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CN113335970B - A winding device for sodium bentonite waterproof blanket - Google Patents

A winding device for sodium bentonite waterproof blanket Download PDF

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Publication number
CN113335970B
CN113335970B CN202110653643.6A CN202110653643A CN113335970B CN 113335970 B CN113335970 B CN 113335970B CN 202110653643 A CN202110653643 A CN 202110653643A CN 113335970 B CN113335970 B CN 113335970B
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pair
adjustment
winding roller
support frame
slots
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CN113335970A (en
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张献才
曹克磊
黄虎
彭仁锋
陈楠
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North China University of Water Resources and Electric Power
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North China University of Water Resources and Electric Power
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H18/00Winding webs
    • B65H18/08Web-winding mechanisms
    • B65H18/10Mechanisms in which power is applied to web-roll spindle
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H18/00Winding webs
    • B65H18/02Supporting web roll
    • B65H18/028Both ends type
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H18/00Winding webs
    • B65H18/08Web-winding mechanisms
    • B65H18/26Mechanisms for controlling contact pressure on winding-web package, e.g. for regulating the quantity of air between web layers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H19/00Changing the web roll
    • B65H19/22Changing the web roll in winding mechanisms or in connection with winding operations
    • B65H19/30Lifting, transporting, or removing the web roll; Inserting core
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/10Handled articles or webs
    • B65H2701/19Specific article or web

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Abstract

本发明公开了一种钠基膨润土防水毯的收卷装置,包括支撑架、收卷辊、减速机以及驱动机,所述支撑架上设有收卷辊,所述减速机安装于支撑架一侧且与驱动机的驱动端连接,所述收卷辊的端部设有牵引力调节机构与减速机的输出端连接,所述支撑架上且位于收卷辊一侧设有收卷压实结构,所述支撑架上与收卷辊连接有拆装机构,本发明的有益效果是,钠基膨润土防水毯的收卷装置,结构简单,调节方便,采用整体化动力设计对成卷辊轴的驱动力进行有效控制,配和压式结构在成卷时进行压实和成卷力的调节,避免过程中损坏防水毯的限位,通过拆装机构快速方便的拆卸成卷后的防水毯,整体结构使用方便,结构简单造价低。

Figure 202110653643

The invention discloses a rolling device for a sodium-based bentonite waterproof blanket, which includes a support frame, a winding roller, a speed reducer and a driving machine. The support frame is provided with a winding roller, and the speed reducer is installed on a support frame. side and connected to the driving end of the driving machine, the end of the winding roller is provided with a traction adjustment mechanism connected to the output end of the reducer, and the support frame is provided with a winding compaction structure on the side of the winding roller , the supporting frame is connected with the winding roller with a dismounting mechanism. The beneficial effect of the present invention is that the winding device of the sodium bentonite waterproof blanket has a simple structure and is convenient to adjust. The driving force is effectively controlled, and the matching and pressing structure is used to adjust the compaction and rolling force during rolling to avoid damage to the limit position of the waterproof blanket during the process. The waterproof blanket after being rolled can be quickly and conveniently disassembled through the disassembly mechanism. The overall structure is convenient to use, simple in structure and low in cost.

Figure 202110653643

Description

一种钠基膨润土防水毯的收卷装置A winding device for sodium bentonite waterproof blanket

技术领域technical field

本发明涉及钠基膨润土防水毯技术领域,特别是一种钠基膨润土防水毯的收卷装置。The invention relates to the technical field of sodium bentonite waterproof blanket, in particular to a winding device for sodium bentonite waterproof blanket.

背景技术Background technique

膨润土,是以蒙脱石为主的含水粘土矿,由于它具有特殊的性质。如:膨润性、粘结性、吸附性、催化性、触变性、悬浮性以及阳离子交换性等等,所以广泛用于各个工业领域。钠基膨润土是根据蒙脱石层间可交换阳离子种类、含量来划分:碱性系数大于或等于1的为钠基膨润土,小于1的为钙基膨润土。Bentonite is a hydrous clay mineral based on montmorillonite, because of its special properties. Such as: swelling, cohesiveness, adsorption, catalysis, thixotropy, suspension and cation exchange, etc., so it is widely used in various industrial fields. Sodium-based bentonite is classified according to the type and content of exchangeable cations between montmorillonite layers: those with an alkalinity coefficient greater than or equal to 1 are sodium-based bentonites, and those with an alkalinity coefficient of less than 1 are calcium-based bentonites.

钠基膨润土防水毯是一种专门用于人工湖泊水景、垃圾填埋场、地下车库、楼顶花园、水池、油库及化学品堆场等防渗漏的土工合成材料,它是由高膨胀性的钠基膨润土填充在特制的复合土工布和无纺布之间,用针刺法制成的膨润土防渗垫可形成许多小的纤维空间,是膨润土颗粒不能像一个方向流动,遇水时在垫内形成均匀高密度的胶状防水层,有效的防止水的渗漏。Sodium bentonite waterproof blanket is a kind of geosynthetic material specially used for anti-seepage of artificial lake water features, landfills, underground garages, roof gardens, pools, oil depots and chemical storage yards. It is made of high expansibility The sodium-based bentonite is filled between the special composite geotextile and the non-woven fabric. The bentonite anti-seepage pad made by the acupuncture method can form many small fiber spaces, so that the bentonite particles cannot flow in one direction. A uniform high-density gel-like waterproof layer is formed inside to effectively prevent water leakage.

