CN113376309B - Method for determining starting scheme of hydrogen peroxide rocket engine catalytic bed - Google Patents
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Abstract
本发明提供一种过氧化氢火箭发动机催化床启动方案的确定方法,包括进行泡片试验、设计启动时序、进行催化试验、修正启动时序和得到启动方案。利用泡片试验模拟过氧化氢在火箭发动机内的分解情况,根据泡片试验的结果为阀门设计启动时序,依照启动时序在火箭发动机内进行催化试验,然后根据催化试验的结果修正下一组催化试验所对应的启动时序,使启动时序逐渐完善。最终,对最后一个启动时序进行再次修正,并作为启动方案。上述过程能够有针对性地设计与火箭发动机的催化床完全匹配的启动方案,提高催化床的启动速度,避免点火阶段的燃烧室存在过高点火压力峰,进而消除爆燃的危险。
The invention provides a method for determining a starting plan for a catalytic bed of a hydrogen peroxide rocket engine, which includes performing a bubble test, designing a starting sequence, conducting a catalytic test, correcting the starting sequence and obtaining a starting plan. Use the bubble sheet test to simulate the decomposition of hydrogen peroxide in the rocket engine, design the valve start sequence according to the result of the bubble sheet test, conduct the catalytic test in the rocket engine according to the start sequence, and then correct the next group of catalytic tests according to the results of the catalytic test. The start-up sequence corresponding to the test will gradually improve the start-up sequence. Finally, the last startup sequence is revised again and used as the startup scheme. The above process can specifically design a start-up scheme that completely matches the catalytic bed of the rocket engine, improve the start-up speed of the catalytic bed, and avoid excessive ignition pressure peaks in the combustion chamber during the ignition stage, thereby eliminating the risk of deflagration.
Description
技术领域technical field
本发明涉及火箭发动机领域,尤其涉及一种过氧化氢火箭发动机催化床启动方案的确定方法。The invention relates to the field of rocket engines, in particular to a method for determining a starting plan for a catalytic bed of a hydrogen peroxide rocket engine.
背景技术Background technique
过氧化氢作为一种推进剂,具有绿色、无毒等优良特点,因而被广泛应用于火箭发动机中,其主要作用是充当氧化剂。目前,针对以过氧化氢为推进剂的火箭发动机的点火方案已经做出了一系列的研究,而催化点火作为点火方案的一种也被大量采用,得到了广泛的应用。As a propellant, hydrogen peroxide has excellent characteristics such as green and non-toxic, so it is widely used in rocket engines, and its main function is to act as an oxidant. At present, a series of studies have been made on the ignition scheme of rocket engines using hydrogen peroxide as propellant, and catalytic ignition has also been widely adopted as a kind of ignition scheme and has been widely used.
较其他方案相比,催化点火方案使用催化床,液态过氧化氢在流经催化床时快速地分解为水和氧气,并在催化床的出口处以气相的形式加入到燃烧室中,相比于液态直接喷注更有利于点火启动和充分燃烧。Compared with other schemes, the catalytic ignition scheme uses a catalytic bed, and liquid hydrogen peroxide is rapidly decomposed into water and oxygen when flowing through the catalytic bed, and is added to the combustion chamber in the form of a gas phase at the outlet of the catalytic bed, compared to Liquid direct injection is more conducive to ignition start and full combustion.
目前,针对催化点火方案,已经有了诸多关于过氧化氢催化床的研究,其主要目的在于改善催化床性能,提高催化效率,从而改善发动机性能。但是,对于催化床启动方案的研究几乎还未深入开展,如向催化床供给过氧化氢的时间间隔、每次供给过氧化氢的量等。At present, for the catalytic ignition scheme, there have been many studies on the hydrogen peroxide catalytic bed, the main purpose of which is to improve the performance of the catalytic bed, improve the catalytic efficiency, and thus improve the performance of the engine. However, the research on the start-up scheme of the catalytic bed has hardly been carried out, such as the time interval for supplying hydrogen peroxide to the catalytic bed, the amount of hydrogen peroxide supplied each time, and the like.
一方面,催化床的启动速度是衡量催化床性能的一个重要指标,启动速度的大小则依赖于启动方案的完善程度。另一方面,如果过氧化氢催化床不采取合理的启动方案,则会导致催化床出口产物存在大量未催化分解的液态过氧化氢,使得点火阶段的燃烧室存在点火压力峰,存在爆燃的危险。On the one hand, the start-up speed of the catalyst bed is an important index to measure the performance of the catalyst bed, and the size of the start-up speed depends on the perfection of the start-up scheme. On the other hand, if the hydrogen peroxide catalytic bed does not adopt a reasonable start-up plan, a large amount of uncatalyzed liquid hydrogen peroxide will exist in the outlet product of the catalytic bed, causing the ignition pressure peak in the combustion chamber in the ignition stage, and the danger of deflagration .
不同的催化床适用于不同的启动方案,而现有的催化床在工作过程中未能有针对性地设计与之完全匹配的启动方案。Different catalyst beds are suitable for different start-up schemes, and the existing catalyst beds cannot be designed to completely match the start-up scheme in the working process.
发明内容SUMMARY OF THE INVENTION
为了解决现有技术中未能有针对性地设计与催化床完全匹配的启动方案的问题,本发明的目的是提供一种过氧化氢火箭发动机催化床启动方案的确定方法。In order to solve the problem in the prior art that a startup scheme that completely matches the catalytic bed cannot be designed in a targeted manner, the purpose of the present invention is to provide a method for determining the startup scheme of the catalytic bed of a hydrogen peroxide rocket engine.
