CN113374762B - Multi-stage heavy-load socket-type extending arm based on rope driving - Google Patents
Multi-stage heavy-load socket-type extending arm based on rope driving Download PDFInfo
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- CN113374762B CN113374762B CN202110820643.0A CN202110820643A CN113374762B CN 113374762 B CN113374762 B CN 113374762B CN 202110820643 A CN202110820643 A CN 202110820643A CN 113374762 B CN113374762 B CN 113374762B
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B7/00—Connections of rods or tubes, e.g. of non-circular section, mutually, including resilient connections
- F16B7/10—Telescoping systems
- F16B7/105—Telescoping systems locking in discrete positions, e.g. in extreme extended position
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16M—FRAMES, CASINGS OR BEDS OF ENGINES, MACHINES OR APPARATUS, NOT SPECIFIC TO ENGINES, MACHINES OR APPARATUS PROVIDED FOR ELSEWHERE; STANDS; SUPPORTS
- F16M11/00—Stands or trestles as supports for apparatus or articles placed thereon ; Stands for scientific apparatus such as gravitational force meters
- F16M11/20—Undercarriages with or without wheels
- F16M11/24—Undercarriages with or without wheels changeable in height or length of legs, also for transport only, e.g. by means of tubes screwed into each other
- F16M11/26—Undercarriages with or without wheels changeable in height or length of legs, also for transport only, e.g. by means of tubes screwed into each other by telescoping, with or without folding
- F16M11/28—Undercarriages for supports with one single telescoping pillar
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Abstract
Description
技术领域technical field
本发明涉及航空航天技术领域,尤其涉及一种基于绳驱动的多级重载套接式伸展臂。The invention relates to the field of aerospace technology, in particular to a rope-driven multi-stage heavy-duty sleeve-type extension arm.
背景技术Background technique
空间可展机构作为一类重要的空间机构,在空间探索活动中得到了广泛应用,随着人类对空间探索的不断深入,对于空间可展机构的需求及使用要求也日益提高。As an important type of space mechanism, space expandable mechanism has been widely used in space exploration activities. With the continuous deepening of human space exploration, the demand and use requirements for space expandable mechanism are also increasing.
作为空间可展机构的重要组成部分,空间套接式伸展臂由多级可展单元构成,可根据任务需求调整展开单元的数量与单级长度,具有长展收比、高刚度、可重复利用、便于运输和储存等特点。在实际应用中,其既可作为雷达、空间望远镜等设备的支撑机构,也可作为结构骨架及驱动装置展开太阳翼;其结构本体还可作为功能件,如重力梯度杆、磁强针等,具有很强的适应性。As an important part of the space expandable mechanism, the space socket type extension arm is composed of multi-stage expandable units. The number of expansion units and the length of a single stage can be adjusted according to the task requirements. It has a long expansion-to-contraction ratio, high stiffness, and can be reused. , Easy to transport and store. In practical applications, it can be used not only as a support mechanism for radar, space telescope and other equipment, but also as a structural skeleton and driving device to deploy solar wings; its structural body can also be used as functional parts, such as gravity gradient rods, magnetic needles, etc. Has a strong adaptability.
然而,现有的空间套接式伸展臂虽然能完成多种任务,但只能满足载荷质量较轻,对展开臂的强度、刚度要求较小的情况。其各级可展单元多采用轻质材料制成,单元在加长后受制造工艺限制,可能出现局部变形、弯曲等情况。因此,为实现可靠展开与配合,现有的伸展臂往往需要在相邻两级重合段间设置较大的径向间隙,两级几十年的锁定配合多是依靠锁定机构实现的。However, although the existing space-socketed extension booms can accomplish various tasks, they can only satisfy the situation that the load mass is relatively light and the strength and rigidity of the extension boom are less required. The expandable units at all levels are mostly made of lightweight materials. After the unit is lengthened, it is limited by the manufacturing process, and local deformation and bending may occur. Therefore, in order to achieve reliable deployment and cooperation, the existing extension arms often need to set a large radial gap between the overlapping sections of the adjacent two stages, and the locking and cooperation of the two stages for decades is mostly realized by the locking mechanism.
