e.g. LPG, GPL cryogenic, e.g. LNG, GNL, PLNG
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2227/00Transfer of fluids, i.e. method or means for transferring the fluid; Heat exchange with the fluid
    • F17C2227/01Propulsion of the fluid
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2227/00Transfer of fluids, i.e. method or means for transferring the fluid; Heat exchange with the fluid
    • F17C2227/03Heat exchange with the fluid
    • F17C2227/0302Heat exchange with the fluid by heating
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2250/00Accessories; Control means; Indicating, measuring or monitoring of parameters
    • F17C2250/04Indicating or measuring of parameters as input values
    • F17C2250/0404Parameters indicated or measured
    • F17C2250/043Pressure
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2250/00Accessories; Control means; Indicating, measuring or monitoring of parameters
    • F17C2250/04Indicating or measuring of parameters as input values
    • F17C2250/0404Parameters indicated or measured
    • F17C2250/0439Temperature
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/30Use of alternative fuels, e.g. biofuels

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Filling Or Discharging Of Gas Storage Vessels (AREA)

Abstract

The invention provides a novel self-pressurization gas supply system for marine LNG fuel. The invention further provides a control method of the novel self-pressurization air supply system for the marine LNG fuel. The invention optimizes the gas supply system of LNG fuel by adopting two key core technologies: the novel low-resistance and high-efficiency self-booster and the self-boosting system are adopted, so that the resistance of the self-boosting system is reduced from the perspective of improving the internal structure form of the self-booster and increasing the valve flow area of the self-boosting system, and the boosting effect of the self-boosting system is improved to optimize the LNG fuel gas supply system. Secondly, from the perspective of improving the system design and the control method thereof, the precision control of the air supply pressure is realized, the safety protection is cut off, and the actual problem of natural gas emission escape is solved.

Description

一种新型船用LNG燃料的自增压供气系统及其控制方法A new self-pressurized gas supply system for LNG fuel used in ships and its control method

技术领域Technical Field

本发明涉及一种新型船舶LNG燃料的供气系统及其控制方法,该供气系统采用LNG液罐自增压的原理提升液罐压力,然后将LNG燃料气化加热转换成船舶发动机或其他类似耗气设备的气体燃料。The present invention relates to a novel gas supply system for ship LNG fuel and a control method thereof. The gas supply system uses the principle of self-pressurization of LNG liquid tank to increase the pressure of the liquid tank, and then gasifies and heats the LNG fuel to convert it into gas fuel for ship engines or other similar gas-consuming equipment.

背景技术Background Art

随着日趋严格的船舶环保要求,采用清洁能源液化天然气(Liquefied NaturalGas,LNG)代替传统燃油已成为船舶燃料的主要方向之一。LNG在船上以液态形式储存,但在船上受热后非常易挥发产生蒸发气,形成易燃易爆危险环境。为避免这类替代燃料的挥发气体扩散,国际海事组织允许采用C型燃料舱(压力容器型式)储存这类低闪点燃料。With increasingly stringent environmental protection requirements for ships, the use of clean energy liquefied natural gas (LNG) to replace traditional fuel has become one of the main directions for ship fuel. LNG is stored in liquid form on board, but it is very volatile and produces evaporation gas after being heated on board, forming a flammable and explosive dangerous environment. In order to avoid the spread of volatile gases from this type of alternative fuel, the International Maritime Organization allows the use of Type C fuel tanks (pressure vessel type) to store this type of low flash point fuel.

LNG液体存储真空绝热形式或者保温材料包覆的LNG液罐内,当需要向船舶发动机或其他耗气设备提供燃料时而液罐压力不足时,通常会采用一种叫做自增压器的LNG气化器,用于提高低温LNG液罐的压力至所需要的值,然后将LNG液体加热为常温气体燃料,确保气体燃料的压力、温度、流量需要满足船舶发动机或其他类似耗气设备的技术要求。LNG liquid is stored in LNG liquid tanks that are vacuum insulated or covered with thermal insulation materials. When fuel needs to be supplied to ship engines or other gas-consuming equipment but the tank pressure is insufficient, an LNG vaporizer called a self-boosting device is usually used to increase the pressure of the low-temperature LNG liquid tank to the required value, and then heat the LNG liquid to room-temperature gas fuel, ensuring that the pressure, temperature, and flow rate of the gas fuel meet the technical requirements of ship engines or other similar gas-consuming equipment.

典型的LNG液罐的自增压系统形式及原理介绍参见公开发表的论文:高云在2015年《低温与超导》杂志第43卷第9期的论文《车用液化天然气气瓶自增压装置的设计优化》。文中详细介绍了自增压系统及其关键元器件增压调节阀的工作原理。该论文中,LNG液罐自增压系统基本原理见图1,机械弹簧自力式增压调节阀结构形式见图2。For the typical LNG tank self-pressurization system and principle, please refer to the publicly published paper: Gao Yun's paper "Design Optimization of Self-pressurization Device for Liquefied Natural Gas Cylinders for Vehicles" in Volume 43, Issue 9 of "Cryogenics and Superconductivity" in 2015. The paper introduces in detail the working principle of the self-pressurization system and its key component, the booster regulating valve. In the paper, the basic principle of the LNG tank self-pressurization system is shown in Figure 1, and the structure of the mechanical spring self-actuated booster regulating valve is shown in Figure 2.

传统采用图2所示的机械弹簧自力式增压阀时,随着LNG液罐的压力变化弹簧的松紧相应变化,从而自动调节阀门的开度,LNG液罐压力越低时增压阀的开度越大,LNG液罐压力越高时增压阀的开度越小,达到增压的设定压力时增压阀完全关闭。但当阀门开度小时阀门阻力会大幅增加,影响LNG增压器(气化器)的液体流入;当弹簧失效或者弹簧作用力未能使阀门完全关闭时,液体会不断流入LNG增压器(气化器),导致LNG液罐持续不断增压,引起LNG液罐超压风险。When the mechanical spring self-acting booster valve shown in Figure 2 is traditionally used, the tightness of the spring changes accordingly with the pressure change of the LNG tank, thereby automatically adjusting the valve opening. The lower the pressure of the LNG tank, the larger the opening of the booster valve, and the higher the pressure of the LNG tank, the smaller the opening of the booster valve. When the set pressure of the boost is reached, the booster valve is completely closed. However, when the valve opening is small, the valve resistance will increase significantly, affecting the liquid inflow of the LNG booster (vaporizer); when the spring fails or the spring force fails to completely close the valve, the liquid will continue to flow into the LNG booster (vaporizer), resulting in continuous pressurization of the LNG tank, causing the risk of overpressure of the LNG tank.

船用LNG气化器主要采用热水、热油、蒸汽等介质作为热源,典型的船用LNG气化器方案形式参见公开发表的论文:上海交通大学制冷与低温工程研究所的田雅洁、林文胜在2018年化工学报第69卷第S2期论文《船用绕管式LNG气化器方案比较》。该论文中绕管式LNG气化器的结构形式见图3。Marine LNG vaporizers mainly use hot water, hot oil, steam and other media as heat sources. For typical marine LNG vaporizer solutions, please refer to the publicly published paper: Tian Yajie and Lin Wensheng from the Institute of Refrigeration and Cryogenics Engineering of Shanghai Jiaotong University published the paper "Comparison of Marine Spiral Wound LNG Vaporizer Solutions" in Volume 69, Issue S2 of the Journal of Chemical Industry in 2018. The structural form of the spiral wound LNG vaporizer in the paper is shown in Figure 3.

传统船上的LNG自增压器通常采用热水、热油、蒸汽等各种介质作为热源的管壳式换热器,其换热器内的盘管通常采用细管进行螺旋缠绕制造。LNG自增压器属于LNG气化器的大类别,但由于其使用场合的特殊性,LNG换热管的阻力大小直接影响LNG自增压器的实际效果,采用传统绕管式LNG气化器形式设计制造的LNG自增压器在实际使用时时常会出现自增压效果不明显的问题,特别当LNG增压器阻力过大时,会大大影响LNG自增压器的工作效率。LNG self-superchargers on traditional ships usually use shell and tube heat exchangers with various media such as hot water, hot oil, steam, etc. as heat sources. The coils in the heat exchangers are usually made of spirally wound thin tubes. LNG self-superchargers belong to the large category of LNG vaporizers, but due to the particularity of their use occasions, the resistance of the LNG heat exchange tubes directly affects the actual effect of the LNG self-superchargers. LNG self-superchargers designed and manufactured in the form of traditional winding tube LNG vaporizers often have the problem of unclear self-supercharger effect in actual use, especially when the resistance of the LNG supercharger is too large, which will greatly affect the working efficiency of the LNG self-supercharger.

传统船舶LNG液罐增压的技术方案见图4,其中,1为LNG液罐,2为机械弹簧自力式增压阀,3为螺旋绕管式LNG自增压器。The technical solution for pressurizing a conventional ship LNG tank is shown in FIG4 , wherein 1 is an LNG tank, 2 is a mechanical spring self-actuated booster valve, and 3 is a spiral wound LNG self-boosting device.

LNG通过LNG液罐1和螺旋绕管式LNG自增压器3之间的高度差,依靠自重流入螺旋绕管式LNG自增压器3内,因此螺旋绕管式LNG自增压器3的内部阻力大小直接决定了LNG自增压器的液体流入量以及LNG自增压的增压效率。LNG flows into the spirally wound LNG self-boosting machine 3 by its own weight through the height difference between the LNG liquid tank 1 and the spirally wound LNG self-boosting machine 3. Therefore, the internal resistance of the spirally wound LNG self-boosting machine 3 directly determines the liquid inflow amount of the LNG self-boosting machine and the boosting efficiency of the LNG self-boosting machine.

传统LNG自增压器为在有限的空间尽可能增大换热面积、提高换热效率,同时考虑补偿LNG自增压器进出口巨大温差引起的管道冷热膨胀变形量,往往采用将一组或者多组小口径管道,以螺旋缠绕盘管形式来设计。In order to maximize the heat exchange area and improve the heat exchange efficiency in a limited space, traditional LNG self-boosting devices often use one or more groups of small-diameter pipes in the form of spirally wound coils to compensate for the thermal expansion and deformation of the pipeline caused by the huge temperature difference between the inlet and outlet of the LNG self-boosting device.