而在钠基膨润土防水毯加工过程中,由于钠基膨润土质量较大,因而在生产过程中,由于在面层内嵌入膨润土层,因而使得整个膨润土防水毯的重量较大,在成卷过程中,成卷机构的动力扭矩不足容易造成防水毯成卷不紧实,而现有的收卷装置在收卷时,为满足成卷的牵引力,因而扭矩普遍较大,容易造成对防水毯面层的拉伸损坏或者降低其抗拉能力,而且由于防水毯重量较大,在进行收卷时,上下料都会出现搬运不便的问题,鉴于此,针对上述问题深入研究,遂有本案产生。In the processing process of sodium bentonite waterproof blanket, due to the high quality of sodium bentonite, in the production process, due to the embedding of bentonite layer in the surface layer, the weight of the whole bentonite waterproof blanket is relatively large. , the lack of power torque of the rolling mechanism may easily cause the waterproof blanket to be rolled tightly. However, when the existing rolling device is rolled, in order to meet the traction force of the roll, the torque is generally large, which is likely to cause damage to the surface layer of the waterproof blanket. The tensile damage of the waterproof blanket or the reduction of its tensile capacity, and because the weight of the waterproof blanket is relatively large, the loading and unloading of the waterproof blanket will cause inconvenient handling during winding. In view of this, this case arises after in-depth research on the above problems.

发明内容Contents of the invention

本发明的目的是为了解决上述问题,设计了一种钠基膨润土防水毯的收卷装置,解决了现有的背景技术问题。The purpose of the present invention is to solve the above-mentioned problems, and a winding device for a sodium-based bentonite waterproof blanket is designed, which solves the existing background technical problems.

实现上述目的本发明的技术方案为:一种钠基膨润土防水毯的收卷装置,包括支撑架、收卷辊、减速机以及驱动机,所述支撑架上设有收卷辊,所述减速机安装于支撑架一侧且与驱动机的驱动端连接,所述收卷辊的端部设有牵引力调节机构与减速机的输出端连接,所述支撑架上且位于收卷辊一侧设有收卷压实结构,所述支撑架上与收卷辊连接有拆装机构;To achieve the above object, the technical solution of the present invention is: a winding device for a sodium-based bentonite waterproof blanket, including a support frame, a winding roller, a reducer and a driving machine, the support frame is provided with a winding roller, and the deceleration The machine is installed on one side of the supporting frame and connected with the driving end of the driving machine. The end of the winding roller is provided with a traction adjustment mechanism connected with the output end of the reducer. There is a winding and compacting structure, and the support frame is connected with a disassembly mechanism with the winding roller;

所述牵引力调节机构包括:从动齿轮、调节齿轮、若干齿轮级、固定架、罩壳、减阻轴承以及驱动轴;The traction adjustment mechanism includes: a driven gear, an adjustment gear, several gear stages, a fixed frame, a casing, a drag reducing bearing and a drive shaft;

所述收卷辊端部设有从动齿轮,所述减速机输出端设有调节齿轮,所述调节齿轮与从动齿轮啮合,调节齿轮上设有若干级不同齿数和直径的齿轮级,所述支撑架上设有固定架,所述减速机与驱动机安装于固定架顶面,所述减速机与驱动机外设有罩壳,所述罩壳上开设有驱动槽,所述驱动槽内嵌装有减阻轴承,所述驱动轴嵌装于减阻轴承内且与调节齿轮连接,所述罩壳与固定架之间设有调级组件;The end of the winding roller is provided with a driven gear, and the output end of the reducer is provided with an adjusting gear, and the adjusting gear is meshed with the driven gear. The adjusting gear is provided with several stages of gear stages with different numbers of teeth and diameters. The support frame is provided with a fixed frame, the reducer and the driver are installed on the top surface of the fixed frame, the reducer and the driver are provided with a casing, the casing is provided with a driving groove, and the driving groove A drag-reducing bearing is embedded inside, the drive shaft is embedded in the drag-reducing bearing and is connected with the adjusting gear, and a level-adjusting assembly is arranged between the cover and the fixed frame;

所述收卷压实结构包括:一对调节槽、一对调节块以及压实辊;The winding and compacting structure includes: a pair of regulating grooves, a pair of regulating blocks and compacting rollers;

所述支撑架上设有一对对称的调节槽,一对所述调节槽内嵌装有一对调节块,一对所述调节块与一对所述调节槽之间设有一对调节组件,一对所述调节块之间活动安装有压实辊,所述压实辊与收卷辊相互啮合。The support frame is provided with a pair of symmetrical adjustment slots, a pair of adjustment blocks are embedded in the pair of adjustment slots, a pair of adjustment components are arranged between the pair of adjustment blocks and the pair of adjustment slots, a pair of A compacting roller is movably installed between the regulating blocks, and the compacting roller and the winding roller mesh with each other.

所述调节组件包括:套管、插杆以及调节弹簧;The adjustment assembly includes: a sleeve, an insertion rod and an adjustment spring;

所述套管安装于调节槽内,所述插杆插装于套管内,所述调节弹簧嵌装于套管内且与插杆端部连接,所述插杆端部与调节块连接。The sleeve is installed in the adjustment groove, the insertion rod is inserted into the sleeve, the adjustment spring is embedded in the sleeve and connected with the end of the insertion rod, and the end of the insertion rod is connected with the adjustment block.

所述拆装机构包括:一对支架、一对顶升槽、一对顶升块、一对卡槽以及两对旋转槽;The assembly and disassembly mechanism includes: a pair of brackets, a pair of jacking slots, a pair of jacking blocks, a pair of card slots and two pairs of rotating slots;

所述收卷辊两侧分别设有一对支架与支撑架顶面连接,一对所述支架顶端分别设有一对顶升槽,一对所述顶升槽内分别设有一对顶升块,一对所述顶升块上开设有一对卡槽,所述收卷辊两端分别嵌装于一对所述卡槽内,一对所述顶升槽两侧分别开设有两对旋转槽。The two sides of the winding roller are respectively provided with a pair of brackets connected to the top surface of the support frame, a pair of jacking grooves are respectively arranged at the top of a pair of said brackets, and a pair of jacking blocks are respectively arranged in a pair of said jacking grooves. A pair of card slots are provided on the jacking block, two ends of the winding roller are respectively embedded in the pair of card slots, and two pairs of rotating slots are respectively opened on both sides of the pair of jacking slots.