随着空间探索任务难度及要求的进一步提高,需要伸展臂去完成一些重载长距离的展开任务。执行此类任务的伸展臂需要具备单级长度大、载荷质量较大、级数较多等特点,而现有套接式伸展臂的技术特点使其极易在上述条件下出现失稳甚至局部断裂等状况,因而产生及其严重的可靠性问题。With the further increase in the difficulty and requirements of space exploration tasks, it is necessary to extend the arms to complete some heavy-duty long-distance deployment tasks. The extension arm to perform such tasks needs to have the characteristics of large single-stage length, large load mass, and many stages. However, the technical characteristics of the existing socket-type extension arm make it very easy to be unstable or even partially damaged under the above conditions. Fracture and other conditions, resulting in extremely serious reliability problems.
发明内容Contents of the invention
针对上述问题,本发明提出一种基于绳驱动的多级重载套接式伸展臂结构,伸展臂的各级可展单元在单级长度较长的情况下仍能保持强度及刚度;伸展臂各级可展单元顺序展开后可实现紧密配合并固定锁紧,使其具有较高的展开刚度。In view of the above problems, the present invention proposes a multi-stage heavy-duty socket-type extension arm structure based on rope drive, and the expandable units of each level of the extension arm can still maintain strength and rigidity under the condition of a long single-stage length; the extension arm The expandable units at all levels can be closely matched and fixed and locked after being deployed sequentially, so that they have high deployment stiffness.
本发明基于绳驱动的多级重载套接式伸展臂,包括由一个基级可展单元、至少一个中间级可展单元、一个末级可展单元构成的可展单元模块,以及锁定与互锁模块和展开驱动模块;基级可展单元、中间级可展单元与末级可展单元均为套筒结构,外径逐级减小,由外向内依次嵌套。其中,基级可展单元作为最外级套筒,其底端与承载机构固连且安装展开驱动机构,各级可展单元间由展开驱动模块提供动力由外向内依次顺序展开,展开后由锁定与互锁模块实现各级可展单元间的锁定。The present invention is based on a rope-driven multi-stage heavy-duty socket-type extension arm, which includes an expandable unit module composed of a base-level expandable unit, at least one intermediate-level expandable unit, and a final-level expandable unit, as well as locking and mutual The lock module and the unfolding drive module; the base-level expandable unit, the intermediate-level expandable unit and the final-level expandable unit are all sleeve structures, and the outer diameter decreases step by step, and they are nested sequentially from outside to inside. Among them, the base-level expandable unit is used as the outermost sleeve, and its bottom end is fixedly connected with the carrying mechanism and equipped with a deployment drive mechanism. The expandable units at all levels are powered by the deployment drive module and are sequentially deployed from outside to inside. After deployment, the The locking and interlocking module realizes locking between expandable units at all levels.
所述基级可展单元、中间级可展单元与末级可展单元均由同轴布置的上段、中段、下段同轴相接固定成型。中间级可展单元中,上段的内壁上部设计有上锥形配合面,下段的外壁上部设有下锥形配合面;此外,下段下部外壁由上至下逐渐增大使靠近下段底端一段的外柱面直径与相邻外层的可展单元上段下部内柱面直径相等,形成柱面配合段。下段底端法兰外缘周向上等角度设计有导轨槽,中段内壁周向等角度间隔设有与导轨槽数量相等的导轨;且在每条导轨上端,位于上段外壁上开孔。The base-level expandable unit, the intermediate-level expandable unit and the final-level expandable unit are formed by coaxially connecting the upper section, the middle section, and the lower section. In the middle-level expandable unit, the upper part of the inner wall of the upper section is designed with an upper tapered fitting surface, and the upper part of the outer wall of the lower section is provided with a lower tapered fitting surface; in addition, the lower outer wall of the lower section gradually increases from top to bottom so that the outer wall near the bottom of the lower section The diameter of the cylinder is equal to the diameter of the inner cylinder of the lower part of the upper section of the expandable unit adjacent to the outer layer, forming a cylindrical matching section. The outer edge of the flange at the bottom of the lower section is designed with guide rail grooves at equal angles on the periphery, and the inner wall of the middle section is provided with guide rails at equal angular intervals in the circumferential direction; and the upper end of each guide rail is located on the outer wall of the upper section.
