CN113357383B - Blending butterfly valve - Google Patents
Blending butterfly valve Download PDFInfo
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- CN113357383B CN113357383B CN202110809337.7A CN202110809337A CN113357383B CN 113357383 B CN113357383 B CN 113357383B CN 202110809337 A CN202110809337 A CN 202110809337A CN 113357383 B CN113357383 B CN 113357383B
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K1/00—Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces
- F16K1/16—Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces with pivoted closure-members
- F16K1/18—Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces with pivoted closure-members with pivoted discs or flaps
- F16K1/22—Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces with pivoted closure-members with pivoted discs or flaps with axis of rotation crossing the valve member, e.g. butterfly valves
- F16K1/226—Shaping or arrangements of the sealing
- F16K1/2263—Shaping or arrangements of the sealing the sealing being arranged on the valve seat
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K1/00—Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces
- F16K1/32—Details
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K1/00—Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces
- F16K1/32—Details
- F16K1/34—Cutting-off parts, e.g. valve members, seats
- F16K1/36—Valve members
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K1/00—Lift valves or globe valves, i.e. cut-off apparatus with closure members having at least a component of their opening and closing motion perpendicular to the closing faces
- F16K1/32—Details
- F16K1/48—Attaching valve members to screw-spindles
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K27/00—Construction of housing; Use of materials therefor
- F16K27/02—Construction of housing; Use of materials therefor of lift valves
- F16K27/0209—Check valves or pivoted valves
- F16K27/0218—Butterfly valves
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Lift Valve (AREA)
Abstract
Description
技术领域technical field
本发明属于流体掺合阀技术领域,具体涉及一种掺合蝶阀。The invention belongs to the technical field of fluid blending valves, in particular to a blending butterfly valve.
背景技术Background technique
蝶阀又叫翻板阀,是一种结构简单的调节阀,通过阀板围绕阀轴旋转来达到开启与关闭的一种阀,具有结构简单、调节性能优、启闭力矩小、安装方便的特点,因此被广泛运用于流体调配系统。流体的掺合广泛运用于工业、医药、航天等领域,掺合阀安装在流体掺合管段,用以调节和控制流体掺合的比例、速度等流体掺合参数。Butterfly valve, also known as flap valve, is a kind of regulating valve with simple structure. It can be opened and closed by rotating the valve plate around the valve shaft. It has the characteristics of simple structure, excellent adjustment performance, small opening and closing torque and convenient installation. , so it is widely used in fluid dispensing systems. The blending of fluids is widely used in industry, medicine, aerospace and other fields. The blending valve is installed in the fluid blending pipe section to adjust and control the proportion and speed of fluid blending and other fluid blending parameters.
目前柱塞式掺合阀只能控制一种流体流量,控制性能和掺合能力差,缺少一种可对两种流体单独控制并可应对不同物理性质流体的掺合蝶阀。At present, the plunger type blending valve can only control the flow of one kind of fluid, and the control performance and blending ability are poor.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种掺合蝶阀,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide a blending butterfly valve to solve the above-mentioned problems in the background art.
为实现上述目的,本发明提供如下技术方案:一种掺合蝶阀,包括阀壳主体、法兰盖、阀板主体、套管主体,所述阀壳主体由两个相对设置且内为圆形空腔的阀壳单元组合而成,所述阀壳单元上下两端均为法兰面,两个所述阀壳单元分离的法兰面靠近外边缘设有多个第一螺栓孔并沿内边缘设有第一0型凹槽,两个阀壳单元围合有垂直于所述阀壳主体中心轴的两个法兰,两个所述法兰上开设有多个第二螺栓孔,两个所述阀壳单元相接触的法兰面沿内边缘设有第二0型凹槽且靠近外边缘设有多个第三螺栓孔;In order to achieve the above purpose, the present invention provides the following technical solution: a blended butterfly valve, comprising a valve housing body, a flange cover, a valve plate body, and a casing body, wherein the valve housing body consists of two oppositely arranged and circular inner The valve housing unit of the cavity is assembled, the upper and lower ends of the valve housing unit are flange surfaces, and the flange surfaces separated by the two valve housing units are provided with a plurality of first bolt holes near the outer edge and along the inner The edge is provided with a first O-shaped groove, the two valve shell units enclose two flanges perpendicular to the central axis of the valve shell body, and a plurality of second bolt holes are opened on the two flanges. A second O-shaped groove is formed along the inner edge of the flange surfaces of each of the valve housing units in contact, and a plurality of third bolt holes are arranged near the outer edge;