这类LNG自增压器在船舶实际工程应用时往往会出现增压能力不足或增压缓慢的现象,其原因在于:This type of LNG self-boosting device often has insufficient boosting capacity or slow boosting when used in actual ship engineering applications. The reasons are:

首先,由于LNG液罐1的液体仅仅依靠液位高度差产生的自重流入螺旋绕管式LNG自增压器3,尤其是LNG液罐液位低时,高度差产生的入口净压头小,LNG流入螺旋绕管式LNG自增压器3的动力本身很小;First, since the liquid in the LNG tank 1 flows into the spiral-wound LNG self-boosting device 3 only by the deadweight generated by the liquid level height difference, especially when the LNG tank level is low, the net inlet pressure head generated by the height difference is small, and the power of LNG flowing into the spiral-wound LNG self-boosting device 3 is itself very small;

其次,液变气的过程中,体积大幅膨胀,导致流速迅速提高,从而引起管道阻力也大幅提高。冷冻液体进入螺旋绕管式LNG自增压器3后气化,螺旋管形式的设计造成气液分离不及时,从而气液混流阻力大,甚至出现气体反窜回流将液体从入口吹出,导致LNG难以持续流入螺旋绕管式LNG自增压器3;Secondly, during the process of liquid-to-gas conversion, the volume expands greatly, causing the flow rate to increase rapidly, thus causing the pipeline resistance to increase significantly. After the refrigerated liquid enters the spiral-wound LNG self-boosting machine 3, it is gasified. The spiral tube design causes the gas-liquid separation to be untimely, resulting in large resistance to gas-liquid mixed flow, and even gas backflow and reflux to blow the liquid out of the inlet, making it difficult for LNG to continue to flow into the spiral-wound LNG self-boosting machine 3;

最后,螺旋绕管式LNG自增压器3内的小口径螺旋盘管设计方式本身管道阻力过大,当其阻力与螺旋绕管式LNG自增压器3入口由液位高度差产生净压头相抵消时,LNG自增压器会明显出现进液不足,导致增压效果变差,出现增压能力不足或者增压过程非常缓慢的现象。Finally, the small-diameter spiral coil design in the spirally wound LNG self-boosting device 3 itself has too large a pipeline resistance. When its resistance offsets the net pressure head generated by the liquid level height difference at the inlet of the spirally wound LNG self-boosting device 3, the LNG self-boosting device will obviously have insufficient liquid inlet, resulting in a poor boosting effect, insufficient boosting capacity or a very slow boosting process.

船舶上自增压式LNG气化器作为主要设备的典型LNG燃料供气系统已有专利如下(不限于此):The typical LNG fuel gas supply system with self-pressurized LNG vaporizer as the main equipment on the ship has the following patents (not limited to):

授权公告号:CN 110886670AAuthorization announcement number: CN 110886670A

授权公告日:2020.03.17Authorization announcement date: 2020.03.17

专利名称:可自增压供气的船用低压供气系统及其自增压供气方法Patent name: Marine low-pressure air supply system capable of self-pressurizing air supply and self-pressurizing air supply method

在该专利中主要是将LNG气化、加热的两级加热换热器中的前一级LNG气化器兼做自增压器用于增压用途,同时采用BOG自力式调压阀用于减压用途。其中,换热器采用的来回折管式或缠绕管的形式,供气系统通过自力式的调压阀来实现供气压力调节功能,详见图5。In this patent, the first stage LNG vaporizer in the two-stage heating heat exchanger for LNG gasification and heating is used as a self-booster for pressurization, and a BOG self-operated pressure regulating valve is used for pressure reduction. The heat exchanger adopts a back-and-forth folding tube or winding tube form, and the gas supply system realizes the gas supply pressure regulation function through a self-operated pressure regulating valve, as shown in Figure 5.

授权公告号:CN 213065523UAuthorization announcement number: CN 213065523U

授权公告日:2021.04.27Authorization announcement date: 2021.04.27

专利名称:一种船用液化天然气低压燃料供应系统Patent name: A marine liquefied natural gas low-pressure fuel supply system

在该专利中主要是将LNG气化、加热的两级加热换热器中的前一级LNG气化器兼做自增压器用于增压用途、后一级NG加热器兼做BOG利用减压的加热器,同时采用BOG自力式调压阀用于减压用途。详见图6。In this patent, the first stage LNG vaporizer in the two-stage heating heat exchanger for LNG gasification and heating is used as a self-booster for pressurization, and the second stage NG heater is used as a heater for BOG decompression, and a BOG self-operated pressure regulating valve is used for decompression. See Figure 6 for details.

授权公告号:CN 111550675AAuthorization announcement number: CN 111550675A

授权公告日:2020.08.18Authorization announcement date: 2020.08.18

专利名称:一种自动增压的低温液体送出方法及装置Patent name: A method and device for automatically pressurizing cryogenic liquid delivery

该专利是通过罐的压力信号自动控制开度控制遥控阀门,通过自动调节阀门大小来控制增压过程。详见图7。This patent is to control the opening of the remote control valve automatically through the pressure signal of the tank, and control the pressurization process by automatically adjusting the valve size. See Figure 7 for details.

授权公告号:CN 104791602BAuthorization announcement number: CN 104791602B

授权公告日:2018.06.05Authorization announcement date: 2018.06.05

专利名称:BOG优先利用的LNG气体燃料供气方法及装置Patent name: LNG gas fuel supply method and device with BOG priority utilization

该专利是通过将自增压器直接兼做主气化器,自增压器产生的BOG既用于罐的增压,也作为燃料对外输送。详见图8。This patent uses the self-supercharger as the main gasifier, and the BOG produced by the self-supercharger is used for both pressurizing the tank and being transported to the outside as fuel. See Figure 8 for details.

在以上申请专利的LNG燃料供气系统中,仅仅是从系统原理的角度提出对现有供气系统的各种优化方案。然而,实际供气系统使用时由于LNG自增压器自身阻力过大、以及压力调节阀门的结构形式形成较大的阀门阻力,才是导致自增压效果不明显、供气压力不稳定的根源,并不能从原理上和根源上解决自增压器效果不理想、供气压力调节不准确的问题。本专利从改进自增压器内部结构形式、增大自增压系统阀门的通流面积以及通过精准压力调节控制方法来实现一种用于船舶LNG液罐增压的新型自增压系统,并将LNG液罐增压的LNG自增压器和供气的LNG气化器设计为一体式换热器,对供气系统的方案也进一步优化改进。In the LNG fuel gas supply system for which the above patent is applied, various optimization schemes for the existing gas supply system are only proposed from the perspective of system principle. However, when the actual gas supply system is used, the LNG self-boosting device has excessive resistance itself, and the structural form of the pressure regulating valve forms a large valve resistance, which is the root cause of the unobvious self-boosting effect and unstable gas supply pressure. It cannot solve the problem of unsatisfactory self-boosting effect and inaccurate gas supply pressure regulation in principle and from the root. This patent improves the internal structure of the self-boosting device, increases the flow area of the valve of the self-boosting system, and realizes a new self-boosting system for ship LNG liquid tank pressurization through precise pressure regulation control methods. The LNG self-boosting device for LNG liquid tank pressurization and the LNG vaporizer for gas supply are designed as an integrated heat exchanger, and the gas supply system scheme is further optimized and improved.

授权公告号:CN 108716441AAuthorization announcement number: CN 108716441A

授权公告日:2018.10.30Authorization announcement date: 2018.10.30

专利名称:一种LNG供气系统及天然气动力船舶Patent name: LNG gas supply system and natural gas powered ship

同时,参见上述专利,船上气体发动机或其他耗气设备使用气体燃料时,还需要在布置气体发动机的机舱内设置一套双壁管结构的燃气管道以及一套气体阀组单元(GasValves Unit,GVU),上述气体阀组单元包含形成互锁功能的燃料阀及透气阀以及容纳上述互锁阀的密闭容器。从而避免燃气管道及阀门的泄漏导致燃气进去容纳气体发动机的机舱内,但在机舱内为容纳上述互锁阀组而设置一套气体阀组单元会大大提高制造难度及成本,也不便于阀门的操作维护检修。At the same time, referring to the above patent, when the ship's gas engine or other gas-consuming equipment uses gas fuel, it is also necessary to set up a set of double-walled pipe structure gas pipelines and a set of gas valve units (GasValves Unit, GVU) in the engine room where the gas engine is arranged. The above gas valve unit includes a fuel valve and a breathable valve that form an interlocking function and a closed container that accommodates the above interlocking valve. This prevents leakage of the gas pipeline and valve from causing gas to enter the engine room that accommodates the gas engine. However, setting up a set of gas valve units in the engine room to accommodate the above interlocking valve group will greatly increase the manufacturing difficulty and cost, and is not convenient for the operation, maintenance and repair of the valve.

授权公告号:CN 205048157UAuthorization announcement number: CN 205048157U

授权公告日:2015.09.08Authorization announcement date: 2015.09.08

专利名称:液化天然气储罐Patent Name: Liquefied Natural Gas Storage Tank

在LNG液体加注进入LNG液罐时,为防止LNG液罐过度充装,通常罐最大充装液位处设置测满阀,通过测满阀打开时流出的是LNG液体还是气体来判断LNG液罐是否加满,但这种测量方式会导致LNG液体或者气体排空至大气,不经济环保。When LNG liquid is added into the LNG tank, in order to prevent the LNG tank from being overfilled, a fullness valve is usually set at the maximum filling level of the tank. Whether the LNG tank is full is judged by whether LNG liquid or gas flows out when the fullness valve is opened. However, this measurement method will cause the LNG liquid or gas to be discharged into the atmosphere, which is not economical and environmentally friendly.

从上述公开发表的论文以及申请的专利可以看出,这类采用自增压器作为LNG燃料供气系统的核心设备的系统中,自增压器及自增压系统运行的效率直接关系到整个LNG燃料供气系统的优劣,而且从论文中也可以看出自增压系统阻力作为关键因素直接影响自增压的实际效果已引起各方的重视并开展研究,但上述文献中提出的解决方案主要是从引液管道的走向布置、阀门安装布置角度等方面对现有自增压系统提出优化方案,申请专利的LNG燃料供气系统也主要是通过一台或多台LNG换热器之间的相互功能复用变化来实施彼此之间供气系统的差异。It can be seen from the above-mentioned publicly published papers and applied patents that in this type of system that uses a self-boosting device as the core equipment of the LNG fuel supply system, the efficiency of the operation of the self-boosting device and the self-boosting system is directly related to the quality of the entire LNG fuel supply system. It can also be seen from the paper that the resistance of the self-boosting system as a key factor directly affects the actual effect of self-boosting, which has attracted the attention of all parties and has been studied. However, the solutions proposed in the above-mentioned literature mainly propose optimization plans for the existing self-boosting system from aspects such as the direction layout of the liquid inlet pipeline and the installation layout of the valve. The patented LNG fuel supply system also mainly implements the differences between the gas supply systems through the mutual functional reuse changes between one or more LNG heat exchangers.

发明内容Summary of the invention

本发明要解决的技术问题是:现有技术方案并未从原理上和根源上解决自增压器效果不理想、压力调节不准确、天然气排放逃逸的实际使用问题。The technical problem to be solved by the present invention is that the existing technical solutions do not solve the practical problems of unsatisfactory effect of the supercharger, inaccurate pressure regulation and natural gas emission escape in principle and from the root.

