CN113403516A - Cutting edge material, wear-resistant pliers and manufacturing method thereof - Google Patents
Cutting edge material, wear-resistant pliers and manufacturing method thereof Download PDFInfo
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- CN113403516A CN113403516A CN202010185861.7A CN202010185861A CN113403516A CN 113403516 A CN113403516 A CN 113403516A CN 202010185861 A CN202010185861 A CN 202010185861A CN 113403516 A CN113403516 A CN 113403516A
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- percent
- cutting edge
- edge material
- wear
- cobalt
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- 238000005520 cutting process Methods 0.000 title claims abstract description 47
- 239000000463 material Substances 0.000 title claims abstract description 34
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 9
- 238000010008 shearing Methods 0.000 claims abstract description 30
- HSJPMRKMPBAUAU-UHFFFAOYSA-N cerium(3+);trinitrate Chemical compound [Ce+3].[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O HSJPMRKMPBAUAU-UHFFFAOYSA-N 0.000 claims description 34
- 239000010941 cobalt Substances 0.000 claims description 19
- 229910017052 cobalt Inorganic materials 0.000 claims description 19
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 claims description 19
- UONOETXJSWQNOL-UHFFFAOYSA-N tungsten carbide Chemical compound [W+]#[C-] UONOETXJSWQNOL-UHFFFAOYSA-N 0.000 claims description 19
- 239000002131 composite material Substances 0.000 claims description 17
- RHDUVDHGVHBHCL-UHFFFAOYSA-N niobium tantalum Chemical compound [Nb].[Ta] RHDUVDHGVHBHCL-UHFFFAOYSA-N 0.000 claims description 17
- 239000000843 powder Substances 0.000 claims description 11
- 238000000034 method Methods 0.000 claims description 8
- 239000000956 alloy Substances 0.000 claims description 7
- 229910045601 alloy Inorganic materials 0.000 claims description 7
- 210000000080 chela (arthropods) Anatomy 0.000 claims description 3
- 239000002245 particle Substances 0.000 claims description 2
- 238000005516 engineering process Methods 0.000 abstract description 2
- 230000002035 prolonged effect Effects 0.000 abstract description 2
- 238000005219 brazing Methods 0.000 description 4
- 229910000975 Carbon steel Inorganic materials 0.000 description 3
- 238000005299 abrasion Methods 0.000 description 3
- 239000010962 carbon steel Substances 0.000 description 3
- 238000000227 grinding Methods 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 229910000851 Alloy steel Inorganic materials 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000007723 die pressing method Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C29/00—Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides
- C22C29/02—Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides based on carbides or carbonitrides
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K1/00—Soldering, e.g. brazing, or unsoldering
- B23K1/008—Soldering within a furnace
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B7/00—Pliers; Other hand-held gripping tools with jaws on pivoted limbs; Details applicable generally to pivoted-limb hand tools
- B25B7/22—Pliers provided with auxiliary tool elements, e.g. cutting edges, nail extractors
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C29/00—Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides
- C22C29/005—Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides comprising a particular metallic binder
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/20—Tools
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Powder Metallurgy (AREA)
Abstract
The invention discloses a cutting edge material, wear-resistant pliers and a manufacturing method thereof, belongs to the hardware tool material technology, and aims to improve the hardness and wear resistance of a shearing edge by improving the material of the shearing edge so as to improve the shearing life of the shearing edge and promote the shearing life of the cutting edge to be greatly prolonged.
Description
Technical Field
The invention belongs to the technology of hardware tool materials, and particularly relates to a cutting edge material, wear-resistant pliers and a manufacturing method thereof.
Background
The existing pliers are usually made of a material, the shearing blade and the pliers head are directly machined on the pliers head, the user often breaks the edge in the using process, the abrasion of the edge seriously causes the life of the shearing blade to be seriously reduced, and the requirements of the user on the abrasion resistance and the hardness of the shearing blade cannot be met. Some present bimetal pincers, the shearing sword adopts alloy steel, and the binding clip adopts ordinary steel, forms through welding process, though hardness and wearability have certain promotion, nevertheless still exist the use in the jaw and break open, the serious and then problem that the shearing life reduces of wearing and tearing.
Disclosure of Invention
The invention aims to solve the technical problems and provide a pair of wear-resistant pliers and a manufacturing method thereof, and aims to overcome the defects of jaw breakage, serious abrasion and reduced shearing life of the conventional pliers in the using process.
