CN113356479B - Concrete column frame and its construction method - Google Patents
Concrete column frame and its construction method Download PDFInfo
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C5/00—Reinforcing elements, e.g. for concrete; Auxiliary elements therefor
- E04C5/01—Reinforcing elements of metal, e.g. with non-structural coatings
- E04C5/06—Reinforcing elements of metal, e.g. with non-structural coatings of high bending resistance, i.e. of essentially three-dimensional extent, e.g. lattice girders
- E04C5/0604—Prismatic or cylindrical reinforcement cages composed of longitudinal bars and open or closed stirrup rods
- E04C5/0618—Closed cages with spiral- or coil-shaped stirrup rod
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C3/00—Structural elongated elements designed for load-supporting
- E04C3/30—Columns; Pillars; Struts
- E04C3/34—Columns; Pillars; Struts of concrete other stone-like material, with or without permanent form elements, with or without internal or external reinforcement, e.g. metal coverings
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C5/00—Reinforcing elements, e.g. for concrete; Auxiliary elements therefor
- E04C5/07—Reinforcing elements of material other than metal, e.g. of glass, of plastics, or not exclusively made of metal
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C5/00—Reinforcing elements, e.g. for concrete; Auxiliary elements therefor
- E04C5/16—Auxiliary parts for reinforcements, e.g. connectors, spacers, stirrups
- E04C5/162—Connectors or means for connecting parts for reinforcements
- E04C5/166—Connectors or means for connecting parts for reinforcements the reinforcements running in different directions
- E04C5/167—Connection by means of clips or other resilient elements
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Abstract
Description
技术领域technical field
本申请涉及建筑结构构件的技术领域,特别涉及一种混凝土柱骨架。The present application relates to the technical field of building structural components, in particular to a concrete column skeleton.
背景技术Background technique
混凝土柱内部的钢筋骨架锈蚀所引发的混凝土结构性能退化甚至破坏,已经成为严重威胁结构安全和社会经济发展的问题。混凝土内部的钢筋锈蚀具有普遍性、隐蔽性、渐进性和突发性等特点,不仅消耗资源、污染环境,而且容易诱发工程事故,危及人类的健康和安全。The performance degradation or even destruction of concrete structures caused by the corrosion of steel skeletons inside concrete columns has become a serious threat to structural safety and social and economic development. Corrosion of steel bars in concrete has the characteristics of universality, concealment, gradualness and suddenness, which not only consumes resources and pollutes the environment, but also easily induces engineering accidents and endangers human health and safety.
在混凝土结构解决锈蚀、提升耐久性问题上,从材料本身的角度去解决锈蚀问题最为有效。纤维增强复合材料(英文为Fiber Reinforced Polymer,简写为FRP)具有轻质高强、耐腐蚀等优点,已被广泛用于建筑施工和结构加固领域,成为解决因钢筋锈蚀所引起的结构耐久性问题的重要材料。然而,FRP筋材作为箍筋使用时,必须在树脂固化之前进行弯折成型,大大降低了其施工灵活性,并且其弯折段的强度仅为其材料拉伸强度的40%左右,难以保障骨架的整体强度。因此,目前亟需一种混凝土柱骨架,较普通钢筋的骨架具有耐腐蚀、强度高等优势,较FRP筋材的骨架具有施工灵活性的优势。In solving the problem of corrosion and improving durability of concrete structures, it is most effective to solve the problem of corrosion from the perspective of the material itself. Fiber Reinforced Polymer (English for Fiber Reinforced Polymer, abbreviated as FRP) has the advantages of light weight, high strength, corrosion resistance, etc. It has been widely used in the field of building construction and structural reinforcement, and has become a solution to the structural durability problem caused by the corrosion of steel bars. important material. However, when the FRP bar is used as a stirrup, it must be bent before the resin is cured, which greatly reduces its construction flexibility, and the strength of its bending section is only about 40% of the tensile strength of the material, which is difficult to guarantee. The overall strength of the skeleton. Therefore, there is an urgent need for a concrete column skeleton, which has the advantages of corrosion resistance and high strength compared with the skeleton of ordinary steel bars, and has the advantages of construction flexibility compared with the skeleton of FRP steel bars.
发明内容SUMMARY OF THE INVENTION
本申请提供了一种混凝土柱骨架,以解决现有技术中混凝土柱的钢筋骨架的锈蚀、耐久性、施工灵活性等问题。The present application provides a concrete column skeleton to solve the problems of corrosion, durability, construction flexibility and the like of the steel skeleton of the concrete column in the prior art.