为了解决上述技术问题,本发明的一个技术方案是提供了一种新型船用LNG燃料的自增压供气系统,其特征在于,包括低温冷冻液体储罐,低温冷冻液体储罐与J套位于接头处所内部的供气系统相连通,J≥1,每套供气系统为K台耗气设备供气,K≥1,耗气设备位于机器处所内,其中:In order to solve the above technical problems, a technical solution of the present invention is to provide a new type of self-pressurized gas supply system for marine LNG fuel, characterized in that it includes a low-temperature refrigerated liquid storage tank, which is connected to J sets of gas supply systems located inside the joint space, J≥1, each gas supply system supplies gas to K gas-consuming equipment, K≥1, and the gas-consuming equipment is located in the machine space, wherein:

由压力信号采集单元采集低温冷冻液体储罐的压力信号,并将采集到的压力信号发送给位于接头处所外的控制器;低温冷冻液体储罐具有液体燃料出口、自增压液体出口及气相口;The pressure signal acquisition unit acquires the pressure signal of the cryogenic liquid storage tank, and sends the acquired pressure signal to the controller located outside the joint; the cryogenic liquid storage tank has a liquid fuel outlet, a self-pressurized liquid outlet and a gas phase port;

每套供气系统包括将自增压器和气化器集成为一体的一体式换热器以及燃气缓冲罐;一体式换热器中集成的自增压器具有低温冷冻液体入口及低温冷冻液体受热气化后的蒸汽出口;一体式换热器中集成的气化器具有低温燃料进口及常温气体燃料出口;一体式换热器还具有热源介质进口及热源介质出口;一体式换热器的低温冷冻液体入口经由低温冷冻液体输送管与低温冷冻液体储罐的自增压液体出口相连通,在低温冷冻液体输送管上设有开关控制遥控自增压阀;一体式换热器的蒸汽出口经由蒸汽输送管与低温冷冻液体储罐的气相口相连通;旁路管的一端与蒸汽输送管相连通,另一端与低温燃料输送管相连通,在旁路管上设有开关控制遥控气体燃料阀;低温燃料输送管与一体式换热器的低温燃料进口相连通,同时,低温燃料输送管还经由液体燃料输送管与低温冷冻液体储罐的液体燃料出口相连通;在液体燃料输送管上设有开关控制遥控液体燃料阀;一体式换热器的常温气体燃料出口经由常温燃料输送管与燃气缓冲罐相连通,由温度信号采集单元二采集常温燃料输送管内的燃气的温度信号,并将该温度信号发送给控制器;一体式换热器的热源介质进口及热源介质出口分别与位于接头处所外的热源介质进口接口及热源介质出口接口相连通;燃气缓冲罐经由供气管与位于接头处所外的K台耗气设备相连通。Each gas supply system includes an integrated heat exchanger that integrates a self-boosting compressor and a vaporizer into one, and a gas buffer tank; the self-boosting compressor integrated in the integrated heat exchanger has a low-temperature freezing liquid inlet and a steam outlet for the low-temperature freezing liquid to be vaporized by heat; the vaporizer integrated in the integrated heat exchanger has a low-temperature fuel inlet and a normal-temperature gas fuel outlet; the integrated heat exchanger also has a heat source medium inlet and a heat source medium outlet; the low-temperature freezing liquid inlet of the integrated heat exchanger is connected to the self-boosting liquid outlet of the low-temperature freezing liquid storage tank via a low-temperature freezing liquid delivery pipe, and a switch-controlled remote-controlled self-boosting valve is provided on the low-temperature freezing liquid delivery pipe; the steam outlet of the integrated heat exchanger is connected to the gas phase port of the low-temperature freezing liquid storage tank via a steam delivery pipe; one end of the bypass pipe is connected to the steam delivery pipe, and the other end is connected to the low-temperature fuel delivery pipe. The bypass pipe is connected, and a switch-controlled remote-controlled gas fuel valve is provided on the bypass pipe; the low-temperature fuel delivery pipe is connected to the low-temperature fuel inlet of the integrated heat exchanger, and at the same time, the low-temperature fuel delivery pipe is also connected to the liquid fuel outlet of the low-temperature frozen liquid storage tank via the liquid fuel delivery pipe; a switch-controlled remote-controlled liquid fuel valve is provided on the liquid fuel delivery pipe; the normal temperature gas fuel outlet of the integrated heat exchanger is connected to the gas buffer tank via the normal temperature fuel delivery pipe, and the temperature signal of the gas in the normal temperature fuel delivery pipe is collected by the temperature signal acquisition unit 2, and the temperature signal is sent to the controller; the heat source medium inlet and the heat source medium outlet of the integrated heat exchanger are respectively connected to the heat source medium inlet interface and the heat source medium outlet interface located outside the joint; the gas buffer tank is connected to K gas-consuming equipment located outside the joint via the gas supply pipe.

优选地,在所述低温冷冻液体储罐的最大充装液位处设置溢流出液口,所述低温冷冻液体储罐还具有溢流回气口;Preferably, an overflow outlet is provided at the maximum filling level of the cryogenic liquid storage tank, and the cryogenic liquid storage tank also has an overflow return port;

每套供气系统还包括溢流筒;Each air supply system also includes an overflow cylinder;

所述低温冷冻液体储罐的溢流出液口经由溢流出液管与溢流筒相连通,溢流筒经由溢流回气管与所述低温冷冻液体储罐的溢流回气口相连通;由温度信号采集单元一采集溢流筒的温度信号,并将采集到的温度信号发送给所述控制器。The overflow outlet of the low-temperature freezing liquid storage tank is connected to the overflow tube via the overflow outlet pipe, and the overflow tube is connected to the overflow return air port of the low-temperature freezing liquid storage tank via the overflow return air pipe; the temperature signal of the overflow tube is collected by the temperature signal acquisition unit 1, and the collected temperature signal is sent to the controller.

优选地,所述一体式换热器包括外壳以及设于外壳内的N根直管式换热管一,N≥1;Preferably, the integrated heat exchanger comprises a shell and N straight heat exchange tubes arranged in the shell, N ≥ 1;

外壳具有所述热源介质进口及所述热源介质出口;The housing has the heat source medium inlet and the heat source medium outlet;

N根直管式换热管一外部套上M组缠绕螺旋管式的换热管,M≥1,换热管具有独立的进出外壳的所述低温燃料进口及所述常温气体燃料出口;或者有M组与N根直管式换热管一并排布置的直管式换热管二,直管式换热管二具有独立的进出外壳的所述低温燃料进口及所述常温气体燃料出口;N straight tube heat exchange tubes 1 are covered with M groups of spirally wound heat exchange tubes, M≥1, and the heat exchange tubes have independent low-temperature fuel inlets and normal-temperature gas fuel outlets for entering and exiting the shell; or there are M groups of straight tube heat exchange tubes 2 arranged side by side with the N straight tube heat exchange tubes 1, and the straight tube heat exchange tubes 2 have independent low-temperature fuel inlets and normal-temperature gas fuel outlets for entering and exiting the shell;

低温冷冻液体经由所述低温冷冻液体入口进入直管式换热管一,低温冷冻液体受热气化后的天然气出直管式换热管一后自所述蒸汽出口出所述一体式换热器;所述低温冷冻液体入口与直管式换热管一之间和/或直管式换热管一与所述蒸汽出口之间设有用于补偿热胀冷缩带来的变形伸缩量的弯管。The low-temperature freezing liquid enters the straight tube heat exchange tube 1 through the low-temperature freezing liquid inlet, and the natural gas after the low-temperature freezing liquid is heated and vaporized exits the straight tube heat exchange tube 1 and then exits the integrated heat exchanger from the steam outlet; a bent pipe is provided between the low-temperature freezing liquid inlet and the straight tube heat exchange tube 1 and/or between the straight tube heat exchange tube 1 and the steam outlet to compensate for the deformation and expansion caused by thermal expansion and contraction.

优选地,所述外壳及所述直管式换热管的布置形式均为与水平方向小角度倾斜布置,使得所述热源介质出口位于低处而所述热源介质进口位于高处,并且使得所述低温冷冻液体入口位于低处而所述蒸汽出口位于高处,来自低温冷冻液体液罐底部的低温冷冻液体经由所述低温冷冻液体入口从所述一体式换热器底部进入,气化蒸汽经由所述蒸汽出口从所述一体式换热器顶部透出,从而避免气液混合流动导致增压器阻力过大。Preferably, the shell and the straight tube heat exchange tube are arranged at a small angle to the horizontal direction, so that the heat source medium outlet is located at a low place and the heat source medium inlet is located at a high place, and the low-temperature freezing liquid inlet is located at a low place and the steam outlet is located at a high place, the low-temperature freezing liquid from the bottom of the low-temperature freezing liquid tank enters from the bottom of the integrated heat exchanger through the low-temperature freezing liquid inlet, and the vaporized steam passes through the top of the integrated heat exchanger through the steam outlet, thereby avoiding excessive resistance of the supercharger caused by gas-liquid mixed flow.

优选地,所述低温冷冻液体入口的直径小于所述直管式换热管一的内径;在所述低温冷冻液体入口与所述直管式换热管一之间设有扩径接头,扩径接头的内径大于所述低温冷冻液体入口的直径,经由所述低温冷冻液体入口进入的所述低温冷冻液体流经扩径接头后再进入所述直管式换热管一内。Preferably, the diameter of the low-temperature freezing liquid inlet is smaller than the inner diameter of the straight tube heat exchange tube one; an expansion joint is provided between the low-temperature freezing liquid inlet and the straight tube heat exchange tube one, and the inner diameter of the expansion joint is larger than the diameter of the low-temperature freezing liquid inlet. The low-temperature freezing liquid entering through the low-temperature freezing liquid inlet flows through the expansion joint and then enters the straight tube heat exchange tube one.

本发明的另一个技术方案是提供了一种上述的新型船用LNG燃料的自增压供气系统的控制方法,其特征在于,包括以下内容:Another technical solution of the present invention is to provide a control method for the above-mentioned novel self-pressurized gas supply system of LNG fuel for ships, which is characterized by comprising the following contents:

当需要提升低温冷冻液体储罐压力供气时,进行升压,包括以下步骤:When it is necessary to increase the pressure of the cryogenic liquid storage tank to supply gas, the pressure is increased, including the following steps:

控制器通过压力信号采集单元采集低温冷冻液体储罐的压力信号;控制器将实时采集到的压力值至与预先在控制器内部设置的目标升压设定值进行比较,通过开关控制遥控自增压阀的开关以实现增压启动及增压停止目标;自增压时,开关控制遥控自增压阀处于全开流通状态,通流面积最大;低温冷冻液体储罐的压力可根据需要在控制器里自由修改目标升压设定值来达到不同程度的升压的目的;The controller collects the pressure signal of the cryogenic liquid storage tank through the pressure signal acquisition unit; the controller compares the real-time collected pressure value with the target boost setting value pre-set in the controller, and controls the switch of the remote self-boosting valve to achieve the boost start and boost stop targets; during self-boosting, the switch controls the remote self-boosting valve to be in a fully open flow state with the largest flow area; the pressure of the cryogenic liquid storage tank can be freely modified in the controller according to the needs to achieve different degrees of boosting purpose;

当需要降低低温冷冻液体储罐压力防止液罐超压时,进行降压,包括以下步骤:When it is necessary to reduce the pressure of the cryogenic liquid storage tank to prevent the liquid tank from overpressure, the pressure reduction is carried out, including the following steps:

控制器通过压力信号采集单元采集低温冷冻液体储罐的压力信号;控制器将实时采集到的压力值至与预先在控制器内部设置的目标降压设定值进行比较,通过开关控制遥控气体燃料阀的开关,将蒸发气输送至耗气设备作为燃料的方式来降低低温冷冻液体储罐的压力,以实现减压启动及减压停止目标;低温冷冻液体储罐的压力可根据需要在控制器里自由修改目标降压设定值来达到不同程度的降压目的;The controller collects the pressure signal of the cryogenic liquid storage tank through the pressure signal acquisition unit; the controller compares the real-time collected pressure value with the target pressure reduction setting value pre-set in the controller, controls the switch of the remote control gas fuel valve through the switch, and transmits the evaporated gas to the gas-consuming equipment as fuel to reduce the pressure of the cryogenic liquid storage tank, so as to achieve the pressure reduction start and pressure reduction stop goals; the pressure of the cryogenic liquid storage tank can be freely modified in the controller according to the needs. The target pressure reduction setting value to achieve different degrees of pressure reduction purposes;

当发生各种意外及紧急情况时,控制器通过强制切断开关控制遥控自增压阀或开关控制遥控气体燃料阀的方法,强制性停止正常运行的增压或减压功能,实现供气系统的安全保护功能并避免低温冷冻液体储罐及管道超压导致的天然气逃逸问题。When various accidents and emergencies occur, the controller forcibly stops the normal operation of the boosting or decompression function by forcibly cutting off the switch to control the remote self-pressurizing valve or the switch to control the remote gas fuel valve, thereby realizing the safety protection function of the gas supply system and avoiding the problem of natural gas escape caused by overpressure in cryogenic liquid storage tanks and pipelines.