本发明提供如下技术方案:The present invention provides the following technical solutions:
一种过氧化氢火箭发动机催化床启动方案的确定方法,应用于火箭发动机,所述火箭发动机包括催化床组件,所述催化床组件包括壳体和由银网制成的催化床本体,所述壳体的进口端接有头腔,所述壳体的出口端接有燃烧室,所述催化床本体位于所述壳体内,所述头腔的进口端通过阀门接有供应系统;A method for determining a starting plan for a catalytic bed of a hydrogen peroxide rocket engine, applied to a rocket engine, the rocket engine includes a catalytic bed assembly, the catalytic bed assembly includes a casing and a catalytic bed body made of silver mesh, the The inlet end of the casing is connected with a head cavity, the outlet end of the casing is connected with a combustion chamber, the catalytic bed body is located in the casing, and the inlet end of the head cavity is connected with a supply system through a valve;
所述过氧化氢火箭发动机催化床启动方案的确定方法包括:The determination method of the hydrogen peroxide rocket engine catalytic bed startup scheme includes:
对所述银网进行多组泡片试验;Carry out multiple groups of blister tests on the silver net;
根据第一组所述泡片试验的结果为所述阀门设计第一个启动时序,所述启动时序包括开启时长、关闭时长和关闭次数,所述开启时长与所述关闭时长交替设置;Design a first start-up sequence for the valve according to the results of the first group of the blister tests, the start-up sequence includes an opening duration, a closing duration and a number of closings, and the opening duration and the closing duration are alternately set;
依照第一个所述启动时序,控制所述阀门在所述开启时长对应的时间段内开启,在所述关闭时长对应的时间段内关闭,以向所述壳体内供给过氧化氢,进行第一组催化试验,并观测所述壳体的出口端产物在所述燃烧室内部的流动与积存情况;According to the first described starting sequence, the valve is controlled to be opened within the time period corresponding to the opening duration, and closed within the time period corresponding to the closing duration, so as to supply hydrogen peroxide into the housing for the first step. A set of catalytic tests, and observe the flow and accumulation of the product at the outlet end of the casing inside the combustion chamber;
以此类推,根据第n+1组所述泡片试验的结果为所述阀门设计第n+1个所述启动时序,根据第n组所述催化试验中的所述流动与积存情况修正第n+1个所述启动时序,并依照第n+1个所述启动时序进行第n+1组所述催化试验,n为正整数;和By analogy, according to the results of the n+1 group of the bubble sheet test, the n+1th start sequence is designed for the valve, and the nth group is revised according to the flow and accumulation in the nth group of the catalytic test. n+1 said start-up sequences, and perform the n+1th group of said catalytic tests according to the n+1th start-up sequence, where n is a positive integer; and
根据最后一组所述催化试验中的所述流动与积存情况,再次修正最后一个所述启动时序,并将修正后的最后一个所述启动时序作为所述启动方案。According to the flow and accumulation conditions in the last group of the catalytic tests, the last start-up sequence is revised again, and the revised last start-up sequence is used as the start-up scheme.
作为对所述过氧化氢火箭发动机催化床启动方案的确定方法的进一步可选的方案,所述对所述银网进行多组泡片试验,包括:As a further optional solution to the determination method of the hydrogen peroxide rocket engine catalytic bed start-up plan, the described silver net is subjected to multiple groups of blister tests, including:
对与所述催化床本体同一生产批次的所述银网进行采样,将所述银网切割为大小和质量均一致的切片;Sampling the silver mesh from the same production batch as the catalytic bed body, and cutting the silver mesh into slices with the same size and quality;
设置多组烧杯,向所述烧杯中注入过氧化氢,且注入所述烧杯的过氧化氢的浓度与所述火箭发动机所使用的过氧化氢的浓度相同;Set up multiple groups of beakers, inject hydrogen peroxide into the beakers, and the concentration of the hydrogen peroxide injected into the beakers is the same as the concentration of hydrogen peroxide used by the rocket motor;
向第一组所述烧杯中放入所述切片并开始计时,当所述烧杯内的过氧化氢完全分解时结束计时,在计时过程中通过传感器采集所述烧杯的整体质量信息,得到质量变化曲线;Put the slices into the first group of the beakers and start timing. When the hydrogen peroxide in the beaker is completely decomposed, the timing is ended. During the timing process, the overall quality information of the beaker is collected by the sensor, and the mass change is obtained. curve;
以此类推,将在第m组所述烧杯内完成催化后的所述切片放入第m+1组所述烧杯内,m为正整数,重复计时和采集质量信息的过程,并得到对应的所述质量变化曲线;和By analogy, put the slices after catalysis in the beakers of the mth group into the beakers of the m+1th group, where m is a positive integer, repeat the process of timing and collecting quality information, and obtain the corresponding the mass change curve; and
设置第一临界值,当相邻两组所述烧杯内的过氧化氢完全分解所需时长之差小于等于所述第一临界值时,结束所述泡片试验。A first critical value is set, and the blister test ends when the difference between the time lengths required for complete decomposition of the hydrogen peroxide in the adjacent two groups of the beakers is less than or equal to the first critical value.
作为对所述过氧化氢火箭发动机催化床启动方案的确定方法的进一步可选的方案,所述根据第n组所述泡片试验的结果为所述阀门设计第n个所述启动时序,n为正整数,包括:As a further optional solution to the method for determining the start-up plan of the catalytic bed of the hydrogen peroxide rocket engine, the n-th start-up sequence is designed for the valve according to the result of the n-th group of the blister tests, n is a positive integer, including:
记所述阀门的体积流量为Qv,记所述催化床本体的体积为Vt1,记所述头腔的容积为Vs,根据生产厂商提供的所述银网的孔隙率参数则所述开启时长为 Denote the volume flow of the valve as Q v , denote the volume of the catalytic bed body as V t1 , denote the volume of the head cavity as V s , according to the porosity parameter of the silver mesh provided by the manufacturer Then the opening time is
记所述切片的质量为m1,记所述催化床本体的质量为mc,记过氧化氢的密度为ρ,则所述火箭发动机内的过氧化氢完全分解所需的时间t2等于所述烧杯的整体质量减少Δm所需的时间,且根据所述质量变化曲线,计算出自开启计时起所述烧杯的整体质量每减少Δm所需的时间作为多个t2,最终得到多个所述关闭时长t3=t2-t1;和Denote the mass of the slice as m 1 , denote the mass of the catalytic bed body as m c , and denote the density of hydrogen peroxide as ρ, then the time t 2 required for the complete decomposition of hydrogen peroxide in the rocket engine is equal to the the time required for the overall mass of the beaker to decrease by Δm, and According to the mass change curve, the time required for each decrease of Δm in the overall mass of the beaker since the time of opening is calculated as a plurality of t 2 , and finally a plurality of the closing time lengths t 3 =t 2 −t 1 are obtained; and
设置第二临界值,仅选取不小于所述第二临界值的所述关闭时长,所述关闭次数等于选取的所述关闭时长的数量。A second critical value is set, and only the shutdown duration that is not less than the second critical value is selected, and the number of shutdowns is equal to the number of the selected shutdown durations.
