CN113335970B - A winding device for sodium bentonite waterproof blanket - Google Patents
A winding device for sodium bentonite waterproof blanket Download PDFInfo
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- CN113335970B CN113335970B CN202110653643.6A CN202110653643A CN113335970B CN 113335970 B CN113335970 B CN 113335970B CN 202110653643 A CN202110653643 A CN 202110653643A CN 113335970 B CN113335970 B CN 113335970B
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- 238000004804 winding Methods 0.000 title claims abstract description 58
- ONCZQWJXONKSMM-UHFFFAOYSA-N dialuminum;disodium;oxygen(2-);silicon(4+);hydrate Chemical compound O.[O-2].[O-2].[O-2].[O-2].[O-2].[O-2].[O-2].[O-2].[O-2].[O-2].[O-2].[O-2].[Na+].[Na+].[Al+3].[Al+3].[Si+4].[Si+4].[Si+4].[Si+4] ONCZQWJXONKSMM-UHFFFAOYSA-N 0.000 title claims abstract description 15
- 229940080314 sodium bentonite Drugs 0.000 title claims abstract description 15
- 229910000280 sodium bentonite Inorganic materials 0.000 title claims abstract description 15
- 239000003638 chemical reducing agent Substances 0.000 claims abstract description 30
- 230000007246 mechanism Effects 0.000 claims abstract description 23
- 238000005096 rolling process Methods 0.000 claims abstract description 20
- 229940092782 bentonite Drugs 0.000 claims abstract description 18
- 229910000278 bentonite Inorganic materials 0.000 claims abstract description 18
- 239000000440 bentonite Substances 0.000 claims abstract description 18
- SVPXDRXYRYOSEX-UHFFFAOYSA-N bentoquatam Chemical compound O.O=[Si]=O.O=[Al]O[Al]=O SVPXDRXYRYOSEX-UHFFFAOYSA-N 0.000 claims abstract description 18
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 claims abstract description 14
- 239000011734 sodium Substances 0.000 claims abstract description 14
- 229910052708 sodium Inorganic materials 0.000 claims abstract description 14
- 238000005056 compaction Methods 0.000 claims abstract description 11
- 238000003780 insertion Methods 0.000 claims description 17
- 230000037431 insertion Effects 0.000 claims description 17
- 230000001105 regulatory effect Effects 0.000 claims description 8
- 238000000034 method Methods 0.000 abstract description 15
- 230000008569 process Effects 0.000 abstract description 12
- 230000009286 beneficial effect Effects 0.000 abstract 1
- 235000012216 bentonite Nutrition 0.000 description 13
- 238000010586 diagram Methods 0.000 description 5
- 239000010410 layer Substances 0.000 description 3
- 238000013461 design Methods 0.000 description 2
- GUJOJGAPFQRJSV-UHFFFAOYSA-N dialuminum;dioxosilane;oxygen(2-);hydrate Chemical compound O.[O-2].[O-2].[O-2].[Al+3].[Al+3].O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O GUJOJGAPFQRJSV-UHFFFAOYSA-N 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 229910052901 montmorillonite Inorganic materials 0.000 description 2
- 239000002344 surface layer Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 238000001467 acupuncture Methods 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 238000006555 catalytic reaction Methods 0.000 description 1
- 238000005341 cation exchange Methods 0.000 description 1
- 150000001768 cations Chemical class 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000002734 clay mineral Substances 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000004746 geotextile Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 230000008961 swelling Effects 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/08—Web-winding mechanisms
- B65H18/10—Mechanisms in which power is applied to web-roll spindle
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/02—Supporting web roll
- B65H18/028—Both ends type
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/08—Web-winding mechanisms