优选地,当所述低温冷冻液体储罐需要重新加注低温冷冻液体前,通过调低所述控制器的所述目标降压设定值利用降压方法尽可能降低所述低温冷冻液体储罐的压力,从而更容易注入所述低温冷冻液体。Preferably, before the cryogenic liquid storage tank needs to be refilled with cryogenic liquid, the pressure of the cryogenic liquid storage tank is reduced as much as possible by lowering the target pressure reduction setting value of the controller using a pressure reduction method, thereby making it easier to inject the cryogenic liquid.

优选地,所述控制器通过运行信号采集单元采集耗气设备的运行信号,并且通过温度信号采集单元二采集常温燃料输送管内的燃气的温度信号,基于实时采集到的运行信号以及温度信号来控制开关控制遥控自增压阀:当基于运行信号判断耗气设备不运行或基于温度信号判断气化器的出口温度过低时,强制性切断开关控制遥控自增压阀,自动禁止自增压系统工作来避免气化器冻裂的风险。Preferably, the controller collects the operation signal of the gas-consuming equipment through the operation signal acquisition unit, and collects the temperature signal of the gas in the normal temperature fuel delivery pipe through the temperature signal acquisition unit 2, and controls the switch to control the remote control self-boosting valve based on the operation signal and temperature signal collected in real time: when it is judged based on the operation signal that the gas-consuming equipment is not operating or it is judged based on the temperature signal that the outlet temperature of the gasifier is too low, the switch controls the remote control self-boosting valve forcibly cut off, and automatically prohibits the self-boosting system from working to avoid the risk of freezing and cracking of the gasifier.

优选地,在接头处所内的供气管与透气管相连通;沿气体燃料的传输方向,在供气管上依次设有开关控制遥控气体主燃料阀、开关控制遥控燃料阀及调压阀;透气管与供气管位于开关控制遥控气体主燃料阀与开关控制遥控燃料阀之间的部分相接,透气管上设有开关控制遥控燃料透气阀及止回阀;开关控制遥控气体主燃料阀、开关控制遥控燃料阀、开关控制遥控燃料透气阀、止回阀及调压阀均位于接头处所内;开关控制遥控气体主燃料阀、开关控制遥控燃料阀、开关控制遥控燃料透气阀组成互锁阀组:开关控制遥控气体主燃料阀和开关控制遥控燃料阀关闭时,开关控制遥控燃料透气阀自动打开;开关控制遥控气体主燃料阀和开关控制遥控燃料阀打开时,开关控制遥控燃料透气阀自动关闭;在互锁控制开关控制遥控气体主燃料阀、开关控制遥控燃料阀和开关控制遥控燃料透气阀时,在所述控制器内设置立即关闭阀门、延时打开阀门的方式,避开由开关控制遥控气体主燃料阀、开关控制遥控燃料阀和开关控制遥控燃料透气阀组成的互锁阀组的同时开启重叠时间,避免燃气逃逸现象,上述阀门均布置在接头处所内部。Preferably, the air supply pipe in the joint is connected with the air vent pipe; along the transmission direction of the gas fuel, a switch-controlled remote-controlled gas main fuel valve, a switch-controlled remote-controlled fuel valve and a pressure regulating valve are sequentially arranged on the air supply pipe; the air vent pipe is connected to the portion of the air supply pipe located between the switch-controlled remote-controlled gas main fuel valve and the switch-controlled remote-controlled fuel valve, and a switch-controlled remote-controlled fuel air vent valve and a check valve are arranged on the air vent pipe; the switch-controlled remote-controlled gas main fuel valve, the switch-controlled remote-controlled fuel valve, the switch-controlled remote-controlled fuel air vent valve, the check valve and the pressure regulating valve are all located in the joint; the switch-controlled remote-controlled gas main fuel valve, the switch-controlled remote-controlled fuel valve and the switch-controlled remote-controlled fuel air vent valve form an interlocking valve group: the switch-controlled When the switch-controlled remote-controlled gas main fuel valve and the switch-controlled remote-controlled fuel valve are closed, the switch-controlled remote-controlled fuel ventilation valve automatically opens; when the switch-controlled remote-controlled gas main fuel valve and the switch-controlled remote-controlled fuel valve are opened, the switch-controlled remote-controlled fuel ventilation valve automatically closes; when the switch-controlled remote-controlled gas main fuel valve, the switch-controlled remote-controlled fuel valve and the switch-controlled remote-controlled fuel ventilation valve are interlocked, a mode of immediately closing the valve and delaying opening the valve is set in the controller to avoid the simultaneous opening overlapping time of the interlock valve group composed of the switch-controlled remote-controlled gas main fuel valve, the switch-controlled remote-controlled fuel valve and the switch-controlled remote-controlled fuel ventilation valve, so as to avoid gas escape. The above valves are arranged inside the joint.

优选地,所述控制器通过温度信号采集单元一采集溢流筒内的温度信号,并将采集到的实时温度与控制器内部预先设置的目标温度设定值进行比较:当未发生溢流时,溢流筒与环境接触处于常温状态;当发生溢流时,溢流筒的温度过低,控制器产生低温溢流报警,从而判断低温冷冻液体储罐是否过度充装。Preferably, the controller collects the temperature signal in the overflow tube through a temperature signal collection unit 1, and compares the collected real-time temperature with the target temperature setting value preset in the controller: when no overflow occurs, the overflow tube is in contact with the environment at room temperature; when overflow occurs, the temperature of the overflow tube is too low, and the controller generates a low-temperature overflow alarm, thereby determining whether the low-temperature frozen liquid storage tank is overfilled.

本发明通过采取两项核心关键技术来优化LNG燃料的供气系统:一是采用一种新型低阻力、高效率的自增压器及自增压系统,从改进自增压器内部结构形式、增大自增压系统阀门通流面积的角度来降低自增压系统的阻力、提高自增压系统的增压效果来优化LNG燃料供气系统。二是从改进系统设计及其控制方法的角度来实现供气压力的精度控制、安全保护切断并解决天然气排放逃逸的实际问题。The present invention optimizes the LNG fuel gas supply system by adopting two core key technologies: first, a new type of low-resistance, high-efficiency self-supercharger and self-supercharger system is adopted to reduce the resistance of the self-supercharger system and improve the supercharging effect of the self-supercharger system from the perspective of improving the internal structure of the self-supercharger and increasing the flow area of the self-supercharger system valve to optimize the LNG fuel gas supply system. Second, from the perspective of improving the system design and its control method, the precision control of the gas supply pressure, the safety protection cut-off and the practical problem of natural gas emission escape are achieved.

具体而言,本发明提供的一种新型船用LNG燃料的自增压供气系统及其控制方法是通过以下方式来达到有益的供气效果:Specifically, the present invention provides a novel self-pressurizing gas supply system for marine LNG fuel and a control method thereof to achieve a beneficial gas supply effect in the following manner:

(1)采用一种新型高效的一体式换热器,实现自增压器和气化器的功能,其中自增压器的布置形式为倾斜布置,倾斜角度一般在30°以内。自增压器内部的换热管采用直管式的设计方法。该设计型式在自增压器内部及时实现气液分离、解决了螺旋绕管式无法及时气液分离气液混流阻力大甚至气体反窜回流将液体从入口吹出的问题,直管式的管径也远大于同类型的螺旋绕管式盘管,管道流速低、阻力小、进液连续,大幅提高了自增压器的增压效率,一体式的设计形式将实现两个LNG气化器的功能集成,减少了气化器的数量,提高换热效率。(1) A new type of high-efficiency integrated heat exchanger is used to realize the functions of the self-boosting device and the vaporizer. The layout of the self-boosting device is inclined, and the inclination angle is generally within 30°. The heat exchange tubes inside the self-boosting device adopt a straight tube design method. This design type can realize gas-liquid separation in time inside the self-boosting device, and solve the problem that the spiral winding type cannot separate gas and liquid in time, the gas-liquid mixed flow resistance is large, and even the gas backflow blows the liquid out of the inlet. The straight tube diameter is also much larger than the same type of spiral winding coil. The pipeline flow rate is low, the resistance is small, and the liquid inlet is continuous, which greatly improves the boosting efficiency of the self-boosting device. The integrated design form will realize the functional integration of two LNG vaporizers, reduce the number of vaporizers, and improve the heat exchange efficiency.

(2)采用开关控制遥控增压阀代替传统的机械弹簧自力式增压阀。控制器通过采集LNG液罐的压力信号,和控制器内部设置的目标压力设定值进行比较,来达到自动控制增压阀的开关以实现增压目标,自增压时增压阀处于全开流通状态,通流面积最大,大大降低自增压系统的管道及阀门阻力,提高进液量及自增压效率。(2) A switch-controlled remote-controlled booster valve is used to replace the traditional mechanical spring self-actuated booster valve. The controller collects the pressure signal of the LNG tank and compares it with the target pressure setting value set inside the controller to automatically control the switch of the booster valve to achieve the boosting target. During self-boosting, the booster valve is in a fully open flow state with the largest flow area, which greatly reduces the pipeline and valve resistance of the self-boosting system and increases the liquid intake and self-boosting efficiency.

(3)采用开关控制遥控气体燃料阀代替传统的机械弹簧自力式减压阀,控制器通过采集LNG液罐的压力信号,和控制器内部设置的目标压力设定值进行比较,来达到自动控制气体燃料阀的开关状态,通过将蒸发气输送至发动机作为燃料的方式来降低LNG液罐的压力目的。LNG液罐的压力可根据需要在控制器400里自由修改降压的设定值来达到不同程度的降压目的。(3) A switch-controlled remote-controlled gas fuel valve is used to replace the traditional mechanical spring self-acting pressure reducing valve. The controller collects the pressure signal of the LNG tank and compares it with the target pressure setting value set inside the controller to automatically control the switch state of the gas fuel valve, and the pressure of the LNG tank is reduced by delivering the evaporated gas to the engine as fuel. The pressure of the LNG tank can be freely modified in the controller 400 according to the needs to achieve different degrees of pressure reduction.