作为对所述过氧化氢火箭发动机催化床启动方案的确定方法的进一步可选的方案,所述第二临界值为100ms。As a further optional solution to the method for determining the start-up solution of the hydrogen peroxide rocket engine catalytic bed, the second critical value is 100ms.
作为对所述过氧化氢火箭发动机催化床启动方案的确定方法的进一步可选的方案,所述根据第n组所述催化试验中的所述流动与积存情况修正第n+1个所述启动时序,包括:As a further optional solution to the method for determining the start-up plan of the catalytic bed of the hydrogen peroxide rocket engine, the n+1th start-up is corrected according to the flow and accumulation conditions in the n-th group of catalytic tests. Timing, including:
在第n组所述催化试验中,当所述壳体的出口端产物完全转化为纯气相时,记所述阀门已关闭的次数为a,若a小于第n+1个所述启动时序中的所述关闭次数,则将第n+1个所述启动时序中的所述关闭次数修改为a,否则所述关闭次数保持不变。In the nth group of the catalytic test, when the product at the outlet of the shell is completely converted into pure gas phase, the number of times the valve has been closed is recorded as a, if a is less than the n+1th start-up sequence is the number of shutdowns, then the number of shutdowns in the n+1th startup sequence is modified to a, otherwise the number of shutdowns remains unchanged.
作为对所述过氧化氢火箭发动机催化床启动方案的确定方法的进一步可选的方案,所述根据最后一组所述催化试验中的所述流动与积存情况,再次修正最后一个所述启动时序,包括:As a further optional solution to the method for determining the start-up plan of the catalytic bed of the hydrogen peroxide rocket engine, the last start-up sequence is revised again according to the flow and accumulation conditions in the last group of the catalytic tests ,include:
在最后一组所述催化试验中,当所述壳体的出口端产物完全转化为纯气相时,记所述阀门已关闭的次数为b,若b小于最后一个所述启动时序中的所述关闭次数,则将最后一个所述启动时序中的所述关闭次数修改为b,否则所述关闭次数保持不变。In the last group of the catalytic tests, when the product at the outlet of the shell is completely converted into pure gas phase, the number of times the valve has been closed is denoted as b, if b is less than the number of times in the last start-up sequence the number of shutdowns, the number of shutdowns in the last startup sequence is modified to b, otherwise the number of shutdowns remains unchanged.
作为对所述过氧化氢火箭发动机催化床启动方案的确定方法的进一步可选的方案,所述观测所述壳体的出口端产物在所述燃烧室内部的流动与积存情况,包括:As a further optional solution to the method for determining the start-up plan of the catalytic bed of the hydrogen peroxide rocket engine, the observation of the flow and accumulation of the product at the outlet end of the casing in the combustion chamber includes:
采用透明的石英玻璃推力室作为所述燃烧室;A transparent quartz glass thrust chamber is used as the combustion chamber;
在所述燃烧室的出口处布置高速摄影仪;和arranging a high-speed camera at the exit of the combustion chamber; and
通过所述高速摄影仪对所述壳体的出口端产物在所述燃烧室内部的流动与积存情况进行观测。The flow and accumulation of the product at the outlet end of the casing inside the combustion chamber are observed by the high-speed camera.
作为对所述过氧化氢火箭发动机催化床启动方案的确定方法的进一步可选的方案,所述观测所述壳体的出口端产物在所述燃烧室内部的流动与积存情况之后,还包括:As a further optional solution to the method for determining the start-up plan of the catalytic bed of the hydrogen peroxide rocket engine, after observing the flow and accumulation of the product at the outlet end of the casing in the combustion chamber, the method further includes:
在所述燃烧室的出口处布置红外热像仪,所述红外热像仪与所述高速摄影仪的高度相等;和A thermal imaging camera is arranged at the exit of the combustion chamber, the thermal imaging camera is the same height as the high-speed camera; and
采用红外热像仪对所述壳体的出口和所述燃烧室的内部的温度分布情况进行测量。An infrared thermal imager is used to measure the temperature distribution of the outlet of the casing and the interior of the combustion chamber.
作为对所述过氧化氢火箭发动机催化床启动方案的确定方法的进一步可选的方案,所述观测所述壳体的出口端产物在所述燃烧室内部的流动与积存情况之后,还包括:As a further optional solution to the method for determining the start-up plan of the catalytic bed of the hydrogen peroxide rocket engine, after observing the flow and accumulation of the product at the outlet end of the casing in the combustion chamber, the method further includes:
采用多个温度传感器对所述头腔和所述壳体的内部的温度分布情况进行测量。A plurality of temperature sensors are used to measure the temperature distribution inside the head cavity and the housing.
作为对所述过氧化氢火箭发动机催化床启动方案的确定方法的进一步可选的方案,多个所述温度传感器分别设置在所述头腔和所述壳体的外壁上,位于所述壳体上的所述温度传感器关于所述壳体的轴线对称分布。As a further optional solution to the method for determining the start-up plan of the catalytic bed of the hydrogen peroxide rocket engine, a plurality of the temperature sensors are respectively arranged on the head cavity and the outer wall of the casing, and are located in the casing. The temperature sensors above are symmetrically distributed with respect to the axis of the housing.