上述导轨包括等截面导轨与变截面导轨两种类型,在中段外壁周向上交替布置。其中,等截面导轨与导轨槽间为间隙配合;而变截面导轨在轴向空间内可分为间隙段和配合段两部分,其中变截面导轨在靠近上端处截面逐渐变宽,直至大于导轨槽宽度,形成配合段;变截面导轨其余位置为间隙段,间隙段与等截面导轨的尺寸形状一致,与导轨槽间间隙配合。The above-mentioned guide rails include two types of constant-section guide rails and variable-section guide rails, which are alternately arranged in the circumferential direction of the outer wall of the middle section. Among them, the constant cross-section guide rail and the guide rail groove are clearance fit; the variable cross-section guide rail can be divided into two parts: the clearance section and the matching section in the axial space, and the cross-section of the variable cross-section guide rail is gradually widened near the upper end until it is larger than the guide rail groove. Width, forming a matching section; the rest of the variable section guide rail is a gap section, the gap section is consistent with the size and shape of the constant section guide rail, and is matched with the gap between the guide rail grooves.
基级可展单元与末级可展单元结构与中级可展单元结构区别在于基级可展单元下段外壁不具有下锥形配合面;而末级基级可展单元上段内壁不具有上锥形配合面。The difference between the base-level expandable unit and the last-level expandable unit structure and the structure of the intermediate-level expandable unit is that the outer wall of the lower section of the base-level expandable unit does not have a lower tapered mating surface; while the inner wall of the upper section of the last-level base-level expandable unit does not have an upper taper. mating surface.
所述锁定与互锁模块包括锁定部分与互锁部分;在除基级可展单元1外其余可展单元下段侧壁周向上安装有套锁定部分。在除基级可展单元及与其相邻可展单元底端周向上安装有互锁部分;且周向上的锁定部分与互锁部分周向位置与导轨位置一一对应。The locking and interlocking module includes a locking part and an interlocking part; except for the base expandable unit 1, a sleeve locking part is installed on the side walls of the lower sections of the expandable units. An interlocking part is installed in the circumferential direction on the bottom end of the expandable unit except the basic level and the expandable unit adjacent thereto; and the circumferential positions of the locking part and the interlocking part in the circumferential direction correspond to the positions of the guide rails one by one.
其中锁定部分包括锁盒、锁舌、锁柱、末端挡块、锁舌辊子与弹簧;互锁部分包括互锁锁块与互锁锁扣。The locking part includes a lock box, a deadbolt, a lock cylinder, an end block, a bolt roller and a spring; the interlocking part includes an interlocking block and an interlocking buckle.
锁定部分中,锁盒安装于下段开孔处,位于可展单元内部,锁盒内部为锁舌移动通道,锁柱由锁盒末端面同轴穿入锁盒内部,可沿锁舌移动通道移动。锁柱前端连接锁舌;锁柱末端设计有末端挡块,限制锁舌向外侧的最大位移;锁柱上还套有弹簧,弹簧两端分别与锁舌末端以及锁盒末端接触,且在弹簧处于自由状态时,锁舌辊子位于锁盒外部。In the locking part, the lock box is installed at the opening of the lower section and is located inside the expandable unit. The inside of the lock box is the movement channel of the lock tongue. The lock cylinder is coaxially penetrated into the interior of the lock box by the end surface of the lock box, and can move along the movement channel of the lock tongue. . The front end of the lock cylinder is connected to the lock bolt; the end of the lock cylinder is designed with an end stop to limit the maximum displacement of the lock bolt to the outside; the lock cylinder is also covered with a spring, and the two ends of the spring are respectively in contact with the end of the lock tongue and the end of the lock box, and the spring In the free state, the deadbolt roller is outside the lock box.
互锁部分中,互锁锁块固定于与锁柱末端左右两侧。互锁锁扣具有连接座以及连接座上左右对称设计且垂直于连接座的两个侧板,两个侧板末端与连接座相接,连接座用于连接可展单元底端。两个侧板前端设计有锁定槽,用于配合互锁锁块实现内外级可展单元间的互锁。In the interlocking part, the interlocking block is fixed on the left and right sides of the end of the lock cylinder. The interlocking buckle has a connecting seat and two side plates on the connecting seat that are left-right symmetrical and perpendicular to the connecting seat. The ends of the two side plates are connected to the connecting seat, and the connecting seat is used to connect the bottom end of the expandable unit. Locking grooves are designed at the front ends of the two side plates, which are used to cooperate with the interlocking lock blocks to realize the interlocking between the inner and outer expandable units.