- B65H18/26—Mechanisms for controlling contact pressure on winding-web package, e.g. for regulating the quantity of air between web layers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/22—Changing the web roll in winding mechanisms or in connection with winding operations
- B65H19/30—Lifting, transporting, or removing the web roll; Inserting core
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/19—Specific article or web
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- Road Paving Machines (AREA)
Abstract
本发明公开了一种钠基膨润土防水毯的收卷装置,包括支撑架、收卷辊、减速机以及驱动机,所述支撑架上设有收卷辊,所述减速机安装于支撑架一侧且与驱动机的驱动端连接,所述收卷辊的端部设有牵引力调节机构与减速机的输出端连接,所述支撑架上且位于收卷辊一侧设有收卷压实结构,所述支撑架上与收卷辊连接有拆装机构,本发明的有益效果是,钠基膨润土防水毯的收卷装置,结构简单,调节方便,采用整体化动力设计对成卷辊轴的驱动力进行有效控制,配和压式结构在成卷时进行压实和成卷力的调节,避免过程中损坏防水毯的限位,通过拆装机构快速方便的拆卸成卷后的防水毯,整体结构使用方便,结构简单造价低。
The invention discloses a rolling device for a sodium-based bentonite waterproof blanket, which includes a support frame, a winding roller, a speed reducer and a driving machine. The support frame is provided with a winding roller, and the speed reducer is installed on a support frame. side and connected to the driving end of the driving machine, the end of the winding roller is provided with a traction adjustment mechanism connected to the output end of the reducer, and the support frame is provided with a winding compaction structure on the side of the winding roller , the supporting frame is connected with the winding roller with a dismounting mechanism. The beneficial effect of the present invention is that the winding device of the sodium bentonite waterproof blanket has a simple structure and is convenient to adjust. The driving force is effectively controlled, and the matching and pressing structure is used to adjust the compaction and rolling force during rolling to avoid damage to the limit position of the waterproof blanket during the process. The waterproof blanket after being rolled can be quickly and conveniently disassembled through the disassembly mechanism. The overall structure is convenient to use, simple in structure and low in cost.
Description
技术领域technical field
本发明涉及钠基膨润土防水毯技术领域,特别是一种钠基膨润土防水毯的收卷装置。The invention relates to the technical field of sodium bentonite waterproof blanket, in particular to a winding device for sodium bentonite waterproof blanket.
背景技术Background technique
膨润土,是以蒙脱石为主的含水粘土矿,由于它具有特殊的性质。如:膨润性、粘结性、吸附性、催化性、触变性、悬浮性以及阳离子交换性等等,所以广泛用于各个工业领域。钠基膨润土是根据蒙脱石层间可交换阳离子种类、含量来划分:碱性系数大于或等于1的为钠基膨润土,小于1的为钙基膨润土。Bentonite is a hydrous clay mineral based on montmorillonite, because of its special properties. Such as: swelling, cohesiveness, adsorption, catalysis, thixotropy, suspension and cation exchange, etc., so it is widely used in various industrial fields. Sodium-based bentonite is classified according to the type and content of exchangeable cations between montmorillonite layers: those with an alkalinity coefficient greater than or equal to 1 are sodium-based bentonites, and those with an alkalinity coefficient of less than 1 are calcium-based bentonites.
钠基膨润土防水毯是一种专门用于人工湖泊水景、垃圾填埋场、地下车库、楼顶花园、水池、油库及化学品堆场等防渗漏的土工合成材料,它是由高膨胀性的钠基膨润土填充在特制的复合土工布和无纺布之间,用针刺法制成的膨润土防渗垫可形成许多小的纤维空间,是膨润土颗粒不能像一个方向流动,遇水时在垫内形成均匀高密度的胶状防水层,有效的防止水的渗漏。Sodium bentonite waterproof blanket is a kind of geosynthetic material specially used for anti-seepage of artificial lake water features, landfills, underground garages, roof gardens, pools, oil depots and chemical storage yards. It is made of high expansibility The sodium-based bentonite is filled between the special composite geotextile and the non-woven fabric. The bentonite anti-seepage pad made by the acupuncture method can form many small fiber spaces, so that the bentonite particles cannot flow in one direction. A uniform high-density gel-like waterproof layer is formed inside to effectively prevent water leakage.