本发明的实施例具有如下有益效果:The embodiments of the present invention have the following beneficial effects:
利用泡片试验模拟过氧化氢在火箭发动机内的分解情况,根据泡片试验的结果为阀门设计启动时序,依照启动时序在火箭发动机内进行催化试验,然后根据催化试验的结果修正下一组催化试验所对应的启动时序,使启动时序逐渐完善。最终,对最后一个启动时序进行再次修正,并作为启动方案。上述过程能够有针对性地设计与火箭发动机的催化床完全匹配的启动方案,提高催化床的启动速度,避免点火阶段的燃烧室存在过高点火压力峰,进而消除爆燃的危险。Use the bubble sheet test to simulate the decomposition of hydrogen peroxide in the rocket engine, design the valve start sequence according to the results of the bubble sheet test, conduct a catalytic test in the rocket engine according to the start sequence, and then correct the next group of catalysts according to the results of the catalytic test. The start-up sequence corresponding to the test will gradually improve the start-up sequence. Finally, the last startup sequence is revised again and used as the startup scheme. The above process can design a start-up scheme that completely matches the catalyst bed of the rocket engine, improve the start-up speed of the catalyst bed, and avoid excessive ignition pressure peaks in the combustion chamber during the ignition stage, thereby eliminating the risk of deflagration.
为使本发明的上述目的、特征和优点能更明显和易懂,下文特举较佳实施例,并配合所附附图,做详细说明如下。In order to make the above-mentioned objects, features and advantages of the present invention more obvious and understandable, preferred embodiments are hereinafter described in detail together with the accompanying drawings.
附图说明Description of drawings
为了更清楚地说明本发明实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本发明的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings used in the embodiments. It should be understood that the following drawings only show some embodiments of the present invention, and therefore do not It should be regarded as a limitation of the scope, and for those of ordinary skill in the art, other related drawings can also be obtained according to these drawings without any creative effort.
图1示出了本发明实施例提供的过氧化氢火箭发动机催化床启动方案的确定方法的流程示意图;Fig. 1 shows the schematic flow chart of the determination method of the hydrogen peroxide rocket engine catalytic bed startup scheme provided by the embodiment of the present invention;
图2示出了本发明实施例提供的过氧化氢火箭发动机催化床启动方案的确定方法中步骤S101的流程示意图;2 shows a schematic flowchart of step S101 in the method for determining a hydrogen peroxide rocket engine catalytic bed startup scheme provided by an embodiment of the present invention;
图3示出了本发明实施例提供的火箭发动机的结构示意图;3 shows a schematic structural diagram of a rocket engine provided by an embodiment of the present invention;
图4示出了本发明实施例提供的过氧化氢火箭发动机催化床启动方案的确定方法中观测与测量设备的位置分布示意图;Fig. 4 shows the position distribution schematic diagram of observation and measurement equipment in the determination method of the hydrogen peroxide rocket engine catalytic bed startup scheme provided by the embodiment of the present invention;
图5示出了本发明实施例提供的过氧化氢火箭发动机催化床启动方案的确定方法中温度传感器的位置分布示意图。FIG. 5 shows a schematic diagram of the position distribution of temperature sensors in the method for determining the starting scheme of the catalytic bed of a hydrogen peroxide rocket engine provided by an embodiment of the present invention.
主要元件符号说明:Description of main component symbols:
1-头腔;11-测压接头;2-催化床组件;21-壳体;211-催化床外层;212-支撑外壳;22-催化床本体;23-均流板;24-挡板;25-调整挡圈;26-法兰盘;27-密封圈;28-头部绝热环;3-燃烧室;4-高速摄影仪;5-红外热像仪;6-温度传感器;7-DV摄影仪。1-head chamber; 11-pressure measuring joint; 2-catalyst bed assembly; 21-shell; 211-catalyst bed outer layer; 212-support shell; 22-catalyst bed body; 23-even flow plate; 24-baffle plate ;25-adjustment retaining ring;26-flange plate;27-sealing ring;28-head insulation ring;3-combustion chamber;4-high-speed camera;5-infrared thermal imager;6-temperature sensor;7- DV camera.
具体实施方式Detailed ways
下面详细描述本发明的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本发明,而不能理解为对本发明的限制。The following describes in detail the embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary, only used to explain the present invention, and should not be construed as a limitation of the present invention.
需要说明的是,当元件被称为“固定于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。相反,当元件被称作“直接在”另一元件“上”时,不存在中间元件。本文所使用的术语“垂直的”、“水平的”、“左”、“右”以及类似的表述只是为了说明的目的。It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. In contrast, when an element is referred to as being "directly on" another element, there are no intervening elements present. The terms "vertical," "horizontal," "left," "right," and similar expressions are used herein for illustrative purposes only.
在本发明中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise expressly specified and limited, the terms "installed", "connected", "connected", "fixed" and other terms should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection , or integrated; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal connection of the two elements or the interaction relationship between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。In addition, the terms "first" and "second" are only used for descriptive purposes, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature defined as "first" or "second" may expressly or implicitly include one or more of that feature. In the description of the present invention, "plurality" means two or more, unless otherwise expressly and specifically defined.
