Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide the leakage detection device of the high-pressure fuel system, which can effectively reduce the installation difficulty of the fuel detection device and ensure the normal use of a vehicle.
In order to achieve the above purposes, the technical scheme adopted by the invention is as follows:
a pressure sensing assembly for placement in a fuel system for real-time monitoring of pressure of the fuel system;
the negative pressure generating assembly is a negative pressure pump which is arranged in the fuel system to generate negative pressure inside the fuel system;
the valve assembly is a carbon tank vent pipe electromagnetic valve which is used for being arranged on a carbon tank vent pipe to open or close the carbon tank vent pipe;
when leakage detection is carried out, the carbon tank vent pipe electromagnetic valve is closed, the negative pressure pump works and enables the interior of the fuel system to generate negative pressure with preset pressure intensity, and the pressure sensing assembly monitors the pressure of the fuel system to obtain the time required for the pressure of the fuel system to recover to the atmospheric pressure.
On the basis of the technical proposal, the device comprises a shell,
the pressure sensing assembly comprises a first pressure sensor and a second pressure sensor;
the first pressure sensor is arranged on a pipeline between the oil tank and the carbon tank so as to monitor the pressure in the pipeline between the oil tank isolating valve and the carbon tank in real time;
the second pressure sensor is arranged in the oil tank to monitor the pressure in the oil tank in real time.
On the basis of the technical scheme, the negative pressure pump is arranged on a carbon tank desorption pipeline and an engine intake manifold connecting pipeline, and is close to the carbon tank.
On the basis of the technical scheme, if the engine is in a stop state, the specific process of leakage detection is as follows:
closing an oil tank isolation valve and a carbon tank vent pipe electromagnetic valve, and opening the carbon tank electromagnetic valve;
the negative pressure pump works, negative pressure with preset pressure intensity is generated in the fuel system, and the negative pressure pump and the carbon tank electromagnetic valve are closed;
the pressure sensing assembly monitors the pressure of the fuel system to obtain the time required for the pressure of the fuel system to recover to the atmospheric pressure;
and judging to obtain the leakage condition of the fuel system based on the obtained time.
On the basis of the technical proposal, the device comprises a shell,
when the obtained time is longer than the first preset time, the fuel system has no leakage condition;
and when the obtained time is not more than the first preset time, the fuel system has a leakage condition.
On the basis of the technical scheme, if the engine is in a starting state, the specific process of leakage detection is as follows:
closing the carbon tank vent pipe electromagnetic valve, and opening the oil tank isolation valve and the carbon tank electromagnetic valve;
the negative pressure pump works, negative pressure with preset pressure intensity is generated in the fuel system, and the negative pressure pump and the carbon tank electromagnetic valve are closed;
the pressure sensing assembly monitors the pressure of the fuel system to obtain the time required for the pressure of the fuel system to recover to the atmospheric pressure;
and judging to obtain the leakage condition of the fuel system based on the obtained time.
On the basis of the technical proposal, the device comprises a shell,
when the obtained time is longer than the second preset time, the fuel system has no leakage condition;
and when the obtained time is not more than the second preset time, the fuel system has a leakage condition.
On the basis of the technical scheme, the oil tank isolation valve is positioned on a pipeline between the oil tank and the carbon tank and is close to the oil tank so as to isolate the oil tank from the carbon tank.
On the basis of the technical scheme, the method comprises the following steps: the carbon tank electromagnetic valve is located on a carbon tank desorption pipeline and an engine intake manifold connecting pipeline and is close to an engine intake manifold.
On the basis of the technical scheme, the carbon tank vent pipe electromagnetic valve is positioned on one side of the carbon tank communicated with the atmosphere.
