CN113414733B - Spanner instrument that transmission line yoke plate was used - Google Patents
Spanner instrument that transmission line yoke plate was used Download PDFInfo
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- CN113414733B CN113414733B CN202110701513.5A CN202110701513A CN113414733B CN 113414733 B CN113414733 B CN 113414733B CN 202110701513 A CN202110701513 A CN 202110701513A CN 113414733 B CN113414733 B CN 113414733B
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- yoke plate
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B13/00—Spanners; Wrenches
- B25B13/46—Spanners; Wrenches of the ratchet type, for providing a free return stroke of the handle
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B13/00—Spanners; Wrenches
- B25B13/48—Spanners; Wrenches for special purposes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B23/00—Details of, or accessories for, spanners, wrenches, screwdrivers
- B25B23/14—Arrangement of torque limiters or torque indicators in wrenches or screwdrivers
- B25B23/142—Arrangement of torque limiters or torque indicators in wrenches or screwdrivers specially adapted for hand operated wrenches or screwdrivers
- B25B23/1422—Arrangement of torque limiters or torque indicators in wrenches or screwdrivers specially adapted for hand operated wrenches or screwdrivers torque indicators or adjustable torque limiters
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H02G1/00—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines
- H02G1/02—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for overhead lines or cables
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- Engineering & Computer Science (AREA)
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- Details Of Spanners, Wrenches, And Screw Drivers And Accessories (AREA)
Abstract
Description
技术领域technical field
本发明涉及输电线路安装领域,具体为一种输电线路联板用的扳手工具。The invention relates to the field of installation of power transmission lines, in particular to a wrench tool for connecting plates of power transmission lines.
背景技术Background technique
传统的66千伏输电线路在带电紧固、安装联板螺丝工作后,只是用绝缘套筒杆紧固联板螺丝,通过观察联板缝隙、弹簧垫平整度确定联板螺丝紧固是否牢固,没有统一的数值验证,因此检查结果比较不准确,导致后期输电线路容易发生故障,鉴于以上问题,特提出一种输电线路联板用的扳手工具。After the traditional 66 kV transmission line is fastened with electricity and the connecting plate screws are installed, only the connecting plate screws are fastened with insulating sleeve rods, and whether the connecting plate screws are fastened firmly is determined by observing the gaps of the connecting plates and the flatness of the spring pads. There is no unified numerical verification, so the inspection results are relatively inaccurate, which leads to the easy failure of the transmission line in the later stage. In view of the above problems, a wrench tool for the connection plate of the transmission line is proposed.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种输电线路联板用的扳手工具,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide a wrench tool for connecting plates of power transmission lines, so as to solve the problems raised in the above-mentioned background art.
为实现上述目的,本发明提供如下技术方案:一种输电线路联板用的扳手工具,包括用于安装螺丝结构的转动器,所述转动器的底端装配有用于调整最大扭力的扭力调节器,所述扭力调节器的底端装配有绝缘杆,所述绝缘杆包括杆体,所述杆体的顶端外围侧壁向上延伸,一体成型有第一内螺管,所述杆体的中心处一体成型有第二内螺管,所述扭力调节器包括支撑座,所述支撑座的下表面外围侧壁向下延伸,一体成型有外螺管,所述支撑座的中心处下表面一体成型有螺杆,所述支撑座的下表面位于螺杆和外螺管的缝隙之间装配有固定钮,所述固定钮的底端装配有可以翻转的铰接杆,所述铰接杆的外表面焊接有挡块,所述外螺管的内表面焊接有定位环,所述铰接杆的底端内表面开设有倾角,所述第二内螺管的底端外表面焊接有倾斜的导向条,所述外螺管的外表面螺接在第一内螺管的内表面,所述螺杆螺接在第二内螺管的内表面,所述导向条啮合在铰接杆底端内侧的倾角内侧,所述第一内螺管、第二内螺管、螺杆和外螺管外表面开设的螺纹的螺距均相同。