除非另有定义,本文所使用的所有的技术和科学术语与属于本申请的技术领域的技术人员通常理解的含义相同。本文中在模板的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在限制本发明。本文所使用的术语“及/或”包括一个或多个相关的所列项目的任意的和所有的组合。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field to which this application belongs. The terminology used herein in the specification of the template is for the purpose of describing particular embodiments only and is not intended to limit the present invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
实施例1Example 1
请一并参阅图1和图2,本实施例提供一种过氧化氢火箭发动机催化床启动方案的确定方法(以下简称为“确定方法”),该确定方法适用于不同工作高度的以过氧化氢为氧化剂的火箭发动机,也适用于采用以不同浓度过氧化氢作为氧化剂的火箭发动机,能够有针对性地设计与火箭发动机的催化床完全匹配的启动方案,提高催化床的启动速度,避免点火阶段的燃烧室3存在过高点火压力峰,进而消除爆燃的危险。Please refer to FIG. 1 and FIG. 2 together, the present embodiment provides a method for determining the start-up scheme of a hydrogen peroxide rocket engine catalytic bed (hereinafter referred to as "determination method"), and the determination method is suitable for hydrogen peroxide rocket engines with different working heights. The rocket engine with hydrogen as the oxidant is also suitable for the rocket engine with different concentrations of hydrogen peroxide as the oxidant. It can design a startup plan that completely matches the catalyst bed of the rocket engine, improve the startup speed of the catalyst bed, and avoid ignition. The
请参阅图3,火箭发动机包括头腔1、催化床组件2和燃烧室3。Referring to FIG. 3 , the rocket engine includes a
头腔1的侧壁上设置有测压接头11,测压接头11为中空的管状,并与头腔1内部连通,便于测量头腔1内部的压力。头腔1的出口端与催化床组件2的进口端正对,二者的分界处设置有均流板23,使头腔1内的过氧化氢能够均匀地流入催化床组件2内。A pressure measuring joint 11 is arranged on the side wall of the
此外,头腔1的进口端还通过阀门与过氧化氢的供应系统相连,供应系统向头腔1和催化床组件2内供给过氧化氢。供应系统中设置有流量调节阀或者文氏管,用于调控过氧化氢在阀门处的体积流量,图中均未示出。In addition, the inlet end of the
催化床组件2由催化床本体22和壳体21组成,催化床本体22由银网制成,壳体21又分为催化床外层211和支撑外壳212。催化床本体22、催化床外层211和支撑外壳212和的轴线重合,且催化床外层211直接包覆在催化床本体22的侧面,支撑外壳212则套接在催化床外层211上,起到连接和支撑的作用。The
催化床外层211背向头腔1一端的内壁上成型有台阶面,催化床本体22的一端与均流板23相抵,催化床本体22的另一端则通过带孔的挡板24与该台阶面相抵。在使用过程中,催化床本体22稳定在催化床外层211内,不会偏离原位。A stepped surface is formed on the inner wall of the
支撑外壳212背向头腔1一端的内壁上同样成型有台阶面,催化床外层211的一端与头腔1相抵,催化床外层211的另一端则通过调整挡圈25与该台阶面相抵。调整挡圈25补偿催化床外层211与支撑外壳212的长度之差,使催化床外层211能够稳定在支撑外壳212内。The inner wall of the end of the
支撑外壳212的一端通过焊接或者栓接等方式与头腔1固定连接,支撑外壳212的另一端固定连接有法兰盘26,并通过法兰盘26与燃烧室3螺栓连接。此外,法兰盘26朝向燃烧室3一侧的内沿嵌设有头部绝热环28,法兰盘26与燃烧室3的连接处设有密封圈27。One end of the
头部绝热环28朝向燃烧室3一侧的外沿与燃烧室3的端面相抵,头部绝热环28背向燃烧室3一侧的内沿则与支撑外壳212的端面相抵,阻隔燃烧室3内的热量直接向催化床组件2传递。The outer edge of the
请一并参阅图1和图2,上述确定方法包括以下步骤:Please refer to Figure 1 and Figure 2 together, the above determination method includes the following steps:
S101,对所述银网进行多组泡片试验,模拟火箭发动机内的催化反应过程,其步骤如下:S101, multiple groups of bubble sheet tests are performed on the silver mesh to simulate the catalytic reaction process in the rocket engine, and the steps are as follows:
S101-1,对与所述催化床本体22同一生产批次的所述银网进行采样,将所述银网切割为大小和质量均一致的切片。S101-1, sampling the silver mesh from the same production batch as the
生产过程中的细微差别会导致生产出来的银网在催化能力上存在差异,采用与催化床本体22同一生产批次的银网作为样品,在最大程度上提高泡片试验结果的准确性。Subtle differences in the production process will lead to differences in the catalytic capacity of the produced silver mesh. The silver mesh of the same production batch as the
S101-2,设置多组烧杯,向所述烧杯中注入过氧化氢,且注入所述烧杯的过氧化氢的浓度与所述火箭发动机所使用的过氧化氢的浓度相同。S101-2, set up multiple groups of beakers, inject hydrogen peroxide into the beakers, and the concentration of hydrogen peroxide injected into the beakers is the same as the concentration of hydrogen peroxide used by the rocket engine.
具体地,每组烧杯的数量为8个。同时向8个烧杯中注入等量的过氧化氢,进行对照试验,能够尽可能地消除误差,进一步提高泡片试验结果的准确性。Specifically, the number of beakers in each group is 8. At the same time, the same amount of hydrogen peroxide was injected into 8 beakers, and a control experiment was carried out, which could eliminate errors as much as possible and further improve the accuracy of the results of the blister test.
S101-3,向第一组所述烧杯中放入所述切片并开始计时,当所述烧杯内的过氧化氢完全分解时结束计时,在计时过程中通过传感器采集所述烧杯的整体质量信息,得到质量变化曲线。S101-3, put the slices into the first group of the beakers and start timing, stop timing when the hydrogen peroxide in the beaker is completely decomposed, and collect the overall quality information of the beaker through the sensor during the timing process , to get the mass change curve.
具体地,每个烧杯中放入一个切片,传感器则采用压力传感器,对烧杯、切片和过氧化氢的总质量进行测量。Specifically, a slice is placed in each beaker, and the sensor uses a pressure sensor to measure the total mass of the beaker, slice and hydrogen peroxide.
在每一时刻,各个烧杯下的压力传感器分别采集到8个数据。计算这8个数据的众数、中位数和平均数,进行比对,选取其中数值较为接近的两个作为总质量,最终结合时间信息形成第一组泡片试验的质量变化曲线。At each moment, the pressure sensors under each beaker collect 8 data respectively. Calculate the mode, median and average of these 8 data, compare them, and select the two with closer values as the total mass, and finally combine the time information to form the mass change curve of the first group of blister tests.