(4)当LNG液罐需要重新加注LNG液体前,需要尽可能降低LNG液罐的压力,从而更容易注入LNG液体。按照第(3)点的方法,通过调低控制器的减压压力设定值即可达到降低LNG液罐的压力方便加注的有益效果。(4) Before the LNG tank needs to be refilled with LNG liquid, the pressure of the LNG tank needs to be reduced as much as possible to make it easier to inject LNG liquid. According to the method in point (3), the beneficial effect of reducing the pressure of the LNG tank and facilitating refilling can be achieved by lowering the pressure reduction setting value of the controller.

(5)一体式换热器所需的热源来自于外部热水,但当热水不足时LNG液体流入一体式换热器时容易导致其冻裂,气化器出口温度过低导致发动机的低温损伤。控制器通过采集发动机的运行信号和气化器出口的温度信号来控制自增压阀,当发动机不运行或者气化器温度出口过低时,即使LNG液罐需要增压提升压力,也强制性切断自增压阀,自动禁止自增压系统工作来避免气化器冻裂风险。(5) The heat source required by the integrated heat exchanger comes from external hot water, but when there is insufficient hot water, the LNG liquid flowing into the integrated heat exchanger is prone to freezing and cracking, and the vaporizer outlet temperature is too low, causing low-temperature damage to the engine. The controller controls the self-pressurization valve by collecting the engine operation signal and the vaporizer outlet temperature signal. When the engine is not running or the vaporizer outlet temperature is too low, even if the LNG tank needs to be pressurized to increase the pressure, the self-pressurization valve is forcibly cut off, and the self-pressurization system is automatically prohibited from working to avoid the risk of vaporizer freezing and cracking.

(6)传统的互锁阀组3是布置在机舱内,就近布置在机器附近,根据船舶规范要求,为避免阀门泄漏导致气体燃料进入机舱内部,该互锁阀组需要安装在密闭容器内,构成一个完整的气体阀组单元GVU,其中,气体阀组单元的燃气管道与双壁管的内管连通,压力容器的内部空间与双壁管的外管连通。通过将互锁阀组集中布置在LNG液罐的接头处所内部,与其他供气系统的管道阀门集中布置,便于操作维护及集中监测气体泄漏,也取消了机舱内高成本和高要求的气体阀组单元GVU。(6) The traditional interlock valve group 3 is arranged in the engine room, near the machine. According to the ship specification requirements, in order to prevent valve leakage from causing gas fuel to enter the engine room, the interlock valve group needs to be installed in a closed container to form a complete gas valve group unit GVU, in which the gas pipeline of the gas valve group unit is connected to the inner pipe of the double-walled pipe, and the internal space of the pressure vessel is connected to the outer pipe of the double-walled pipe. By centrally arranging the interlock valve group inside the joint of the LNG tank and concentrating it with the pipeline valves of other gas supply systems, it is convenient for operation and maintenance and centralized monitoring of gas leakage, and the high-cost and high-requirement gas valve group unit GVU in the engine room is eliminated.

(7)通过在互锁阀之一的遥控燃料透气阀的下游设置止回阀,避免在透气打开后空气反流入燃气管道内形成空气燃气混合气危险源。(7) By providing a check valve downstream of the remote-controlled fuel vent valve, which is one of the interlocking valves, it is prevented that air flows back into the gas pipeline after the vent valve is opened to form a dangerous source of air-gas mixture.

(8)传统互锁阀组切换时同时开关动作,由于阀门动作存在开关行程时间,在互锁阀切换期间存在三只互锁阀同时处于重叠开启的时间段,会导致在重叠时间段互锁阀上下游的设备管道内气体燃料(如:燃气缓冲罐)通过遥控燃料透气阀逃逸出去。为解决上述隐患,控制器在互锁控制互锁阀组时,通过在控制器内设置立即关闭阀门、延时打开阀门的方式,避开互锁阀组的同时开启重叠时间,避免燃气逃逸现象。(8) When the traditional interlock valve group is switched, the valve action switches at the same time. Since the valve action has a switching travel time, there is a time period when the three interlock valves are simultaneously opened in an overlapping manner during the interlock valve switching period, which will cause the gas fuel (such as: gas buffer tank) in the equipment pipeline upstream and downstream of the interlock valve to escape through the remote control fuel vent valve during the overlapping time period. To solve the above hidden dangers, when the controller interlocks the interlock valve group, it sets the method of immediately closing the valve and delaying the opening of the valve in the controller to avoid the overlapping time of the interlock valve group opening at the same time, thereby avoiding the phenomenon of gas escape.

(9)在LNG液罐的最大充装液位处设置溢流出液口,当液位过高时液体从出液口流入溢流筒内,溢流筒位置低于溢流出液口,溢流筒内液体气化后通过溢流回气口回到LNG液罐内,从而避免了溢流筒内憋气蓄压导致液体无法流入,也避免了LNG液体或气体排放至大气的问题。通过溢流筒内的温度信号采集至控制器,和控制器内部设置的目标温度设定值进行比较,当未发生溢流时,溢流筒与环境接触处于常温状态,当发生溢流时溢流筒的温度过低,控制器产生低温溢流报警。(9) An overflow outlet is set at the maximum filling level of the LNG tank. When the liquid level is too high, the liquid flows from the outlet into the overflow tube. The overflow tube is located below the overflow outlet. The liquid in the overflow tube is gasified and returns to the LNG tank through the overflow return port, thereby avoiding the problem of gas accumulation in the overflow tube that prevents the liquid from flowing in, and also avoiding the problem of LNG liquid or gas being discharged into the atmosphere. The temperature signal in the overflow tube is collected and sent to the controller, and compared with the target temperature setting value set inside the controller. When no overflow occurs, the overflow tube is in contact with the environment at normal temperature. When overflow occurs, the temperature of the overflow tube is too low, and the controller generates a low-temperature overflow alarm.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1为LNG液罐自增压系统图;Figure 1 is a diagram of the LNG tank self-pressurization system;

图2为机械弹簧自力式增压调节阀示意图;FIG2 is a schematic diagram of a mechanical spring self-acting boost regulating valve;

图3为绕管式LNG气化器示意图;FIG3 is a schematic diagram of a coiled tube type LNG vaporizer;

图4为传统船舶LNG液罐自增压原理图;Figure 4 is a schematic diagram of the self-pressurization principle of a conventional ship LNG tank;

图5为CN 110886670A公开的系统示意图;FIG5 is a schematic diagram of the system disclosed in CN 110886670A;

图6为CN 213065523U公开的系统示意图;FIG6 is a schematic diagram of a system disclosed in CN 213065523U;

图7为CN 111550675A公开的系统示意图;FIG7 is a schematic diagram of the system disclosed in CN 111550675A;

图8为CN 104791602B公开的系统示意图;FIG8 is a schematic diagram of a system disclosed in CN 104791602B;

图9为实施例中公开的一种新型船用LNG燃料的自增压供气系统的示意图;FIG9 is a schematic diagram of a novel self-pressurizing gas supply system for LNG fuel for ships disclosed in an embodiment;

图10为实施例中使用的一体式换热器的侧视图;FIG10 is a side view of an integrated heat exchanger used in the embodiment;

图11为实施例中使用的一体式换热器的俯视图。FIG. 11 is a top view of an integrated heat exchanger used in the embodiment.

具体实施方式DETAILED DESCRIPTION

下面结合具体实施例,进一步阐述本发明。应理解,这些实施例仅用于说明本发明而不用于限制本发明的范围。此外应理解,在阅读了本发明讲授的内容之后,本领域技术人员可以对本发明作各种改动或修改,这些等价形式同样落于本申请所附权利要求书所限定的范围。The present invention will be further described below in conjunction with specific embodiments. It should be understood that these embodiments are only used to illustrate the present invention and are not intended to limit the scope of the present invention. In addition, it should be understood that after reading the content taught by the present invention, those skilled in the art can make various changes or modifications to the present invention, and these equivalent forms fall within the scope limited by the appended claims of the application equally.

本实施例公开了一种新型船用LNG燃料的自增压供气系统,如图9所示,包括具有液体燃料出口110、自增压液体出口111、气相口112、溢流回气口113、溢流出液口114的LNG液罐100。接头处所101焊接在LNG液罐100外壳上,为容纳LNG液罐100的接头泄漏的密闭结构。接头处所101的材质等同于可耐受LNG液体的LNG液罐100的材质。接头处所101内有将自增压器和气化器集成为一体的一体式换热器102、燃气缓冲罐103以及溢流筒104。The present embodiment discloses a novel self-pressurizing gas supply system for marine LNG fuel, as shown in FIG9 , including an LNG liquid tank 100 having a liquid fuel outlet 110, a self-pressurizing liquid outlet 111, a gas phase port 112, an overflow return gas port 113, and an overflow liquid outlet 114. The joint 101 is welded on the outer shell of the LNG liquid tank 100, and is a closed structure for accommodating the joint leakage of the LNG liquid tank 100. The material of the joint 101 is equivalent to the material of the LNG liquid tank 100 that can withstand LNG liquid. The joint 101 contains an integrated heat exchanger 102 that integrates the self-booster and the vaporizer, a gas buffer tank 103, and an overflow cylinder 104.

由压力信号采集单元402采集LNG液罐100的压力信号,并将采集到的压力信号发送给位于接头处所101外的控制器400。The pressure signal collecting unit 402 collects the pressure signal of the LNG liquid tank 100 and sends the collected pressure signal to the controller 400 located outside the joint location 101 .

LNG液罐100的溢流出液口114经由溢流出液管与溢流筒104相连通,溢流筒104经由溢流回气管与LNG液罐100的溢流回气口113相连通。由温度信号采集单元一403采集溢流筒104的温度信号,并将采集到的温度信号发送给位于接头处所101外的控制器400。The overflow outlet 114 of the LNG tank 100 is connected to the overflow cylinder 104 via the overflow outlet pipe, and the overflow cylinder 104 is connected to the overflow return gas port 113 of the LNG tank 100 via the overflow return gas pipe. The temperature signal of the overflow cylinder 104 is collected by the temperature signal collection unit 1 403, and the collected temperature signal is sent to the controller 400 located outside the joint 101.

一体式换热器102包括用于实现自增压器的自增压功能一组直管式换热管6以及一组缠绕在直管式换热管6上的缠绕式盘管10,缠绕式盘管10用于实现气化器低温燃料加热为常温燃料的功能。同时,一体式换热器102具有与直管式换热管6相连通的LNG液体入口120及LNG液体受热气化后的蒸汽出口121;一体式换热器102还具有与缠绕式盘管10相连通的低温燃料进口122及常温气体燃料出口123;一体式换热器102还具有热水或其他热源介质进口2及热水或其他热源介质出口3。The integrated heat exchanger 102 includes a group of straight heat exchange tubes 6 for realizing the self-boosting function of the self-boosting device and a group of wound coils 10 wound on the straight heat exchange tubes 6. The wound coils 10 are used to realize the function of heating the low-temperature fuel of the vaporizer to normal-temperature fuel. At the same time, the integrated heat exchanger 102 has an LNG liquid inlet 120 connected to the straight heat exchange tubes 6 and a steam outlet 121 after the LNG liquid is heated and vaporized; the integrated heat exchanger 102 also has a low-temperature fuel inlet 122 and a normal-temperature gas fuel outlet 123 connected to the wound coils 10; the integrated heat exchanger 102 also has a hot water or other heat source medium inlet 2 and a hot water or other heat source medium outlet 3.

