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CN113385791B - Underwater emergency rescue system and underwater rescue method based on the rescue system - Google Patents

Underwater emergency rescue system and underwater rescue method based on the rescue system Download PDF

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Publication number
CN113385791B
CN113385791B CN202110773550.7A CN202110773550A CN113385791B CN 113385791 B CN113385791 B CN 113385791B CN 202110773550 A CN202110773550 A CN 202110773550A CN 113385791 B CN113385791 B CN 113385791B
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welding
underwater
stud
sleeve
rescue
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CN113385791A (en
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黄继强
汤武豪
薛龙
黄军芬
邹勇
曹莹瑜
张瑞英
李茂勇
张建军
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Beijing Institute of Petrochemical Technology
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Beijing Institute of Petrochemical Technology
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/20Stud welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/24Features related to electrodes
    • B23K9/28Supporting devices for electrodes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/32Accessories
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B63SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
    • B63CLAUNCHING, HAULING-OUT, OR DRY-DOCKING OF VESSELS; LIFE-SAVING IN WATER; EQUIPMENT FOR DWELLING OR WORKING UNDER WATER; MEANS FOR SALVAGING OR SEARCHING FOR UNDERWATER OBJECTS
    • B63C7/00Salvaging of disabled, stranded, or sunken vessels; Salvaging of vessel parts or furnishings, e.g. of safes; Salvaging of other underwater objects
    • B63C7/02Salvaging of disabled, stranded, or sunken vessels; Salvaging of vessel parts or furnishings, e.g. of safes; Salvaging of other underwater objects in which the lifting is done by hauling

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Plasma & Fusion (AREA)
  • Ocean & Marine Engineering (AREA)
  • Arc Welding In General (AREA)

Abstract

The invention provides an underwater emergency rescue system and an underwater rescue method based on the same, relates to the technical field related to underwater rescue equipment, and aims to solve the problems that the conventional sunken ship chain type salvaging method in the prior art needs larger rescue equipment and is slow in rescue speed. The system comprises a hoisting device and an underwater welding device, wherein the underwater welding device is used for welding a stud on the sunken ship, a hoisting ring is arranged on the welded stud, the hoisting device is arranged on a working ship or a sea shore, and a cable is connected with the hoisting device so as to hoist the sunken ship through the hoisting device. The underwater stud welding is adopted, and the forced tongs are quickly welded on the object to be salvaged, so that the underwater emergency rescue is conveniently and quickly lifted, and the underwater emergency rescue is quickly realized.

Description

水下应急救援系统及基于该救援系统的水下救援方法Underwater emergency rescue system and underwater rescue method based on the rescue system

技术领域technical field

本发明涉及水下救援设备相关的技术领域,尤其是涉及一种水下应急救援系统及基于该救援系统的水下救援方法。The present invention relates to the technical field related to underwater rescue equipment, in particular to an underwater emergency rescue system and an underwater rescue method based on the rescue system.

背景技术Background technique

飞行员坠湖、潜水员失踪、公交坠江、沉船等突发事件中,需要快速将沉入水中的物体尽快打捞上岸,以减少人员伤亡和财产损失。但目前多采用水下穿缆、岸上起吊的方法。In emergencies such as a pilot falling into a lake, a diver missing, a bus falling into a river, and a shipwreck, it is necessary to salvage the sunken objects as soon as possible to reduce casualties and property losses. However, at present, the methods of underwater cable penetration and shore lifting are mostly used.

传统的沉船链式打捞方法需要通过定向钻机在船下开挖沟槽,再将缆绳穿过,通过岸上的起吊机连接缆绳将沉船打捞上来,这种方法耗时较长,救援速度过慢,且需要的救援设备比较大,运输和操作都略为笨重,响应速度较慢,难以达到水下应急救援的目的,不适合现阶段的水下应急救援策略。The traditional chain salvage method for wrecks needs to use directional drilling rigs to excavate trenches under the ship, then pass the cables through, and then connect the cables with a crane on the shore to salvage the sunken ships. This method takes a long time and the rescue speed is too slow. And the rescue equipment needed is relatively large, the transportation and operation are a bit cumbersome, and the response speed is slow, it is difficult to achieve the purpose of underwater emergency rescue, and it is not suitable for the current underwater emergency rescue strategy.