所述调级组件包括:一对滑动槽、一对滑块、调节丝杆、调节螺母以及两对高度调节器;The level adjustment assembly includes: a pair of slide grooves, a pair of sliders, an adjustment screw, an adjustment nut and two pairs of height adjusters;

所述固定架上开设有一对滑动槽,所述罩壳底面设有一对滑块嵌装于一对所述滑动槽内,所述固定架顶面与一对滑动槽平行开设有转动槽,所述转动槽内活动安装有调节丝杆,所述调节螺母活动安装于罩壳底面上,所述调节丝杆与调节螺母啮合,一对所述滑块与罩壳底面设有两对高度调节器连接。A pair of sliding grooves is provided on the fixed frame, a pair of sliders are provided on the bottom surface of the casing to be embedded in the pair of sliding grooves, and a rotating groove is provided on the top surface of the fixed frame parallel to the pair of sliding grooves. An adjusting screw rod is movably installed in the rotating groove, and the adjusting nut is movably installed on the bottom surface of the casing, and the adjusting screw rod is engaged with the adjusting nut, and two pairs of height adjusters are arranged on a pair of the sliders and the bottom surface of the casing connect.

所述调节齿轮为多级齿数以及直径的齿轮。The adjusting gear is a gear with multi-stage teeth number and diameter.

一对所述调节块相对壁面上分别开设有一对环形槽,所述压实辊两端分别嵌装于一对所述环形槽内。A pair of annular grooves are formed on the opposite wall surfaces of the pair of regulating blocks, and both ends of the compacting roller are respectively embedded in the pair of annular grooves.

所述插杆内端分别设有一对限位板,一对所述套管端部设有一对限位环槽。The inner ends of the insertion rods are respectively provided with a pair of limit plates, and the ends of the pair of sleeves are provided with a pair of limit ring grooves.

一对所述卡槽为斜坡型结构的凹槽,两对所述旋转槽为顶端开口的半圆形结构环形凹槽。A pair of the clamping grooves are grooves with a slope structure, and two pairs of the rotating grooves are annular grooves with a semicircular structure with an open top.

所述调节丝杆端部设有调节旋钮。The end of the adjusting screw rod is provided with an adjusting knob.

所述滑块为工字型结构,与之匹配的所述滑动槽为T型结构。The slider is an I-shaped structure, and the matching sliding groove is a T-shaped structure.

利用本发明的技术方案制作的钠基膨润土防水毯的收卷装置,结构简单,调节方便,采用整体化动力设计对成卷辊轴的驱动力进行有效控制,配和压式结构在成卷时进行压实和成卷力的调节,避免过程中损坏防水毯的限位,通过拆装机构快速方便的拆卸成卷后的防水毯,整体结构使用方便,结构简单造价低。The rolling device of the sodium-based bentonite waterproof blanket produced by the technical solution of the present invention has a simple structure and is convenient to adjust. The driving force of the roll shaft is effectively controlled by an integrated power design. Adjust the compaction and rolling force to avoid damage to the limit position of the waterproof blanket during the process, and quickly and conveniently disassemble the rolled waterproof blanket through the disassembly mechanism. The overall structure is easy to use, simple in structure and low in cost.

附图说明Description of drawings

图1为本发明所述一种钠基膨润土防水毯的收卷装置的主视结构示意图。Fig. 1 is a front structural schematic diagram of a winding device of a sodium bentonite waterproof blanket according to the present invention.

图2为本发明所述一种钠基膨润土防水毯的收卷装置的侧视结构示意图。Fig. 2 is a side view structural schematic diagram of a winding device of a sodium bentonite waterproof blanket according to the present invention.

图3为本发明所述一种钠基膨润土防水毯的收卷装置的俯视结构示意图。Fig. 3 is a top view structural schematic diagram of a rolling device of a sodium bentonite waterproof blanket according to the present invention.

图4为本发明所述一种钠基膨润土防水毯的收卷装置的局部剖视结构示意图。Fig. 4 is a partial cross-sectional structural schematic diagram of a winding device of a sodium bentonite waterproof blanket according to the present invention.

图5为本发明所述一种钠基膨润土防水毯的收卷装置的局部放大结构示意图。Fig. 5 is a partially enlarged structural schematic diagram of a winding device of a sodium bentonite waterproof blanket according to the present invention.

图中:1、支撑架;2、收卷辊;3、减速机;4、驱动机;5、从动齿轮;6、调节齿轮;7、齿轮级;8、固定架;9、罩壳;10、减阻轴承;11、驱动轴;12、调节槽;13、调节块;14、压实辊;15、套管;16、插杆;17、调节弹簧;18、支架;19、顶升槽;20、顶升块;21、卡槽;22、旋转槽;23、滑动槽;24、滑块;25、调节丝杆;26、调节螺母;27、高度调节器;28、限位板;29、调节旋钮。In the figure: 1. Support frame; 2. Winding roller; 3. Reducer; 4. Driving machine; 5. Driven gear; 6. Adjusting gear; 7. Gear stage; 8. Fixed frame; 9. Cover; 10. Drag-reducing bearing; 11. Drive shaft; 12. Adjusting groove; 13. Adjusting block; 14. Compacting roller; 15. Sleeve; 16. Inserting rod; 17. Adjusting spring; 18. Bracket; 19. Jacking Slot; 20, jacking block; 21, card slot; 22, rotation slot; 23, sliding slot; 24, slider; 25, adjusting screw; 26, adjusting nut; 27, height adjuster; 28, limit plate ; 29. Adjust the knob.