为解决上述问题,本申请提供的技术方案为:一种混凝土柱骨架,包括纵向筋、端面支架、不锈钢绞线及连接组件。所述纵向筋由钢筋内芯外覆FRP层而制成,多个所述纵向筋呈多棱柱体的形状布置。所述端面支架布置于多个所述纵向筋的两端处,所述端面支架由多个彼此连接、相交于所述多棱柱体的中心轴的支撑杆组成,每个所述支撑杆的两端分别与两个相对位置的所述纵向筋固定连接。所述不锈钢绞线沿着多个所述纵向筋的外周螺旋布置。所述连接组件设置于所述不锈钢绞线与所述纵向筋的连接处,用于将所述不锈钢绞线与所述纵向筋固定连接。In order to solve the above problems, the technical solution provided by the present application is: a concrete column skeleton, including longitudinal ribs, end brackets, stainless steel strands and connecting components. The longitudinal rib is made by covering the inner core of the steel bar with the FRP layer, and a plurality of the longitudinal rib are arranged in the shape of a polygonal prism. The end brackets are arranged at both ends of the plurality of longitudinal ribs, and the end brackets are composed of a plurality of support rods that are connected to each other and intersect the central axis of the polygonal prism. The ends are respectively fixedly connected with the longitudinal ribs at two opposite positions. The stainless steel strands are helically arranged along the perimeter of the plurality of longitudinal ribs. The connecting component is arranged at the connection between the stainless steel stranded wire and the longitudinal rib, and is used for fixedly connecting the stainless steel stranded wire and the longitudinal rib.
本申请中的混凝土柱骨架,纵向筋由钢筋内芯外覆FRP层而制成,由于FRP材料具有很好的耐腐蚀性,还有比强度高、耐疲劳性好等优点,使得纵向筋相比较传统的普通钢筋其耐腐蚀性能得到显著提升;端面支架由多个相交于多棱柱体的中心轴的支撑杆组成,并且每个支撑杆的两端分别与两个相对位置的纵向筋固定连接,形成的骨架可高效地约束混凝土受力变形,从而大大提升柱构件的承载力;不锈钢绞线作为传统箍筋的替代材料,进一步增强了骨架的耐腐蚀性,同时相比较FRP筋材作为箍筋使用时的施工灵活性差、弯折段强度低的缺陷,不锈钢绞线无需弯折固化的步骤,配合连接组件使用时施工灵活度高,并且不锈钢绞线为柔性材料,弯曲处的拉伸强度并不随形状变化而变弱;使用连接组件固定螺旋的不锈钢绞线,可以便捷的调节固定点的位置以及螺旋不锈钢绞线的间距,由此进一步提高施工灵活性。In the concrete column skeleton of this application, the longitudinal bars are made of steel cores covered with FRP layers. Since the FRP material has good corrosion resistance, high specific strength and good fatigue resistance, the longitudinal bars are relatively close to each other. Compared with the traditional ordinary steel bar, its corrosion resistance is significantly improved; the end bracket is composed of a plurality of support rods intersecting the central axis of the polygonal prism, and the two ends of each support rod are fixedly connected with two opposite longitudinal ribs respectively. , the formed skeleton can effectively constrain the deformation of the concrete, thereby greatly improving the bearing capacity of the column members; as a substitute for traditional stirrups, stainless steel strands further enhance the corrosion resistance of the skeleton. When the rib is used, the construction flexibility is poor and the strength of the bending section is low. The stainless steel stranded wire does not need the step of bending and curing, and the construction flexibility is high when used with the connecting component. The stainless steel stranded wire is a flexible material, and the tensile strength at the bend is It does not weaken with the change of shape; the stainless steel stranded wire of the spiral is fixed by the connecting component, and the position of the fixed point and the spacing of the spiral stainless steel stranded wire can be easily adjusted, thereby further improving the construction flexibility.
在一种可能的设计方式中,所述端面支架还布置于多个所述纵向筋的中部。In a possible design manner, the end bracket is also arranged in the middle of the plurality of longitudinal ribs.
在一种可能的设计方式中,所述支撑杆包括第一杆及第二杆;所述第一杆的两端处分别螺纹连接有所述第二杆,通过旋拧所述第二杆以调节所述支撑杆的长度。In a possible design, the support rod includes a first rod and a second rod; two ends of the first rod are respectively threadedly connected with the second rod, and the second rod is screwed to Adjust the length of the support rod.
在一种可能的设计方式中,所述第一杆和/或所述第二杆设置有刻度。In a possible design, the first rod and/or the second rod is provided with a scale.
在一种可能的设计方式中,所述第二杆的端部转动连接紧固件,所述紧固件内穿设并固定所述纵向筋。In a possible design manner, the end of the second rod is connected with a fastener in rotation, and the longitudinal rib is penetrated and fixed in the fastener.
在一种可能的设计方式中,所述第二杆的端部与所述紧固件通过旋转结构转动连接;所述旋转结构包括容置槽以及与所述容置槽的槽壁滑动连接的圆饼,所述第二杆的端部和所述紧固件中的两者之一上设置所述圆饼,两者之另一开设所述容置槽。In a possible design, the end of the second rod and the fastener are rotatably connected through a rotating structure; the rotating structure includes an accommodating groove and a groove wall slidably connected to the accommodating groove. A round cake, one of the end of the second rod and the fastener is provided with the round cake, and the other of the two is provided with the accommodating groove.