而在钠基膨润土防水毯加工过程中,由于钠基膨润土质量较大,因而在生产过程中,由于在面层内嵌入膨润土层,因而使得整个膨润土防水毯的重量较大,在成卷过程中,成卷机构的动力扭矩不足容易造成防水毯成卷不紧实,而现有的收卷装置在收卷时,为满足成卷的牵引力,因而扭矩普遍较大,容易造成对防水毯面层的拉伸损坏或者降低其抗拉能力,而且由于防水毯重量较大,在进行收卷时,上下料都会出现搬运不便的问题,鉴于此,针对上述问题深入研究,遂有本案产生。In the processing process of sodium bentonite waterproof blanket, due to the high quality of sodium bentonite, in the production process, due to the embedding of bentonite layer in the surface layer, the weight of the whole bentonite waterproof blanket is relatively large. , the lack of power torque of the rolling mechanism may easily cause the waterproof blanket to be rolled tightly. However, when the existing rolling device is rolled, in order to meet the traction force of the roll, the torque is generally large, which is likely to cause damage to the surface layer of the waterproof blanket. The tensile damage of the waterproof blanket or the reduction of its tensile capacity, and because the weight of the waterproof blanket is relatively large, the loading and unloading of the waterproof blanket will cause inconvenient handling during winding. In view of this, this case arises after in-depth research on the above problems.
发明内容Contents of the invention
本发明的目的是为了解决上述问题,设计了一种钠基膨润土防水毯的收卷装置,解决了现有的背景技术问题。The purpose of the present invention is to solve the above-mentioned problems, and a winding device for a sodium-based bentonite waterproof blanket is designed, which solves the existing background technical problems.
实现上述目的本发明的技术方案为:一种钠基膨润土防水毯的收卷装置,包括支撑架、收卷辊、减速机以及驱动机,所述支撑架上设有收卷辊,所述减速机安装于支撑架一侧且与驱动机的驱动端连接,所述收卷辊的端部设有牵引力调节机构与减速机的输出端连接,所述支撑架上且位于收卷辊一侧设有收卷压实结构,所述支撑架上与收卷辊连接有拆装机构;To achieve the above object, the technical solution of the present invention is: a winding device for a sodium-based bentonite waterproof blanket, including a support frame, a winding roller, a reducer and a driving machine, the support frame is provided with a winding roller, and the deceleration The machine is installed on one side of the supporting frame and connected with the driving end of the driving machine. The end of the winding roller is provided with a traction adjustment mechanism connected with the output end of the reducer. There is a winding and compacting structure, and the support frame is connected with a disassembly mechanism with the winding roller;
所述牵引力调节机构包括:从动齿轮、调节齿轮、若干齿轮级、固定架、罩壳、减阻轴承以及驱动轴;The traction adjustment mechanism includes: a driven gear, an adjustment gear, several gear stages, a fixed frame, a casing, a drag reducing bearing and a drive shaft;
所述收卷辊端部设有从动齿轮,所述减速机输出端设有调节齿轮,所述调节齿轮与从动齿轮啮合,调节齿轮上设有若干级不同齿数和直径的齿轮级,所述支撑架上设有固定架,所述减速机与驱动机安装于固定架顶面,所述减速机与驱动机外设有罩壳,所述罩壳上开设有驱动槽,所述驱动槽内嵌装有减阻轴承,所述驱动轴嵌装于减阻轴承内且与调节齿轮连接,所述罩壳与固定架之间设有调级组件;The end of the winding roller is provided with a driven gear, and the output end of the reducer is provided with an adjusting gear, and the adjusting gear is meshed with the driven gear. The adjusting gear is provided with several stages of gear stages with different numbers of teeth and diameters. The support frame is provided with a fixed frame, the reducer and the driver are installed on the top surface of the fixed frame, the reducer and the driver are provided with a casing, the casing is provided with a driving groove, and the driving groove A drag-reducing bearing is embedded inside, the drive shaft is embedded in the drag-reducing bearing and is connected with the adjusting gear, and a level-adjusting assembly is arranged between the cover and the fixed frame;
所述收卷压实结构包括:一对调节槽、一对调节块以及压实辊;The winding and compacting structure includes: a pair of regulating grooves, a pair of regulating blocks and compacting rollers;
所述支撑架上设有一对对称的调节槽,一对所述调节槽内嵌装有一对调节块,一对所述调节块与一对所述调节槽之间设有一对调节组件,一对所述调节块之间活动安装有压实辊,所述压实辊与收卷辊相互啮合。The support frame is provided with a pair of symmetrical adjustment slots, a pair of adjustment blocks are embedded in the pair of adjustment slots, a pair of adjustment components are arranged between the pair of adjustment blocks and the pair of adjustment slots, a pair of A compacting roller is movably installed between the regulating blocks, and the compacting roller and the winding roller mesh with each other.