针对上述出现事故的水下应急救援快速打捞的需求,提出了采用水下螺柱焊接的方法对水下沉船进行应急救援,采用水下螺柱焊接,在待打捞物体上快速焊接着力抓手,便于尽快起吊,为水下应急救援提供快速打捞方法。这种新的水下救援技术或方法可作为水下作业技术的重要补充,在技术上也是一次新的突破。In response to the above-mentioned needs of underwater emergency rescue and rapid salvage of accidents, the underwater stud welding method is proposed for emergency rescue of underwater sunken ships. Underwater stud welding is used to quickly weld the gripper on the object to be salvaged. It is convenient for lifting as soon as possible, and provides a quick salvage method for underwater emergency rescue. This new underwater rescue technology or method can be used as an important supplement to underwater operation technology, and it is also a new breakthrough in technology.

发明内容Contents of the invention

有鉴于此,本发明的目的在于提供一种水下应急救援系统及基于该救援系统的水下救援方法,以解决现有技术中传统的沉船链式打捞方法,需要的救援设备比较大、救援速度慢的技术问题。In view of this, the object of the present invention is to provide an underwater emergency rescue system and an underwater rescue method based on the rescue system, so as to solve the traditional chain salvage method for shipwrecks in the prior art, which requires relatively large rescue equipment and difficult rescue operations. Slow technical issues.

为了实现上述目的,本发明提供了一种水下应急救援系统,包括起吊设备和水下焊接装置,其中:所述水下焊接装置用于在沉船上焊接螺柱,焊接完成的螺柱上安装有吊环,所述起吊设备安装于工作船或海岸上,缆绳与所述起吊设备相连接以通过所述起吊设备起吊沉船。In order to achieve the above object, the present invention provides an underwater emergency rescue system, including a lifting device and an underwater welding device, wherein: the underwater welding device is used for welding studs on a sunken ship, and the welded studs are installed There are hoisting rings, and the hoisting device is installed on the workboat or the shore, and the cable is connected to the hoisting device to hoist the sunken ship through the hoisting device.

可选地,所述水下焊接装置包括焊接电源、水下焊接切割套件、供气系统及焊接电缆,所述供气系统与所述焊接切割套件相连接;Optionally, the underwater welding device includes a welding power supply, an underwater welding and cutting kit, a gas supply system and a welding cable, and the gas supply system is connected to the welding and cutting kit;

所述焊接电缆包括焊接地线、用于固定于沉船上的电缆固定夹及连接电缆,所述焊接电源通过所述焊接地线与所述电缆固定夹电连接,所述焊接电源通过所述连接电缆与所述水下焊接切割套件电连接。The welding cable includes a welding ground wire, a cable fixing clip for fixing on the sunken ship, and a connecting cable. The welding power supply is electrically connected to the cable fixing clip through the welding ground wire, and the welding power supply is connected through the connection An electrical cable is electrically connected to the underwater welding and cutting kit.

可选地,所述水下焊接切割套件为水下螺柱焊枪,所述连接电缆的外表面设置有浮力保护套。Optionally, the underwater welding and cutting kit is an underwater stud welding torch, and the outer surface of the connecting cable is provided with a buoyancy protection sheath.

可选地,所述水下螺柱焊枪包括焊枪主体、供气排水装置和移动卡瓷环装置,所述供气排水装置与所述焊枪主体相连接且设置于所述焊枪主体的前端,所述供气排水装置上形成有能与所述供气系统连接的气孔,所述移动卡瓷环装置设置于所述供气排水装置内部且能沿所述水下螺柱焊枪的轴线方向移动。Optionally, the underwater stud welding torch includes a welding torch main body, an air supply and drainage device and a movable ceramic ring device, the air supply and drainage device is connected to the welding torch main body and arranged at the front end of the welding torch main body, so Air holes that can be connected to the air supply system are formed on the air supply and drainage device, and the movable clamping ring device is arranged inside the air supply and drainage device and can move along the axial direction of the underwater stud welding torch.

可选地,所述供气排水装置包括套筒结构和排水罩体,所述套筒结构的一端与所述排水罩体相连接,所述套筒结构上远离所述排水罩体的端部与所述焊枪主体相连接,所述套筒结构上开设有所述气孔,所述气孔与所述套筒结构组成的内腔相连通,所述移动卡瓷环装置可移动的设置于所述套筒结构内部。Optionally, the air supply and drainage device includes a sleeve structure and a drainage cover, one end of the sleeve structure is connected to the drainage cover, and the end of the sleeve structure is far away from the drainage cover Connected with the main body of the welding torch, the sleeve structure is provided with the air hole, and the air hole communicates with the inner cavity formed by the sleeve structure, and the movable ceramic ring device is movably arranged on the Inside the sleeve structure.

