Background
Augmented Reality (Augmented Reality) technology is to generate virtual objects which do not exist in the real world by means of computer graphics and visualization technology, accurately place the virtual objects in the physical world, and present a new environment with richer perception effect to users.
A projective navigation system is one of augmented reality technologies that can project virtual computerized synthetic information in a real environment. The application of the projection augmented reality technology in the industrial field is still rarely researched by students, and there is a gap in the application of the projection augmented reality in the fields of operation guidance, such as assembly operation, military training, surgical operation, entertainment, assembly, product design and other manufacturing industries, which need to strictly control the operation flow of operators.
As a new assembly guidance method, a method and a system for assembly guidance based on a mixed reality device mention that a virtual assembly scene needs to be constructed first, then virtual and reality are fused by the mixed reality device, and finally assembly guidance needs to be realized by a wearable device.
The assembly guiding system and the assembly guiding method guide the whole assembly process by using a storage device, a guiding terminal and a display device, actually use a guiding mode of 'characters + images + animations', automatically display the operation flow by using a prompt board, and thus, an operator still needs to pay attention to the content on the prompt board at any moment during operation, thereby causing operation inconvenience.
Disclosure of Invention
The present invention is directed to a projection-type job guiding method and system, so as to solve the problems in the background art.
In order to achieve the purpose, the invention provides the following technical scheme:
the projection type operation guiding method and system comprises an information auxiliary assembly platform and further comprises the following steps: the information auxiliary assembly platform comprises a data layer for collecting assembly description information related in the assembly process; and: the functional layer is used for realizing the sharing and the transmission of solid data; and: the software layer is used for realizing the normal operation of the platform; and: and the support layer is used for providing hardware support for the platform.
As a further scheme of the invention: the data layer comprises assembly description information, the assembly description information comprises assembly information, guide information and management documents, and the data layer is presented in the form of character data, picture data and structured management data.
As a still further scheme of the invention: the functional layer comprises a position resource registration module, a gesture recognition module and an information management module, wherein the position resource registration module, the gesture recognition module and the information management module are independent systems which are related to each other.
As a still further scheme of the invention: the software layer comprises VS2017, OpenCV and Pyorch, wherein VS2017(Microsoft Visual Studio2017) is an integrated development tool, OpenCV (open Source Computer Vision library) is an open Source Computer Visual library, and Pyorch is a deep learning framework and used for recognizing objects and characters.
As a still further scheme of the invention: the support layer includes an industrial digital camera for capturing assembly site information and user gesture information, a projector, a computer, a workstation, and a cable.
Compared with the prior art, the invention has the beneficial effects that: the man-machine interaction is realized by using a projection mode, and the working efficiency of operators is not influenced; the method and the device can acquire a large amount of operation process information, and can be used for product tracing, information system display, assembly process flow optimization, big data analysis and the like; this application is through catching in real time to operation personnel's gesture state for can guarantee the qualification rate of work finished product, reduce the loss.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
Referring to fig. 1 to 3, in The embodiment of The present invention, a projection type job guidance method and system (The projection operation guide) includes a projection type job guidance method and a projection type job system, where The projection type job system includes an information auxiliary assembly platform, The information auxiliary assembly platform includes four layers, namely, a data layer, a functional layer, a software layer, and a support layer, The data layer includes assembly description information related in an assembly process, The assembly description information includes assembly information, guidance information, and a management document, and The data layer presents a form of text data, picture data, and structured management data;
the functional layer is a key for platform operation and is a functional module for realizing user requirements, the functional layer comprises a position resource registration module, a gesture recognition module and an information management module, and the position resource registration module, the gesture recognition module and the information management module are independent systems which are mutually associated and are used for realizing sharing and transmission of information data and laying a foundation for the stability of platform operation;
the software layer comprises a VS2017, an OpenCV and a Pythroch, the software layer utilizes the VS2017, the OpenCV and the Pythroch to develop platform control software by analyzing each function module of the platform, the VS2017, the OpenCV and the Pythroch are used for controlling the opening and closing of the platform, debugging and modifying each function module, and providing guarantee for the normal operation of the platform; the VS2017(Microsoft Visual Studio2017) is an integrated development tool, the OpenCV (open Source Computer Vision library) is an open-Source Computer Vision library, and the Pythroch is a deep learning framework and is used for identifying objects and characters and enhancing information to assist the assembly platform prototype system by a primary component;
TABLE 1 platform development Environment
The support layer comprises an industrial digital camera, a projector, a computer, a workstation, a cable and the like, the support layer is used for providing hardware support for the platform, the industrial digital camera is used for capturing various information in an assembly scene, including assembly site information and user gesture information, the projector is used for outputting enhancement information to the assembly scene, and the workstation is used for calculating and processing data generated in the operation of the platform.