S101-4,以此类推,将在第m组所述烧杯内完成催化后的所述切片放入第m+1组所述烧杯内,m为正整数,重复计时和采集质量信息的过程,并得到对应的所述质量变化曲线。S101-4, and so on, put the slices after catalysis in the beakers of the mth group into the beakers of the m+1th group, where m is a positive integer, and repeat the process of timing and collecting quality information, And obtain the corresponding mass change curve.
具体地,将经过第一组泡片试验后的切片放入第二组烧杯中进行泡片试验,将经过第二组泡片试验后的切片放入第三组烧杯中进行泡片试验,以此类推。Specifically, put the slices after the first group of blister tests into the second group of beakers for the blister test, and put the slices after the second group of blister tests into the third group of beakers for the blister test. And so on.
在催化分解过氧化氢的过程中,银网的催化能力会先逐步提升,然后趋于稳定。使用经过上一组泡片试验后的切片进行泡片试验,能够连贯地反映切片催化能力的变化过程,与催化床本体22在火箭发动机中的变化过程保持一致。In the process of catalytic decomposition of hydrogen peroxide, the catalytic ability of the silver mesh will first gradually increase, and then tend to be stable. The blister test using the slices after the previous group of blister tests can coherently reflect the change process of the catalytic capacity of the slices, which is consistent with the change process of the
S101-5,设置第一临界值,当相邻两组所述烧杯内的过氧化氢完全分解所需时长之差小于等于所述第一临界值时,结束所述泡片试验。S101-5, setting a first critical value, and when the difference between the time lengths required for complete decomposition of the hydrogen peroxide in the adjacent two groups of the beakers is less than or equal to the first critical value, the blister test is ended.
相邻两组烧杯内的过氧化氢完全分解所需时长之差小于等于第一临界值时,对应两组泡片试验的质量变化曲线也几乎一致,说明此时切片的催化能力已经趋于稳定,并且在接下来的很长一段时间内保持不变,无需继续进行泡片试验。When the difference in the time required for the complete decomposition of hydrogen peroxide in the adjacent two groups of beakers is less than or equal to the first critical value, the mass change curves of the corresponding two groups of blister tests are almost the same, indicating that the catalytic ability of the slices has become stable at this time. , and remain unchanged for a long period of time without continuing the blister test.
S102,根据第一组所述泡片试验的结果为所述阀门设计第一个启动时序,所述启动时序包括开启时长、关闭时长和关闭次数,所述开启时长与所述关闭时长交替设置。S102, design a first start-up sequence for the valve according to the results of the first group of the blister tests, the start-up sequence includes an opening duration, a closing duration and a number of closings, and the opening duration and the closing duration are set alternately.
具体地,火箭发动机在启动时,首先需要开启阀门,供应系统得以向头腔1和壳体21内注满过氧化氢,然后关闭阀门。待头腔1和壳体21内的过氧化氢完全分解后,再次将阀门打开,供应系统再次向头腔1和壳体21内注满过氧化氢,然后再次关闭阀门。Specifically, when the rocket engine is started, the valve needs to be opened first, so that the supply system can fill the
随着催化过程的进行,催化床本体22的催化能力逐渐提升,直至催化床本体22催化过氧化氢分解的速率与供应系统注入过氧化氢的速度持平。此时阀门不再关闭,保持常开状态。As the catalytic process progresses, the catalytic capacity of the
因此,控制阀门开闭的启动时序包括交替设置的开启时长和关闭时长。以阀门的每一次开启和关闭为一个脉冲,则脉冲次数等于阀门的关闭次数。阀门保持常开状态后,过氧化氢也不再以脉冲的形式注入头腔1和壳体21内。Therefore, the start-up sequence for controlling the opening and closing of the valve includes alternately set opening durations and closing durations. Taking each opening and closing of the valve as a pulse, the number of pulses is equal to the number of times the valve is closed. After the valve is kept in a normally open state, the hydrogen peroxide is no longer injected into the
在实际工作过程中,阀门的开启和关闭相较于发出控制指令会滞后一定时间,为阀门的动作响应时间,记为tv,且tv为恒定值。由于tv的存在,阀门的实际动作与预设的启动时序之间存在误差。但阀门在开启过程中的误差和在关闭过程中的误差会相互抵消,故从整体上而言,tv不影响相应的控制系统依照启动时序对阀门进行控制,因而忽略不计。In the actual working process, the opening and closing of the valve will lag for a certain time compared with the issuing of control commands, which is the response time of the valve action, recorded as t v , and t v is a constant value. Due to the existence of t v , there is an error between the actual action of the valve and the preset start sequence. However, the error of the valve during the opening process and the error during the closing process will cancel each other, so on the whole, tv does not affect the corresponding control system to control the valve according to the starting sequence, so it is ignored.