Compared with the prior art, the invention has the advantages that: the negative pressure pump used for generating negative pressure inside the fuel system is arranged in the fuel system, the pressure sensing assembly used for monitoring the pressure of the fuel system in real time is arranged in the fuel system, the carbon tank vent pipe electromagnetic valve used for controlling the opening or closing of the carbon tank vent pipe is arranged on the carbon tank vent pipe, when leakage detection is carried out, the carbon tank vent pipe electromagnetic valve is closed, the negative pressure pump works and enables the inside of the fuel system to generate negative pressure with preset pressure intensity, the pressure sensing assembly monitors the pressure of the fuel system to obtain the time required by the pressure of the fuel system to recover to atmospheric pressure, the judgment of the leakage condition of the fuel system can be carried out based on the obtained time, the whole detection device is simple to install, the installation difficulty of the fuel detection device is effectively reduced, the requirements on the carbon tank and a dust filter when the leakage condition is judged is reduced, and the problem of overlarge caused by the increase of the, the normal use of the vehicle is ensured.
Detailed Description
The embodiment of the invention provides a leakage detection device of a high-pressure fuel system, a negative pressure pump 1 for generating negative pressure in the fuel system is arranged in the fuel system, a pressure sensing assembly for monitoring the pressure of the fuel system in real time is arranged in the fuel system, a carbon tank vent pipe electromagnetic valve 4 for controlling the opening or closing of the carbon tank vent pipe is arranged on the carbon tank vent pipe, when leakage detection is carried out, the carbon tank vent pipe electromagnetic valve 4 is closed, the negative pressure pump 1 works and enables the interior of the fuel system to generate negative pressure with preset pressure intensity, the pressure sensing assembly monitors the pressure of the fuel system to obtain the time required by the pressure of the fuel system to recover to atmospheric pressure, the judgment of the leakage condition of the fuel system can be carried out based on the obtained time, the whole detection device is simple to install, the installation difficulty of the fuel detection device is effectively reduced, and the requirements on a carbon tank 2 and a dust filter when the leakage condition is judged are reduced, the problem of overlarge flow resistance caused by the fact that the carbon tank 2 increases the filtering efficiency is solved, and normal use of the vehicle is guaranteed.
In order to make the objects, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are some embodiments of the present application, but not all embodiments.
Referring to fig. 1, a leakage detection apparatus for a high-pressure fuel system according to an embodiment of the present invention includes a pressure sensing assembly, a negative pressure generating assembly, and a valve assembly.
The pressure sensing assembly is arranged in a fuel system to monitor the pressure of the fuel system in real time, and the detection principle of the leakage detection device is as follows: and after the interior of the fuel system is pumped to form negative pressure, judging whether the fuel system leaks or not based on the pressure change condition in the fuel system. Therefore, the pressure sensing assembly is used for monitoring the pressure of the fuel system in real time, further obtaining the pressure change condition inside the fuel system and further obtaining the judgment whether the fuel system leaks.
The negative pressure generating assembly is a negative pressure pump 1 which is arranged in the fuel system to enable the interior of the fuel system to generate negative pressure, and air is exhausted from the interior of the fuel system to enable the interior of the fuel system to form negative pressure through the work of the negative pressure pump 1, so that the pressure sensing assembly monitors the pressure of the fuel system in real time to obtain the pressure change condition of the interior of the fuel system, and a judgment result of whether the fuel system leaks is obtained.
The valve assembly is a canister vent solenoid valve 4 for placement on a canister vent for opening or closing the canister vent. Through the setting of carbon tank ventilation pipe solenoid valve 4 to whether communicate atmosphere to carbon tank 2 controls. When leakage detection is carried out, the carbon tank vent pipe electromagnetic valve 4 is closed, the negative pressure pump 1 works and enables the interior of the fuel system to generate negative pressure with preset pressure intensity, and the pressure sensing assembly monitors the pressure of the fuel system to obtain the time required for the pressure of the fuel system to recover to the atmospheric pressure. If the inside of the fuel system leaks, the pressure of the fuel system can be quickly recovered to the atmospheric pressure after the inside of the fuel system is pumped to the negative pressure, and when the inside of the fuel system does not leak, the pressure of the fuel system can be recovered to the atmospheric pressure after the inside of the fuel system is pumped to the negative pressure for a long time, so that the time threshold is obtained through a previous repeated test, the time required for recovering the pressure of the fuel system to the atmospheric pressure is compared with the time threshold, and then whether the leakage condition of the fuel system exists or not is judged.