The projection type operation guiding method comprises the matching of an assembly site and an information projection auxiliary assembly platform, wherein an instruction of the assembly site is sent to the information projection auxiliary assembly platform to monitor the working process of the information projection auxiliary assembly platform, and the information projection auxiliary assembly platform transmits information to an operation console to realize the monitoring and guidance of the operation process;
the working stage of the information projection auxiliary assembly platform comprises a working stage and an off-line stage, the off-line stage is used for generating, storing and transporting information, the working stage is used for collecting and arranging the information obtained in the off-line stage and then generating data on an operation table of an assembly site, and the operation table can send an operation instruction;
the off-line stage comprises an off-line calibration and a projection information base, wherein the off-line calibration process comprises the steps of firstly shooting a reference image, then calibrating the reference image, finally collecting off-line calibration information, and sending the off-line calibration information to the working stage;
the projection information base comprises graphic guide information and character information, the character information comprises part names, description information and tool information, and the character information and the graphic guide information are sent to a working stage;
the working stage comprises five steps of assembling field images, obtaining instructions, registering on site, projecting information on site, rendering and projecting, wherein the working process comprises the steps of firstly sending the information to assemble the field images, comparing the information obtained by the instructions with the information output by off-line calibration, registering on site if the information is consistent, then setting the projection information on site, and transmitting the information to an operation console by a projector through rendering and projecting, wherein the information registered on site is from an information output end of the off-line calibration, and the information required by the projection information is from an information output end of a projection information base.
As a further embodiment of the present invention, referring to fig. 1 to 3, the platform hardware includes an industrial digital camera, a projector, a desktop computer, a real-world device and an assembly workbench, the industrial digital camera and the projector are fixed on a fixed frame, the fixed frame is installed above the assembly operation platform through a hanger, the industrial digital camera and the projector are connected with the desktop computer through a cable, the desktop computer is fixed on one side of the fixed frame, and is used for controlling projection of the projector, data processing and feedback of scene images, and for making a gesture in a designated area on the operation platform during assembly operation, and the industrial digital camera monitors and captures the gesture of an operator in real time.
As a further embodiment of the present invention, please refer to fig. 1-3, the present application can add technologies such as recognition technologies of sound and light, human face, iris, fingerprint, palm print, bar code, etc. to realize the judgment of people and objects, and add multiple channels such as computer display screen billboard, etc. on the basis of the guidance.
The working principle of the invention is as follows: firstly, an industrial digital camera is used for collecting an assembly field image, the assembly field image and offline calibrated data are compared after an instruction is obtained and the assembly field image reaches a field registration stage, field registration is carried out if the assembly field image and the offline calibrated data are consistent, then a projection information base of a projector and the projector are used for transmitting guidance information to an operation desk, then the industrial digital camera shoots the operation process of an operator, the related actions and gestures of the operator on an assembly operation platform are captured, the action of taking articles is carried out, and when the captured gestures or the related actions of the operator are incorrect, the projector stops the guidance process and prompts the operator that the gestures are incorrect.
The invention has the beneficial effects that: the man-machine interaction is realized by using a projection mode, and the working efficiency of operators is not influenced; the method and the device can acquire a large amount of operation process information, and can be used for product tracing, information system display, assembly process flow optimization, big data analysis and the like; this application is through catching in real time to operation personnel's gesture state for can guarantee the qualification rate of work finished product, reduce the loss.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.