具体实施方式detailed description

下面结合附图对本发明进行具体描述,如图1-5所示,本实施方案的特点为,包括支撑架1、收卷辊2、减速机3以及驱动机4,支撑架1上设有收卷辊2,减速机3安装于支撑架1一侧且与驱动机4的驱动端连接,收卷辊2的端部设有牵引力调节机构与减速机3的输出端连接,支撑架1上且位于收卷辊2一侧设有收卷压实结构,支撑架1上与收卷辊2连接有拆装机构;牵引力调节机构包括:从动齿轮5、调节齿轮6、若干齿轮级7、固定架8、罩壳9、减阻轴承10以及驱动轴11;收卷辊2端部设有从动齿轮5,减速机3输出端设有调节齿轮6,调节齿轮6与从动齿轮5啮合,调节齿轮6上设有若干级不同齿数和直径的齿轮级7,支撑架1上设有固定架8,减速机3与驱动机4安装于固定架8顶面,减速机3与驱动机4外设有罩壳9,罩壳9上开设有驱动槽,驱动槽内嵌装有减阻轴承10,驱动轴11嵌装于减阻轴承10内且与调节齿轮6连接,罩壳9与固定架8之间设有调级组件;收卷压实结构包括:一对调节槽12、一对调节块13以及压实辊14;支撑架1上设有一对对称的调节槽12,一对调节槽12内嵌装有一对调节块13,一对调节块13与一对调节槽12之间设有一对调节组件,一对调节块13之间活动安装有压实辊14,压实辊14与收卷辊2相互啮合;该钠基膨润土防水毯的收卷装置,结构简单,调节方便,采用整体化动力设计对成卷辊轴的驱动力进行有效控制,配和压式结构在成卷时进行压实和成卷力的调节,避免过程中损坏防水毯的限位,通过拆装机构快速方便的拆卸成卷后的防水毯,整体结构使用方便,结构简单造价低。The present invention is described in detail below in conjunction with the accompanying drawings. As shown in Figures 1-5, the characteristics of this embodiment are that it includes a support frame 1, a winding roller 2, a speed reducer 3 and a driving machine 4, and the support frame 1 is provided with a retracting Roller 2, speed reducer 3 are installed on one side of support frame 1 and are connected with the driving end of driver 4, and the end of winding roller 2 is provided with traction adjustment mechanism and is connected with the output end of reducer 3, on support frame 1 and A rewinding compaction structure is located on one side of the rewinding roller 2, and a disassembly mechanism is connected to the rewinding roller 2 on the support frame 1; the traction adjustment mechanism includes: driven gear 5, adjustment gear 6, several gear stages 7, fixed Frame 8, cover 9, drag-reducing bearing 10 and drive shaft 11; the end of winding roller 2 is provided with driven gear 5, and the output end of reducer 3 is provided with adjusting gear 6, which meshes with driven gear 5, The adjusting gear 6 is provided with several gear stages 7 with different numbers of teeth and diameters, the support frame 1 is provided with a fixed frame 8, the reducer 3 and the driver 4 are installed on the top surface of the fixed frame 8, and the reducer 3 and the driver 4 A case 9 is provided, and a driving slot is opened on the case 9, and a drag-reducing bearing 10 is embedded in the driving slot, and a driving shaft 11 is embedded in the drag-reducing bearing 10 and connected with the adjusting gear 6. 8 is provided with a leveling assembly; the rolling compaction structure includes: a pair of adjustment slots 12, a pair of adjustment blocks 13 and a compacting roller 14; a pair of symmetrical adjustment slots 12 are provided on the support frame 1, and a pair of adjustment slots 12 is embedded with a pair of adjustment blocks 13, a pair of adjustment components is arranged between a pair of adjustment blocks 13 and a pair of adjustment grooves 12, and a compacting roller 14 is movable between a pair of regulating blocks 13, and the compacting roller 14 and the receiving The rolling rollers 2 mesh with each other; the rolling device of the sodium bentonite waterproof blanket has a simple structure and is easy to adjust. The adjustment of compaction and rolling force avoids damage to the limit position of the waterproof blanket during the process. The rolled waterproof blanket can be quickly and conveniently disassembled through the disassembly mechanism. The overall structure is easy to use, simple in structure and low in cost.

通过本领域人员,将本案中所有电气件与其适配的电源通过导线进行连接,并且应该根据实际情况,选择合适的控制器,以满足控制需求,具体连接以及控制顺序,应参考下述工作原理中,各电气件之间先后工作顺序完成电性连接,其详细连接手段,为本领域公知技术,下述主要介绍工作原理以及过程,不在对电气控制做说明。All the electrical components in this case are connected with their corresponding power supply through wires by personnel in the field, and the appropriate controller should be selected according to the actual situation to meet the control requirements. The specific connection and control sequence should refer to the following working principle Among them, the electrical connections between the electrical components are completed sequentially, and the detailed connection methods are well known in the art. The following mainly introduces the working principle and process, and does not explain the electrical control.

实施例:根据说明书附图1-5可知,本案为一种钠基膨润土防水毯的收卷装置,包括支撑架1、收卷辊2、减速机3以及驱动机4,支撑架1上设有收卷辊2,减速机3安装于支撑架1一侧且与驱动机4的驱动端连接,收卷辊2的端部设有牵引力调节机构与减速机3的输出端连接,支撑架1上且位于收卷辊2一侧设有收卷压实结构,支撑架1上与收卷辊2连接有拆装机构,在具体实施过程中,支撑架1是整备的整体支撑,驱动机4与减速机3连接为设备提供动力,通过牵引力调节机构进行牵引力的调节,从而在成卷的后期阶段增加成卷的扭矩,在刚开始成卷的阶段则采用大齿轮相互啮合的方式,增加设备的运行速率,提高成卷速度;Embodiment: According to the accompanying drawings 1-5 of the specification, it can be known that this case is a winding device for a sodium bentonite waterproof blanket, including a support frame 1, a winding roller 2, a reducer 3 and a driving machine 4, and the support frame 1 is equipped with The winding roller 2 and the reducer 3 are installed on one side of the support frame 1 and connected to the driving end of the driving machine 4. The end of the winding roller 2 is provided with a traction force adjustment mechanism to connect with the output end of the reducer 3. On the support frame 1 And be positioned at winding roller 2 side and be provided with winding compacting structure, support frame 1 is connected with winding roller 2 with dismounting mechanism, in the specific implementation process, support frame 1 is the overall support of whole set-up, driving machine 4 and The reducer 3 is connected to provide power for the equipment, and the traction force is adjusted through the traction force adjustment mechanism, so as to increase the coiling torque at the later stage of coiling. Operating speed, increase the speed of coiling;