In order to achieve the purpose, the cutting edge material is hard alloy.
Preferably, the hardness of the cemented carbide is 82-95 HRA.
Preferably, the cutting edge material disclosed by the invention comprises the following components in percentage by mass:
75-95% of tungsten carbide,
5 to 25 percent of cobalt,
0.2 to 2.5 percent of tantalum-niobium composite carbide,
0.00001 to 0.003 percent of cerium nitrate,
the sum of the mass percentages of the components is 100 percent.
Preferably, the cutting edge material disclosed by the invention comprises the following components in percentage by mass:
60 to 90 percent of tungsten carbide,
8 to 20 percent of cobalt,
0.5 to 1.5 percent of tantalum-niobium composite carbide,
0.0001 to 0.002 percent of cerium nitrate,
the sum of the mass percentages of the components is 100 percent.
Preferably, the tungsten carbide, the cobalt, the tantalum-niobium composite carbide and the cerium nitrate are all powder, and the particle sizes of the tungsten carbide and the cobalt are 0.2-2.0 um.
In order to achieve the aim, the manufacturing method of the cutting edge material comprises the following steps: the powder of each component is evenly mixed, molded and sintered to obtain the powder.
In order to achieve the purpose, the wear-resistant pliers comprise a pliers head and a shearing edge fixedly arranged on the pliers head, wherein the shearing edge is made of hard alloy, and the pliers head and the shearing edge are made of different materials.
In order to achieve the above purpose, another wear-resistant pliers of the present invention comprises a pliers head and a cutting edge fixedly arranged on the pliers head, wherein the cutting edge is made of a cutting edge material different from the pliers head, the pliers head and the cutting edge are made of different materials, and the cutting edge material comprises the following components by mass:
75-95% of tungsten carbide,
5 to 25 percent of cobalt,
0.2 to 2.5 percent of tantalum-niobium composite carbide,
0.00001 to 0.003 percent of cerium nitrate,
the sum of the mass percentages of the components is 100 percent.
Preferably, the cutting edge material consists of the following components in percentage by mass:
60 to 90 percent of tungsten carbide,
8 to 20 percent of cobalt,
0.5 to 1.5 percent of tantalum-niobium composite carbide,
0.0001 to 0.002 percent of cerium nitrate,
the sum of the mass percentages of the components is 100 percent.
In order to achieve the above purpose, the method for manufacturing the wear-resistant pliers comprises the step of welding or/and assembling the cutting edges on the pliers head.
According to the invention, the material of the shearing blade is improved, the hardness and the wear resistance of the shearing blade are improved, the problem of short shearing life of the cutting edge of the existing pliers is solved, and the shearing life of the cutting edge is greatly prolonged.
Drawings
FIG. 1 is a schematic view of a wear-resistant pliers according to the present invention;
FIG. 2 is an exploded view of a wear-resistant pliers according to the present invention;
FIG. 3 is a schematic structural view of a binding clip of the wear-resistant pliers of the present invention;
FIG. 4 is a schematic view of another structure of the head of the wear-resistant pliers of the present invention;
FIG. 5 is a schematic orthographic view of a cutting edge according to the present invention;
FIG. 6 is a schematic orthographic view of another shearing edge of the present invention;
the reference numbers in the figures illustrate:
11 a first handle part, 12 a first clamp head, 13 a groove and 14 clamping pins;
21 a second handle part, 22 a second clamp head, 23 a groove and 24 clamping pins;
31 cutting edge, 32 cutting edge.
Detailed Description
The invention is further described below with reference to the accompanying drawings.
As shown in fig. 1-2, the wear-resistant pliers of the present invention comprise a first pliers body and a second pliers body connected together by a pivot, wherein a first handle 11 of the first pliers body and a second handle 21 of the second pliers body correspond to each other for a user to hold and operate, and a first head of the first pliers body and a second head of the second pliers body are matched to realize cutting. In the present invention, the first head and the second head are respectively configured by attaching the cutting edge 31 shown in fig. 6 or the cutting edge 32 shown in fig. 5 to the first jaw 12 and the second jaw 22.
The cutting edge may be welded to the first and second jaws as shown in fig. 1 by the following method:
a. pre-fixing the shearing blades on the corresponding pliers heads;
b. coating a brazing material on the joint of the clamp heads corresponding to the shearing edges;
c. brazing in a brazing furnace at the temperature of 1000 ℃ and 1200 ℃;
d. carrying out heat treatment on the whole pliers after brazing;
e. grinding, shaping and polishing the pliers;
f. and (6) surface treatment.