In the embodiment of the present invention, the pressure sensing assembly includes a first pressure sensor 5 and a second pressure sensor 6; the first pressure sensor 5 is arranged on a pipeline between the oil tank 3 and the carbon tank 2 to monitor the pressure in the pipeline between the oil tank isolation valve 7 and the carbon tank 2 in real time, and in the subsequent detection process, after the interior of the fuel system is pumped into negative pressure, the first pressure sensor 5 monitors the pressure in the pipeline between the oil tank isolation valve 7 and the carbon tank 2 in real time to obtain the time required by the pipeline to be recovered to the atmospheric pressure from the negative pressure; the second pressure sensor 6 is arranged in the oil tank 3 to monitor the pressure in the oil tank 3 in real time, and in the subsequent detection process, after the interior of the fuel system is pumped to negative pressure, the second pressure sensor 6 monitors the pressure in the oil tank 3 in real time to obtain the time required by the oil tank 3 to recover from the negative pressure to the atmospheric pressure.
In the embodiment of the invention, the negative pressure pump 1 is arranged on a connecting pipeline 8 between a carbon tank desorption pipeline and an engine intake manifold, and the negative pressure pump 1 is close to the carbon tank 2. The carbon tank electromagnetic valve 9 is positioned on the carbon tank desorption pipeline and the engine intake manifold connecting pipeline 8 and is close to the engine intake manifold. Specifically, the negative pressure pump 1 and the carbon canister electromagnetic valve 9 are both located on a carbon canister desorption pipeline and an engine intake manifold connecting pipeline 8, the carbon canister electromagnetic valve 9 is located between the engine intake manifold and the negative pressure pump 1, and the negative pressure pump 1 is located between the carbon canister electromagnetic valve 9 and the carbon canister 2. Through carbon canister solenoid valve 9's setting, control the intercommunication between carbon canister 2 and the engine intake manifold, when carbon canister solenoid valve 9 opened, communicate between carbon canister 2 and the engine intake manifold, when carbon canister solenoid valve 9 closed, do not communicate between carbon canister 2 and the engine intake manifold.
In the embodiment of the invention, the oil tank isolation valve 7 is positioned on a pipeline between the oil tank 3 and the carbon tank 2 and is arranged close to the oil tank 3 so as to isolate the oil tank 3 from the carbon tank 2. Specifically, the tank isolation valve 7 is located between the tank 3 and the first pressure sensor 5, and the first pressure sensor 5 is located between the tank isolation valve 7 and the canister 2. Through the setting of oil tank isolating valve 7, the intercommunication between control oil tank 3 and carbon tank 2, when oil tank isolating valve 7 was opened, communicate between oil tank 3 and the carbon tank 2, when oil tank isolating valve 7 was closed, do not communicate between oil tank 3 and the carbon tank 2.
In the embodiment of the invention, the carbon tank vent pipe electromagnetic valve 4 is positioned at one side of the carbon tank 2 communicated with the atmosphere. Through the setting of carbon tank ventilation pipe solenoid valve 4 to whether communicate atmosphere to carbon tank 2 controls.
The leakage detection device provided by the embodiment of the invention can be used for detecting whether the fuel system leaks or not when the engine is in a stop state and a start state.
When the engine is in a stop state, the specific process of leakage detection is as follows:
s111: closing the oil tank isolation valve 7 and the carbon tank vent pipe electromagnetic valve 4, and opening the carbon tank electromagnetic valve 9; at this time, the canister 2 is not communicated with the atmosphere, the oil tank 3 is not communicated with the canister 2, and the canister 2 is communicated with an engine intake manifold.