在一种可能的设计方式中,所述支撑杆的中部开设串联孔,通过螺栓组件及所述串联孔可将多个所述支撑杆固定连接。In a possible design manner, a series hole is provided in the middle of the support rod, and a plurality of the support rods can be fixedly connected through the bolt assembly and the series hole.
在一种可能的设计方式中,所述连接组件包括固定连接的扎带及抱箍组件;所述扎带与所述纵向筋连接,所述抱箍组件与所述不锈钢绞线连接。In a possible design manner, the connection component includes a fixedly connected cable tie and a hoop assembly; the cable tie is connected with the longitudinal rib, and the hoop assembly is connected with the stainless steel stranded wire.
另一方面,本申请还提供的技术方案为:一种混凝土柱骨架的施工方法,包括如下步骤:On the other hand, the technical scheme that this application also provides is: a kind of construction method of concrete column skeleton, comprises the following steps:
根据设计情况确定纵向筋的数目、端面支架上支撑杆的数目,将所述支撑杆与所述纵向筋固定连接,以使多个所述纵向筋之间通过所述端面支架相互连接;Determine the number of longitudinal ribs and the number of support rods on the end bracket according to the design situation, and fix the support rods with the longitudinal ribs, so that a plurality of the longitudinal ribs are connected to each other through the end bracket;
根据不锈钢绞线的设计间距,在多个所述纵向筋的相应位置上布置连接组件;According to the design spacing of the stainless steel strands, the connecting components are arranged at the corresponding positions of the plurality of longitudinal ribs;
所述不锈钢绞线的一端固定连接在任一个所述纵向筋的端部,之后将所述不锈钢绞线按照所述设计间距由骨架的高度方向螺旋式布置,并与相应位置的所述连接组件进行活动地预连接;One end of the stainless steel stranded wire is fixedly connected to the end of any one of the longitudinal ribs, and then the stainless steel stranded wire is spirally arranged in the height direction of the skeleton according to the design spacing, and is connected with the connection components at the corresponding positions. Actively preconnect;
所述不锈钢绞线布置完成后,对所述不锈钢绞线的另一端施加预应力,使所述不锈钢绞线紧绷在多个所述纵向筋的外表面,之后紧固所述连接组件,使多个所述纵向筋与所述不锈钢绞线在各接触点固定,从而使所述不锈钢绞线在多个所述纵向筋的外表面始终处于拉紧状态,最终完整骨架形成。After the stainless steel stranded wire is arranged, prestress is applied to the other end of the stainless steel stranded wire, so that the stainless steel stranded wire is tightened on the outer surface of the plurality of longitudinal ribs, and then the connection assembly is fastened so that the The plurality of longitudinal ribs and the stainless steel strands are fixed at each contact point, so that the stainless steel strands are always in a tensioned state on the outer surfaces of the plurality of longitudinal ribs, and finally a complete skeleton is formed.
本申请中的混凝土柱骨架的施工方法,具有施工快速方便、适配性高、较为经济等诸多显著实用优势,可以广泛应用于土木工程行业,对目前土木工程施工工艺和效率将会有较高的提升。The construction method of the concrete column frame in the present application has many significant practical advantages such as fast and convenient construction, high adaptability, and relatively economical efficiency, and can be widely used in the civil engineering industry. improvement.
在一种可能的设计方式中,对所述不锈钢绞线的另一端施加预应力时,如若所述纵向筋因所述不锈钢绞线的向内环向力而内凹变形,在变形处添加所述端面支架,并将所述支撑杆与所述纵向筋固定连接。In a possible design method, when prestressing the other end of the stainless steel stranded wire, if the longitudinal rib is concavely deformed due to the inward hoop force of the stainless steel stranded wire, add all the required amount to the deformation place. The end face bracket is fixedly connected to the support rod and the longitudinal rib.
附图说明Description of drawings
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the drawings in the following description are For some embodiments of the present application, for those of ordinary skill in the art, other drawings can also be obtained based on these drawings without any creative effort.
图1是本发明中,一种实施例提供的混凝土柱骨架的示意图;1 is a schematic diagram of a concrete column skeleton provided in an embodiment of the present invention;
图2是本发明中,一种实施例提供的端面支架的示意图;2 is a schematic diagram of an end face support provided by an embodiment of the present invention;
图3是本发明中,一种实施例提供的第二杆与紧固件的剖面图;3 is a cross-sectional view of a second rod and a fastener provided in an embodiment of the present invention;
图4是本发明中,一种实施例提供的连接组件的示意图;4 is a schematic diagram of a connection assembly provided by an embodiment of the present invention;
图5是图1中A处的放大图;Fig. 5 is the enlarged view of A place in Fig. 1;
图6是本发明中,一种实施例提供的不锈钢绞线的螺旋布置起始端的示意图;FIG. 6 is a schematic diagram of the start end of the spiral arrangement of the stainless steel stranded wire provided by an embodiment of the present invention;
图7是本发明中,一种实施例提供的混凝土柱骨架在施工时的示意图。FIG. 7 is a schematic diagram of a concrete column skeleton provided in an embodiment of the present invention during construction.