相邻可展单元收拢状态下,中级可展单元中的锁定部分上的锁舌受到外级可展单元内壁限制缩入锁盒内,同时锁柱末端伸出,位于内级可展单元上的互锁部分中两个侧板之间,且锁柱两侧的互锁锁块分别位于两个侧板前端的锁定槽内,此时中级可展单元与内级可展单元间处于锁紧状态;其余各级相邻可展单元间的锁紧方式均与前述相同。When the adjacent expandable units are folded, the lock tongue on the locking part of the intermediate expandable unit is restricted by the inner wall of the outer expandable unit and retracts into the lock box, while the end of the lock column protrudes, and the lock on the inner expandable unit Between the two side plates in the interlocking part, and the interlocking blocks on both sides of the lock column are respectively located in the locking grooves at the front ends of the two side plates. At this time, the middle-level expandable unit and the inner-level expandable unit are in a locked state ; The locking methods between the adjacent expandable units at other levels are the same as the above.
各级可展单元展开方式如下:由绳驱动模块带动与基级可展单元相邻的可展单元A首先展开,可展单元A上安装的锁定部分中的锁舌辊子沿基级可展单元内壁滚动,此过程中,压缩弹簧始终处于压紧状态,直至可展单元A锁舌由基级可展单元侧壁上的开孔处弹出,可展单元A展开到位。同时锁舌的弹出使得锁柱向外侧移动,进而使锁柱两侧的互锁锁块脱离与可展单元A相邻的可展单元B上互锁部分中两个侧板上的锁定槽;此时可展单元A与基级可展单元间处于锁定状态,而可展单元A与可展单元B间处于解锁状态;重复上述过程即可实现各级可展单元间由外向内依次顺序展开。The deployment methods of the expandable units at all levels are as follows: the expandable unit A adjacent to the base-level expandable unit is driven by the rope drive module to expand first, and the lock bolt roller in the locking part installed on the expandable unit A moves along the base-level expandable unit. The inner wall rolls. During this process, the compression spring is always in a compressed state until the lock tongue of the expandable unit A is ejected from the opening on the side wall of the base expandable unit, and the expandable unit A is deployed in place. At the same time, the ejection of the lock bolt makes the lock cylinder move outward, and then the interlocking blocks on both sides of the lock cylinder break away from the locking grooves on the two side plates of the interlocking part of the expandable unit B adjacent to the expandable unit A; At this time, the expandable unit A and the base-level expandable unit are in a locked state, while the expandable unit A and expandable unit B are in an unlocked state; repeating the above process can realize the sequential expansion of expandable units at all levels from outside to inside .
本发明与现有技术相比具有以下效果:Compared with the prior art, the present invention has the following effects:
1、本发明基于绳驱动的多级重载套接式伸展臂,通过相邻各级可展单元之间的互锁作用由外向内依次顺序展开,展开过程中相邻单元的各处配合面仅通过间隙配合约束相对位置,防止由于制造工艺误差所导致的配合卡死现象,展开到位后通过重合段内的锁定机构及逐渐变化的配合面实现固定锁紧功能。1. The present invention is based on the rope-driven multi-stage heavy-duty socket-type extension arm, which is sequentially deployed from the outside to the inside through the interlocking effect between the adjacent extendable units at various levels. During the unfolding process, the mating surfaces of the adjacent units are The relative position is only constrained by clearance fit to prevent fit jamming caused by manufacturing process errors. After unfolding in place, the fixed locking function is realized through the locking mechanism in the overlapping section and the gradually changing mating surface.
2、本发明基于绳驱动的多级重载套接式伸展臂,通过设置锥配合面、柱面配合面、导轨配合面等多处展开配合面提高相邻两级可展单元展开后的配合刚度。2. The present invention is based on the rope-driven multi-stage heavy-duty socket-type extension arm, and improves the cooperation between the adjacent two-stage extendable units after deployment by setting multiple expansion matching surfaces such as the cone matching surface, the cylinder matching surface, and the guide rail matching surface. stiffness.