In order to achieve the above purpose, the present invention provides the following technical solutions: a wrench tool for connecting plates of transmission lines, including a rotator for installing a screw structure, and the bottom end of the rotator is equipped with a torque adjuster for adjusting the maximum torque , the bottom end of the torque regulator is equipped with an insulating rod, the insulating rod includes a rod body, the top peripheral side wall of the rod body extends upward, and a first inner coil is integrally formed, and the center of the rod body is integrally formed with a The second inner spiral tube, the torsion regulator includes a support seat, the lower surface of the support seat is extended downward, and the outer spiral tube is integrally formed, and the lower surface of the center of the support seat is integrally formed with a screw rod, The lower surface of the support seat is located between the gap between the screw and the outer coil tube and is equipped with a fixing button, the bottom end of the fixing button is equipped with a hinged rod that can be turned over, and a stopper is welded on the outer surface of the hinged rod, so the The inner surface of the outer coil is welded with a positioning ring, the inner surface of the bottom end of the hinge rod is provided with an inclination angle, and the outer surface of the bottom end of the second inner coil is welded with an inclined guide strip. The outer surface is screwed on the inner surface of the first inner spiral tube, the screw is screwed on the inner surface of the second inner spiral tube, the guide strip is engaged on the inner side of the inclination angle inside the bottom end of the hinge rod, and the first inner screw The pitches of the threads provided on the outer surfaces of the tube, the second inner spiral tube, the screw rod and the outer spiral tube are all the same.
优选的,所述转动器包括传动杆,所述传动杆的底端装配在扭力调节器的顶端,所述传动杆的内部装配有传动轴结构,且传动轴结构的底端装配在扭力调节器的输出轴处,所述传动杆的顶端装配有扳手头,所述扳手头的内部装配有棘轮结构,所述棘轮结构的底端通过齿轮传动结构啮合于传动轴结构的顶端,所述棘轮结构的后端贯穿扳手头的后端装配有方向调节器,所述方向调节器能够限定棘轮结构的允许转动方向。Preferably, the rotator includes a transmission rod, the bottom end of the transmission rod is assembled on the top end of the torsion adjuster, the transmission rod is equipped with a transmission shaft structure inside, and the bottom end of the transmission shaft structure is assembled on the torsion adjuster At the output shaft, the top end of the transmission rod is equipped with a wrench head, the inside of the wrench head is equipped with a ratchet structure, the bottom end of the ratchet structure is engaged with the top end of the transmission shaft structure through a gear transmission structure, and the ratchet structure The rear end of the wrench head is equipped with a direction adjuster through the rear end of the wrench head, and the direction adjuster can define the allowable rotation direction of the ratchet structure.
优选的,所述扳手头的前表面装配有卡接头,所述卡接头的外表面开设有凹槽,所述凹槽的外表面套接有用于防止螺头发生掉落丢失的螺头防掉落装置。Preferably, the front surface of the wrench head is equipped with a snap joint, the outer surface of the snap joint is provided with a groove, and the outer surface of the groove is sleeved with a screw head to prevent the screw head from falling and losing. drop device.
优选的,所述螺头防掉落装置包括套环,所述套环的底端一体成型有连接线,所述连接线的前端一体成型有卡环,所述卡环的顶端套接有弹力橡胶材料支撑的封口器,所述封口器的左侧装配在卡环的顶端左侧。Preferably, the screw head anti-dropping device includes a collar, the bottom end of the collar is integrally formed with a connecting wire, the front end of the connecting wire is integrally formed with a snap ring, and the top end of the snap ring is sleeved with elastic force A sealer supported by a rubber material, the left side of the sealer is assembled on the left side of the top end of the snap ring.
优选的,所述支撑座的顶端装配有调节器,所述调节器的内表面装配有输入杆,所述输入杆的内部装配有扭力限制器,扭力限制器在到达限制值时会被动转动并发出机械提示音。Preferably, the top end of the support seat is equipped with an adjuster, the inner surface of the adjuster is equipped with an input rod, the inside of the input rod is equipped with a torque limiter, and the torque limiter will passively rotate and rotate when the limit value is reached. A mechanical beep sounds.
优选的,所述杆体的外表面均匀的一体成型有防滑纹。Preferably, the outer surface of the rod body is uniformly integrally formed with anti-skid lines.