两个所述法兰分别对应设有所述法兰盖,所述法兰盖为中空的圆管形凸台,所述法兰盖上开设有与所述第二螺栓孔对应的第四螺栓孔,所述法兰盖圆管端设有与所述阀壳主体圆柱形内壁相切的圆弧曲面;The two flanges are respectively provided with the flange cover, the flange cover is a hollow cylindrical boss, and the flange cover is provided with a fourth bolt corresponding to the second bolt hole a hole, the end of the flange cover circular tube is provided with a circular arc surface tangent to the cylindrical inner wall of the main body of the valve housing;
所述阀壳主体内安装有所述阀板主体,所述阀板主体由阀板和阀轴组成,所述阀板为圆形板并固定在所述阀轴上,所述阀轴套在两个所述法兰盖内,所述阀轴一端封闭且位于所述阀壳主体内的侧面开设有一定弧度的阀轴开口,所述阀轴另一端设有开口且沿开口设有四个轴对称的凸台;The valve plate main body is installed in the valve shell main body, the valve plate main body is composed of a valve plate and a valve shaft, the valve plate is a circular plate and is fixed on the valve shaft, and the valve shaft is sleeved on the valve shaft. In the two flange covers, one end of the valve shaft is closed and a valve shaft opening with a certain arc is opened on the side of the valve housing body, and the other end of the valve shaft is provided with an opening and four along the opening are provided. Axisymmetric boss;
所述套管主体自所述阀轴开口伸入到其内部,所述套管主体与所述阀轴共轴线并紧贴其内壁,所述套管主体上开设有与所述阀轴开口对应的套管开口,所述套管主体位于所述阀轴内的一端封闭而另一端设有转轮,所述转轮开设有四个通孔弧槽,四个所述通孔弧槽一一对应套在所述凸台上,所述通孔弧槽长度长于所述凸台长度。The sleeve body extends from the valve shaft opening to the inside thereof, the sleeve body is coaxial with the valve shaft and is close to the inner wall thereof, and a sleeve corresponding to the valve shaft opening is provided on the sleeve body. One end of the sleeve body located in the valve shaft is closed, and the other end is provided with a runner, the runner is provided with four through-hole arc grooves, and the four through-hole arc grooves are one by one. Correspondingly sleeved on the boss, the length of the arc groove of the through hole is longer than the length of the boss.
优选的,所述阀轴开口与所述套管开口相同圆心弧度。Preferably, the valve shaft opening and the sleeve opening have the same central radian.
优选的,所述套管主体封闭的端头与所述阀轴内腔之间留有空隙。Preferably, a gap is left between the closed end of the sleeve body and the inner cavity of the valve shaft.
优选的,所述法兰上设有与所述第二0型凹槽连接的弧形凹槽,所述第二0型凹槽与所述弧形凹槽上安装有鼓型密封圈,所述鼓型密封圈由与所述第二0型凹槽匹配的O型密封圈段以及与所述弧形凹槽匹配的圆弧密封圈段组成。Preferably, the flange is provided with an arc-shaped groove connected with the second O-shaped groove, and a drum-shaped sealing ring is installed on the second O-shaped groove and the arc-shaped groove, so The drum-shaped sealing ring is composed of an O-shaped sealing ring segment matched with the second O-shaped groove and a circular arc sealing ring segment matched with the arc-shaped groove.
优选的,所述阀板紧贴所述阀壳主体内壁。Preferably, the valve plate is in close contact with the inner wall of the valve housing main body.
优选的,所述阀轴与所述法兰盖同轴线并紧贴其内壁。Preferably, the valve shaft is coaxial with the flange cover and is in close contact with the inner wall thereof.
优选的,四个所述凸台与所述通孔弧槽尺寸匹配,来回转动所述转轮时,所述凸台可抵达对应所述通孔弧槽的两端并实现所述套管开口与所述阀轴开口交集最大或交集为零的情况。Preferably, the four bosses match the size of the arc groove of the through hole. When the runner is rotated back and forth, the bosses can reach both ends of the arc groove corresponding to the through hole and realize the opening of the sleeve. Maximum or zero intersection with the valve shaft opening.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
1、该掺合蝶阀可以对两种流体单独控制,可以实现三种流体种类出口,包括两种单一流体以及一种混合流体,具有较优越的控制性能;1. The blending butterfly valve can control two kinds of fluids separately, and can realize the outlet of three kinds of fluids, including two kinds of single fluids and one kind of mixed fluids, with superior control performance;
2、由于阀板的阻碍作用,会导致流体在阀板掺合区域产生湍流,湍流的发生强化了流体掺合的能力;2. Due to the obstruction of the valve plate, the fluid will generate turbulent flow in the mixing area of the valve plate, and the occurrence of turbulent flow strengthens the ability of fluid mixing;
3、掺合蝶阀中的部件方便替换,尤其是掺合蝶阀中的套管部件可以替换成陶瓷等不同特性的材料,以应对不同的物理性质的掺合流体。3. The components in the blended butterfly valve are easy to replace, especially the casing components in the blended butterfly valve can be replaced with materials with different properties such as ceramics to deal with blended fluids with different physical properties.