根据说明书附图1-5可知,牵引力调节机构包括:从动齿轮5、调节齿轮6、若干齿轮级7、固定架8、罩壳9、减阻轴承10以及驱动轴11,其连接关系以及位置关系如下;According to the accompanying drawings 1-5 in the specification, the traction adjustment mechanism includes: driven gear 5, adjustment gear 6, several gear stages 7, fixed frame 8, casing 9, drag-reducing bearing 10 and drive shaft 11, their connection relationship and position The relationship is as follows;

收卷辊2端部设有从动齿轮5,减速机3输出端设有调节齿轮6,调节齿轮6与从动齿轮5啮合,调节齿轮6上设有若干级不同齿数和直径的齿轮级7,支撑架1上设有固定架8,减速机3与驱动机4安装于固定架8顶面,减速机3与驱动机4外设有罩壳9,罩壳9上开设有驱动槽,驱动槽内嵌装有减阻轴承10,驱动轴11嵌装于减阻轴承10内且与调节齿轮6连接,罩壳9与固定架8之间设有调级组件;The end of the winding roller 2 is provided with a driven gear 5, and the output end of the reducer 3 is provided with an adjusting gear 6, which meshes with the driven gear 5, and the adjusting gear 6 is provided with several gear stages 7 with different numbers of teeth and diameters , the support frame 1 is provided with a fixed frame 8, the reducer 3 and the driver 4 are installed on the top surface of the fixed frame 8, the reducer 3 and the driver 4 are provided with a casing 9, and the casing 9 is provided with a drive groove, and the drive The drag reducing bearing 10 is embedded in the groove, the driving shaft 11 is embedded in the drag reducing bearing 10 and connected with the adjusting gear 6, and a level adjustment assembly is arranged between the casing 9 and the fixed frame 8;

在具体实施过程中,收卷辊2通过驱动机4与减速机3的驱动,利用调节齿轮6与从动齿轮5啮合实现转动,进而进行成卷,而以罩壳9将减速机3与驱动机4进行包裹,使二者作为整体的动力包使用,通过罩壳9上的减阻轴承10降低驱动轴11转动的阻力,调节齿轮6采用多级结构,配和调级组件使调节齿轮6与从动齿轮5间的啮合可调节,从而改变啮合传递的扭矩;In the specific implementation process, the winding roller 2 is driven by the driving machine 4 and the reducer 3, and the adjustment gear 6 is used to mesh with the driven gear 5 to realize rotation, and then roll, and the reducer 3 and the drive are connected by the cover 9 The motor 4 is wrapped so that the two can be used as a whole power package, and the resistance to the rotation of the drive shaft 11 is reduced through the drag-reducing bearing 10 on the casing 9, and the adjustment gear 6 adopts a multi-stage structure, and the adjustment gear 6 is equipped with a level adjustment assembly. The meshing with the driven gear 5 can be adjusted to change the torque transmitted by the meshing;

根据说明书附图1-5可知,上述调级组件包括:一对滑动槽23、一对滑块24、调节丝杆25、调节螺母26以及两对高度调节器27,其连接关系以及位置关系如下;According to the accompanying drawings 1-5 of the specification, the above-mentioned level adjustment assembly includes: a pair of slide grooves 23, a pair of sliders 24, an adjustment screw 25, an adjustment nut 26 and two pairs of height adjusters 27, the connection relationship and position relationship are as follows ;

固定架8上开设有一对滑动槽23,罩壳9底面设有一对滑块24嵌装于一对滑动槽23内,固定架8顶面与一对滑动槽23平行开设有转动槽,转动槽内活动安装有调节丝杆25,调节螺母26活动安装于罩壳9底面上,调节丝杆25与调节螺母26啮合,一对滑块24与罩壳9底面设有两对高度调节器27连接;A pair of sliding grooves 23 are provided on the fixed frame 8, a pair of sliders 24 are embedded in the pair of sliding grooves 23 on the bottom surface of the casing 9, and a turning groove is provided on the top surface of the fixing frame 8 parallel to the pair of sliding grooves 23. An adjusting screw rod 25 is movable inside, and an adjusting nut 26 is movably installed on the bottom surface of the casing 9, the adjusting screw rod 25 is engaged with the adjusting nut 26, and a pair of sliders 24 are connected with two pairs of height regulators 27 on the bottom surface of the casing 9. ;

在具体实施过程中,通过一对滑动槽23与滑块24的形状适配,滑块24为工字型结构,与之匹配的滑动槽23为T型结构,使得固定架8固定罩壳9的同时,罩壳9可延直线滑动,从而旋转调节丝杆25,调节丝杆25端部设有调节旋钮29,使调节丝杆25与调节螺母26啮合,进而驱动罩壳9进行位移,使得调节齿轮6水平方向可调,而由于高度调节器27的存在,使得罩壳9的高度可调,同步调节驱动轴11的高度,而在高度调节的过程中,调节螺母26也会同步进行高度的调节。In the specific implementation process, through the shape adaptation of a pair of sliding grooves 23 and the sliding block 24, the sliding block 24 is an I-shaped structure, and the matching sliding groove 23 is a T-shaped structure, so that the fixing frame 8 fixes the casing 9 At the same time, the casing 9 can slide along a straight line, thereby rotating the adjusting screw 25, and the end of the adjusting screw 25 is provided with an adjusting knob 29, so that the adjusting screw 25 is engaged with the adjusting nut 26, and then the casing 9 is driven to be displaced, so that The adjustment gear 6 is adjustable in the horizontal direction, and due to the existence of the height adjuster 27, the height of the casing 9 is adjustable, and the height of the drive shaft 11 is adjusted synchronously. adjustment.