优选的,所述支撑座的顶端外表面一体成型有防滑块,所述调节器的外表面均匀开设有防滑槽。Preferably, an anti-skid block is integrally formed on the outer surface of the top end of the support seat, and an anti-skid groove is evenly formed on the outer surface of the adjuster.
优选的,所述传动杆的外表面装配有防止电路漏电的绝缘裙伞。Preferably, the outer surface of the transmission rod is equipped with an insulating skirt to prevent circuit leakage.
与现有技术相比,本发明的有益效果是:本发明设置了一种带有棘轮扳手结构与扭矩调节器的带有检测功能的扳手,在使用时,当需要安装联板螺丝或者检测联板螺丝是否紧固时,首先转动调节器,根据不同规格的联板螺丝,采用不同的扭力数值并调节完成后继续转动螺丝,当联板螺丝没有达到紧固效果时,扳手可以继续带动联板螺丝转动,当螺丝达到紧固的扭力时,螺头则无法继续带动螺丝转动,扭力调节器内部的卡簧结构会被动的跳动发出响声,即联板螺丝结构达到了标准,有效的解决了现有的联板螺丝是否紧固检查方法比较不准确的问题。Compared with the prior art, the beneficial effects of the present invention are: the present invention provides a wrench with a ratchet wrench structure and a torque adjuster with a detection function. When the plate screws are tightened, first turn the adjuster, according to the different specifications of the connecting plate screws, use different torque values and continue to turn the screws after the adjustment is completed. When the connecting plate screws do not achieve the tightening effect, the wrench can continue to drive the connecting plate. When the screw rotates, when the screw reaches the tightening torque, the screw head cannot continue to drive the screw to rotate, and the circlip structure inside the torque regulator will passively jump and make a sound, that is, the connecting plate screw structure has reached the standard, effectively solving the problem. There are some inaccurate methods of checking whether the connecting plate screws are tightened.
附图说明Description of drawings
图1为本发明的结构示意图;Fig. 1 is the structural representation of the present invention;
图2为本发明的绝缘杆剖切装配示意图;2 is a schematic diagram of the cut-away assembly of the insulating rod of the present invention;
图3为本发明的扭力调节器剖切结构示意图;Figure 3 is a schematic view of the cutaway structure of the torque regulator of the present invention;
图4为本发明的绝缘杆和扭力调节器剖面示意图;4 is a schematic cross-sectional view of an insulating rod and a torque regulator of the present invention;
图5为本发明的扳手结构装配示意图;Fig. 5 is the wrench structure assembly schematic diagram of the present invention;
图6为本发明的扳手结构翻转结构示意图;6 is a schematic view of the wrench structure inversion structure of the present invention;
图7为本发明的扳手结构主视图;Fig. 7 is the front view of the wrench structure of the present invention;
图8为本发明的扳手结构后视图。FIG. 8 is a rear view of the wrench structure of the present invention.
图中:1、绝缘杆,11、杆体,12、防滑纹,13、第一内螺管,14、第二内螺管,15、导向条,2、扭力调节器,21、支撑座,22、外螺管,23、螺杆, 24、防滑块,25、调节器,26、输入杆,27、定位环,28、固定钮,29、铰接杆,210、挡块,3、转动器,31、传动杆,32、绝缘裙伞,33、扳手头, 34、方向调节器,35、卡接头,36、凹槽,37、套环,38、连接线,39、卡环,310、封口器。In the figure: 1. Insulation rod, 11, rod body, 12, anti-skid pattern, 13, first inner coil, 14, second inner coil, 15, guide strip, 2, torque regulator, 21, support seat, 22 , External solenoid, 23, Screw, 24, Skid block, 25, Adjuster, 26, Input rod, 27, Positioning ring, 28, Fixing button, 29, Articulation rod, 210, Stopper, 3, Rotator, 31 , transmission rod, 32, insulating skirt, 33, wrench head, 34, direction adjuster, 35, snap joint, 36, groove, 37, collar, 38, connecting wire, 39, snap ring, 310, sealer .