可选地,所述套筒结构包括密封套筒和伸缩套筒,所述密封套筒与所述焊枪主体相连接,移动卡瓷环装置可移动的设置于所述伸缩套筒内,所述伸缩套筒设置于所述密封套筒的外围且所述伸缩套筒与所述密封套筒之间设置有套筒调节结构,通过所述调节结构能使所述伸缩套筒相对所述密封套筒产生沿所述水下螺柱焊枪轴线方向的水平移动。Optionally, the sleeve structure includes a sealing sleeve and a telescopic sleeve, the sealing sleeve is connected to the main body of the welding torch, and the movable clamping ring device is movably arranged in the telescopic sleeve, the The telescopic sleeve is arranged on the periphery of the sealing sleeve, and a sleeve adjustment structure is arranged between the telescopic sleeve and the sealing sleeve, through which the telescopic sleeve can be positioned relative to the sealing sleeve. The cylinder moves horizontally along the axis of the underwater stud welding torch.

可选地,所述移动卡瓷环装置与所述密封套筒通过螺纹的方式形成连接。Optionally, the movable clamping ring device is connected to the sealing sleeve through threads.

可选地,所述调节结构包括与所述密封套筒连接的固定部,所述固定部上设置有第一锥形螺纹,所述伸缩套筒上设置有与所述第一锥形螺纹配合的第二锥形螺纹。Optionally, the adjustment structure includes a fixing part connected with the sealing sleeve, the fixing part is provided with a first tapered thread, and the telescopic sleeve is provided with a The second tapered thread.

一种基于所述的水下应急救援系统的水下救援方法,包括以下步骤:A kind of underwater rescue method based on described underwater emergency rescue system, comprises the following steps:

步骤S1、所述起吊设备安装于工作船或海岸上;Step S1, the lifting device is installed on the workboat or the coast;

步骤S2、潜水员下潜找到沉船及焊接点位,通过所述水下焊接装置在沉船上焊接螺柱;Step S2, the diver dives down to find the sunken ship and the welding point, and welds studs on the sunken ship through the underwater welding device;

步骤S3、在所述焊接螺柱上安装吊环,并将缆绳穿过吊环;Step S3, installing a lifting ring on the welding stud, and passing the cable through the lifting ring;

步骤S4、起吊设备通过缆绳起吊沉船,完成救援。Step S4, the hoisting device lifts the sunken ship through cables to complete the rescue.

可选地,使用上述步骤S2中的所述水下焊接装置进行焊接的焊接方法,包括以下步骤:Optionally, the welding method using the underwater welding device in the above step S2 includes the following steps:

步骤S21、将螺柱安装于水下螺柱焊枪上,且使水下螺柱焊枪紧贴沉船表面;Step S21, installing the stud on the underwater stud welding gun, and making the underwater stud welding gun close to the surface of the sunken ship;

步骤S22、启动水下螺柱焊枪排水,利用供气系统中的混合气,形成局部干式环境并利用混合气进行焊接保护;Step S22, starting the underwater stud torch to drain water, using the mixed gas in the gas supply system to form a local dry environment and using the mixed gas for welding protection;

步骤S23、焊接时,首先在螺柱与沉船表面形成先导电流引弧,并清除焊接表面的涂层和汽化水层,利用干燥的混合气将湿气吹除,使局部形成干燥焊接环境;Step S23, during welding, firstly form a pilot current arc on the surface of the stud and the sunken ship, and remove the coating and vaporized water layer on the welding surface, and use dry mixed gas to blow off the moisture, so that a dry welding environment is formed locally;

步骤S24、接通焊接电流将螺柱和沉船表面熔化形成熔池;Step S24, turning on the welding current to melt the surface of the stud and the sunken ship to form a molten pool;

步骤S25、待焊接的螺柱在水下螺柱焊枪的主弹簧恢复力作用下慢慢插入熔池;Step S25, the stud to be welded is slowly inserted into the molten pool under the restoring force of the main spring of the underwater stud welding torch;

步骤S26、继续施加短暂的电流,对焊接接头加热形成再结晶接头;Step S26, continue to apply a brief current to heat the welded joint to form a recrystallized joint;

步骤S27、提起水下螺柱焊枪,螺柱固定在沉船表面。Step S27, lift the underwater stud welding torch, and fix the stud on the surface of the sunken ship.