The cutting edges may also be riveted to the first and second jaws by means of bayonet pins 14, 24 as shown in figure 2.
Particularly, the shearing edges are preassembled on the corresponding clamp heads by the clamping pins and then welded, so that the positions of the shearing edges can be ensured, and the cutting edges of the two shearing edges are aligned.
In any assembly mode, in order to maintain the coordination of the first head part and the second head part, the first head part and the second head part are respectively provided with a groove, the shearing blade is assembled in the groove, when the clamping pin is used for riveting, through holes are respectively arranged on the shearing head, the first clamping head and the second clamping head so as to conveniently penetrate through the corresponding clamping pin, and the through holes and the clamping pins can be circular as shown in figures 2-3 and 6 or square as shown in figure 5.
The cutting edge is made of a cutting edge material different from that of the head of the pliers, generally, the head of the pliers and the handle of the pliers are integrally forged by carbon steel, and the cutting edge material can be hard alloy. Preferably, the cutting edge material is prepared from tungsten carbide, cobalt, tantalum-niobium composite carbide and cerium nitrate, and the cutting edge material comprises the following components in percentage by mass: 75-95% of tungsten carbide, 5-25% of cobalt, 0.2-2.5% of tantalum-niobium composite carbide, 0.00001-0.003% of cerium nitrate, and the sum of the mass percentages of the components is 100; or 60-90% of tungsten carbide, 8-20% of cobalt, 0.5-1.5% of tantalum-niobium composite carbide and 0.0001-0.002% of cerium nitrate, wherein the sum of the mass percentages of the components is 100%. The tungsten carbide, cobalt, tantalum-niobium composite carbide and cerium nitrate are all powder, the tungsten carbide and the cobalt are crushed to powder granularity of 0.2-2.0um, and the tantalum-niobium composite carbide and the cerium nitrate are obtained according to the powder granularity purchased in the market.
The hard alloy prepared from tungsten carbide, cobalt, tantalum-niobium composite carbide and cerium nitrate is obtained according to the following process: the powder of each component is evenly mixed, molded and sintered to obtain the powder. By this process, the shear blade blank can be directly formed by die pressing and finally can be used for assembly by grinding.
In the composition of tungsten carbide with cobalt, tantalum-niobium composite carbide and cerium nitrate defined in the present invention, the applicant carried out the examples described in table 1:
TABLE 1 (Unit: percent by mass)
Table 1 the hardness of the cutting edge of each example versus the hardness of the carbon steel cutting edge is given in table 2:
TABLE 2 (Unit: HV 1.0)
Table 1 shear life of the shear edge of each example versus the shear life of the carbon steel shear edge as in table 3:
TABLE 3 (Unit: mm)
Claims (10)
1. Cutting edge material, characterized by: the cutting edge is made of hard alloy.
2. A cutting edge material as claimed in claim 1 wherein: the hardness of the hard alloy is 82-95 HRA.
3. The cutting edge material as claimed in claim 1, which is prepared from the following components in percentage by mass:
75-95% of tungsten carbide,
5 to 25 percent of cobalt,
0.2 to 2.5 percent of tantalum-niobium composite carbide,
0.00001 to 0.003 percent of cerium nitrate,
the sum of the mass percentages of the components is 100 percent.
4. The cutting edge material as claimed in claim 1, which is prepared from the following components in percentage by mass:
60 to 90 percent of tungsten carbide,
8 to 20 percent of cobalt,
0.5 to 1.5 percent of tantalum-niobium composite carbide,
0.0001 to 0.002 percent of cerium nitrate,
the sum of the mass percentages of the components is 100 percent.
5. A cutting edge material according to claim 3 or 4, wherein: the tungsten carbide, the cobalt, the tantalum-niobium composite carbide and the cerium nitrate are all powder, and the particle sizes of the tungsten carbide and the cobalt are 0.2-2.0 um.
6. The method for manufacturing a cutting edge material according to claim 5, wherein: the powder of each component is evenly mixed, molded and sintered to obtain the powder.
7. Wear-resisting pincers, include the binding clip and set firmly in shearing sword on the binding clip, characterized by: the shearing blade is made of hard alloy, and the material of the clamp head is different from that of the shearing blade.