一体式换热器102的LNG液体入口120经由LNG液体输送管与LNG液罐100的自增压液体出口111相连通,在LNG液体输送管上设有开关控制遥控自增压阀300。一体式换热器102的蒸汽出口121经由蒸汽输送管与LNG液罐100的气相口112相连通。旁路管的一端与蒸汽输送管相连通,另一端与低温燃料输送管相连通,在旁路管上设有开关控制遥控气体燃料阀302。低温燃料输送管与一体式换热器102的低温燃料进口122相连通,同时,低温燃料输送管还经由液体燃料输送管与LNG液罐100的液体燃料出口110相连通。在液体燃料输送管上设有开关控制遥控液体燃料阀301。一体式换热器102的常温气体燃料出口123经由常温燃料输送管与燃气缓冲罐103相连通,由温度信号采集单元二404采集常温燃料输送管内的燃气的温度信号,并将该温度信号发送给位于接头处所101外的控制器400。The LNG liquid inlet 120 of the integrated heat exchanger 102 is connected to the self-pressurizing liquid outlet 111 of the LNG tank 100 via the LNG liquid delivery pipe, and a switch-controlled remote-controlled self-pressurizing valve 300 is provided on the LNG liquid delivery pipe. The steam outlet 121 of the integrated heat exchanger 102 is connected to the gas phase port 112 of the LNG tank 100 via the steam delivery pipe. One end of the bypass pipe is connected to the steam delivery pipe, and the other end is connected to the low-temperature fuel delivery pipe, and a switch-controlled remote-controlled gas fuel valve 302 is provided on the bypass pipe. The low-temperature fuel delivery pipe is connected to the low-temperature fuel inlet 122 of the integrated heat exchanger 102, and at the same time, the low-temperature fuel delivery pipe is also connected to the liquid fuel outlet 110 of the LNG tank 100 via the liquid fuel delivery pipe. A switch-controlled remote-controlled liquid fuel valve 301 is provided on the liquid fuel delivery pipe. The normal temperature gas fuel outlet 123 of the integrated heat exchanger 102 is connected to the gas buffer tank 103 via the normal temperature fuel delivery pipe. The temperature signal acquisition unit 2 404 acquires the temperature signal of the gas in the normal temperature fuel delivery pipe and sends the temperature signal to the controller 400 located outside the joint 101.

一体式换热器102的热水或其他热源介质进口2及热水或其他热源介质出口3分别与位于接头处所101外的热源介质进口接口124及热源介质出口接口125相连通。The hot water or other heat source medium inlet 2 and the hot water or other heat source medium outlet 3 of the integrated heat exchanger 102 are respectively connected to the heat source medium inlet interface 124 and the heat source medium outlet interface 125 located outside the joint location 101 .

燃气缓冲罐103经由供气管与位于接头处所101外的使用气体燃料的气体发动机201相连通。在接头处所101内的供气管与透气管相连通。沿气体燃料的传输方向,在供气管上依次设有开关控制遥控气体主燃料阀303、开关控制遥控燃料阀304及调压阀307。透气管与供气管位于开关控制遥控气体主燃料阀303与开关控制遥控燃料阀304之间的部分相接,透气管上设有开关控制遥控燃料透气阀305及止回阀306。开关控制遥控气体主燃料阀303、开关控制遥控燃料阀304、开关控制遥控燃料透气阀305、止回阀306及调压阀307均位于接头处所101内。开关控制遥控气体主燃料阀303、开关控制遥控燃料阀304、开关控制遥控燃料透气阀305组成互锁阀组:开关控制遥控气体主燃料阀303和开关控制遥控燃料阀304关闭时,开关控制遥控燃料透气阀305自动打开;开关控制遥控气体主燃料阀303和开关控制遥控燃料阀304打开时,开关控制遥控燃料透气阀305自动关闭。The gas buffer tank 103 is connected to the gas engine 201 using gas fuel located outside the joint 101 via the gas supply pipe. The gas supply pipe in the joint 101 is connected to the ventilation pipe. Along the transmission direction of the gas fuel, the gas supply pipe is provided with a switch-controlled remote-controlled gas main fuel valve 303, a switch-controlled remote-controlled fuel valve 304 and a pressure regulating valve 307 in sequence. The ventilation pipe is connected to the part of the gas supply pipe located between the switch-controlled remote-controlled gas main fuel valve 303 and the switch-controlled remote-controlled fuel valve 304, and the ventilation pipe is provided with a switch-controlled remote-controlled fuel ventilation valve 305 and a check valve 306. The switch-controlled remote-controlled gas main fuel valve 303, the switch-controlled remote-controlled fuel valve 304, the switch-controlled remote-controlled fuel ventilation valve 305, the check valve 306 and the pressure regulating valve 307 are all located in the joint 101. The switch-controlled remote-controlled gas main fuel valve 303, the switch-controlled remote-controlled fuel valve 304, and the switch-controlled remote-controlled fuel ventilation valve 305 constitute an interlocking valve group: when the switch-controlled remote-controlled gas main fuel valve 303 and the switch-controlled remote-controlled fuel valve 304 are closed, the switch-controlled remote-controlled fuel ventilation valve 305 automatically opens; when the switch-controlled remote-controlled gas main fuel valve 303 and the switch-controlled remote-controlled fuel valve 304 are opened, the switch-controlled remote-controlled fuel ventilation valve 305 automatically closes.

气体发动机201位于机器处所200内,机器处所200内有双壁燃气管道203,前述供气管经由双壁燃气管道203的内管202与气体发动机201相连通。气体发动机201均有运行信号采集单元401,运行信号采集单元401将采集的气体发动机201的运行信号发送给位于接头处所101外的控制器400。The gas engine 201 is located in the machine room 200, and a double-walled gas pipeline 203 is provided in the machine room 200. The gas supply pipe is connected to the gas engine 201 via the inner pipe 202 of the double-walled gas pipeline 203. The gas engine 201 has an operation signal acquisition unit 401, and the operation signal acquisition unit 401 sends the collected operation signal of the gas engine 201 to the controller 400 located outside the joint room 101.

本实施例中,一体式换热器102的结构如图10及图11所示,包括外壳1,外壳1前后两端分别设有热水或其他热源介质进口2及热水或其他热源介质出口3。外壳1内有一根直管式换热管6。外壳1及其内的直管式换热管6的布置形式均为与水平方向小角度倾斜布置,使得热水或其他热源介质出口3位于低处而热水或其他热源介质进口2位于高处,并使得与直管式换热管6相连通的LNG液体入口120位于低处而与直管式换热管6相连通的蒸汽出口121位于高处。外壳11的轴线以及直管式换热管6的轴线与水平面之间的夹角θ一般在30°以内。In this embodiment, the structure of the integrated heat exchanger 102 is shown in Figures 10 and 11, and includes a shell 1, and a hot water or other heat source medium inlet 2 and a hot water or other heat source medium outlet 3 are respectively provided at the front and rear ends of the shell 1. A straight tube heat exchange tube 6 is arranged in the shell 1. The shell 1 and the straight tube heat exchange tube 6 therein are arranged at a small angle to the horizontal direction, so that the hot water or other heat source medium outlet 3 is located at a low position and the hot water or other heat source medium inlet 2 is located at a high position, and the LNG liquid inlet 120 connected to the straight tube heat exchange tube 6 is located at a low position and the steam outlet 121 connected to the straight tube heat exchange tube 6 is located at a high position. The angle θ between the axis of the shell 11 and the axis of the straight tube heat exchange tube 6 and the horizontal plane is generally within 30°.

经由LNG液体入口120进入的LNG液体依次经由扩径接头5及弯管7-1与直管式换热管6相接。出直管式换热管6的气化蒸汽经由弯管7-2自蒸汽出口121出一体式换热器102。设LNG液体入口120的直径为R1,扩径接头5的内径为R2,直管式换热管6的内径为R3,弯管7-1及弯管7-2的内径为R4,蒸汽出口121的直径为R5,则有:R1<R2,R2=R3=R4≤R5,气化蒸汽出口管121的内径R5可以根据实际需要进一步扩径以降低阻力。利用弯管7-1及弯管7-2补偿热胀冷缩。扩径接头5与弯管7-1之间、弯管7-1与直管式换热管6之间、直管式换热管6与弯管7-2之间的连接均采用对接焊形式。The LNG liquid entering through the LNG liquid inlet 120 is connected to the straight tube heat exchange tube 6 through the expansion joint 5 and the elbow 7-1 in turn. The vaporized steam exiting the straight tube heat exchange tube 6 exits the integrated heat exchanger 102 from the steam outlet 121 through the elbow 7-2. Assuming that the diameter of the LNG liquid inlet 120 is R1, the inner diameter of the expansion joint 5 is R2, the inner diameter of the straight tube heat exchange tube 6 is R3, the inner diameters of the elbows 7-1 and 7-2 are R4, and the diameter of the steam outlet 121 is R5, then: R1<R2, R2=R3=R4≤R5, the inner diameter R5 of the vaporized steam outlet pipe 121 can be further expanded according to actual needs to reduce resistance. The elbows 7-1 and 7-2 are used to compensate for thermal expansion and contraction. The connection between the expansion joint 5 and the elbow 7-1, between the elbow 7-1 and the straight heat exchange tube 6, and between the straight heat exchange tube 6 and the elbow 7-2 are all in the form of butt welding.

一组缠绕式盘管10套在直管式换热管6外。缠绕式盘管10有独立的低温燃料进口122和常温气体燃料出口123。应当注意的是:缠绕式盘管10也可采用其他结构及布置形式,例如:缠绕式盘管10可以采用直管结构,并与直管式换热管6之间采用并排布置方法等,此处不再赘述。A group of wound coils 10 are sleeved outside the straight tube heat exchange tube 6. The wound coils 10 have independent low temperature fuel inlet 122 and normal temperature gas fuel outlet 123. It should be noted that the wound coils 10 can also adopt other structures and arrangements, for example, the wound coils 10 can adopt a straight tube structure and be arranged side by side with the straight tube heat exchange tube 6, etc., which will not be repeated here.

本实施例中,一体式换热器102中集成的自增压器通过大幅降低自增压系统的阻力、气液及时分离不混流、提高自增压器的进液效率来实现低阻力、高增压效率的自增压工作。同时,一体式换热器102将自增压器和气化器集成为一体,最大限度地利用换热器内部空间,减少换热器的数量,提高换热器的换热效率。In this embodiment, the self-supercharger integrated in the integrated heat exchanger 102 achieves self-supercharging with low resistance and high supercharging efficiency by greatly reducing the resistance of the self-supercharging system, separating gas and liquid in time without mixing, and improving the liquid inlet efficiency of the self-supercharger. At the same time, the integrated heat exchanger 102 integrates the self-supercharger and the vaporizer into one, maximizes the use of the internal space of the heat exchanger, reduces the number of heat exchangers, and improves the heat exchange efficiency of the heat exchanger.