所述调节组件包括:套管、插杆以及调节弹簧;The adjustment assembly includes: a sleeve, an insertion rod and an adjustment spring;
所述套管安装于调节槽内,所述插杆插装于套管内,所述调节弹簧嵌装于套管内且与插杆端部连接,所述插杆端部与调节块连接。The sleeve is installed in the adjustment groove, the insertion rod is inserted into the sleeve, the adjustment spring is embedded in the sleeve and connected with the end of the insertion rod, and the end of the insertion rod is connected with the adjustment block.
所述拆装机构包括:一对支架、一对顶升槽、一对顶升块、一对卡槽以及两对旋转槽;The assembly and disassembly mechanism includes: a pair of brackets, a pair of jacking slots, a pair of jacking blocks, a pair of card slots and two pairs of rotating slots;
所述收卷辊两侧分别设有一对支架与支撑架顶面连接,一对所述支架顶端分别设有一对顶升槽,一对所述顶升槽内分别设有一对顶升块,一对所述顶升块上开设有一对卡槽,所述收卷辊两端分别嵌装于一对所述卡槽内,一对所述顶升槽两侧分别开设有两对旋转槽。The two sides of the winding roller are respectively provided with a pair of brackets connected to the top surface of the support frame, a pair of jacking grooves are respectively arranged at the top of a pair of said brackets, and a pair of jacking blocks are respectively arranged in a pair of said jacking grooves. A pair of card slots are provided on the jacking block, two ends of the winding roller are respectively embedded in the pair of card slots, and two pairs of rotating slots are respectively opened on both sides of the pair of jacking slots.
所述调级组件包括:一对滑动槽、一对滑块、调节丝杆、调节螺母以及两对高度调节器;The level adjustment assembly includes: a pair of slide grooves, a pair of sliders, an adjustment screw, an adjustment nut and two pairs of height adjusters;
所述固定架上开设有一对滑动槽,所述罩壳底面设有一对滑块嵌装于一对所述滑动槽内,所述固定架顶面与一对滑动槽平行开设有转动槽,所述转动槽内活动安装有调节丝杆,所述调节螺母活动安装于罩壳底面上,所述调节丝杆与调节螺母啮合,一对所述滑块与罩壳底面设有两对高度调节器连接。A pair of sliding grooves is provided on the fixed frame, a pair of sliders are provided on the bottom surface of the casing to be embedded in the pair of sliding grooves, and a rotating groove is provided on the top surface of the fixed frame parallel to the pair of sliding grooves. An adjusting screw rod is movably installed in the rotating groove, and the adjusting nut is movably installed on the bottom surface of the casing, and the adjusting screw rod is engaged with the adjusting nut, and two pairs of height adjusters are arranged on a pair of the sliders and the bottom surface of the casing connect.
所述调节齿轮为多级齿数以及直径的齿轮。The adjusting gear is a gear with multi-stage teeth number and diameter.
一对所述调节块相对壁面上分别开设有一对环形槽,所述压实辊两端分别嵌装于一对所述环形槽内。A pair of annular grooves are formed on the opposite wall surfaces of the pair of regulating blocks, and both ends of the compacting roller are respectively embedded in the pair of annular grooves.
所述插杆内端分别设有一对限位板,一对所述套管端部设有一对限位环槽。The inner ends of the insertion rods are respectively provided with a pair of limit plates, and the ends of the pair of sleeves are provided with a pair of limit ring grooves.