根据说明书附图1-5可知,上述收卷压实结构包括:一对调节槽12、一对调节块13以及压实辊14,其连接关系以及位置关系如下;According to the accompanying drawings 1-5 in the specification, it can be seen that the above-mentioned winding compaction structure includes: a pair of adjustment grooves 12, a pair of adjustment blocks 13 and a compaction roller 14, the connection relationship and position relationship are as follows;

支撑架1上设有一对对称的调节槽12,一对调节槽12内嵌装有一对调节块13,一对调节块13与一对调节槽12之间设有一对调节组件,一对调节块13之间活动安装有压实辊14,压实辊14与收卷辊2相互啮合;The support frame 1 is provided with a pair of symmetrical adjustment slots 12, a pair of adjustment slots 12 are embedded with a pair of adjustment blocks 13, a pair of adjustment components are arranged between a pair of adjustment blocks 13 and a pair of adjustment slots 12, a pair of adjustment blocks A compacting roller 14 is installed movable between 13, and the compacting roller 14 and the winding roller 2 mesh with each other;

在具体实施过程中,一对调节块13相对壁面上分别开设有一对环形槽,压实辊14两端分别嵌装于一对环形槽内,一对环形槽用于固定压实辊14两端,通过压实辊14与收卷辊2的相互啮合,在调节组件的弹性作用下对成卷的防水毯进行压实处理,避免防水毯产生松散的情况。In the specific implementation process, a pair of annular grooves are respectively opened on the opposite walls of the pair of adjustment blocks 13, and the two ends of the compacting roller 14 are respectively embedded in the pair of annular grooves, and the pair of annular grooves are used to fix the two ends of the compacting roller 14. , through the mutual engagement of the compacting roller 14 and the winding roller 2, under the elastic action of the adjustment assembly, the rolled waterproof blanket is compacted to avoid loosening of the waterproof blanket.

根据说明书附图1-5可知,上述调节组件包括:套管15、插杆16以及调节弹簧17,其连接关系以及位置关系如下;According to the accompanying drawings 1-5 of the specification, it can be seen that the above-mentioned adjustment assembly includes: a sleeve 15, an insertion rod 16 and an adjustment spring 17, and their connection relationship and position relationship are as follows;

套管15安装于调节槽12内,插杆16插装于套管15内,调节弹簧17嵌装于套管15内且与插杆16端部连接,插杆16端部与调节块13连接;The sleeve 15 is installed in the adjustment groove 12, the insertion rod 16 is inserted in the sleeve 15, the adjustment spring 17 is embedded in the sleeve 15 and connected with the end of the insertion rod 16, and the end of the insertion rod 16 is connected with the adjustment block 13 ;

在具体实施过程中,通过套管15内的调节弹簧17与插杆16连接,进而利用调节弹簧17的反向作用力对调节块13进行推出,从而使调节块13挤压压实辊14对防水毯进行压实,插杆16内端分别设有一对限位板28,一对套管15端部设有一对限位环槽,避免插杆16端部滑脱。In the specific implementation process, the adjustment spring 17 in the sleeve 15 is connected with the insertion rod 16, and then the adjustment block 13 is pushed out by the reverse force of the adjustment spring 17, so that the adjustment block 13 squeezes the compacting roller 14 pair The waterproof blanket is compacted, and the inner end of the insertion rod 16 is respectively provided with a pair of limit plates 28, and the ends of a pair of sleeve pipes 15 are provided with a pair of limit ring grooves, so as to avoid slipping of the ends of the insertion rod 16.

拆装机构包括:一对支架18、一对顶升槽19、一对顶升块20、一对卡槽21以及两对旋转槽22;The assembly and disassembly mechanism includes: a pair of brackets 18, a pair of jacking slots 19, a pair of jacking blocks 20, a pair of card slots 21 and two pairs of rotating slots 22;

收卷辊2两侧分别设有一对支架18与支撑架1顶面连接,一对支架18顶端分别设有一对顶升槽19,一对顶升槽19内分别设有一对顶升块20,一对顶升块20上开设有一对卡槽21,收卷辊2两端分别嵌装于一对卡槽21内,一对顶升槽19两侧分别开设有两对旋转槽22。Both sides of the winding roller 2 are respectively provided with a pair of brackets 18 connected to the top surface of the support frame 1, and the tops of the pair of brackets 18 are respectively provided with a pair of jacking grooves 19, and a pair of jacking grooves 19 are respectively provided with a pair of jacking blocks 20, A pair of jacking blocks 20 are provided with a pair of slots 21, two ends of the winding roller 2 are respectively embedded in the pair of slots 21, and two pairs of rotating slots 22 are respectively opened on both sides of a pair of jacking slots 19.

在具体实施过程中,一对卡槽21为斜坡型结构的凹槽,两对旋转槽22为顶端开口的半圆形结构环形凹槽,在旋转成卷的过程中,收卷辊2两端分别嵌装于旋转槽22内,顶升块20插装于顶升槽19内,当需要进行下料时,利用顶升槽19内置的气缸顶升顶升块20,使得顶升块20带动成卷辊上升,进而在卡槽21完全露出旋转槽22的高度后,由于斜坡原因将收卷辊2落下。In the specific implementation process, a pair of clamping grooves 21 are grooves with a slope structure, and two pairs of rotating grooves 22 are annular grooves with a semicircular structure with openings at the top. Respectively embedded in the rotating groove 22, the jacking block 20 is inserted in the jacking groove 19, when it is necessary to unload the material, use the cylinder built in the jacking groove 19 to lift the jacking block 20, so that the jacking block 20 drives The winding roller rises, and then the winding roller 2 falls down due to the slope after the draw-in groove 21 fully exposes the height of the rotating groove 22 .