S112: the negative pressure pump 1 works, negative pressure with preset pressure intensity is generated in the fuel system, the negative pressure pump 1 and the carbon tank electromagnetic valve 9 are closed, and specifically 10Mbar negative pressure is generated; because the oil tank isolating valve 7 is in a closed state, after the negative pressure pump 1 works, particularly the carbon tank 2 and a pipeline between the oil tank 3 and the carbon tank 2 form negative pressure.
S113: the pressure sensing assembly monitors the pressure of the fuel system to obtain the time required for the pressure of the fuel system to recover to the atmospheric pressure; because the oil tank isolation valve 7 is in a closed state, negative pressure cannot be formed in the oil tank 3 after the negative pressure pump 1 works, at the moment, the first pressure sensor 5 monitors the pressure change condition of the fuel system, and the time required for the pressure of the fuel system to be recovered to the atmospheric pressure is obtained through the first pressure sensor 5.
S114: and judging to obtain the leakage condition of the fuel system based on the obtained time. When the obtained time is longer than the first preset time, the fuel system has no leakage condition; and when the obtained time is not more than the first preset time, the fuel system has a leakage condition. And carrying out value taking on the first preset time according to the actual working experience.
That is, for the leakage detection device of the embodiment of the present invention, when the leakage detection is performed on the fuel system, if the engine is in a shutdown state, the fuel tank isolation valve 7 and the canister vent pipe electromagnetic valve 4 are closed, and the canister electromagnetic valve 9 is opened; the negative pressure pump 1 works, negative pressure with preset pressure intensity is generated in the fuel system, and the negative pressure pump 1 and the carbon tank electromagnetic valve 9 are closed; the pressure sensing assembly monitors the pressure of the fuel system to obtain the time required for the pressure of the fuel system to recover to the atmospheric pressure; and judging to obtain the leakage condition of the fuel system based on the obtained time.
When the engine is in a starting state, the specific process of leakage detection is as follows:
s121: closing the carbon tank vent pipe electromagnetic valve 4, and opening the oil tank isolation valve 7 and the carbon tank electromagnetic valve 9; at this time, the canister 2 is not communicated with the atmosphere, the oil tank 3 is communicated with the canister 2, and the canister 2 is communicated with the engine intake manifold.
S122: the negative pressure pump 1 works, negative pressure with preset pressure intensity is generated in the fuel system, and the negative pressure pump 1 and the carbon tank electromagnetic valve 9 are closed; specifically, 10Mbar negative pressure is generated; because the oil tank isolation valve 7 is in an open state, when the negative pressure pump 1 works, the carbon tank 2, the oil tank 3 and a pipeline between the oil tank 3 and the carbon tank 2 form negative pressure.
S123: the pressure sensing assembly monitors the pressure of the fuel system to obtain the time required for the pressure of the fuel system to recover to the atmospheric pressure; because the oil tank isolation valve 7 is in an open state, negative pressure is formed in the oil tank 3 and the carbon tank 2 after the negative pressure pump 1 works, and the pressure in the oil tank 3 is the same as that in the carbon tank 2, so that the reading conditions monitored by the first pressure sensor 5 and the second pressure sensor 6 are the same, namely the pressure change conditions of the fuel system are monitored by the first pressure sensor 5 and the second pressure sensor 6, and the time required for the pressure of the fuel system to be recovered to the atmospheric pressure is also the same.
S124: and judging to obtain the leakage condition of the fuel system based on the obtained time. When the obtained time is longer than the second preset time, the fuel system has no leakage condition; and when the obtained time is not more than the second preset time, the fuel system has a leakage condition. And carrying out value taking on the second preset time according to the actual working experience.