8. Wear-resisting pincers, include the binding clip and set firmly in shearing sword on the binding clip, characterized by: the cutting edge is made of a cutting edge material different from that of the tong head, the tong head and the cutting edge are made of different materials, and the cutting edge material comprises the following components in percentage by mass:
75-95% of tungsten carbide,
5 to 25 percent of cobalt,
0.2 to 2.5 percent of tantalum-niobium composite carbide,
0.00001 to 0.003 percent of cerium nitrate,
the sum of the mass percentages of the components is 100 percent.
9. A wear clamp in accordance with claim 8, wherein: the cutting edge material comprises the following components in percentage by mass:
60 to 90 percent of tungsten carbide,
8 to 20 percent of cobalt,
0.5 to 1.5 percent of tantalum-niobium composite carbide,
0.0001 to 0.002 percent of cerium nitrate,
the sum of the mass percentages of the components is 100 percent.
10. A method of manufacturing a wear-resistant pliers as claimed in claim 7, 8 or 9, wherein: the cutting edge is welded or/and assembled on the jaw.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010185861.7A CN113403516A (en) | 2020-03-17 | 2020-03-17 | Cutting edge material, wear-resistant pliers and manufacturing method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010185861.7A CN113403516A (en) | 2020-03-17 | 2020-03-17 | Cutting edge material, wear-resistant pliers and manufacturing method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113403516A true CN113403516A (en) | 2021-09-17 |
Family
ID=77677103
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010185861.7A Pending CN113403516A (en) | 2020-03-17 | 2020-03-17 | Cutting edge material, wear-resistant pliers and manufacturing method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113403516A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114411032A (en) * | 2022-01-26 | 2022-04-29 | 株洲金韦硬质合金有限公司 | Diamond-hard alloy composite material and preparation method and application thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5069872A (en) * | 1989-09-08 | 1991-12-03 | Penoza Frank J | Cutting tool |
| US6062776A (en) * | 1995-11-30 | 2000-05-16 | Sandvik Ab | Coated cutting insert and method of making it |
| US6221479B1 (en) * | 1996-07-19 | 2001-04-24 | Sandvik Ab | Cemented carbide insert for turning, milling and drilling |
| US20080298921A1 (en) * | 2007-06-01 | 2008-12-04 | Sandvik Intellectual Property Ab | Coated cutting tool insert |
| CN201792047U (en) * | 2010-09-19 | 2011-04-13 | 赣县世瑞新材料有限公司 | Hard alloy-based reamer |
| CN205111619U (en) * | 2015-11-20 | 2016-03-30 | 杭州巨星科技股份有限公司 | Pliers with higher shearing performance |
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-
2020
- 2020-03-17 CN CN202010185861.7A patent/CN113403516A/en active Pending
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| US5069872A (en) * | 1989-09-08 | 1991-12-03 | Penoza Frank J | Cutting tool |
| US6062776A (en) * | 1995-11-30 | 2000-05-16 | Sandvik Ab | Coated cutting insert and method of making it |
| US6221479B1 (en) * | 1996-07-19 | 2001-04-24 | Sandvik Ab | Cemented carbide insert for turning, milling and drilling |
| US20080298921A1 (en) * | 2007-06-01 | 2008-12-04 | Sandvik Intellectual Property Ab | Coated cutting tool insert |
| CN201792047U (en) * | 2010-09-19 | 2011-04-13 | 赣县世瑞新材料有限公司 | Hard alloy-based reamer |
| CN106270587A (en) * | 2015-05-14 | 2017-01-04 | 邵阳宝新硬质合金有限公司 | A kind of carbide tool |
| CN205111619U (en) * | 2015-11-20 | 2016-03-30 | 杭州巨星科技股份有限公司 | Pliers with higher shearing performance |
| CN106737262A (en) * | 2015-11-20 | 2017-05-31 | 杭州巨星科技股份有限公司 | Welding pliers and its manufacture method |
| CN109666836A (en) * | 2017-10-17 | 2019-04-23 | 陶崇立 | A kind of YG6 hard alloy containing cerium |
| CN108570589A (en) * | 2018-04-09 | 2018-09-25 | 广东翔鹭钨业股份有限公司 | A kind of sintered carbide tool material and preparation method thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114411032A (en) * | 2022-01-26 | 2022-04-29 | 株洲金韦硬质合金有限公司 | Diamond-hard alloy composite material and preparation method and application thereof |
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Application publication date: 20210917 |
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