3、本发明基于绳驱动的多级重载套接式伸展臂,通过三段式结构设计,在提高重合段结构刚度的前提下尽量减小了更换材料后的增重问题,同时由于采用精密机加工技术,进一步提高了各级重合段间的配合精度。3. The present invention is based on the rope-driven multi-stage heavy-duty socket-type extension arm. Through the three-stage structural design, the problem of weight gain after replacing materials is reduced as much as possible on the premise of improving the structural rigidity of the overlapping section. At the same time, due to the use of precision Machining technology has further improved the matching accuracy between overlapping sections at all levels.
4、本发明基于绳驱动的多级重载套接式伸展臂,为避免产生多种配合面过约束而无法展开到位的情况,其互锁机构的锁定斜面经过优化设计,在出现上述情况时,可提供辅助动力协助可展单元展开到位。4. The present invention is based on the rope-driven multi-stage heavy-duty socket-type extension arm. In order to avoid the situation that various mating surfaces are too constrained and cannot be deployed in place, the locking slope of the interlock mechanism has been optimized. When the above situation occurs , can provide auxiliary power to assist the expandable unit to unfold in place.
5、本发明基于绳驱动的多级重载套接式伸展臂,能在伸展臂展收比较长,载荷质量较大时,依然保持较高的整体展开刚度。5. The present invention is based on the rope-driven multi-stage heavy-duty socket-type extension arm, which can maintain a relatively high overall deployment stiffness when the extension arm is extended and retracted relatively long and the load mass is large.
附图说明Description of drawings
图1为本发明基于绳驱动的多级重载套接式伸展臂收拢状态结构示意图;Fig. 1 is a schematic structural diagram of the folded state of the multi-stage heavy-duty telescoping extension arm based on the rope drive of the present invention;
图2为本发明基于绳驱动的多级重载套接式伸展臂中中间级可展单元结构示意图;Fig. 2 is a schematic diagram of the structure of the intermediate stage expandable unit in the multi-stage heavy-duty telescoping extension arm based on the rope drive of the present invention;
图3为本发明基于绳驱动的多级重载套接式伸展臂中相邻套筒间导轨与导向槽配合方式示意图;Fig. 3 is a schematic diagram of the cooperation mode between the guide rails and the guide grooves between adjacent sleeves in the multi-stage heavy-duty telescoping extension arm driven by ropes according to the present invention;
图4为本发明基于绳驱动的多级重载套接式伸展臂中相邻可展单元展开状态配合方式示意图;Fig. 4 is a schematic diagram of the cooperation mode of adjacent expandable units in the expanded state of the multi-stage heavy-duty telescoping extension arm driven by ropes according to the present invention;
图5为本发明基于绳驱动的多级重载套接式伸展臂中锁定与互锁模块结构及两者锁定状态结构示意图;Fig. 5 is a schematic diagram of the locking and interlocking module structure and the locked state structure of the multi-stage heavy-duty telescoping extension arm driven by the present invention;
图6为本发明基于绳驱动的多级重载套接式伸展臂的绳驱动模块中驱动装置安装方式示意图;6 is a schematic diagram of the installation method of the drive device in the rope drive module of the multi-stage heavy-duty telescoping extension arm based on the rope drive of the present invention;
图7为本发明基于绳驱动的多级重载套接式伸展臂的绳驱动模块中驱动绳连接方式示意图。Fig. 7 is a schematic diagram of the connection mode of the driving rope in the rope driving module of the multi-stage heavy-duty telescoping extension arm based on the rope driving of the present invention.
图中:In the picture:
1-基级可展单元 2-中间级可展单元 3-末级可展单元1-Basic-level expandable unit 2-Intermediate-level expandable unit 3-Last-level expandable unit
4-锁定与互锁模块 5-绳驱动模块 201-上段4-Lock and Interlock Module 5-Rope Drive Module 201-Upper Section
202-中段 203-下段 204-上锥形配合面202-middle section 203-lower section 204-upper conical mating surface
205-下锥形配合面 206-柱面配合面 207-导轨槽205-lower tapered mating surface 206-cylindrical mating surface 207-rail groove
208-导轨 209-弧形板 210-配合孔208-Guide rail 209-Curved plate 210-Combining hole
211-法兰 401-锁定部分 402-互锁部分211-flange 401-locking part 402-interlocking part
401a-锁盒 401b-锁舌 401c-锁柱401a-
401d-末端挡块 401e-锁舌辊子 401f-弹簧401d-end stop 401e-
402a-互锁锁块 402b-互锁锁扣 b1-连接座402a-interlocking block 402b-interlocking buckle b1-connecting seat
b2-侧板 b3-导轮 b4-梯形槽b2-side plate b3-guide wheel b4-trapezoidal groove
501-驱动绳 502-绳导向机构 503-绳驱动装置501-Drive Rope 502-Rope Guide Mechanism 503-Rope Drive Device
504-驱动支架504-drive bracket
具体实施方式detailed description
下面结合附图对本发明做进一步详细说明。The present invention will be described in further detail below in conjunction with the accompanying drawings.