附图说明Description of drawings
图1为本发明的主视结构示意图;Fig. 1 is the front view structure schematic diagram of the present invention;
图2为本发明的局部剖视结构示意图;Fig. 2 is the partial sectional structure schematic diagram of the present invention;
图3为本发明的阀壳主体局部剖视结构示意图;Fig. 3 is the partial cross-sectional structural schematic diagram of the valve housing main body of the present invention;
图4为本发明的法兰盖结构示意图;4 is a schematic structural diagram of a flange cover of the present invention;
图5为本发明的阀板主体结构示意图;FIG. 5 is a schematic diagram of the main structure of the valve plate of the present invention;
图6为本发明的套管主体结构示意图;6 is a schematic diagram of the structure of the casing main body of the present invention;
图7为本发明的鼓型密封圈结构示意图。FIG. 7 is a schematic structural diagram of the drum-shaped sealing ring of the present invention.
图中:1、阀壳主体;11、第一螺栓孔;12、第一0型凹槽;13、法兰;14、第二螺栓孔;15、第二0型凹槽;16、第三螺栓孔;17、弧形凹槽;2、法兰盖;21、第四螺栓孔;22、圆弧曲面;3、阀板主体;31、阀板;32、阀轴;33、阀轴开口;34、凸台;4、套管主体;41、套管开口;42、转轮;43、通孔弧槽;5、鼓型密封圈;51、O型密封圈段;52、圆弧密封圈段。In the figure: 1. Main body of valve housing; 11. First bolt hole; 12. First O-shaped groove; 13. Flange; 14. Second bolt hole; 15. Second O-shaped groove; 16. Third Bolt hole; 17, arc groove; 2, flange cover; 21, fourth bolt hole; 22, arc surface; 3, valve plate body; 31, valve plate; 32, valve shaft; 33, valve shaft opening ; 34, boss; 4, casing body; 41, casing opening; 42, runner; 43, through-hole arc groove; 5, drum seal; 51, O-ring segment; 52, arc seal circle segment.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
实施例1:请参阅图1-7,本发明提供一种技术方案:一种掺合蝶阀,包括阀壳主体1、法兰盖2、阀板主体3、套管主体4,所述阀壳主体1由两个相对设置且内为圆形空腔的阀壳单元组合而成,所述阀壳单元上下两端均为法兰面,两个所述阀壳单元分离的法兰面靠近外边缘设有多个第一螺栓孔11并沿内边缘设有第一0型凹槽12,两个阀壳单元围合有垂直于所述阀壳主体1中心轴的两个法兰13,两个所述法兰13上开设有多个第二螺栓孔14,两个所述阀壳单元相接触的法兰面沿内边缘设有第二0型凹槽15且靠近外边缘设有多个第三螺栓孔16;Embodiment 1: Please refer to Figures 1-7, the present invention provides a technical solution: a blended butterfly valve, comprising a
两个所述法兰13分别对应设有所述法兰盖2,所述法兰盖2为中空的圆管形凸台,所述法兰盖2上开设有与所述第二螺栓孔14对应的第四螺栓孔21,所述法兰盖2圆管端设有与所述阀壳主体1圆柱形内壁相切的圆弧曲面22;The two
所述阀壳主体1内安装有所述阀板主体3,所述阀板主体3由阀板31和阀轴32组成,所述阀板31为圆形板并固定在所述阀轴32上,所述阀轴32套在两个所述法兰盖2内,所述阀轴32一端封闭且位于所述阀壳主体1内的侧面开设有一定弧度的阀轴开口33,所述阀轴32另一端设有开口且沿开口设有四个轴对称的凸台34;The
所述套管主体4自所述阀轴32开口伸入到其内部,所述套管主体4与所述阀轴32共轴线并紧贴其内壁,所述套管主体4上开设有与所述阀轴开口33对应的套管开口41,所述套管主体4位于所述阀轴32内的一端封闭而另一端设有转轮42,所述转轮42开设有四个通孔弧槽43,四个所述通孔弧槽43一一对应套在所述凸台34上,所述通孔弧槽43长度长于所述凸台34长度。The