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
请参阅图1-8,本发明提供一种技术方案:一种输电线路联板用的扳手工具,包括用于安装螺丝结构的转动器3,转动器3的底端装配有用于调整最大扭力的扭力调节器2,扭力调节器2的底端装配有绝缘杆1,绝缘杆1包括杆体11,杆体11的顶端外围侧壁向上延伸,一体成型有第一内螺管13,杆体11的中心处一体成型有第二内螺管14,扭力调节器2包括支撑座21,支撑座 21的下表面外围侧壁向下延伸,一体成型有外螺管22,支撑座21的中心处下表面一体成型有螺杆23,支撑座21的下表面位于螺杆23和外螺管22的缝隙之间装配有固定钮28,固定钮28的底端装配有可以翻转的铰接杆29,铰接杆29的外表面焊接有挡块210,外螺管22的内表面焊接有定位环27,铰接杆29的底端内表面开设有倾角,第二内螺管14的底端外表面焊接有倾斜的导向条15,外螺管22的外表面螺接在第一内螺管13的内表面,螺杆23螺接在第二内螺管14的内表面,导向条15啮合在铰接杆29底端内侧的倾角内侧,第一内螺管13、第二内螺管14、螺杆23和外螺管22外表面开设的螺纹的螺距均相同。1-8, the present invention provides a technical solution: a wrench tool for connecting plates of power transmission lines, including a
本发明设置了一种带有棘轮扳手结构与扭矩调节器的带有检测功能的扳手,在使用时,当需要安装联板螺丝或者检测联板螺丝是否紧固时,首先转动调节器25,根据不同规格的联板螺丝,采用不同的扭力数值并调节完成后,转动方向调节器34,使得棘轮的通过方向为螺丝的紧固方向,随后根据螺丝的大小,旋转合适的螺头,插接在卡接头35的外表面,并打开封口器310,将卡环39套接在螺头的外表面,随后即使用本发明继续紧固联板螺丝,当联板螺丝没有达到紧固效果时,扳手可以继续带动联板螺丝转动,当螺丝达到紧固的扭力时,螺头则无法继续带动螺丝转动,而持续施加在绝缘杆1 外部的力会被动的带动相对静止的棘轮结构整体转动,进而被动的带动传动轴结构转动,并将多余的力传导至扭力调节器2内部,扭力调节器2达到了最大值,因此扭力调节器内部的卡簧结构会被动的跳动发出响声,即联板螺丝结构达到了标准,有效的解决了现有的联板螺丝是否紧固检查方法比较不准确的问题,并且通过本发明能够直接安装联板螺丝,并且使得设定后的数值能够在每次安装时达到统一的安装效果,安装效果均匀可靠。The present invention provides a wrench with a ratchet wrench structure and a torque adjuster with a detection function. When in use, when it is necessary to install the connecting plate screws or detect whether the connecting plate screws are tightened, the
具体而言,转动器3包括传动杆31,传动杆31的底端装配在扭力调节器2的顶端,传动杆31的内部装配有传动轴结构,且传动轴结构的底端装配在扭力调节器2的输出轴处,传动杆31的顶端装配有扳手头33,扳手头33的内部装配有棘轮结构,棘轮结构的底端通过齿轮传动结构啮合于传动轴结构的顶端,棘轮结构的后端贯穿扳手头33的后端装配有方向调节器34,方向调节器34能够限定棘轮结构的允许转动方向;Specifically, the
本发明中使用到的方向调节器34和卡接头35以及内部的棘轮结构与现有的棘轮扳手的结构相同,唯一不同的是,整套棘轮扳手的棘轮结构外部装配有一个外壳,能够将整个棘轮结构和方向调节器合并为一个整体,因此在紧固螺丝时,如果达到了最大的紧固值之后,多余的转动力会经过锁死后的整套棘轮扳手发生被动的翻转,从而通过外壳外表面的齿轮啮合传动轴转动,将多余力传输到扭力调节器2的内部,达到检测的目的。The direction adjuster 34, the
具体而言,扳手头33的前表面装配有卡接头35,卡接头35的外表面开设有凹槽36,凹槽36的外表面套接有用于防止螺头发生掉落丢失的螺头防掉落装置。Specifically, the front surface of the
卡接头35结构是现有技术中扳手常用的螺头替换结构,在卡接杆的外表面装配有用于定位的卡接球结构,在螺头插入和拔出时卡接在螺头内部对应的槽位,实现便于替换不同口径螺头的目的。The structure of the
具体而言,螺头防掉落装置包括套环37,套环37的底端一体成型有连接线38,连接线38的前端一体成型有卡环39,卡环39的顶端套接有弹力橡胶材料支撑的封口器310,封口器310的左侧装配在卡环39的顶端左侧。Specifically, the screw head anti-dropping device includes a