本发明提供的水下应急救援系统,包括起吊设备和水下焊接装置,其中,水下焊接装置用于在沉船上焊接螺柱,螺柱上安装有吊环,起吊设备安装于工作船或海岸上,缆绳与起吊设备相连接以通过起吊设备起吊沉船。该水下应急救援系统具有焊接时间短,无需专业水下焊工操作、简化紧固结构等特点,大大节约维修资源和经费,提高维修效率。The underwater emergency rescue system provided by the present invention includes a lifting device and an underwater welding device, wherein the underwater welding device is used for welding studs on a sunken ship, the studs are equipped with lifting rings, and the lifting device is installed on a workboat or on the coast , the cable is connected to the lifting device to lift the sunken ship by the lifting device. The underwater emergency rescue system has the characteristics of short welding time, no need for professional underwater welder operation, simplified fastening structure, etc., which greatly saves maintenance resources and funds and improves maintenance efficiency.

附图说明Description of drawings

为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. Those skilled in the art can also obtain other drawings based on these drawings without creative work.

图1是本发明实施例提供的应用水下应急救援系统救援的第一张示意图;Fig. 1 is the first schematic diagram of the application of the underwater emergency rescue system provided by the embodiment of the present invention;

图2是本发明实施例提供的应用水下应急救援系统救援的第二张示意图;Fig. 2 is the second schematic diagram of the application of the underwater emergency rescue system provided by the embodiment of the present invention;

图3是本发明实施例提供的应用水下应急救援系统救援的第三张示意图;Fig. 3 is the third schematic diagram of the application of the underwater emergency rescue system provided by the embodiment of the present invention;

图4是本发明实施例提供的水下感觉装置的组成示意图;Fig. 4 is a schematic diagram of the composition of the underwater sensing device provided by the embodiment of the present invention;

图5是本发明实施例提供的水下螺柱焊枪的内部结构示意图;Fig. 5 is a schematic diagram of the internal structure of the underwater stud welding torch provided by the embodiment of the present invention;

图6是本发明实施例提供的水下螺柱焊枪的俯视图;Fig. 6 is the top view of the underwater stud welding torch provided by the embodiment of the present invention;

图7是本发明实施例提供的移动卡瓷环装置的结构示意图;Fig. 7 is a schematic structural view of a mobile clamping ceramic ring device provided by an embodiment of the present invention;

图8是本发明实施例提供的水下救援方法的流程图。Fig. 8 is a flowchart of an underwater rescue method provided by an embodiment of the present invention.

附图标记:1、起吊设备;2、工作船;3、沉船;4、缆绳;5、焊接电源;6、水下螺柱焊枪;61、焊枪主体;62、移动卡瓷环装置;621、通孔;63、气孔;64、密封套筒;65、伸缩套筒;66、调节结构;67、凸台;68、电磁体;69、主弹簧;70、排水罩体;7、供气系统;71、储气瓶;72、供气管路;8、电缆固定夹;9、连接电缆;10、焊接地线。Reference signs: 1, lifting equipment; 2, working boat; 3, sunken ship; 4, cable; 5, welding power supply; 6, underwater stud welding torch; 61, welding torch main body; Through hole; 63, air hole; 64, sealing sleeve; 65, telescopic sleeve; 66, adjustment structure; 67, boss; 68, electromagnet; 69, main spring; 70, drainage cover; 7, air supply system ; 71. Gas cylinder; 72. Gas supply pipeline; 8. Cable clamp; 9. Connecting cable; 10. Welding ground wire.

具体实施方式Detailed ways

为使本发明的目的、技术方案和优点更加清楚,下面将对本发明的技术方案进行详细的描述。显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动的前提下所得到的所有其它实施方式,都属于本发明所保护的范围。In order to make the purpose, technical solution and advantages of the present invention clearer, the technical solution of the present invention will be described in detail below. Apparently, the described embodiments are only some of the embodiments of the present invention, but not all of them. Based on the embodiments of the present invention, all other implementations obtained by persons of ordinary skill in the art without making creative efforts fall within the protection scope of the present invention.

在本发明的描述中,需要说明的是,除非另有说明,“多个”的含义是两个或两个以上;术语“上”、“下”、“左”、“右”、“内”、“外”、“前端”、“后端”、“头部”、“尾部”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、“第三”等仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that unless otherwise specified, the meaning of "plurality" is two or more; the terms "upper", "lower", "left", "right", "inner ", "outside", "front end", "rear end", "head", "tail", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and Simplified descriptions, rather than indicating or implying that the device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and thus should not be construed as limiting the invention. In addition, the terms "first", "second", "third", etc. are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

在本发明的描述中,还需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连。对于本领域的普通技术人员而言,可视具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should also be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be interpreted in a broad sense, for example, it can be a fixed connection or a flexible connection. Detachable connection, or integral connection; it can be mechanical connection or electrical connection; it can be direct connection or indirect connection through an intermediary. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.