附图标记:10、纵向筋;20、端面支架;21、支撑杆;211、第一杆;212、第二杆;2121、容置槽;30、不锈钢绞线;40、连接组件;41、扎带;42、抱箍组件;50、紧固件;51、圆饼;60、铝夹头;70、拉力器。Reference numerals: 10, longitudinal ribs; 20, end bracket; 21, support rod; 211, first rod; 212, second rod; 2121, accommodating groove; 30, stainless steel strand; 40, connecting assembly; 41, Cable ties; 42, hoop assembly; 50, fasteners; 51, round cake; 60, aluminum chuck; 70, tensioner.
具体实施方式Detailed ways
为使本申请实施例的目的、技术方案和优点更加清楚,下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。In order to make the purposes, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments It is a part of the embodiments of the present application, but not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present application.
在本申请的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。在本申请中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。In the description of the present application, "plurality" means at least two, such as two, three, etc., unless expressly and specifically defined otherwise. In this application, unless otherwise expressly specified and limited, the terms "installed", "connected", "connected", "fixed" and other terms should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection , or integrated; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal communication between two elements or the interaction relationship between the two elements, unless otherwise clearly defined. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to specific situations.
在本申请中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。而且,第一特征在第二特征“之上”、“上方”和“上面”可是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度小于第二特征。In this application, unless otherwise expressly stated and defined, a first feature "on" or "under" a second feature may be in direct contact with the first and second features, or the first and second features indirectly through an intermediary touch. Also, the first feature being "above", "over" and "above" the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is level higher than the second feature. The first feature being "below", "below" and "below" the second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature has a lower level than the second feature.
在本申请的描述中,需要理解的是,术语“内”、“外”、“上”、“底”、“前”、“后”等指示的方位或者位置关系(若有的话)为基于附图1所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或者暗示所指的装置或者元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。In the description of this application, it should be understood that the orientation or positional relationship (if any) indicated by the terms "inside", "outside", "upper", "bottom", "front", "rear", etc. is The orientation or positional relationship shown in FIG. 1 is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot It is construed as a limitation of this application.
还需说明的是,本申请实施例中以同一附图标记表示同一组成部分或同一零部件,对于本申请实施例中相同的零部件,图中可能仅以其中一个零件或部件为例标注了附图标记,应理解的是,对于其他相同的零件或部件,附图标记同样适用。It should also be noted that, in the embodiments of the present application, the same reference numerals are used to represent the same component or the same component, and for the same components in the embodiments of the present application, only one of the parts or components may be marked as an example in the drawings. Where reference numerals are used, it should be understood that the same reference numerals apply to other identical parts or components.
钢筋锈蚀引发的混凝土结构性能退化甚至破坏已经成为严重威胁结构安全和社会经济发展的全球共同面对的严峻问题。混凝土内部的钢筋骨架锈蚀具有普遍性、隐蔽性、渐进性和突发性等特点,不仅消耗资源、污染环境,而且容易诱发工程事故,危及人类的健康和安全。正如美国在经历大规模的基础设施建设期后,仅因锈蚀引起的经济损失就占到了GDP总量的4-5%。随着我国“海洋战略”目标的稳步落实以及海砂资源化利用的逐步推进,如何有效解决混凝土结构中的钢筋锈蚀问题变得越来越迫切。钢筋锈蚀问题已成为结构安全和社会经济可持续发展中不可忽视的潜在威胁,已然成为各国土木工程领域急需共同面对的严峻问题。The performance degradation or even destruction of concrete structures caused by steel corrosion has become a serious problem facing the world, which seriously threatens structural safety and social and economic development. The corrosion of steel skeleton inside concrete has the characteristics of universality, concealment, gradualness and suddenness, which not only consumes resources and pollutes the environment, but also easily induces engineering accidents and endangers human health and safety. Just as the United States experienced a period of large-scale infrastructure construction, the economic losses caused by corrosion alone accounted for 4-5% of the total GDP. With the steady implementation of my country's "marine strategy" goals and the gradual advancement of sea sand resource utilization, how to effectively solve the problem of steel corrosion in concrete structures has become more and more urgent. Corrosion of steel bars has become a potential threat that cannot be ignored in structural safety and sustainable social and economic development, and has become a serious problem that all countries need to face in the field of civil engineering.