利用可以弯曲的卡环39结构,在使用时套接在带有相似凹槽的螺头结构的外表面,并且使用封口器310封口定位,进而在使用时能够避免螺头掉落丢失,而且避免高空作业时螺头掉落的危险性。The
具体而言,支撑座21的顶端装配有调节器25,调节器25的内表面装配有输入杆26,输入杆26的内部装配有扭力限制器,扭力限制器在到达限制值时会被动转动并发出机械提示音,本发明中使用到的扭力调节器2是一种现有技术中常用在充电钻前端调节扭矩的扭矩调节机构,本发明中对其进行了反向的应用,转动器3内部装配的传动轴结构从顶端将扭力转化为转动力,带动扭矩调节机构内部的核心被动转动,从而发出清脆且规律的响声,即可知道螺丝达到了最大扭力无法扭动的临界值,便可以将该联板螺丝安装合格。Specifically, the top end of the
具体而言,杆体11的外表面均匀的一体成型有防滑纹12。Specifically, the outer surface of the
具体而言,支撑座21的顶端外表面一体成型有防滑块24,调节器25的外表面均匀开设有防滑槽。Specifically, the outer surface of the top end of the
具体而言,传动杆31的外表面装配有防止电路漏电的绝缘裙伞32,本发明中使用到的绝缘裙伞32能够防止前端的扳手结构漏电,并且绝缘杆1与扭力调节器之间也具有防漏电的功能。Specifically, the outer surface of the
由于现有的绝缘杆与工具的连接多采用单螺头与单螺孔螺接的方式进行连接,但是绝缘杆终究不是金属材料,因此结构强度在开设了螺孔后,螺孔的外壁结构强度会大幅度下降,因此在绝缘杆1与扭力调节器2进行连接时,通过内外两套螺接结构能够提高连接处的稳定性,并且通过倾斜的导向条15 结构,在螺接到底时,将铰接杆29向外侧顶紧,从而将挡块210锁定在定位环27的外表面,提高绝缘杆1与扭力调节器2之间的连接的稳定性,相比于现有的单螺头和螺孔螺接定位的方式安装的结构来说,稳定性更强,抗拉效果更好。Because the existing connection between the insulating rod and the tool is mostly connected by a single screw head and a single screw hole, but the insulating rod is not a metal material after all, so the structural strength of the outer wall of the screw hole is the structural strength of the screw hole after the opening of the screw hole. Therefore, when the insulating rod 1 is connected with the
工作原理:在使用时,当需要安装联板螺丝或者检测联板螺丝是否紧固时,首先转动调节器25,根据不同规格的联板螺丝,采用不同的扭力数值并调节完成后,转动方向调节器34,使得棘轮的通过方向为螺丝的紧固方向,随后根据螺丝的大小,旋转合适的螺头,插接在卡接头35的外表面,并打开封口器310,将卡环39套接在螺头的外表面,随后即使用本发明继续紧固联板螺丝,当联板螺丝没有达到紧固效果时,扳手可以继续带动联板螺丝转动,当螺丝达到紧固的扭力时,螺头则无法继续带动螺丝转动,而持续施加在绝缘杆1外部的力会被动的带动相对静止的棘轮结构整体转动,进而被动的带动传动轴结构转动,并将多余的力传导至扭力调节器2内部,扭力调节器2达到了最大值,因此扭力调节器内部的卡簧结构会被动的跳动发出响声,即联板螺丝结构达到了标准。Working principle: When in use, when it is necessary to install the connecting plate screws or check whether the connecting plate screws are tightened, first turn the
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, and substitutions can be made in these embodiments without departing from the principle and spirit of the invention and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
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