一对所述卡槽为斜坡型结构的凹槽,两对所述旋转槽为顶端开口的半圆形结构环形凹槽。A pair of the clamping grooves are grooves with a slope structure, and two pairs of the rotating grooves are annular grooves with a semicircular structure with an open top.
所述调节丝杆端部设有调节旋钮。The end of the adjusting screw rod is provided with an adjusting knob.
所述滑块为工字型结构,与之匹配的所述滑动槽为T型结构。The slider is an I-shaped structure, and the matching sliding groove is a T-shaped structure.
利用本发明的技术方案制作的钠基膨润土防水毯的收卷装置,结构简单,调节方便,采用整体化动力设计对成卷辊轴的驱动力进行有效控制,配和压式结构在成卷时进行压实和成卷力的调节,避免过程中损坏防水毯的限位,通过拆装机构快速方便的拆卸成卷后的防水毯,整体结构使用方便,结构简单造价低。The rolling device of the sodium-based bentonite waterproof blanket produced by the technical solution of the present invention has a simple structure and is convenient to adjust. The driving force of the roll shaft is effectively controlled by an integrated power design. Adjust the compaction and rolling force to avoid damage to the limit position of the waterproof blanket during the process, and quickly and conveniently disassemble the rolled waterproof blanket through the disassembly mechanism. The overall structure is easy to use, simple in structure and low in cost.
附图说明Description of drawings
图1为本发明所述一种钠基膨润土防水毯的收卷装置的主视结构示意图。Fig. 1 is a front structural schematic diagram of a winding device of a sodium bentonite waterproof blanket according to the present invention.
图2为本发明所述一种钠基膨润土防水毯的收卷装置的侧视结构示意图。Fig. 2 is a side view structural schematic diagram of a winding device of a sodium bentonite waterproof blanket according to the present invention.
图3为本发明所述一种钠基膨润土防水毯的收卷装置的俯视结构示意图。Fig. 3 is a top view structural schematic diagram of a rolling device of a sodium bentonite waterproof blanket according to the present invention.
图4为本发明所述一种钠基膨润土防水毯的收卷装置的局部剖视结构示意图。Fig. 4 is a partial cross-sectional structural schematic diagram of a winding device of a sodium bentonite waterproof blanket according to the present invention.
图5为本发明所述一种钠基膨润土防水毯的收卷装置的局部放大结构示意图。Fig. 5 is a partially enlarged structural schematic diagram of a winding device of a sodium bentonite waterproof blanket according to the present invention.
图中:1、支撑架;2、收卷辊;3、减速机;4、驱动机;5、从动齿轮;6、调节齿轮;7、齿轮级;8、固定架;9、罩壳;10、减阻轴承;11、驱动轴;12、调节槽;13、调节块;14、压实辊;15、套管;16、插杆;17、调节弹簧;18、支架;19、顶升槽;20、顶升块;21、卡槽;22、旋转槽;23、滑动槽;24、滑块;25、调节丝杆;26、调节螺母;27、高度调节器;28、限位板;29、调节旋钮。In the figure: 1. Support frame; 2. Winding roller; 3. Reducer; 4. Driving machine; 5. Driven gear; 6. Adjusting gear; 7. Gear stage; 8. Fixed frame; 9. Cover; 10. Drag-reducing bearing; 11. Drive shaft; 12. Adjusting groove; 13. Adjusting block; 14. Compacting roller; 15. Sleeve; 16. Inserting rod; 17. Adjusting spring; 18. Bracket; 19. Jacking Slot; 20, jacking block; 21, card slot; 22, rotation slot; 23, sliding slot; 24, slider; 25, adjusting screw; 26, adjusting nut; 27, height adjuster; 28, limit plate ; 29. Adjust the knob.