上述新型船用LNG燃料的自增压供气系统的控制方法包括以下内容:The control method of the self-pressurizing gas supply system of the new type of marine LNG fuel includes the following contents:

当需要提升LNG液罐100压力供气时,进行升压,包括以下步骤:When the pressure of the LNG liquid tank 100 needs to be increased to supply gas, the pressure is increased, including the following steps:

控制器400通过压力信号采集单元402采集LNG液罐100的压力信号。控制器400将实时采集到的压力值至与预先在控制器400内部设置的目标升压设定值进行比较,通过开关控制遥控自增压阀300的开关以实现增压启动及增压停止目标。自增压时,开关控制遥控自增压阀300处于全开流通状态,通流面积最大,大大降低自增压系统的管道及阀门阻力,提高进液量及自增压效率。LNG液罐100的压力可根据需要在控制器400里自由修改目标升压设定值来达到不同程度的升压的目的。The controller 400 collects the pressure signal of the LNG liquid tank 100 through the pressure signal acquisition unit 402. The controller 400 compares the real-time collected pressure value with the target boost setting value pre-set in the controller 400, and controls the switch of the remote control self-boosting valve 300 through the switch to achieve the boost start and boost stop targets. During self-boosting, the switch controls the remote control self-boosting valve 300 to be in a fully open flow state, with the largest flow area, which greatly reduces the pipeline and valve resistance of the self-boosting system and increases the liquid intake and self-boosting efficiency. The pressure of the LNG liquid tank 100 can be freely modified in the controller 400 according to the needs to achieve different degrees of boosting.

当需要降低LNG液罐100压力防止液罐超压时,进行降压,包括以下步骤:When it is necessary to reduce the pressure of the LNG tank 100 to prevent overpressure of the tank, the pressure reduction is performed, including the following steps:

控制器400通过压力信号采集单元402采集LNG液罐100的压力信号。控制器400将实时采集到的压力值至与预先在控制器400内部设置的目标降压设定值进行比较,通过开关控制遥控气体燃料阀302的开关,将蒸发气输送至发动机201作为燃料的方式来降低LNG液罐100的压力,以实现减压启动及减压停止目标。LNG液罐100的压力可根据需要在控制器400里自由修改目标降压设定值来达到不同程度的降压目的。The controller 400 collects the pressure signal of the LNG tank 100 through the pressure signal acquisition unit 402. The controller 400 compares the real-time collected pressure value with the target pressure reduction setting value pre-set in the controller 400, and controls the switch of the remote control gas fuel valve 302 by switching to reduce the pressure of the LNG tank 100 by delivering the evaporated gas to the engine 201 as fuel, so as to achieve the decompression start and decompression stop goals. The pressure of the LNG tank 100 can be freely modified in the controller 400 according to the needs to achieve different degrees of pressure reduction.

当LNG液罐100需要重新加注LNG液体前,需要尽可能降低LNG液罐100的压力,从而更容易注入LNG液体。通过调低控制器400的目标降压设定值利用上述的降压方法即可达到降低LNG液罐100的压力,以方便LNG液体加注的有益效果。Before the LNG tank 100 needs to be refilled with LNG liquid, the pressure of the LNG tank 100 needs to be reduced as much as possible, so that the LNG liquid can be injected more easily. By lowering the target pressure reduction setting value of the controller 400, the pressure of the LNG tank 100 can be reduced by using the above pressure reduction method to facilitate the beneficial effect of refilling the LNG liquid.

当发生但不限于火灾、气体泄漏、热水供应不正常、气化器出口温度低等各种意外及紧急情况时,控制器400通过强制切断开关控制遥控自增压阀300或开关控制遥控气体燃料阀302或开关控制遥控液体燃料阀301的方法,强制性停止正常运行的增压或减压功能并停止对外输送低温燃料,实现供气系统的安全保护功能并避免LNG液罐100及管道超压导致的天然气逃逸问题。When various accidents and emergencies occur, including but not limited to fire, gas leakage, abnormal hot water supply, low gasifier outlet temperature, etc., the controller 400 forcibly stops the normal operation of the pressurization or decompression function and stops the external transmission of low-temperature fuel by forcibly cutting off the switch-controlled remote-controlled self-pressurization valve 300 or the switch-controlled remote-controlled gas fuel valve 302 or the switch-controlled remote-controlled liquid fuel valve 301, thereby realizing the safety protection function of the gas supply system and avoiding the problem of natural gas escape caused by overpressure of the LNG liquid tank 100 and the pipeline.

一体式换热器102所需的热源来自于外部热水,但当热水不足时LNG液体流入一体式换热器102时容易导致其冻裂,一体式换热器102中集成的气化器的常温气体燃料出口123温度过低导致发动机201的低温损伤。为了解决该问题,在本实施例所公开的技术方案中,控制器400通过运行信号采集单元401采集发动机201的运行信号,并且通过温度信号采集单元二404采集常温燃料输送管内的燃气的温度信号。基于实时采集到的运行信号以及温度信号来控制开关控制遥控自增压阀300,具体而言:当基于运行信号判断发动机201不运行或基于温度信号判断气化器的出口温度过低时,即使LNG液罐100需要增压提升压力,也强制性切断开关控制遥控自增压阀300,自动禁止自增压系统工作来避免气化器冻裂的风险。The heat source required by the integrated heat exchanger 102 comes from external hot water, but when the hot water is insufficient, the LNG liquid flowing into the integrated heat exchanger 102 is prone to freezing and cracking, and the normal temperature gas fuel outlet 123 of the gasifier integrated in the integrated heat exchanger 102 is too low in temperature, resulting in low temperature damage to the engine 201. In order to solve this problem, in the technical solution disclosed in this embodiment, the controller 400 collects the operation signal of the engine 201 through the operation signal acquisition unit 401, and collects the temperature signal of the gas in the normal temperature fuel delivery pipe through the temperature signal acquisition unit 2 404. The switch controls the remote control self-pressurization valve 300 based on the real-time collected operation signal and temperature signal. Specifically, when it is judged that the engine 201 is not running based on the operation signal or the outlet temperature of the gasifier is too low based on the temperature signal, even if the LNG liquid tank 100 needs to be pressurized to increase the pressure, the switch controls the remote control self-pressurization valve 300 and automatically prohibits the self-pressurization system from working to avoid the risk of freezing and cracking of the gasifier.

传统互锁阀组切换时同时开关动作,由于阀门动作存在开关行程时间,在互锁阀切换期间存在三只互锁阀同时处于重叠开启的时间段,会导致在重叠时间段互锁阀上下游的设备管道内气体燃料(如:燃气缓冲罐103)通过开关控制遥控气体燃料阀302逃逸出去。为解决上述隐患,在本实施例中,控制器400在互锁控制开关控制遥控气体主燃料阀303、开关控制遥控燃料阀304和开关控制遥控燃料透气阀305时,通过在控制器400内设置立即关闭阀门、延时打开阀门的方式,避开由开关控制遥控气体主燃料阀303、开关控制遥控燃料阀304和开关控制遥控燃料透气阀305组成的互锁阀组的同时开启重叠时间,避免燃气逃逸现象。When the conventional interlock valve group is switched, the switch action is performed simultaneously. Since there is a switch travel time for the valve action, there is a time period during which the three interlock valves are simultaneously in overlapping opening, which will cause the gas fuel (such as: gas buffer tank 103) in the equipment pipeline upstream and downstream of the interlock valve to escape through the switch-controlled remote-controlled gas fuel valve 302 during the overlapping time period. To solve the above hidden dangers, in this embodiment, when the controller 400 interlocks the switch-controlled remote-controlled gas main fuel valve 303, the switch-controlled remote-controlled fuel valve 304 and the switch-controlled remote-controlled fuel breathable valve 305, the controller 400 sets the mode of immediately closing the valve and delaying the opening of the valve in the controller 400 to avoid the overlapping time of the simultaneous opening of the interlock valve group composed of the switch-controlled remote-controlled gas main fuel valve 303, the switch-controlled remote-controlled fuel valve 304 and the switch-controlled remote-controlled fuel breathable valve 305, thereby avoiding the gas escape phenomenon.

在LNG液罐101的最大充装液位处设置溢流出液口114,当液位过高时液体依靠自重从溢流出液口114流入低于溢流出液口114位置的溢流筒104内。溢流筒104顶部设置溢流回气开口与LNG液罐101顶部的溢流回气口113连通,溢流筒104内液体气化后通过溢流回气口113回到LNG液罐101内,从而避免了溢流筒104内憋气蓄压导致液体无法流入,也避免了测满时LNG液体或气体排放至大气的问题。控制器400通过温度信号采集单元一403采集溢流筒104内的温度信号,并将采集到的实时温度与控制器400内部预先设置的目标温度设定值进行比较。当未发生溢流时,溢流筒104与环境接触处于常温状态。当发生溢流时,溢流筒104的温度过低,控制器400产生低温溢流报警,从而判断LNG液罐101是否过度充装。An overflow outlet 114 is provided at the maximum filling level of the LNG tank 101. When the liquid level is too high, the liquid flows into the overflow cylinder 104 below the overflow outlet 114 by its own weight from the overflow outlet 114. An overflow return opening is provided at the top of the overflow cylinder 104 to communicate with the overflow return port 113 at the top of the LNG tank 101. After the liquid in the overflow cylinder 104 is vaporized, it returns to the LNG tank 101 through the overflow return port 113, thereby avoiding the problem of the liquid being unable to flow in due to the accumulation of air pressure in the overflow cylinder 104, and also avoiding the problem of LNG liquid or gas being discharged into the atmosphere when the overflow is full. The controller 400 collects the temperature signal in the overflow cylinder 104 through the temperature signal acquisition unit 403, and compares the collected real-time temperature with the target temperature setting value preset in the controller 400. When no overflow occurs, the overflow cylinder 104 is in contact with the environment at room temperature. When overflow occurs, the temperature of the overflow tube 104 is too low, and the controller 400 generates a low-temperature overflow alarm, thereby determining whether the LNG liquid tank 101 is overfilled.

气体发动机201可以为1台,也可以是多台,也可以是其他耗气设备。可以仅包含一套LNG液罐上焊接的接头处所101及其内部的供气系统,也可以是多套采用相同供气原理的相互独立的接头处所101及其内部的供气系统。控制器400可以只有一台控制器,控制器400可以带冗余功能或者不带冗余功能,也可以是分别具有过程控制和安全保护功能的多台独立控制器。控制器400采集的每一个信号来源可以是由一个传感器提供,也可以是由多个相互冗余或者相互独立的传感器提供。LNG气化的热源示意为热水,也可以是热油、蒸汽、乙二醇-水、或其他防冻液等各种形式的热源。LNG燃料供气系统的低温介质示意为LNG,也可以是液氮、液化石油气、液氢、液氨及其他各种低温冷冻液体。上述诸多细节的变化,只要采用相同或相似的LNG燃料供气系统设计方法,均属于本发明保护范围内。The gas engine 201 can be one or more, or other gas-consuming equipment. It can include only one set of joints 101 welded on the LNG tank and its internal gas supply system, or multiple sets of independent joints 101 and their internal gas supply systems using the same gas supply principle. The controller 400 can have only one controller, and the controller 400 can have redundant functions or not, or it can be multiple independent controllers with process control and safety protection functions respectively. Each signal source collected by the controller 400 can be provided by one sensor, or it can be provided by multiple redundant or independent sensors. The heat source for LNG gasification is shown as hot water, or it can be various forms of heat sources such as hot oil, steam, ethylene glycol-water, or other antifreeze. The low-temperature medium of the LNG fuel gas supply system is shown as LNG, or it can be liquid nitrogen, liquefied petroleum gas, liquid hydrogen, liquid ammonia and other various low-temperature refrigeration liquids. The changes in the above-mentioned details, as long as the same or similar LNG fuel gas supply system design method is adopted, are all within the scope of protection of the present invention.