目前,在混凝土结构解决锈蚀、提升耐久性问题上,国内外学者主要从“防”、“抗”、“治”三个角度开展研究。涂层-阻锈法是从“防”的角度对新建结构进行防护或是对已有结构进行维护,特种钢筋是从“抗”的角度提高结构材料本身抵抗介质侵蚀的能力,电化学修复法则是从“治”的角度对已腐蚀的混凝土结构进行修复治理。其中,从材料本身的角度去解决锈蚀问题最为有效。FRP材料具有轻质高强、耐腐蚀等优点,已被广泛用于建筑施工和结构加固领域,成为解决因钢筋锈蚀所引起的结构耐久性问题的重要材料。然而,FRP筋材必须在树脂固化之前对箍筋进行弯折成型,大大降低了施工灵活性,且其弯折段的强度仅为其材料拉伸强度的40%左右,因此不适合用作箍筋。在如此背景需求之下,高强不锈钢绞线30不失为一种很好的选择,其较普通钢筋更具耐腐蚀、强度高等优势、较FRP筋材更具加工灵活性等,因此高强不锈钢绞线30在用于现场施工新建耐久性较高的混凝土结构的箍筋方面具有显著优势,更可用于海水海砂混凝土结构等。然而,高强不锈钢绞线30需要缠绕在具有一定刚度的纵筋骨架上、达到一定的拉紧状态下才能充分发挥其强度,给现场施工带来了挑战。At present, scholars at home and abroad mainly carry out research from three perspectives of "prevention", "resistance" and "governance" on the problems of solving corrosion and improving durability of concrete structures. The coating-rust resistance method is to protect the new structure or maintain the existing structure from the perspective of "prevention". The special steel bar is to improve the ability of the structural material itself to resist medium erosion from the perspective of "resistance". It is to repair and control the corroded concrete structure from the perspective of "governance". Among them, it is most effective to solve the corrosion problem from the perspective of the material itself. FRP material has the advantages of light weight, high strength and corrosion resistance. It has been widely used in the field of building construction and structural reinforcement, and has become an important material to solve the problem of structural durability caused by corrosion of steel bars. However, the stirrup must be bent before the resin is cured, which greatly reduces the flexibility of construction, and the strength of the bending section is only about 40% of the tensile strength of the material, so it is not suitable for use as a hoop tendons. Under such background requirements, high-strength stainless steel stranded
为了克服上述技术瓶颈,使海砂能够尽快安全地资源化利用,同时提高混凝土结构中柱构件的骨架施工速度等,本申请提供的技术方案为:如图1所示,一种混凝土柱骨架,包括纵向筋10、端面支架20、不锈钢绞线30及连接组件40。纵向筋10由钢筋内芯外覆FRP层而制成,多个纵向筋10呈多棱柱体的形状布置。端面支架20布置于多个纵向筋10的两端处,端面支架20由多个彼此连接、相交于多棱柱体的中心轴的支撑杆21组成,每个支撑杆21的两端分别与两个相对位置的纵向筋10固定连接。不锈钢绞线30沿着多个纵向筋10的外周螺旋布置。连接组件40设置于不锈钢绞线30与纵向筋10的连接处,用于将不锈钢绞线30与纵向筋10固定连接。In order to overcome the above-mentioned technical bottleneck, make sea sand can be utilized as resources as soon as possible safely, and at the same time improve the skeleton construction speed of column members in concrete structures, etc., the technical solution provided by the application is: as shown in Figure 1, a concrete column skeleton, Including
本申请中的混凝土柱骨架,纵向筋10由钢筋内芯外覆FRP层而制成,由于FRP材料具有很好的耐腐蚀性,还有比强度高、耐疲劳性好等优点,使得纵向筋10相比较传统的普通钢筋其耐腐蚀性能得到显著提升;端面支架20由多个相交于多棱柱体的中心轴的支撑杆21组成,并且每个支撑杆21的两端分别与两个相对位置的纵向筋10固定连接,由此形成的骨架可高效地约束混凝土受力变形,从而大大提升柱构件的承载力;不锈钢绞线30作为传统箍筋的替代材料,进一步增强了骨架的耐腐蚀性,同时相比较FRP筋材作为箍筋使用时的施工灵活性差、弯折段强度低的缺陷,不锈钢绞线30无需弯折固化的步骤,配合连接组件40使用时施工灵活度高,并且不锈钢绞线30为柔性材料,弯曲处的拉伸强度并不随形状变化而变弱;使用连接组件40固定螺旋的不锈钢绞线30,可以便捷的调节固定点的位置以及螺旋不锈钢绞线30的间距,由此进一步提高施工灵活性。In the concrete column skeleton of the present application, the
本申请中的混凝土柱骨架,具有施工快速方便、适配性高、较为经济等诸多显著实用优势,可以广泛应用于土木工程行业,对目前土木工程施工工艺和效率将会有较高的提升。The concrete column skeleton in the present application has many significant practical advantages such as fast and convenient construction, high adaptability, and relatively economical, and can be widely used in the civil engineering industry, which will greatly improve the current civil engineering construction technology and efficiency.