具体实施方式detailed description
下面结合附图对本发明进行具体描述,如图1-5所示,本实施方案的特点为,包括支撑架1、收卷辊2、减速机3以及驱动机4,支撑架1上设有收卷辊2,减速机3安装于支撑架1一侧且与驱动机4的驱动端连接,收卷辊2的端部设有牵引力调节机构与减速机3的输出端连接,支撑架1上且位于收卷辊2一侧设有收卷压实结构,支撑架1上与收卷辊2连接有拆装机构;牵引力调节机构包括:从动齿轮5、调节齿轮6、若干齿轮级7、固定架8、罩壳9、减阻轴承10以及驱动轴11;收卷辊2端部设有从动齿轮5,减速机3输出端设有调节齿轮6,调节齿轮6与从动齿轮5啮合,调节齿轮6上设有若干级不同齿数和直径的齿轮级7,支撑架1上设有固定架8,减速机3与驱动机4安装于固定架8顶面,减速机3与驱动机4外设有罩壳9,罩壳9上开设有驱动槽,驱动槽内嵌装有减阻轴承10,驱动轴11嵌装于减阻轴承10内且与调节齿轮6连接,罩壳9与固定架8之间设有调级组件;收卷压实结构包括:一对调节槽12、一对调节块13以及压实辊14;支撑架1上设有一对对称的调节槽12,一对调节槽12内嵌装有一对调节块13,一对调节块13与一对调节槽12之间设有一对调节组件,一对调节块13之间活动安装有压实辊14,压实辊14与收卷辊2相互啮合;该钠基膨润土防水毯的收卷装置,结构简单,调节方便,采用整体化动力设计对成卷辊轴的驱动力进行有效控制,配和压式结构在成卷时进行压实和成卷力的调节,避免过程中损坏防水毯的限位,通过拆装机构快速方便的拆卸成卷后的防水毯,整体结构使用方便,结构简单造价低。The present invention is described in detail below in conjunction with the accompanying drawings. As shown in Figures 1-5, the characteristics of this embodiment are that it includes a support frame 1, a winding roller 2, a speed reducer 3 and a driving machine 4, and the support frame 1 is provided with a retracting Roller 2, speed reducer 3 are installed on one side of support frame 1 and are connected with the driving end of driver 4, and the end of winding roller 2 is provided with traction adjustment mechanism and is connected with the output end of reducer 3, on support frame 1 and A rewinding compaction structure is located on one side of the rewinding roller 2, and a disassembly mechanism is connected to the rewinding roller 2 on the support frame 1; the traction adjustment mechanism includes: driven gear 5, adjustment gear 6, several gear stages 7, fixed Frame 8, cover 9, drag-reducing bearing 10 and drive shaft 11; the end of winding roller 2 is provided with driven gear 5, and the output end of reducer 3 is provided with adjusting gear 6, which meshes with driven gear 5, The adjusting gear 6 is provided with several gear stages 7 with different numbers of teeth and diameters, the support frame 1 is provided with a fixed frame 8, the reducer 3 and the driver 4 are installed on the top surface of the fixed frame 8, and the reducer 3 and the driver 4 A case 9 is provided, and a driving slot is opened on the case 9, and a drag-reducing bearing 10 is embedded in the driving slot, and a driving shaft 11 is embedded in the drag-reducing bearing 10 and connected with the adjusting gear 6. 8 is provided with a leveling assembly; the rolling compaction structure includes: a pair of
通过本领域人员,将本案中所有电气件与其适配的电源通过导线进行连接,并且应该根据实际情况,选择合适的控制器,以满足控制需求,具体连接以及控制顺序,应参考下述工作原理中,各电气件之间先后工作顺序完成电性连接,其详细连接手段,为本领域公知技术,下述主要介绍工作原理以及过程,不在对电气控制做说明。All the electrical components in this case are connected with their corresponding power supply through wires by personnel in the field, and the appropriate controller should be selected according to the actual situation to meet the control requirements. The specific connection and control sequence should refer to the following working principle Among them, the electrical connections between the electrical components are completed sequentially, and the detailed connection methods are well known in the art. The following mainly introduces the working principle and process, and does not explain the electrical control.