参见图1至图3,本发明提供了一种水下应急救援系统,包括起吊设备1和水下焊接装置,其中,水下焊接装置用于在沉船3上焊接螺柱,焊接完成的螺柱上安装有吊环,起吊设备1安装于工作船2或海岸上,缆绳4与起吊设备1相连接以通过起吊设备1起吊沉船3。1 to 3, the present invention provides an underwater emergency rescue system, including a lifting device 1 and an underwater welding device, wherein the underwater welding device is used to weld studs on a sunken ship 3, and the welded studs The hoisting device 1 is installed on the workboat 2 or on the coast, and the cable 4 is connected with the hoisting device 1 to hoist the sunken ship 3 through the hoisting device 1 .

具体的,如图4所示,水下焊接装置包括焊接电源5、水下焊接切割套件、供气系统7及焊接电缆,供气系统7与焊接切割套件相连接;焊接电缆包括焊接地线10、用于固定于沉船3上的电缆固定夹8及连接电缆9,焊接电源5通过焊接地线10与电缆固定夹8电连接,焊接电源5通过连接电缆9与水下焊接切割套件电连接。Specifically, as shown in Figure 4, the underwater welding device includes a welding power supply 5, an underwater welding and cutting kit, a gas supply system 7 and a welding cable, and the gas supply system 7 is connected to the welding and cutting kit; the welding cable includes a welding ground wire 10 1. The cable fixing clip 8 and connecting cable 9 used to be fixed on the sunken ship 3, the welding power supply 5 is electrically connected to the cable fixing clip 8 through the welding ground wire 10, and the welding power supply 5 is electrically connected to the underwater welding and cutting kit through the connecting cable 9.

其中,供气系统7包括储气瓶71、减压器及相应的供气管路72。连接电缆9的外表面设置有浮力保护套,以克服电缆本身重量,在水中达到平衡效果,当潜水人员下潜到沉船3位置后,用水下螺柱焊枪6将螺柱焊接到预先计算好的沉船3焊接点上。Wherein, the gas supply system 7 includes a gas storage bottle 71 , a pressure reducer and a corresponding gas supply pipeline 72 . The outer surface of the connecting cable 9 is provided with a buoyancy protective cover to overcome the weight of the cable itself and achieve a balance effect in the water. When the diver dives to the sunken ship 3 position, the stud is welded to the pre-calculated stud with the underwater stud welding torch 6. Shipwreck 3 welded on.

根据实际需要水下焊接切割套件为水下螺柱焊枪6、水下焊把或水下割把;本实施例中的水下焊接切割套件采用水下螺柱焊枪6。螺柱焊是以焊接电弧作为热源的螺柱焊接方法,它将螺柱焊到工件上,而不是用药皮焊条或其他填充金属的电弧焊方法。螺柱及其类似的紧固件本身既是焊件又是作为一个电极,电弧在螺柱端部和板件(金属板件、管件)之间引弧燃烧,螺柱下落插入熔池加压而形成焊接接头,是一种高速度的电弧连接方法。焊接电源5是水下焊接装置中的重要组成部分,它采用微机控制逆变式螺柱焊接电源5,提供焊接电源5、焊接控制等关键参数。According to actual needs, the underwater welding and cutting kit is an underwater stud welding torch 6 , an underwater welding handle or an underwater cutting handle; the underwater welding and cutting kit in this embodiment adopts the underwater stud welding torch 6 . Stud welding is a stud welding method in which the welding arc is used as the heat source, and it welds the stud to the workpiece, rather than arc welding with a covered electrode or other filler metal. Studs and similar fasteners themselves are both weldments and electrodes. The arc is ignited and burned between the end of the stud and the plate (metal plate, pipe), and the stud falls into the molten pool and pressurizes. Forming welded joints is a high-speed arc joining method. The welding power source 5 is an important part of the underwater welding device. It uses a microcomputer to control the inverter stud welding power source 5 to provide key parameters such as the welding power source 5 and welding control.