根据火箭发动机的结构尺寸,计算出催化床本体22的体积,记为Vt1,同时计算出头腔1的容积,记为Vs。根据生产厂商提供的银网的孔隙率参数计算出催化床本体22内部空隙的体积为也是催化床本体22内所能容纳的过氧化氢的体积。因此,火箭发动机内可容纳的过氧化氢的体积为Vf=Vs+Vt2,即供应系统在单次脉冲下向头腔1和壳体21内注入的过氧化氢的体积。According to the structural size of the rocket engine, the volume of the
另一方面,根据前述流量调节阀的开度,或者前述文氏管的喉部直径,计算出阀门处过氧化氢的体积流量,记为Qv。最终计算出供应系统向头腔1和壳体21内注满过氧化氢所需的时间为t1=Vf/Qv。On the other hand, according to the opening degree of the aforementioned flow regulating valve, or the throat diameter of the aforementioned venturi, the volume flow rate of hydrogen peroxide at the valve is calculated, which is recorded as Q v . Finally, the time required for the supply system to fill the
因此,在启动时序中,每一个脉冲对应的阀门的开启时长均为t1,且 Therefore, in the startup sequence, the opening duration of the valve corresponding to each pulse is t 1 , and
根据银网的密度,计算出催化床本体22的质量,记为mc。测量出单个切片的质量,记为m1。根据过氧化氢的密度ρ,计算出火箭发动机内可容纳的过氧化氢的质量为mf=ρ*Vf。According to the density of the silver mesh, the mass of the
假定单位质量的切片与催化床本体22的催化能力相同,在相同的时间内,若火箭发动机内的过氧化氢完全分解,则烧杯内的过氧化氢减少了Δm,Δm为质量,且 Assuming that the slices per unit mass have the same catalytic capacity as the
因此,根据前述质量变化曲线,计算出自开始计时起,烧杯的整体质量每减少Δm所需的时间,并记为t2。t2具有多个值,对应火箭发动机在启动阶段的多个脉冲,且t2为对应脉冲下火箭发动机内的过氧化氢完全分解所需的时间。最终,计算出每一个脉冲对应的阀门的关闭时长为t3=t2-t1。Therefore, according to the aforementioned mass change curve, the time required for the whole mass of the beaker to decrease by Δm from the start of timing is calculated and recorded as t 2 . t 2 has multiple values, corresponding to multiple pulses of the rocket engine in the start-up phase, and t 2 is the time required for the complete decomposition of hydrogen peroxide in the rocket engine under the corresponding pulse. Finally, the closing duration of the valve corresponding to each pulse is calculated as t 3 =t 2 -t 1 .
随着催化过程的进行,银网的催化能力逐渐提升,t2逐渐减小,t2与t1之间的差值也越来越小。设置100ms作为第二临界值,当t3小于该第二临界值时,阀门不再关闭,保持常开状态。故启动时序中仅保留不小于第二临界值的t3,符合要求的t3的数量即为关闭次数。With the progress of the catalytic process, the catalytic ability of the silver mesh gradually increases, t 2 gradually decreases, and the difference between t 2 and t 1 becomes smaller and smaller. 100ms is set as the second critical value. When t 3 is less than the second critical value, the valve is no longer closed and remains in a normally open state. Therefore, only t 3 not less than the second threshold value is reserved in the startup sequence, and the number of t 3 that meets the requirements is the number of shutdowns.
S103,依照第一个所述启动时序,控制所述阀门在所述开启时长对应的时间段内开启,在所述关闭时长对应的时间段内关闭,以向所述壳体21内供给过氧化氢,进行第一组催化试验,并观测所述壳体21的出口端产物在所述燃烧室3内部的流动与积存情况。S103 , according to the first starting sequence, control the valve to open within a time period corresponding to the opening time period, and close it within a time period corresponding to the closing time period, so as to supply peroxide into the
具体地,启动时序的示例如下:Specifically, an example of the startup sequence is as follows:
表1阀门的启动时序Table 1 valve start sequence
其中,tij表示第j次脉冲的ti。Among them, t ij represents the t i of the jth pulse.
如表1所示,在绝对时间为1000ms时,阀门开启,且开启状态的持续时长为t11。在绝对时间为1000ms+t11时,阀门关闭,且关闭状态的持续时长为t31。以此类推,直至阀门处于常开状态。As shown in Table 1, when the absolute time is 1000 ms, the valve is opened, and the duration of the open state is t 11 . When the absolute time is 1000ms+t 11 , the valve is closed, and the duration of the closed state is t 31 . And so on until the valve is normally open.
请参阅图4,为了观测壳体21的出口端产物在燃烧室3内部的流动与积存情况,在本实施例中,采用透明的石英玻璃推力室作为燃烧室3,并在燃烧室3的出口处布置高速摄影仪4。Referring to FIG. 4 , in order to observe the flow and accumulation of the product at the outlet end of the
当火箭发动机处于启动阶段时,通过高速摄影仪4,实验人员可以清楚地观测到燃烧室3中气液两相流的流动与液体的分布情况,还可以清楚地观测到壳体21的出口端产物在燃烧室3内的物相转变过程。When the rocket engine is in the starting stage, through the high-speed camera 4, the experimenter can clearly observe the flow of the gas-liquid two-phase flow and the distribution of the liquid in the
除观测上述流动与积存情况之外,在本实施例中,还在燃烧室3的出口处布置红外热像仪5,当火箭发动机处于启动阶段时,实验人员采用红外热像仪5对壳体21的出口和燃烧室3的内部的温度分布情况进行测量。In addition to observing the above flow and accumulation conditions, in this embodiment, an infrared
具体地,红外热像仪5与高速摄影仪4的高度相等,以保证红外热像仪5采集的温度分布情况与高速摄影仪4采集的流动与积存情况对应。此外,红外热像仪5与高速摄影仪4可以设置在燃烧室3轴线的同一侧,也可以分别设置在燃烧室3轴线的两侧,二者与燃烧室3轴线之间的距离还可以根据测量需求来调节。Specifically, the heights of the infrared
利用红外热像仪5测量壳体21的出口和燃烧室3的内部的温度分布情况,可以得知壳体21的出口端产物的温度分布。壳体21的出口端产物的温度变化与物相转变同时发生,故红外热像仪5的测量结果可以作为高速摄影仪4的观测结果的佐证。Using the infrared
请参阅图5,除观测上述流动与积存情况、温度分布情况之外,在本实施例中,还采用多个温度传感器6对头腔1和壳体21的内部的温度分布情况进行测量。Referring to FIG. 5 , in addition to observing the above-mentioned flow, accumulation and temperature distribution, in this embodiment, a plurality of
具体地,头腔1的外壁上设置有三个贴片式的温度传感器6,用于测量投了的外壁温度。其中一个温度传感器6位于头腔1的侧面,另外两个温度传感器6则对称设置在头腔1的进口端的两侧。Specifically, three patch-
此外,壳体21的侧壁上设置有八个贴片式的温度传感器6,用于测量催化床组件2的轴向温度分布,并比较催化床组件2的两侧温度差异。八个温度传感器6分为两组,每组四个。两组温度传感器6关于壳体21的轴线对称,同组的四个温度传感器6则沿壳体21的轴线方向排列。In addition, eight patch-
另一方面,前述红外热像仪5采集的温度分布情况能够验证上述温度传感器6布置的合理性。On the other hand, the temperature distribution collected by the aforementioned infrared
借助这些温度传感器6,能够得到头腔1和壳体21内部的温度场分布,在火箭发动机启动过程中精准测量头腔1和壳体21内部的温度变化。With the help of these
在本实施例中,燃烧室3的出口附近还布置有DV摄影仪7。选取合适的拍摄角度,使DV摄影仪7尽可能完整的记录试验过程。In this embodiment, a
S104,以此类推,根据第n+1组所述泡片试验的结果为所述阀门设计第n+1个所述启动时序,根据第n组所述催化试验中的所述流动与积存情况修正第n+1个所述启动时序,并依照第n+1个所述启动时序进行第n+1组所述催化试验,n为正整数。S104, and so on, design the n+1th start sequence for the valve according to the result of the n+1th group of the blister test, and according to the flow and accumulation conditions in the nth group of the catalytic test The n+1th start-up sequence is revised, and the n+1th group of the catalytic tests is performed according to the n+1th start-up sequence, where n is a positive integer.