可选的,连接组件40可以是单独的抱箍组件42、扎带41组件,或者是抱箍与扎带41的组合件。上述步骤四中,不锈钢绞线30在施加预应力之前,与连接组件40预连接,预连接的方式可以是抱箍组件42、扎带41组件轻度锁紧的状态,以能够保证不锈钢绞线30在连接组件40上滑动。Optionally, the connecting
可选的,也可根据实际工程的使用环境、生产成本等要求,灵活改变材料组成,比如将纵向筋10换成普通钢筋,或者将不锈钢绞线30换成普通钢绞线等。Optionally, the material composition can also be flexibly changed according to the actual project usage environment, production cost and other requirements, such as replacing the
可选的,构成上述端面支架20的多个支撑杆21,支撑杆21与支撑杆21之间的夹角可调,支撑杆21的长度也可调。可以在工厂预制阶段,根据设计情况选用不同长度的支撑杆21,以及布局出不同的夹角,然后进行焊接固定构成整体的端面支架20。Optionally, for the plurality of support rods 21 constituting the above-mentioned end-
可选的,构成端面支架20的多个支撑杆21均为相同长度,支撑杆21间的夹角相同,由此骨架的截面形状为正对边形,相应的,采用该骨架的混凝土柱构件的截面形状为圆形(支撑杆21位于圆直径上);还可以,构成端面支架20的支撑杆21为两个,长度相同,支撑杆21间的夹角不同,由此骨架的截面形状为矩形,相应的,采用该骨架的混凝土柱构件的截面形状也为矩形(支撑杆21位于矩形对角线上);还可以,构成端面支架20的支撑杆21为多个,长度不相同,支撑杆21间的夹角不相同,由此骨架的截面形状为非正多边形,相应的,采用该骨架的混凝土柱构件的截面形状为椭圆形(支撑杆21位于经过椭圆圆心的弦上)。Optionally, the plurality of support rods 21 constituting the
上述便捷地选型,可更好地适用于数量庞大的民居民建及基础设施等常见工程,并同样具有施工快速方便、适配性高、较为经济等诸多显著实用优势。The above-mentioned convenient selection can be better applied to common projects such as a large number of residential buildings and infrastructure, and also has many significant practical advantages such as fast and convenient construction, high adaptability, and relatively economical.
在一种实施例中,端面支架20还布置于多个纵向筋10的中部。In one embodiment, the
如前所述,在实际施工过程中,还需要对不锈钢绞线30施加预应力,使不锈钢绞线30紧绷在骨架的外表面,也就是说,不锈钢绞线30在纵向筋10的外表面始终处于拉紧状态,因此,如果纵向筋10的长度过大,其中部的支撑强度必然下降,由此在对不锈钢绞线30施加预应力时,容易造成纵向筋10的中部内凹变形。为了解决该问题,多个纵向筋10的中部也通过端面支架20进行连接,加以支撑。As mentioned above, in the actual construction process, it is also necessary to apply prestress to the stainless steel stranded
在一种实施例中,支撑杆21为可伸缩支撑杆21。In one embodiment, the support rod 21 is a telescopic support rod 21 .
如前所述,可以在工厂预制阶段,选用不同长度的支撑杆21进行焊接固定以构成端面支架20。在本实施例中,为了进一步提高施工灵活性,可以将支撑杆21设计为可伸缩的支撑杆21,可在施工现场随时进行支撑杆21长度调节。As mentioned above, in the prefabrication stage in the factory, support rods 21 with different lengths can be selected for welding and fixing to form the
可选的,可伸缩支撑杆21可以是螺纹伸缩杆或者插销伸缩杆。Optionally, the telescopic support rod 21 may be a threaded telescopic rod or a bolt telescopic rod.