水下螺柱焊枪6是水下焊接装置的重要组成部分,是潜水员水下作业的使用工具,其性能好坏将直接影响到水下螺柱焊接质量和水下作业安全。结合图5和图6,水下螺柱焊枪6包括焊枪主体61、供气排水装置和移动卡瓷环装置62,供气排水装置与焊枪主体61相连接且设置于焊枪主体61的前端,供气排水装置上形成有能与供气系统7连接的气孔63,移动卡瓷环装置62设置于供气排水装置内部且能沿水下螺柱焊枪6的轴线方向移动。The underwater stud welding torch 6 is an important part of the underwater welding device and is a tool used by divers for underwater operations. Its performance will directly affect the quality of underwater stud welding and the safety of underwater operations. 5 and 6, the underwater stud welding torch 6 includes a welding torch main body 61, an air supply and drainage device and a movable clamping ring device 62, the air supply and drainage device is connected to the welding torch main body 61 and is arranged on the front end of the welding torch main body 61, for supplying An air hole 63 that can be connected to the air supply system 7 is formed on the air drainage device, and the movable clamping ring device 62 is arranged inside the air supply and drainage device and can move along the axial direction of the underwater stud welding torch 6 .

供气排水装置包括套筒结构和排水罩体70,套筒结构的一端与排水罩体70相连接,套筒结构上远离排水罩体70的端部与焊枪主体61相连接,套筒结构上开设有气孔63,气孔63与套筒结构组成的内腔相连通,移动卡瓷环装置62可移动的设置于套筒结构内部。The air supply and drainage device includes a sleeve structure and a drainage cover 70. One end of the sleeve structure is connected to the drainage cover 70, and the end of the sleeve structure away from the drainage cover 70 is connected to the welding torch body 61. The sleeve structure is An air hole 63 is opened, and the air hole 63 communicates with the inner cavity formed by the sleeve structure, and the movable clamping ceramic ring device 62 is movably arranged inside the sleeve structure.

套筒结构包括密封套筒64和伸缩套筒65,密封套筒64与焊枪主体61的外表面通过螺纹的方式形成可拆卸连接,移动卡瓷环装置62可移动的设置于伸缩套筒65内,伸缩套筒65设置于密封套筒64的外围且伸缩套筒65与密封套筒64之间设置有套筒调节结构66,通过调节结构66能使伸缩套筒65相对密封套筒64产生沿水下螺柱焊枪6轴线方向的水平移动。通过气孔63向密封套筒64内注入氩气,达到排水和保护焊接的作用;密封套筒64的右侧设有固定V型密封圈的凸台67,排水罩体70和V型密封圈可达到密封套筒64的密封作用。The sleeve structure includes a sealing sleeve 64 and a telescopic sleeve 65. The sealing sleeve 64 and the outer surface of the welding torch body 61 form a detachable connection through threads, and the movable ceramic ring device 62 is movably arranged in the telescopic sleeve 65. The telescopic sleeve 65 is arranged on the periphery of the sealing sleeve 64 and a sleeve adjustment structure 66 is arranged between the telescopic sleeve 65 and the sealing sleeve 64. Horizontal movement in the 6-axis direction of the underwater stud welding torch. Inject argon gas into the sealing sleeve 64 through the air hole 63 to achieve the function of drainage and protective welding; the right side of the sealing sleeve 64 is provided with a boss 67 for fixing the V-shaped sealing ring, and the drainage cover 70 and the V-shaped sealing ring can be used. The sealing effect of the sealing sleeve 64 is achieved.

如图7所示,本实施例中的移动卡瓷环装置62呈环形,中间开设有通孔621,螺柱能穿过通孔与焊枪主体61的夹紧结构连接,瓷环暗转于移动卡瓷环装置62与螺柱之间,移动卡瓷环装置62与密封套筒64通过螺纹的方式形成连接,在固定瓷环的同时,还可以调节螺柱的伸出长度。As shown in Figure 7, the movable clamping ceramic ring device 62 in this embodiment is ring-shaped, and a through hole 621 is opened in the middle, and the stud can pass through the through hole to connect with the clamping structure of the welding torch main body 61, and the ceramic ring is secretly rotated in the mobile Between the clamping ceramic ring device 62 and the stud, the movable clamping ceramic ring device 62 is connected with the sealing sleeve 64 through threads, and the protruding length of the stud can be adjusted while the ceramic ring is fixed.

调节结构66包括与密封套筒64连接的固定部,固定部上设置有第一锥形螺纹,伸缩套筒65上设置有与第一锥形螺纹配合的第二锥形螺纹。通过第一锥形螺纹与第二锥形螺纹的配合可以调节套筒结构的长度,以便焊接不同长度的螺柱。The adjustment structure 66 includes a fixed part connected with the sealing sleeve 64, the fixed part is provided with a first tapered thread, and the telescopic sleeve 65 is provided with a second tapered thread matched with the first tapered thread. The length of the sleeve structure can be adjusted through the cooperation of the first tapered thread and the second tapered thread, so as to weld studs of different lengths.