That is, for the leakage detection device of the embodiment of the present invention, when the leakage detection is performed on the fuel system, if the engine is in the start state, the canister vent pipe electromagnetic valve 4 is closed, and the fuel tank isolation valve 7 and the canister electromagnetic valve 9 are opened; the negative pressure pump 1 works, negative pressure with preset pressure intensity is generated in the fuel system, and the negative pressure pump 1 and the carbon tank electromagnetic valve 9 are closed; the pressure sensing assembly monitors the pressure of the fuel system to obtain the time required for the pressure of the fuel system to recover to the atmospheric pressure; and judging to obtain the leakage condition of the fuel system based on the obtained time.
The leakage detection device of the high-pressure fuel system of the embodiment of the invention arranges the negative pressure pump 1 for generating negative pressure in the fuel system, the pressure sensing assembly for monitoring the pressure of the fuel system in real time in the fuel system, and the carbon tank vent pipe electromagnetic valve 4 for controlling the opening or closing of the carbon tank vent pipe is arranged on the carbon tank vent pipe, when leakage detection is carried out, the carbon tank vent pipe electromagnetic valve 4 is closed, the negative pressure pump 1 works and generates negative pressure with preset pressure intensity in the fuel system, the pressure sensing assembly monitors the pressure of the fuel system to obtain the time required by the pressure of the fuel system to be recovered to the atmospheric pressure, the judgment of the leakage condition of the fuel system can be carried out based on the obtained time, the whole detection device is simple to install, the installation difficulty of the fuel detection device is effectively reduced, and the requirements on the carbon tank 2 and a dust filter when the leakage condition is judged are reduced, the problem of overlarge flow resistance caused by the fact that the carbon tank 2 increases the filtering efficiency is solved, and normal use of the vehicle is guaranteed.
Further, the present invention may also provide an automobile, where an embodiment of the present invention provides an automobile including the above-mentioned leak detection apparatus, and for the leak detection apparatus included in the embodiment of the present invention, the leak detection apparatus specifically includes a pressure sensing assembly, a negative pressure generating assembly, and a valve assembly. The pressure sensing assembly is arranged in the fuel system to monitor the pressure of the fuel system in real time; the negative pressure generating assembly is a negative pressure pump 1 which is arranged in the fuel system to enable the interior of the fuel system to generate negative pressure, and air is extracted from the interior of the fuel system through the work of the negative pressure pump 1 to enable the interior of the fuel system to form negative pressure, so that the pressure sensing assembly monitors the pressure of the fuel system in real time to obtain the pressure change condition of the interior of the fuel system, and a judgment result of whether the fuel system leaks is obtained; the valve component is a carbon tank vent pipe electromagnetic valve 4 which is used for being arranged on a carbon tank vent pipe to open or close the carbon tank vent pipe; when leakage detection is carried out, the carbon tank vent pipe electromagnetic valve 4 is closed, the negative pressure pump 1 works and enables the interior of the fuel system to generate negative pressure with preset pressure intensity, and the pressure sensing assembly monitors the pressure of the fuel system to obtain the time required for the pressure of the fuel system to recover to the atmospheric pressure.
In the embodiment of the present invention, the pressure sensing assembly includes a first pressure sensor 5 and a second pressure sensor 6; the first pressure sensor 5 is arranged on a pipeline between the oil tank 3 and the carbon tank 2 so as to monitor the pressure in the pipeline between the oil tank isolating valve 7 and the carbon tank 2 in real time; a second pressure sensor 6 is provided in the fuel tank 3 to monitor the pressure within the fuel tank 3 in real time. The negative pressure pump 1 is arranged on a carbon tank desorption pipeline and an engine air inlet manifold connecting pipeline 8, and the negative pressure pump 1 is close to the carbon tank 2. The oil tank isolation valve 7 is located on a pipeline between the oil tank 3 and the carbon tank 2, and is close to the oil tank 3 to be arranged so as to isolate the oil tank 3 from the carbon tank 2. The carbon tank electromagnetic valve 9 is positioned on the carbon tank desorption pipeline and the engine intake manifold connecting pipeline 8 and is close to the engine intake manifold. The carbon tank vent pipe electromagnetic valve 4 is positioned at one side of the carbon tank 2 communicated with the atmosphere.