如图2所示,在一种实施例中,支撑杆21包括第一杆211及第二杆212;第一杆211的两端处分别螺纹连接有第二杆212,通过旋拧第二杆212以调节支撑杆21的长度。As shown in FIG. 2 , in one embodiment, the support rod 21 includes a first rod 211 and a
本实施例中,支撑杆21为螺纹伸缩杆,包括第一杆211及第二杆212。第一杆211可以是套筒,对应的第二杆212就是插入套筒的内杆,此外,第一杆211还可以是内杆,对应的第二杆212就是套在内杆外部的套筒。另外,还可以将第一杆211的两端分别设置成套筒和内杆,对应的两个第二杆212分别为内杆和套筒。In this embodiment, the support rod 21 is a threaded telescopic rod, including a first rod 211 and a
在一种实施例中,第一杆211和/或第二杆212设置有刻度。In one embodiment, the first rod 211 and/or the
为方便调节支撑杆21的长度,在第一杆211和/或第二杆212上设置刻度。具有调节灵活、适配性强、操作简便等优点。In order to adjust the length of the support rod 21 conveniently, scales are provided on the first rod 211 and/or the
在一种实施例中,第二杆212的端部转动连接紧固件50,紧固件50内穿设并固定纵向筋10。In one embodiment, the end of the
如前所述,每个支撑杆21的两端分别与两个相对位置的纵向筋10固定连接。在本实施例中,支撑杆21的两端即为两个第二杆212的端部。在第二杆212的端部转动连接环状的紧固件50,紧固件50套接在纵向筋10的外部,然后通过焊接将二者固定。本实施例中的紧固件50是为了方便定位纵向筋10,进而提高施工效率,同时紧固件50与第二杆212的端部转动连接,是为了满足对支撑杆21进行旋拧调节长度。As mentioned above, the two ends of each support rod 21 are respectively fixedly connected with two
可选的,第二杆212的端部转动连接紧固件50,可以通过轴承进行连接。具体为,轴承的外圈与第二杆212的端部固定,内圈与紧固件50固定。Optionally, the end of the
如图3所示,在一种实施例中,第二杆212的端部与紧固件50通过旋转结构转动连接;旋转结构包括容置槽2121以及与容置槽2121的槽壁滑动连接的圆饼51,第二杆212的端部和紧固件50中的两者之一上设置圆饼51,两者之另一开设容置槽2121。As shown in FIG. 3 , in one embodiment, the end of the
除了上述的轴承连接方式,还可以通过旋转结构进行二者的转动连接。具体为,第二杆212的端部开设容置槽2121,紧固件50上设置圆饼51,圆饼51可在容置槽2121内滑动旋转。In addition to the above bearing connection method, the rotational connection between the two can also be performed through a rotating structure. Specifically, an
可选的,上述的容置槽2121与圆饼51还可以互换设置基体,也就是说,第二杆212的端部设置圆饼51,紧固件50上开设容置槽2121。Optionally, the above-mentioned
本实施例中,容置槽2121以及圆饼51可以在工厂预制,然后将第二杆212的端部与紧固件50二者连接,能够提高现场施工的效率。In this embodiment, the
在一种实施例中,紧固件50为抱箍组件42。In one embodiment, the
除了上述的紧固件50套设并焊接在纵向筋10的外部,紧固件50与纵向筋10的固定连接方式还可以通过抱箍组件42进行实现。In addition to the above-mentioned
在一种实施例中,支撑杆21的中部开设串联孔,通过螺栓组件及串联孔可将多个支撑杆21固定连接。In one embodiment, a series hole is formed in the middle of the support rod 21 , and the plurality of support rods 21 can be fixedly connected through the bolt assembly and the series hole.
如前所述,可以在工厂预制阶段,根据设计情况选用不同长度的支撑杆21,以及布局出不同的夹角,然后进行焊接固定构成整体的端面支架20。在前实施例中已经说明可以对支撑杆21的长度进行调节,相应的,支撑杆21的夹角也可以在施工现场进行调节。As mentioned above, in the prefabrication stage of the factory, different lengths of support rods 21 can be selected according to design conditions, and different included angles can be arranged, and then welded and fixed to form an
具体为,在每个支撑杆21的中部开设串联孔,将螺栓的头部通过夹具固定,杆部垂直向上,接着将支撑杆21的串联孔逐个套向支撑杆21,根据设计情况调节好支撑杆21间的夹角,最后旋拧上螺母以将多个支撑杆21固定组成端面支架20。Specifically, a series hole is opened in the middle of each support rod 21, the head of the bolt is fixed by a clamp, the rod part is vertically upward, and then the series holes of the support rod 21 are sleeved to the support rod 21 one by one, and the support is adjusted according to the design situation. The included angle between the rods 21 is finally screwed with nuts to fix the plurality of support rods 21 to form the
如图4-5所示,在一种实施例中,连接组件40包括固定连接的扎带41及抱箍组件42;扎带41与纵向筋10连接,抱箍组件42与不锈钢绞线30连接。As shown in FIGS. 4-5 , in one embodiment, the
本实施例中,连接组件40为扎带41及抱箍组件42的组合,其中,扎带41与纵向筋10连接,抱箍组件42与不锈钢绞线30连接。在对不锈钢绞线30施加预应力之前,在不锈钢绞线30穿过抱箍组件42后可将抱箍组件42轻度锁紧,拧进一部分螺栓即可,以保证不锈钢绞线30在后续的牵引下不会掉落且能滑动。In this embodiment, the connecting