本发明基于绳驱动的多级重载套接式伸展臂,如图1所示,包括由一个基级可展单元1、n(n≥1)个中间级可展单元2、一个末级可展单元3构成的可展单元模块,以及锁定与互锁模块4和展开驱动模块5。The present invention is based on the rope-driven multi-stage heavy-duty telescoping extension arm, as shown in Figure 1, which includes a base-level expandable unit 1, n (n≥1) intermediate-level
所述基级可展单元1、n个中间级可展单元2与末级可展单元3均为套筒结构,外径逐级减小,由外向内依次嵌套。其中,基级可展单元1作为最外级套筒,其底端与承载机构固连,各级可展单元间由展开驱动模块5提供动力由外向内依次顺序展开,展开后由锁定与互锁模块4实现各级可展单元间的锁定。The base-level expandable unit 1, the n intermediate-level
上述基级可展单元1、n个中间级可展单元2与末级可展单元3均由同轴布置的上段201、中段202、下段203三段圆形截面套筒结构组成,相邻两段接合部分以胶结、螺纹及过渡配合等方式进行固定,如图2所示。The base-level expandable unit 1, the n intermediate-level
其中,n个中间级可展单元2结构相同,上段201的内壁上部设计有上锥形配合面204,下段203的外壁上部设有下锥形配合面205;此外,下段203下部外壁由上至下逐渐增大使靠近下段底端一段的外柱面直径与相邻外层的可展单元上段下部内柱面直径相等,形成5mm的柱面配合段206。Among them, the n middle-level
上段201顶端与下段203底端设计有法兰211,其中下段203底端法兰外缘周向上等角度设计有6个形状、尺寸完全相同的导轨槽207,如图3所示。中段202内壁周向等角度间隔设有6条导轨208;且在每条导轨208上端,位于上段201外壁上开孔,开孔内嵌入固定薄壁弧形板209,弧形板209中心开有配合孔210,配合孔210底面为内侧向下倾斜的导向斜面。The top of the
上述6条导轨208包括等截面导轨与变截面导轨两种类型,各3条,在中段202外壁周向上交替布置。其中,等截面导轨与导轨槽207间为间隙配合;而变截面导轨在轴向空间内可分为间隙段和配合段两部分,其中变截面导轨在靠近上端处截面逐渐变宽,直至大于导轨槽207宽度,形成配合段;变截面导轨其余位置为间隙段,间隙段与等截面导轨的尺寸形状完全一致,可与导轨槽207间间隙配合。The above-mentioned 6
基级可展单元1与末级可展单元3结构与中级可展单元2结构基本相同,其区别在于基级可展单元1作为最外级,下段203外壁上部不具有下锥形配合面205,以及下部的厚度渐变一段;而末级基级可展单元1作为最内级,上段201内壁不具有上锥形配合面204、外壁上开孔以及内壁上的导轨208。The basic expandable unit 1 and the final
上述结构的各级可展单元中,相邻两级可展单元间的展开锁紧方式为:Among the expandable units at all levels of the above structure, the unfolding and locking methods between two adjacent levels of expandable units are as follows:
内级可展单元底段法兰211外缘6个导轨槽207分别与外级可展单元1内壁上的6条导轨208滑动配合相连,沿导轨208向上滑动,滑动过程中等截面导轨与导轨槽207始终存在间隙;而变截面导轨和导轨槽207在展开过程中,导轨槽207逐渐靠近变截面导轨的配合段。当相邻可展单元处于完全展开状态时,内级可展单元下段203外壁的下锥形配合面205与外级可展单元上段201内壁的上锥形配合面204贴合;同时,内级可展单元下段203下部柱面配合段206外壁与外级可展单元上段201内壁配合,形成轴向上5mm贴合段,如图4所示,两者上段201与下段203其余位置为间隙配合;同时内级可展单元底部法兰外缘与内级可展单元底端间配合接触。由此实现内级可展单元与外级可展单元间在展开后的轴向锁紧定位;此时沿变截面导轨滑动的导轨槽207到达配合段,受配合段限制实现内级可展单元与外级可展单元间在展开后的周向锁紧。The six