If the inside of the fuel system leaks, the pressure of the fuel system can be quickly recovered to the atmospheric pressure after the inside of the fuel system is pumped to the negative pressure, and when the inside of the fuel system does not leak, the pressure of the fuel system can be recovered to the atmospheric pressure after the inside of the fuel system is pumped to the negative pressure for a long time, so that the time threshold is obtained through a previous repeated test, the time required for recovering the pressure of the fuel system to the atmospheric pressure is compared with the time threshold, and then whether the leakage condition of the fuel system exists or not is judged.
In the embodiment of the present invention, if the engine is in a stopped state, the specific process of performing the leakage detection is as follows:
closing the oil tank isolation valve 7 and the carbon tank vent pipe electromagnetic valve 4, and opening the carbon tank electromagnetic valve 9;
the negative pressure pump 1 works, negative pressure with preset pressure intensity is generated in the fuel system, and the negative pressure pump 1 and the carbon tank electromagnetic valve 9 are closed;
the pressure sensing assembly monitors the pressure of the fuel system to obtain the time required for the pressure of the fuel system to recover to the atmospheric pressure;
and judging to obtain the leakage condition of the fuel system based on the obtained time. Specifically, when the obtained time is longer than a first preset time, the fuel system has no leakage condition; and when the obtained time is not more than the first preset time, the fuel system has a leakage condition.
In the embodiment of the present invention, if the engine is in the starting state, the specific process of performing the leakage detection is as follows:
closing the carbon tank vent pipe electromagnetic valve 4, and opening the oil tank isolation valve 7 and the carbon tank electromagnetic valve 9;
the negative pressure pump 1 works, negative pressure with preset pressure intensity is generated in the fuel system, and the negative pressure pump 1 and the carbon tank electromagnetic valve 9 are closed;
the pressure sensing assembly monitors the pressure of the fuel system to obtain the time required for the pressure of the fuel system to recover to the atmospheric pressure;
and judging to obtain the leakage condition of the fuel system based on the obtained time. Specifically, when the obtained time is longer than a second preset time, the fuel system has no leakage condition; and when the obtained time is not more than the second preset time, the fuel system has a leakage condition.
The automobile of the embodiment of the invention arranges the negative pressure pump 1 for generating negative pressure in the fuel system, arranges the pressure sensing component for monitoring the pressure of the fuel system in real time in the fuel system, and arranges the carbon tank vent pipe electromagnetic valve 4 for controlling the opening or closing of the carbon tank vent pipe on the carbon tank vent pipe, when detecting leakage, the carbon tank vent pipe electromagnetic valve 4 is closed, the negative pressure pump 1 works and generates negative pressure with preset pressure intensity in the fuel system, the pressure sensing component monitors the pressure of the fuel system to obtain the time required by the pressure of the fuel system to be restored to the atmospheric pressure, the judgment of the leakage condition of the fuel system can be carried out based on the obtained time, the whole detection device is simple to install, the installation difficulty of the fuel detection device is effectively reduced, and the requirements on the carbon tank 2 and a dust filter when judging the leakage condition is reduced, the problem of overlarge flow resistance caused by the fact that the carbon tank 2 increases the filtering efficiency is solved, and normal use of the vehicle is guaranteed.
In the description of the present application, it should be noted that the terms "upper", "lower", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, which are only for convenience in describing the present application and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and operate, and thus, should not be construed as limiting the present application. Unless expressly stated or limited otherwise, the terms "mounted," "connected," and "connected" are intended to be inclusive and mean, for example, that they may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art as appropriate.
It is noted that, in the present application, relational terms such as "first" and "second", and the like, are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.
The above description is merely exemplary of the present application and is presented to enable those skilled in the art to understand and practice the present application. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the application. Thus, the present application is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.