此外,本发明还提供了一种基于上述水下应急救援系统的水下救援方法,采用水下螺柱焊接,在待打捞物体上快速焊接着力抓手,便于尽快起吊,为水下应急救援提供快速打捞方法,如图8所示,主要包括以下步骤:In addition, the present invention also provides an underwater rescue method based on the above-mentioned underwater emergency rescue system, which adopts underwater stud welding and quickly welds the grab handle on the object to be salvaged, which is convenient for lifting as soon as possible, and provides The quick salvage method, as shown in Figure 8, mainly includes the following steps:

步骤S1、起吊设备1安装于工作船2或海岸上;Step S1, the lifting device 1 is installed on the workboat 2 or on the coast;

步骤S2、潜水员下潜找到沉船3及焊接点位,通过水下焊接装置在沉船3上焊接螺柱;Step S2, the diver dives down to find the wreck 3 and the welding point, and welds studs on the wreck 3 through the underwater welding device;

步骤S3、在焊接螺柱上安装吊环,并将缆绳4穿过吊环;Step S3, install the lifting ring on the welding stud, and pass the cable 4 through the lifting ring;

步骤S4、起吊设备1通过缆绳4起吊沉船3,完成救援。Step S4, the hoisting device 1 lifts the sunken ship 3 through the cables 4 to complete the rescue.

螺柱焊的基本原理是在焊接时,提升螺柱使金属螺柱与沉船3表面之间产生较大的焊接电流,将螺柱端面和沉船3表面瞬间熔化并形成熔池,然后将螺柱浸入熔池冷却后固定在沉船3表面。其中,本申请的使用上述步骤S2中的水下焊接装置进行焊接的焊接方法,包括以下步骤:The basic principle of stud welding is that during welding, the stud is lifted to generate a large welding current between the metal stud and the surface of the sunken ship, and the end face of the stud and the surface of the sunken ship are instantly melted to form a molten pool, and then the stud is After immersing in the molten pool to cool, it is fixed on the surface of the sunken ship 3. Wherein, the welding method of the present application using the underwater welding device in the above step S2 for welding comprises the following steps:

步骤S21、将螺柱安装于水下螺柱焊枪6上,且使水下螺柱焊枪6紧贴沉船3表面;Step S21, installing the stud on the underwater stud welding torch 6, and making the underwater stud welding torch 6 close to the surface of the sunken ship 3;

步骤S22、启动水下螺柱焊枪6排水,利用供气系统7(储气瓶71)中的混合气,形成局部干式环境并利用混合气进行焊接保护;Step S22, start the underwater stud welding torch 6 to drain water, use the mixed gas in the gas supply system 7 (gas storage cylinder 71) to form a local dry environment and use the mixed gas for welding protection;

考虑到水下焊接时,水对螺柱焊接操作和螺柱焊接质量有很大影响,因此在进行水下螺柱焊接设计时,使用供气排水装置对其加以保护,需要说明的是,本装置的储气瓶71内采用80%的氩气和20%的二氧化碳的混合气作为水下螺柱焊接的的保护气体;Considering that water has a great influence on stud welding operation and stud welding quality during underwater welding, so when designing underwater stud welding, air supply and drainage devices are used to protect it. It should be noted that this In the gas cylinder 71 of the device, a mixture of 80% argon and 20% carbon dioxide is used as the shielding gas for underwater stud welding;

步骤S23、焊接时,首先在螺柱与沉船3表面形成先导电流引弧,并清除焊接表面的涂层和汽化水层,利用干燥的混合气将湿气吹除,使局部形成干燥焊接环境;Step S23, during welding, first form a pilot current arc on the surface of the stud and the sunken ship 3, and remove the coating and vaporized water layer on the welding surface, and use dry mixed gas to blow off the moisture, so that a dry welding environment is formed locally;

步骤S24、用电磁铁68将螺柱提升一定高度,接通焊接电流将螺柱和沉船3表面熔化形成熔池;Step S24, using the electromagnet 68 to lift the stud to a certain height, turning on the welding current to melt the surface of the stud and the sunken ship 3 to form a molten pool;

步骤S25、在水下螺柱焊枪6的主弹簧69的恢复力作用下,螺柱慢慢插入熔池;Step S25, under the restoring force of the main spring 69 of the underwater stud welding torch 6, the stud is slowly inserted into the molten pool;

步骤S26、继续施加短暂的电流,对焊接接头加热形成再结晶接头;Step S26, continue to apply a brief current to heat the welded joint to form a recrystallized joint;

步骤S27、提起水下螺柱焊枪6,螺柱固定在沉船3表面。Step S27 , lifting the underwater stud welding torch 6 , and fixing the stud on the surface of the sunken ship 3 .