为提高重合部分的配合刚度,内级可展单元下段203与外级可展单元上段201间的重合部分所对应的上段201与下段203采用铝合金材料制成,而各可展单元的中段202均采用碳纤维材料,在提高刚度的同时尽量减小增重带来的影响。In order to improve the matching rigidity of the overlapped parts, the
所述锁定与互锁模块4包括锁定部分401与互锁部分402,如图5所示。在除基级可展单元1外其余可展单元下段203侧壁周向上安装有6套锁定部分401;在除基级可展单元1及与其相邻可展单元底端周向上安装有6个互锁部分402;且周向上的6套锁定部分401与互锁部分402周向位置均与6条导轨位置一一对应。The locking and interlocking module 4 includes a locking
其中锁定部分401包括锁盒401a、锁舌401b、锁柱401c、末端挡块401d、锁舌辊子401e与弹簧401f;互锁部分402包括互锁锁块402a与互锁锁扣402b。The locking
锁定部分401中,锁盒401a安装于下段203开孔处,位于可展单元内部,内部为锁舌移动通道,锁舌移动通道轴线垂直于可展单元轴线。锁柱401c由锁盒401a末端面同轴穿入锁盒401a内部,可沿锁舌移动通道移动。锁柱401c前端具有外螺纹,与锁舌401b末端设计的内螺纹孔配合连接,锁舌401b外壁与锁盒401a内壁配合,可沿锁盒401a轴向移动;锁舌401b前端计有凹槽,锁舌辊子401e通过转轴安装于凹槽内;同时锁舌401b前端底面设计为配合斜面,用于在展开过程中与前述导向斜面配合。锁柱401c末端设计有末端挡块401d,限制锁舌401b向外侧的最大位移。锁柱上还套有弹簧401f,弹簧401f两端分别与锁舌401b末端以及锁盒401a末端接触,且在弹簧401f处于自由状态时,锁舌辊子401e位于锁盒401a外部,通过末端挡块401d提供弹簧401f的安装预紧力。In the locking
互锁部分402中,互锁锁块402a采用梯形构型,固定于与锁柱401c末端左右两侧,也可设计两者为一体结构。互锁锁扣402b采用多功能导轮机构,具有连接座b1以及连接座b1上左右对称设计且垂直于连接座的两个侧板b2,两个侧板b2末端与连接座b1相接,连接座b1用于连接可展单元底端。两个侧板b2末端间安装有导轮轴,导轮轴轴线平行于连接座b1,其上套接有导轮b3,使导轮b3可绕导轮轴轴线转动。两个侧板b2前端设计有梯形槽b4,尺寸与梯形构型的互锁锁块402a匹配。上述导轮b3可在相邻可展单元展开过程中,将相邻两级可展单元间的滑动摩擦变为滚动摩擦,减小摩擦阻力;而两个侧板b2前端则作为互锁锁扣使用。In the interlocking
通过上述设计的锁定部分401与互锁部分402,使得在伸展臂处于展开阶段时,基级可展单元1固定不动,其余各级可展单元间由展开驱动模块5提供动力由外向内依次顺序展开。Through the locking
下面首先以相邻的三级可展单元对各级可展单元收拢状态进行说明,具体方式如下:The following firstly uses the adjacent three-level expandable units to explain the folded state of each level of expandable units. The specific method is as follows:
如图5所示,收拢状态下,中级可展单元中的锁定部分401上的锁舌401b受到外级可展单元内壁限制缩入锁盒401a内,同时锁柱401c末端伸出,位于内级可展单元上的互锁部分401中两个侧板b2之间,且锁柱401c两侧的互锁锁块402a分别位于两个侧板b2前端的梯形槽b4内,使梯形构型的互锁锁块402a顶部与两侧腰部分别与梯形槽b4的顶面与两侧腰部贴合,此时中级可展单元与内级可展单元间处于锁紧状态。其余各级相邻可展单元间的锁紧方式均与前述相同。在相邻两层可展单元锁紧后,位于内层的可展单元中锁定部分401中的锁舌辊子401e以及互锁部分402导轮b3均与位于外层的可展单元导轨208内壁贴合,可沿内壁滚动。且在收拢状态下,基级可展单元1与同其相邻的可展单元间通过绳驱动部分的牵引保持两者间的收拢状态。As shown in Figure 5, in the collapsed state, the