与第一个启动时序的设计过程相同,利用第n+1组泡片试验得到的质量变化曲线,即可得到第n+1个启动时序中的一系列t2的值,进而计算出一系列关闭时长。The same as the design process of the first start-up sequence, using the mass change curve obtained by the n+1 group of blister tests, a series of t 2 values in the n+1th start-up sequence can be obtained, and then a series of Closing time.
自第二个启动时序起,在启动时序设计完成后,还需要根据前一组催化试验中的流动与积存情况对启动时序进行修正。Starting from the second start-up sequence, after the start-up sequence design is completed, the start-up sequence needs to be revised according to the flow and accumulation conditions in the previous group of catalytic tests.
具体地,在上一组催化试验中,供应系统将过氧化氢注入头腔1。过氧化氢穿过均流板23后,流入催化床本体22并催化分解,反应生成的水和氧气穿过挡板24后进入燃烧室3。Specifically, in the previous set of catalytic experiments, the supply system injected hydrogen peroxide into the
由于催化分解反应会释放大量热量,使得催化产物和未分解的过氧化氢气化。随着催化试验的逐渐进行,壳体21出口端的产物逐渐由液相向气相转化,最终为纯气相。Since the catalytic decomposition reaction releases a large amount of heat, the catalytic products and undecomposed hydrogen peroxide are gasified. With the gradual progress of the catalytic test, the product at the outlet end of the
当产物恰好转变为纯气相时,记录阀门已关闭的次数a。若a小于当前启动时序中的关闭次数,则将当前启动时序中的关闭次数修改为a,否则关闭次数保持不变。The number of times the valve has been closed, a, is recorded when the product has just turned into a pure gas phase. If a is less than the number of shutdowns in the current startup sequence, modify the number of shutdowns in the current startup sequence to a, otherwise the number of shutdowns remains unchanged.
利用上一组催化试验中的流动与积存情况调整当前启动时序中的脉冲次数后,再依照当前的启动时序进行催化试验。如此循环往复,直至完成最后一组催化试验。After adjusting the number of pulses in the current start-up sequence using the flow and accumulation conditions in the previous group of catalytic tests, the catalytic test is performed according to the current start-up sequence. This cycle repeats until the last set of catalytic tests are completed.
当壳体21出口端的产物完全转化为纯气相后,其温度分布趋于稳定。若实验人员通过红外热像仪5测量得知壳体21出口端的产物的温度稳定,则可以证明壳体21出口端的产物已经完全转化为纯气相。When the product at the outlet end of the
S105,根据最后一组所述催化试验中的所述流动与积存情况,再次修正最后一个所述启动时序,并将修正后的最后一个所述启动时序作为所述启动方案。S105 , according to the flow and accumulation conditions in the last group of the catalytic tests, correct the last start-up sequence again, and use the revised last start-up sequence as the start-up scheme.
与步骤S104相似,在最后一组催化试验中,当产物恰好转变为纯气相时,记录阀门已关闭的次数b。若b小于最后一个启动时序中的关闭次数,则将最后一个启动时序中的关闭次数修改为b,否则关闭次数保持不变。Similar to step S104, in the last set of catalytic experiments, when the product is just transformed into pure gas phase, the number of times the valve has been closed b is recorded. If b is less than the number of shutdowns in the last startup sequence, the number of shutdowns in the last startup sequence is modified to b, otherwise the number of shutdowns remains unchanged.
最终,得到过氧化氢火箭发动机催化床启动方案。Finally, the hydrogen peroxide rocket engine catalytic bed startup scheme is obtained.
该启动方案不仅可以有效减少火箭发动机在启动阶段对于过氧化氢的使用,还能有效减少乃至消除过氧化氢在燃烧室3内的积存,从而有效地提升了火箭发动机的安全性。The startup scheme can not only effectively reduce the use of hydrogen peroxide in the startup phase of the rocket engine, but also effectively reduce or even eliminate the accumulation of hydrogen peroxide in the
在这里示出和描述的所有示例中,任何具体值应被解释为仅仅是示例性的,而不是作为限制,因此,示例性实施例的其他示例可以具有不同的值。In all examples shown and described herein, any specific value should be construed as merely exemplary and not as limiting, as other examples of exemplary embodiments may have different values.
应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。It should be noted that like numerals and letters refer to like items in the following figures, so once an item is defined in one figure, it does not require further definition and explanation in subsequent figures.
以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对本发明范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。The above-mentioned embodiments only represent several embodiments of the present invention, and the descriptions thereof are specific and detailed, but should not be construed as limiting the scope of the present invention. It should be pointed out that for those of ordinary skill in the art, without departing from the concept of the present invention, several modifications and improvements can also be made, which all belong to the protection scope of the present invention.
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