Claims (8)

1. Novel marine LNG fuel's self-pressurization gas supply system, its characterized in that includes low temperature freezing liquid storage tank, and low temperature freezing liquid storage tank is linked together with the gas supply system that J cover is located the junction inside, and J is greater than or equal to 1, and every gas supply system is K gas consumption equipment gas supply, and K is greater than or equal to 1, and gas consumption equipment is located the machine department, wherein:
The pressure signal acquisition unit acquires the pressure signal of the low-temperature frozen liquid storage tank and sends the acquired pressure signal to a controller positioned outside the joint; the low-temperature frozen liquid storage tank is provided with a liquid fuel outlet, a self-pressurizing liquid outlet and a gas phase port;
each set of air supply system comprises an integrated heat exchanger integrating the self-booster and the gasifier into a whole and a gas buffer tank; the self-booster integrated in the integrated heat exchanger is provided with a low-temperature frozen liquid inlet and a steam outlet after the low-temperature frozen liquid is heated and gasified; the gasifier integrated in the integrated heat exchanger is provided with a low-temperature fuel inlet and a normal-temperature gas fuel outlet; the integrated heat exchanger is also provided with a heat source medium inlet and a heat source medium outlet; the low-temperature frozen liquid inlet of the integrated heat exchanger is communicated with a self-pressurizing liquid outlet of the low-temperature frozen liquid storage tank through a low-temperature frozen liquid conveying pipe, and a switch control remote control self-pressurizing valve is arranged on the low-temperature frozen liquid conveying pipe; the steam outlet of the integrated heat exchanger is communicated with a gas phase port of the low-temperature frozen liquid storage tank through a steam conveying pipe; one end of the bypass pipe is communicated with the steam delivery pipe, the other end of the bypass pipe is communicated with the low-temperature fuel delivery pipe, and a switch control remote control gas fuel valve is arranged on the bypass pipe; the low-temperature fuel conveying pipe is communicated with the low-temperature fuel inlet of the integrated heat exchanger, and meanwhile, the low-temperature fuel conveying pipe is also communicated with the liquid fuel outlet of the low-temperature frozen liquid storage tank through the liquid fuel conveying pipe; a switch control remote control liquid fuel valve is arranged on the liquid fuel conveying pipe; the temperature signal acquisition unit II acquires a temperature signal of fuel gas in the normal temperature fuel conveying pipe and sends the temperature signal to the controller; the heat source medium inlet and the heat source medium outlet of the integrated heat exchanger are respectively communicated with a heat source medium inlet interface and a heat source medium outlet interface which are positioned outside the joint; the gas buffer tank is communicated with K gas consumption devices positioned outside the joint through a gas supply pipe;
an overflow liquid outlet is arranged at the maximum filling liquid level of the low-temperature frozen liquid storage tank, and the low-temperature frozen liquid storage tank is also provided with an overflow gas port;
each set of air supply system also comprises an overflow cylinder;
The overflow liquid outlet of the low-temperature frozen liquid storage tank is communicated with an overflow cylinder through an overflow liquid outlet pipe, and the overflow cylinder is communicated with an overflow air return port of the low-temperature frozen liquid storage tank through an overflow air return pipe; the first temperature signal acquisition unit acquires the temperature signal of the overflow cylinder and sends the acquired temperature signal to the controller;
the integrated heat exchanger comprises a shell and N straight pipe type heat exchange pipes I arranged in the shell, wherein N is more than or equal to 1;
The shell is provided with the heat source medium inlet and the heat source medium outlet;
M groups of spiral pipe type heat exchange pipes are sleeved outside the N straight pipe type heat exchange pipes, M is more than or equal to 1, and the heat exchange pipes are provided with the low-temperature fuel inlet and the normal-temperature gas fuel outlet which are independently communicated with the outer shell; or a first straight pipe type heat exchange pipe II which is formed by arranging M groups of straight pipe type heat exchange pipes and N straight pipe type heat exchange pipes side by side, wherein the first straight pipe type heat exchange pipe II is provided with the low-temperature fuel inlet and the normal-temperature gas fuel outlet which are independently communicated with the shell;
The low-temperature frozen liquid enters the straight pipe type heat exchange pipe I through the low-temperature frozen liquid inlet, and natural gas after being heated and gasified exits the straight pipe type heat exchange pipe I and then exits the integrated heat exchanger from the steam outlet; and bent pipes for compensating deformation expansion and contraction caused by thermal expansion and contraction are arranged between the low-temperature frozen liquid inlet and the straight pipe type heat exchange pipe I and/or between the straight pipe type heat exchange pipe I and the steam outlet.
2. The novel marine LNG fuel self-pressurization gas supply system according to claim 1, wherein the arrangement forms of the shell and the straight tube heat exchange tube are all arranged in a small angle inclination with the horizontal direction, so that the heat source medium outlet is located at a low position and the heat source medium inlet is located at a high position, the low-temperature freezing liquid inlet is located at a low position and the steam outlet is located at a high position, the low-temperature freezing liquid from the bottom of the low-temperature freezing liquid tank enters from the bottom of the integral heat exchanger through the low-temperature freezing liquid inlet, and the gasified steam is transmitted from the top of the integral heat exchanger through the steam outlet, thereby avoiding excessive resistance of the pressurizer due to mixed gas-liquid flow.
3. The novel self-pressurization gas supply system for marine LNG fuel as claimed in claim 2, wherein the diameter of the cryogenic liquid inlet is smaller than the inner diameter of the straight tube heat exchange tube one; an expanding joint is arranged between the low-temperature frozen liquid inlet and the straight pipe type heat exchange pipe I, the inner diameter of the expanding joint is larger than the diameter of the low-temperature frozen liquid inlet, and the low-temperature frozen liquid entering through the low-temperature frozen liquid inlet flows through the expanding joint and then enters the straight pipe type heat exchange pipe I.
4. A control method of a novel marine LNG fuel self-pressurization gas supply system according to claim 1, comprising the following steps:
when the pressure of the low-temperature frozen liquid storage tank needs to be increased for air supply, the pressure is increased, and the method comprises the following steps:
The controller collects pressure signals of the low-temperature frozen liquid storage tank through the pressure signal collecting unit; the controller compares the pressure value acquired in real time with a target boost set value which is set in the controller in advance, and controls the switch of the remote control self-boosting valve through the switch to realize the aims of boosting start and boosting stop; when self-pressurization is carried out, the switch controls the remote control self-pressurization valve to be in a full-open circulation state, and the flow area is maximum; the pressure of the low-temperature frozen liquid storage tank can freely modify the target boosting set value in the controller according to the requirement to achieve the purpose of boosting in different degrees;
When the pressure of the low-temperature frozen liquid storage tank needs to be reduced to prevent the overpressure of the liquid tank, the pressure is reduced, and the method comprises the following steps of:
The controller collects pressure signals of the low-temperature frozen liquid storage tank through the pressure signal collecting unit; the controller compares the pressure value acquired in real time with a target depressurization set value which is set in the controller in advance, and reduces the pressure of the low-temperature frozen liquid storage tank in a mode of conveying the evaporated gas to the gas consumption equipment as fuel by controlling the switch of a remote control gas fuel valve so as to realize the aim of depressurization starting and depressurization stopping; the pressure of the low-temperature frozen liquid storage tank can freely modify the target depressurization set value in the controller according to the requirement to achieve the depressurization purpose of different degrees;
When various accidents and emergency situations occur, the controller forcibly stops the normal operation of the pressurizing or depressurizing function by forcibly cutting off the switch to control the remote control self-pressurizing valve or the method for controlling the remote control gas fuel valve by the switch, thereby realizing the safety protection function of the gas supply system and avoiding the natural gas escape problem caused by the overpressure of the low-temperature frozen liquid storage tank and the pipeline.
5. The control method of claim 4, wherein the pressure in the cryogenic liquid storage tank is reduced as much as possible by reducing the target pressure reduction setting of the controller before the cryogenic liquid storage tank needs to be refilled with cryogenic liquid, thereby making it easier to inject the cryogenic liquid.
6. The control method according to claim 4, wherein the controller collects an operation signal of the gas consuming apparatus through the operation signal collection unit, and collects a temperature signal of the gas in the normal temperature fuel delivery pipe through the temperature signal collection unit two, and controls the on-off control of the remote control self-pressurizing valve based on the operation signal collected in real time and the temperature signal: when the gas consumption equipment is judged not to operate based on the operation signal or the outlet temperature of the gasifier is judged to be too low based on the temperature signal, the forced cut-off switch controls the remote control self-pressurization valve, and the self-pressurization system is automatically forbidden to work so as to avoid the risk of freezing and cracking of the gasifier.
7. The control method of claim 4, wherein the gas supply pipe in the junction is in communication with the gas permeable pipe; a switch control remote control gas main fuel valve, a switch control remote control fuel valve and a pressure regulating valve are sequentially arranged on the gas supply pipe along the transmission direction of the gas fuel; the gas vent pipe is connected with the gas supply pipe at the part between the switch control remote control gas main fuel valve and the switch control remote control fuel valve, and is provided with the switch control remote control fuel gas vent valve and the check valve; the switch control remote control gas main fuel valve, the switch control remote control fuel ventilation valve, the check valve and the pressure regulating valve are all positioned in the joint; the switch control remote control gas main fuel valve, the switch control remote control fuel valve and the switch control remote control fuel ventilation valve form an interlocking valve group: when the switch control remote control gas main fuel valve and the switch control remote control fuel valve are closed, the switch control remote control fuel ventilation valve is automatically opened; when the switch control remote control gas main fuel valve and the switch control remote control fuel valve are opened, the switch control remote control fuel ventilation valve is automatically closed; when the interlocking control switch controls the remote control gas main fuel valve, the switch control remote control fuel valve and the switch control remote control fuel ventilation valve, a mode of immediately closing the valve and opening the valve in a delayed manner is arranged in the controller, so that the overlapping time of opening the interlocking valve group consisting of the switch control remote control gas main fuel valve, the switch control remote control fuel valve and the switch control remote control fuel ventilation valve is avoided, the gas escape phenomenon is avoided, and the valves are all arranged in the joint.
8. The control method according to claim 4, wherein the controller collects the temperature signal in the overflow cylinder through the temperature signal collection unit one, and compares the collected real-time temperature with a target temperature set value preset in the controller: when overflow does not occur, the overflow cylinder is in normal temperature state in contact with the environment; when overflow occurs, the temperature of the overflow cylinder is too low, and the controller generates low-temperature overflow alarm, so that whether the low-temperature frozen liquid storage tank is overfilled or not is judged.
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