实施例:根据说明书附图1-5可知,本案为一种钠基膨润土防水毯的收卷装置,包括支撑架1、收卷辊2、减速机3以及驱动机4,支撑架1上设有收卷辊2,减速机3安装于支撑架1一侧且与驱动机4的驱动端连接,收卷辊2的端部设有牵引力调节机构与减速机3的输出端连接,支撑架1上且位于收卷辊2一侧设有收卷压实结构,支撑架1上与收卷辊2连接有拆装机构,在具体实施过程中,支撑架1是整备的整体支撑,驱动机4与减速机3连接为设备提供动力,通过牵引力调节机构进行牵引力的调节,从而在成卷的后期阶段增加成卷的扭矩,在刚开始成卷的阶段则采用大齿轮相互啮合的方式,增加设备的运行速率,提高成卷速度;Embodiment: According to the accompanying drawings 1-5 of the specification, it can be known that this case is a winding device for a sodium bentonite waterproof blanket, including a
根据说明书附图1-5可知,牵引力调节机构包括:从动齿轮5、调节齿轮6、若干齿轮级7、固定架8、罩壳9、减阻轴承10以及驱动轴11,其连接关系以及位置关系如下;According to the accompanying drawings 1-5 in the specification, the traction adjustment mechanism includes: driven
收卷辊2端部设有从动齿轮5,减速机3输出端设有调节齿轮6,调节齿轮6与从动齿轮5啮合,调节齿轮6上设有若干级不同齿数和直径的齿轮级7,支撑架1上设有固定架8,减速机3与驱动机4安装于固定架8顶面,减速机3与驱动机4外设有罩壳9,罩壳9上开设有驱动槽,驱动槽内嵌装有减阻轴承10,驱动轴11嵌装于减阻轴承10内且与调节齿轮6连接,罩壳9与固定架8之间设有调级组件;The end of the winding
在具体实施过程中,收卷辊2通过驱动机4与减速机3的驱动,利用调节齿轮6与从动齿轮5啮合实现转动,进而进行成卷,而以罩壳9将减速机3与驱动机4进行包裹,使二者作为整体的动力包使用,通过罩壳9上的减阻轴承10降低驱动轴11转动的阻力,调节齿轮6采用多级结构,配和调级组件使调节齿轮6与从动齿轮5间的啮合可调节,从而改变啮合传递的扭矩;In the specific implementation process, the winding
根据说明书附图1-5可知,上述调级组件包括:一对滑动槽23、一对滑块24、调节丝杆25、调节螺母26以及两对高度调节器27,其连接关系以及位置关系如下;According to the accompanying drawings 1-5 of the specification, the above-mentioned level adjustment assembly includes: a pair of
固定架8上开设有一对滑动槽23,罩壳9底面设有一对滑块24嵌装于一对滑动槽23内,固定架8顶面与一对滑动槽23平行开设有转动槽,转动槽内活动安装有调节丝杆25,调节螺母26活动安装于罩壳9底面上,调节丝杆25与调节螺母26啮合,一对滑块24与罩壳9底面设有两对高度调节器27连接;A pair of sliding
在具体实施过程中,通过一对滑动槽23与滑块24的形状适配,滑块24为工字型结构,与之匹配的滑动槽23为T型结构,使得固定架8固定罩壳9的同时,罩壳9可延直线滑动,从而旋转调节丝杆25,调节丝杆25端部设有调节旋钮29,使调节丝杆25与调节螺母26啮合,进而驱动罩壳9进行位移,使得调节齿轮6水平方向可调,而由于高度调节器27的存在,使得罩壳9的高度可调,同步调节驱动轴11的高度,而在高度调节的过程中,调节螺母26也会同步进行高度的调节。In the specific implementation process, through the shape adaptation of a pair of sliding
根据说明书附图1-5可知,上述收卷压实结构包括:一对调节槽12、一对调节块13以及压实辊14,其连接关系以及位置关系如下;According to the accompanying drawings 1-5 in the specification, it can be seen that the above-mentioned winding compaction structure includes: a pair of
支撑架1上设有一对对称的调节槽12,一对调节槽12内嵌装有一对调节块13,一对调节块13与一对调节槽12之间设有一对调节组件,一对调节块13之间活动安装有压实辊14,压实辊14与收卷辊2相互啮合;The
在具体实施过程中,一对调节块13相对壁面上分别开设有一对环形槽,压实辊14两端分别嵌装于一对环形槽内,一对环形槽用于固定压实辊14两端,通过压实辊14与收卷辊2的相互啮合,在调节组件的弹性作用下对成卷的防水毯进行压实处理,避免防水毯产生松散的情况。In the specific implementation process, a pair of annular grooves are respectively opened on the opposite walls of the pair of adjustment blocks 13, and the two ends of the compacting