随后,以基级可展单元1,以及与其相邻的两个可展单元A、B对各级可展单元间的展开过程进行说明,具体方式如下:Subsequently, the expansion process between expandable units at all levels will be described with base-level expandable unit 1 and its two adjacent expandable units A and B. The specific method is as follows:
由绳驱动模块5带动与基级可展单元1相邻的可展单元A首先展开,可展单元A上安装的锁定部分401中的锁舌辊子401e沿基级可展单元1内壁滚动,此过程中,压缩弹簧401f始终处于压紧状态,直至可展单元A锁舌401b前端配合斜面与基级可展单元1上弧形板209的中心配合孔210处导向斜面共面;进一步可展单元A继续展开,此时锁舌401b前端配合斜面受中心配合孔210处导向斜面引导,使锁舌401b由中心配合孔210处弹出,可展单元展开到位。同时锁舌401b的弹出使得锁柱401c向外侧移动,进而使锁柱401c两侧的互锁锁块402a脱离与可展单元A相邻的可展单元B上互锁部分401中两个侧板b2上的梯形槽b4。此时可展单元A与基级可展单元1间处于锁定状态,而可展单元A与可展单元B间处于解锁状态。重复上述过程即可实现各级可展单元间由外向内依次顺序展开。The expandable unit A adjacent to the base-level expandable unit 1 is driven by the
上述各级可展单元间的展开与收拢控制由绳驱动模块5实现,绳驱动模块5包括驱动绳501、绳导向机构502与绳驱动装置503,如图2、图6所示。The expansion and retraction control between the above-mentioned levels of expandable units is realized by the
其中,绳导向机构502为由支架支撑的滚轮。除末级可展单元3外,其余可展单元上段顶端周向上等角度间隔安装有三套绳导向机构502;同时除基级可展单元1与末级可展单元3外,其余各中间级可展单元2底端周向上等角度间隔安装有三套绳导向机构502;且各级可展单元周向上的绳导向机构502周向位置一一对应。Wherein, the
绳驱动装置503为由电机驱动转动的绕线轮。基级可展单元1底部安装有驱动支架504,驱动支架504周向上等角度间隔设计有凹槽,分别用来与基座底端内壁周向上设计凸起配合,实现驱动支架504的周向定位,并通过螺钉实现两者间的固定。驱动支架504上安装有周向均布的三组绳驱动装置503;且三组绳驱动装置503的安装位置与各级可展单元上安装的绳导向机构502周向位置一一对应。The
驱动绳501为三条,输出端分别缠绕于三套驱动绳装置503中的绕线轮上,以往复排布的方式绕过各级可展单元上周向位置一致的各个线轮后,输出端固定于末级可展单元3底端,具体方式为:驱动绳502首先绕过基级可展单元2上段的线轮后返回绕过相邻可展单元A底端线轮后,再次折返绕过可展单元A顶端线轮,以此方式由外向内绕过各层可展单元上的线轮后,最终固定于末级可展单元3底端。当多组绳驱动装置驱动各级间的驱动绳同步张紧时,各级可展单元同时受到绳的张力作用,即可在锁定与互锁模块4的作用下依次顺序展开。There are three driving
相对于现有展开机构,本发明基于绳驱动的多级重载套接式伸展臂,充分利用了展开机构内部有限的空间进行优化设计,如利用锁定部分401设计出互锁部分402,利用导轨208、导轨槽207,相邻展开单元内、外壁配合面提高了展开到位后的配合刚度,使其在保持设计简洁性的同时具备了更强的功能性。Compared with the existing deployment mechanism, the present invention is based on the rope-driven multi-stage heavy-duty sleeve-type extension arm, which makes full use of the limited space inside the deployment mechanism for optimal design, such as designing the interlocking
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