在进行水下螺柱焊接时,为方便水下焊接以及快速抢修需要,使用的焊接螺柱一般使用含碳元素较低的材料制成。In underwater stud welding, in order to facilitate underwater welding and rapid repair, the welding studs used are generally made of materials with low carbon content.

以上,仅为本发明的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到变化或替换,都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应以权利要求的保护范围为准。The above is only a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Anyone familiar with the technical field can easily think of changes or replacements within the technical scope disclosed in the present invention, and should cover all Within the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.

Claims (5)

1. The utility model provides an emergent rescue system under water which characterized in that, includes equipment of lifting by crane and underwater welding device, wherein:
the underwater welding device is used for welding a stud on the sunken ship, a hanging ring is arranged on the welded stud, the hoisting equipment is arranged on a working ship or a sea shore, and a cable is connected with the hoisting equipment so as to hoist the sunken ship through the hoisting equipment;
the underwater welding device comprises a welding power supply, an underwater welding and cutting kit, an air supply system and a welding cable, wherein the air supply system is connected with the welding and cutting kit;
the welding power supply is electrically connected with the cable fixing clamp through the welding ground wire, and the welding power supply is electrically connected with the underwater welding cutting external member through the connecting cable;
the underwater welding and cutting kit is an underwater stud welding gun, and a buoyancy protective sleeve is arranged on the outer surface of the connecting cable;
the underwater stud welding gun comprises a welding gun main body, an air supply and drainage device and a movable porcelain clamping ring device, wherein the air supply and drainage device is connected with the welding gun main body and is arranged at the front end of the welding gun main body;
the gas supply and drainage device comprises a sleeve structure and a drainage cover body, one end of the sleeve structure is connected with the drainage cover body, the end part, far away from the drainage cover body, of the sleeve structure is connected with the welding gun main body, the sleeve structure is provided with the gas hole, the gas hole is communicated with an inner cavity formed by the sleeve structure, and the movable porcelain clamping ring device is movably arranged in the sleeve structure;
the sleeve structure includes sealed sleeve and telescopic sleeve, sealed sleeve with the welder bulk phase is connected, remove the card porcelain ring device mobilizable set up in the telescopic sleeve, the telescopic sleeve set up in sealed sleeve's periphery just the telescopic sleeve with be provided with sleeve between the sealed sleeve and adjust the structure, through it enables to adjust the structure the telescopic sleeve is relative sealed sleeve produces the edge the horizontal migration of stud welding rifle axis direction under water.
2. An underwater emergency rescue system as claimed in claim 1, wherein the movable porcelain ring device is connected with the sealing sleeve by means of threads.
3. An underwater emergency rescue system as claimed in claim 2, wherein the adjustment structure comprises a fixing portion connected to the sealing sleeve, the fixing portion is provided with a first tapered thread, and the telescopic sleeve is provided with a second tapered thread engaged with the first tapered thread.
4. An underwater rescue method based on the underwater emergency rescue system of any one of claims 1 to 3, characterized by comprising the following steps:
s1, installing the lifting equipment on a working ship or a sea shore;
s2, a diver dives to find a sunken ship and a welding point position, and a stud is welded on the sunken ship through the underwater welding device;
s3, installing a hanging ring on the welding stud, and enabling a cable to penetrate through the hanging ring;
and S4, hoisting the sunken ship by the hoisting equipment through the cable to finish rescue.
5. The underwater rescue method of claim 4, wherein the welding method using the underwater welding device in the step S2 comprises the steps of:
s21, mounting the stud on an underwater stud welding gun, and enabling the underwater stud welding gun to be tightly attached to the surface of the sunken ship;
s22, starting the underwater stud welding gun to drain water, forming a local dry environment by using mixed gas in a gas supply system, and performing welding protection by using the mixed gas;
s23, during welding, firstly forming pilot current arc striking on the surfaces of the stud and the sunken ship, removing a coating and a vaporization water layer on the welding surface, and blowing off moisture by using dry mixed gas to form a dry welding environment locally;
s24, switching on welding current to melt the stud and the surface of the sunken ship to form a molten pool;
s25, slowly inserting the stud to be welded into a molten pool under the action of the restoring force of a main spring of the underwater stud welding gun;
s26, continuously applying a short current, and heating the welding joint to form a recrystallization joint;
and S27, lifting the underwater stud welding gun, and fixing the stud on the surface of the sunken ship.
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