本实施方案中,转动阀轴32可以改变阀板31和阀壳主体1的相对开度,阀板31处于关闭状态,当套管开口41与阀轴开口33的交集为零时,整个掺合蝶阀完全关闭,没有任何流体流出;在保持阀板31处于关闭状态,继续调节转轮42,当套管开口41与阀轴开口33的交集不为零时,掺合阀出口仅有套管主体4内的支流流出;在保持套管开口41与阀轴开口33的交集不为零时,转动阀轴32,因套管主体4嵌入阀轴32中,转动阀轴32不会改变套管开口41与阀轴开口33的交集,则阀板31将处于开启状态,掺合阀出口为混合流体;在保持阀板31处于开启状态,转动转轮42,当套管开口41与阀轴开口33的交集为零时,仅有径向的主流流出掺合阀。In this embodiment, the relative opening of the
具体的,所述阀轴开口33与所述套管开口41相同圆心弧度。Specifically, the
本实施方案中,使得阀轴开口33与套管开口41交集取到最优化,节约材料。In this embodiment, the intersection of the
具体的,所述套管主体4封闭的端头与所述阀轴32内腔之间留有空隙。Specifically, a gap is left between the closed end of the
本实施方案中,用来消除热涨产生的挤压。In this embodiment, it is used to eliminate extrusion caused by thermal expansion.
具体的,所述法兰13上设有与所述第二0型凹槽15连接的弧形凹槽17,所述第二0型凹槽15与所述弧形凹槽17上安装有鼓型密封圈5,所述鼓型密封圈5由与所述第二0型凹槽15匹配的O型密封圈段51以及与所述弧形凹槽17匹配的圆弧密封圈段52组成。Specifically, the
本实施方案中,通过鼓型密封圈5保证阀壳主体1以及阀壳主体1与法兰盖2的密封性。In this embodiment, the sealing performance of the valve housing
具体的,所述阀板31紧贴所述阀壳主体1内壁。Specifically, the
本实施方案中,使得阀板31面与阀壳主体1的第一0型凹槽12所处法兰面平行时,阀板31处于完全关闭状态。In this embodiment, when the surface of the
具体的,所述阀轴32与所述法兰盖2同轴线并紧贴其内壁。Specifically, the
本实施方案中,通过法兰盖2约束阀轴32自由度,使阀轴32只能做转动。In this embodiment, the degree of freedom of the
具体的,四个所述凸台34与所述通孔弧槽43尺寸匹配,来回转动所述转轮42时,所述凸台34可抵达对应所述通孔弧槽43的两端并实现所述套管开口41与所述阀轴开口33交集最大或交集为零的情况。Specifically, the four
本实施方案中,使得通过转动转轮42控制套管开口41的开关。In this embodiment, the opening and closing of the
为了方便理解本发明的上述技术方案,以下就本发明在实际过程中的工作原理或者操作方式进行详细说明。In order to facilitate the understanding of the above technical solutions of the present invention, the working principle or operation mode of the present invention in the actual process will be described in detail below.
工作原理:转动阀轴32可以改变阀板31和阀壳主体1的相对开度,阀板31面与阀壳主体1的第一0型凹槽12所处法兰面平行时,阀板31处于关闭状态,此时转动转轮42,当套管开口41与阀轴开口33的交集为零时,整个掺合蝶阀完全关闭,没有任何流体流出;在保持阀板31处于关闭状态,继续调节转轮42,当套管开口41与阀轴开口33的交集不为零时,掺合阀出口仅有套管主体4内的支流流出;在保持套管开口41与阀轴开口33的交集不为零时,转动阀轴32,因套管主体4嵌入阀轴32中,转动阀轴32不会改变套管开口41与阀轴开口33的交集,则阀板31将处于开启状态,掺合阀出口为混合流体,随着阀板31面与阀壳主体1的第一0型凹槽12所处法兰面垂直,阀板31开度达到最大,在转动阀轴32的过程中两种流体的比例会发生变化;在保持阀板31处于开启状态,转动转轮42,当套管开口41与阀轴开口33的交集为零时,仅有径向的主流流出掺合阀。Working principle: Rotating the
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, and substitutions can be made in these embodiments without departing from the principle and spirit of the invention and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
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