根据说明书附图1-5可知,上述调节组件包括:套管15、插杆16以及调节弹簧17,其连接关系以及位置关系如下;According to the accompanying drawings 1-5 of the specification, it can be seen that the above-mentioned adjustment assembly includes: a
套管15安装于调节槽12内,插杆16插装于套管15内,调节弹簧17嵌装于套管15内且与插杆16端部连接,插杆16端部与调节块13连接;The
在具体实施过程中,通过套管15内的调节弹簧17与插杆16连接,进而利用调节弹簧17的反向作用力对调节块13进行推出,从而使调节块13挤压压实辊14对防水毯进行压实,插杆16内端分别设有一对限位板28,一对套管15端部设有一对限位环槽,避免插杆16端部滑脱。In the specific implementation process, the
拆装机构包括:一对支架18、一对顶升槽19、一对顶升块20、一对卡槽21以及两对旋转槽22;The assembly and disassembly mechanism includes: a pair of
收卷辊2两侧分别设有一对支架18与支撑架1顶面连接,一对支架18顶端分别设有一对顶升槽19,一对顶升槽19内分别设有一对顶升块20,一对顶升块20上开设有一对卡槽21,收卷辊2两端分别嵌装于一对卡槽21内,一对顶升槽19两侧分别开设有两对旋转槽22。Both sides of the winding
在具体实施过程中,一对卡槽21为斜坡型结构的凹槽,两对旋转槽22为顶端开口的半圆形结构环形凹槽,在旋转成卷的过程中,收卷辊2两端分别嵌装于旋转槽22内,顶升块20插装于顶升槽19内,当需要进行下料时,利用顶升槽19内置的气缸顶升顶升块20,使得顶升块20带动成卷辊上升,进而在卡槽21完全露出旋转槽22的高度后,由于斜坡原因将收卷辊2落下。In the specific implementation process, a pair of clamping grooves 21 are grooves with a slope structure, and two pairs of
综上所述总体可知,该钠基膨润土防水毯的收卷装置,结构简单,调节方便,采用整体化动力设计对成卷辊轴的驱动力进行有效控制,配和压式结构在成卷时进行压实和成卷力的调节,避免过程中损坏防水毯的限位,通过拆装机构快速方便的拆卸成卷后的防水毯,整体结构使用方便,结构简单造价低。In summary, it can be seen that the rolling device of the sodium-based bentonite waterproof blanket has a simple structure and is easy to adjust. The driving force of the roll shaft is effectively controlled by an integrated power design. Adjust the compaction and rolling force to avoid damage to the limit position of the waterproof blanket during the process, and quickly and conveniently disassemble the rolled waterproof blanket through the disassembly mechanism. The overall structure is easy to use, simple in structure and low in cost.
上述技术方案仅体现了本发明技术方案的优选技术方案,本技术领域的技术人员对其中某些部分所可能做出的一些变动均体现了本发明的原理,属于本发明的保护范围之内。The above-mentioned technical solutions only reflect the preferred technical solutions of the technical solutions of the present invention, and some changes that may be made by those skilled in the art to some parts thereof reflect the principles of the present invention and fall within the protection scope of the present invention.
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CN204251011U (en) * | 2014-11-12 | 2015-04-08 | 四川师范大学 | Paper holder |
CN108100725A (en) * | 2017-12-14 | 2018-06-01 | 太和县海诚绳网业有限公司 | A kind of guipure variable-ratio wrap-up for being used to manufacture safety net |
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