优选的,扎带41与抱箍组件42为一体成型结构,二者的过渡连接处尽量设计的比较薄,由此使不锈钢绞线30与纵向筋10能够紧密贴合。Preferably, the
此外,连接组件40的材质为不锈钢,但是如需降低装置成本,可选取其他廉价材质以替代金属,但该材料需质地光滑以满足不锈钢绞线30的滑动要求。比如可选用聚四氟乙烯材料。In addition, the material of the connecting
如图4所示,在一种实施例中,抱箍组件42为铰链式抱箍。As shown in FIG. 4 , in one embodiment, the
抱箍组件42可以是分体式抱箍,但是此类抱箍的零部件数量多、易丢,安装施工较繁琐。因此,本实施例优选采用铰链式抱箍,只需要一个螺栓即可完成安装。The
另一方面,本申请还提供的技术方案为:一种混凝土柱骨架的施工方法,包括如下步骤:On the other hand, the technical scheme that this application also provides is: a kind of construction method of concrete column skeleton, comprises the following steps:
步骤一,如图1所示,根据设计需求配置若干纵向筋10,并根据纵向筋10的数目确定端面支架20上支撑杆21的数目。将支撑杆21的端部焊接或者通过紧固件50固定在纵向筋10上,使纵向筋10之间通过端面支架20相互连接。Step 1, as shown in FIG. 1 , configure a number of
步骤二,根据不锈钢绞线30的设计间距,在纵向筋10上安装布置连接组件40。Step 2, according to the designed spacing of the stainless steel stranded
步骤三,如图6所示,将不锈钢绞线30的一端通过焊接、抱箍组件42、铝夹头60等方式固定连接在骨架的底部其中一根纵向筋10端部,然后将不锈钢绞线30由下而上螺旋式布置,不锈钢绞线30与连接组件40活动预连接。Step 3, as shown in FIG. 6, one end of the stainless steel stranded
步骤四,如图7所示,将不锈钢绞线30的另一端连接在拉力器70或者加载泵上,由拉力器70或者加载泵牵引不锈钢绞线30,根据设计施加预应力,使不锈钢绞线30紧绷在骨架的外表面,然后紧固连接组件40,使纵向筋10与不锈钢绞线30在其各接触点固定,从而使螺旋不锈钢绞线30在纵向筋10的外表面始终处于拉紧状态,裁剪掉多余的螺旋不锈钢绞线30,最终完整骨架形成。Step 4, as shown in FIG. 7, connect the other end of the stainless steel stranded
本申请中的混凝土柱骨架的施工方法,具有施工快速方便、适配性高、较为经济等诸多显著实用优势,可以广泛应用于土木工程行业,对目前土木工程施工工艺和效率将会有较高的提升。The construction method of the concrete column frame in the present application has many significant practical advantages such as fast and convenient construction, high adaptability, and relatively economical efficiency, and can be widely used in the civil engineering industry. improvement.
在一种实施例中,步骤一中,纵向筋10的数目与单个端面支架20上支撑杆21的数目之比为2:1。本实施例中,如图1所示,纵向筋10的数目为8个,单个端面支架20上支撑杆21的数目为4个。In an embodiment, in step 1, the ratio of the number of
在一种实施例中,步骤一中,支撑杆21的两端可以通过焊接工艺固定在纵向筋10上,或者通过紧固件50固定在纵向筋10上。其中,紧固件50优选为铰链式抱箍,使支撑杆21与纵向筋10可以快速连接,施工效率进一步提升。In an embodiment, in step 1, both ends of the support rod 21 may be fixed on the
在一种实施例中,步骤二中,连接组件40由扎带41及抱箍组件42组成,扎带41绑接在纵向筋10上,在未紧固扎带41时,可以使扎带41沿着纵向筋10上滑动,以调整连接组件40相对于纵向筋10的位置,位置确定后再紧固扎带41。In an embodiment, in step 2, the connecting
在一种实施例中,步骤三中,也可以固定连接在骨架的顶部其中一根纵向筋10端部,然后将不锈钢绞线30由上而下螺旋式布置,布置时,不锈钢绞线30与连接组件40活动预连接,也就是说,如图5所示,在不锈钢绞线30穿过抱箍组件42后可将抱箍组件42轻度锁紧,拧进一部分螺栓即可,以保证不锈钢绞线30在后续的牵引下不会掉落且能滑动。In an embodiment, in step 3, it can also be fixedly connected to the end of one of the
在一种实施例中,步骤四中将不锈钢绞线30的另一端连接在拉力器70或者加载泵上,施加设计预应力。拉力器70采用差动滑轮拉力器70,加载泵可采用液压加载泵。In an embodiment, in step 4, the other end of the stainless steel stranded
在一种实施例中,步骤四中还包括如下步骤:In one embodiment, step 4 also includes the following steps:
在对不锈钢绞线30的另一端施加预应力时,如若纵向筋10因不锈钢绞线30的向内环向力而内凹变形,在变形处添加端面支架20,并将支撑杆21与纵向筋10固定连接,具体连接方式与步骤一中的类似。When prestressing the other end of the stainless steel stranded
以上所述,仅为本申请的具体实施方式,但本申请的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本申请揭露的技术范围内,可轻易想到变化或替换,都应涵盖在本申请的保护范围之内。因此,本申请的保护范围应以所述权利要求的保护范围为准。The above are only specific embodiments of the present application, but the protection scope of the present application is not limited to this. should be covered within the scope of protection of this application. Therefore, the protection scope of the present application should be subject to the protection scope of the claims.
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