综上所述总体可知,该钠基膨润土防水毯的收卷装置,结构简单,调节方便,采用整体化动力设计对成卷辊轴的驱动力进行有效控制,配和压式结构在成卷时进行压实和成卷力的调节,避免过程中损坏防水毯的限位,通过拆装机构快速方便的拆卸成卷后的防水毯,整体结构使用方便,结构简单造价低。In summary, it can be seen that the rolling device of the sodium-based bentonite waterproof blanket has a simple structure and is easy to adjust. The driving force of the roll shaft is effectively controlled by an integrated power design. Adjust the compaction and rolling force to avoid damage to the limit position of the waterproof blanket during the process, and quickly and conveniently disassemble the rolled waterproof blanket through the disassembly mechanism. The overall structure is easy to use, simple in structure and low in cost.

上述技术方案仅体现了本发明技术方案的优选技术方案,本技术领域的技术人员对其中某些部分所可能做出的一些变动均体现了本发明的原理,属于本发明的保护范围之内。The above-mentioned technical solutions only reflect the preferred technical solutions of the technical solutions of the present invention, and some changes that may be made by those skilled in the art to some parts thereof reflect the principles of the present invention and fall within the protection scope of the present invention.

Claims (7)

1.一种钠基膨润土防水毯的收卷装置,包括支撑架(1)、收卷辊(2)、减速机(3)以及驱动机(4),所述支撑架(1)上设有收卷辊(2),所述减速机(3)安装于支撑架(1)一侧且与驱动机(4)的驱动端连接,其特征在于,所述收卷辊(2)的端部设有牵引力调节机构与减速机(3)的输出端连接,所述支撑架(1)上且位于收卷辊(2)一侧设有收卷压实结构,所述支撑架(1)上与收卷辊(2)连接有拆装机构;1. A winding device for a sodium-based bentonite waterproof blanket, including a support frame (1), a winding roller (2), a reducer (3) and a driving machine (4), and the support frame (1) is equipped with The winding roller (2), the reducer (3) is installed on one side of the support frame (1) and connected to the driving end of the driving machine (4), characterized in that the end of the winding roller (2) A traction force adjustment mechanism is provided to connect with the output end of the reducer (3). On the support frame (1) and on the side of the winding roller (2) there is a winding compaction structure. On the support frame (1) There is a disassembly mechanism connected with the winding roller (2); 所述牵引力调节机构包括:从动齿轮(5)、调节齿轮(6)、若干齿轮级(7)、固定架(8)、罩壳(9)、减阻轴承(10)以及驱动轴(11);The traction adjustment mechanism includes: a driven gear (5), an adjustment gear (6), several gear stages (7), a fixed frame (8), a casing (9), a drag reducing bearing (10) and a drive shaft (11 ); 所述收卷辊(2)端部设有从动齿轮(5),所述减速机(3)输出端设有调节齿轮(6),所述调节齿轮(6)与从动齿轮(5)啮合,调节齿轮(6)上设有若干级不同齿数和直径的齿轮级(7),所述支撑架(1)上设有固定架(8),所述减速机(3)与驱动机(4)安装于固定架(8)顶面,所述减速机(3)与驱动机(4)外设有罩壳(9),所述罩壳(9)上开设有驱动槽,所述驱动槽内嵌装有减阻轴承(10),所述驱动轴(11)嵌装于减阻轴承(10)内且与调节齿轮(6)连接,所述罩壳(9)与固定架(8)之间设有调级组件;The end of the winding roller (2) is provided with a driven gear (5), the output end of the reducer (3) is provided with an adjustment gear (6), and the adjustment gear (6) and the driven gear (5) meshing, the adjusting gear (6) is provided with several gear stages (7) with different numbers of teeth and diameters, the support frame (1) is provided with a fixed frame (8), the reducer (3) and the driving machine ( 4) Installed on the top surface of the fixed frame (8), the reducer (3) and the driver (4) are provided with a casing (9), and a driving groove is opened on the casing (9), and the driving The drag-reducing bearing (10) is embedded in the groove, the drive shaft (11) is embedded in the drag-reducing bearing (10) and connected with the adjusting gear (6), and the cover (9) and the fixing frame (8 ) with a leveling component; 所述收卷压实结构包括:一对调节槽(12)、一对调节块(13)以及压实辊(14);The winding and compacting structure includes: a pair of regulating grooves (12), a pair of regulating blocks (13) and compacting rollers (14); 所述支撑架(1)上设有一对对称的调节槽(12),一对所述调节槽(12)内嵌装有一对调节块(13),一对所述调节块(13)与一对所述调节槽(12)之间设有一对调节组件,一对所述调节块(13)之间活动安装有压实辊(14),所述压实辊(14)与收卷辊(2)相互啮合;The support frame (1) is provided with a pair of symmetrical adjustment slots (12), a pair of adjustment slots (12) are embedded with a pair of adjustment blocks (13), a pair of adjustment blocks (13) and a pair of adjustment blocks (13) A pair of adjustment components is provided between the adjustment grooves (12), and a compacting roller (14) is movably installed between a pair of the regulating blocks (13), and the compacting roller (14) and the winding roller ( 2) meshing with each other; 所述调节组件包括:套管(15)、插杆(16)以及调节弹簧(17);The adjustment assembly includes: a sleeve (15), an insertion rod (16) and an adjustment spring (17); 所述套管(15)安装于调节槽(12)内,所述插杆(16)插装于套管(15)内,所述调节弹簧(17)嵌装于套管(15)内且与插杆(16)端部连接,所述插杆(16)端部与调节块(13)连接;The sleeve (15) is installed in the adjustment groove (12), the insertion rod (16) is inserted into the sleeve (15), the adjustment spring (17) is embedded in the sleeve (15) and It is connected with the end of the insertion rod (16), and the end of the insertion rod (16) is connected with the adjustment block (13); 所述拆装机构包括:一对支架(18)、一对顶升槽(19)、一对顶升块(20)、一对卡槽(21)以及两对旋转槽(22);The assembly and disassembly mechanism includes: a pair of brackets (18), a pair of jacking slots (19), a pair of jacking blocks (20), a pair of card slots (21) and two pairs of rotating slots (22); 所述收卷辊(2)两侧分别设有一对支架(18)与支撑架(1)顶面连接,一对所述支架(18)顶端分别设有一对顶升槽(19),一对所述顶升槽(19)内分别设有一对顶升块(20),一对所述顶升块(20)上开设有一对卡槽(21),所述收卷辊(2)两端分别嵌装于一对所述卡槽(21)内,一对所述顶升槽(19)两侧分别开设有两对旋转槽(22);A pair of brackets (18) are respectively provided on both sides of the winding roller (2) to connect with the top surface of the support frame (1). A pair of jacking blocks (20) are respectively provided in the jacking slots (19), and a pair of locking slots (21) are opened on the pair of jacking blocks (20), and the two ends of the winding roller (2) They are respectively embedded in a pair of said card slots (21), and two pairs of rotating slots (22) are respectively opened on both sides of a pair of said lifting slots (19); 所述调级组件包括:一对滑动槽(23)、一对滑块(24)、调节丝杆(25)、调节螺母(26)以及两对高度调节器(27);The level adjustment assembly includes: a pair of slide grooves (23), a pair of sliders (24), an adjustment screw (25), an adjustment nut (26) and two pairs of height adjusters (27); 所述固定架(8)上开设有一对滑动槽(23),所述罩壳(9)底面设有一对滑块(24)嵌装于一对所述滑动槽(23)内,所述固定架(8)顶面与一对滑动槽(23)平行开设有转动槽,所述转动槽内活动安装有调节丝杆(25),所述调节螺母(26)活动安装于罩壳(9)底面上,所述调节丝杆(25)与调节螺母(26)啮合,一对所述滑块(24)与罩壳(9)底面设有两对高度调节器(27)连接。A pair of sliding grooves (23) are provided on the fixing frame (8), and a pair of sliding blocks (24) are provided on the bottom surface of the casing (9) to be embedded in a pair of sliding grooves (23). The top surface of the frame (8) is parallel to a pair of sliding grooves (23) and a rotating groove is provided, and an adjusting screw (25) is movably installed in the rotating groove, and the adjusting nut (26) is movably installed on the casing (9) On the bottom surface, the adjusting screw rod (25) is engaged with the adjusting nut (26), and a pair of the sliders (24) are connected with two pairs of height adjusters (27) on the bottom surface of the casing (9). 2.根据权利要求1所述的一种钠基膨润土防水毯的收卷装置,其特征在于,所述调节齿轮(6)为多级齿数以及直径的齿轮。2. The rolling device of a sodium-based bentonite waterproof blanket according to claim 1, characterized in that the adjusting gear (6) is a gear with multi-stage teeth and diameter. 3.根据权利要求1所述的一种钠基膨润土防水毯的收卷装置,其特征在于,一对所述调节块(13)相对壁面上分别开设有一对环形槽,所述压实辊(14)两端分别嵌装于一对所述环形槽内。3. The rolling device of a sodium-based bentonite waterproof blanket according to claim 1, characterized in that a pair of annular grooves are respectively opened on the opposite wall of the pair of adjustment blocks (13), and the compaction roller ( 14) The two ends are respectively embedded in a pair of said annular grooves. 4.根据权利要求1所述的一种钠基膨润土防水毯的收卷装置,其特征在于,所述插杆(16)内端分别设有一对限位板(28),一对所述套管(15)端部设有一对限位环槽。4. The rolling device of a sodium-based bentonite waterproof blanket according to claim 1, characterized in that, the inner ends of the insertion rods (16) are respectively provided with a pair of limit plates (28), and a pair of the sleeves The end of the pipe (15) is provided with a pair of limit ring grooves. 5.根据权利要求1所述的一种钠基膨润土防水毯的收卷装置,其特征在于,一对所述卡槽(21)为斜坡型结构的凹槽,两对所述旋转槽(22)为顶端开口的半圆形结构环形凹槽。5. The rolling device of a sodium-based bentonite waterproof blanket according to claim 1, characterized in that, a pair of said card slots (21) are grooves with a slope structure, and two pairs of said rotating slots (22 ) is an annular groove with a semicircular structure with an open top. 6.根据权利要求1所述的一种钠基膨润土防水毯的收卷装置,其特征在于,所述调节丝杆(25)端部设有调节旋钮(29)。6 . The rolling device of a sodium bentonite waterproof blanket according to claim 1 , characterized in that, an adjusting knob ( 29 ) is provided at the end of the adjusting screw ( 25 ). 7.根据权利要求1所述的一种钠基膨润土防水毯的收卷装置,其特征在于,所述滑块(24)为工字型结构,与之匹配的所述滑动槽(23)为T型结构。7. The rolling device of a sodium-based bentonite waterproof blanket according to claim 1, characterized in that, the slider (24) is an I-shaped structure, and the matching sliding groove (23) is T-shaped structure.
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CN204251011U (en) * 2014-11-12 2015-04-08 四川师范大学 Paper holder
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CN209567626U (en) * 2019-01-29 2019-11-01 河南信德塑业有限公司 A kind of film lapper with unloading winding apparatus automatically
CN211998008U (en) * 2020-04-28 2020-11-24 南京梦和电子科技有限公司 An adjustable winding mechanism for nanocrystalline alloy strip
CN212024197U (en) * 2020-02-08 2020-11-27 四川富亿联信息科技有限公司 Rolling machine of waterproof material production

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CN204251011U (en) * 2014-11-12 2015-04-08 四川师范大学 Paper holder
CN108100725A (en) * 2017-12-14 2018-06-01 太和县海诚绳网业有限公司 A kind of guipure variable-ratio wrap-up for being used to manufacture safety net
CN109650125A (en) * 2018-12-19 2019-04-19 吴俊杰 Dynamic adjustment fishing net wrap-up and its fishing boat
CN209567626U (en) * 2019-01-29 2019-11-01 河南信德塑业有限公司 A kind of film lapper with unloading winding apparatus automatically
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CN211998008U (en) * 2020-04-28 2020-11-24 南京梦和电子科技有限公司 An adjustable winding mechanism for nanocrystalline alloy strip

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