CN113329593B - Integrated low-temperature semiconductor chip system - Google Patents
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- 239000004065 semiconductor Substances 0.000 title claims abstract description 84
- 238000005057 refrigeration Methods 0.000 claims abstract description 59
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- 238000007599 discharging Methods 0.000 claims abstract description 23
- 239000012530 fluid Substances 0.000 claims description 40
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- 230000010354 integration Effects 0.000 abstract description 7
- 239000000758 substrate Substances 0.000 abstract description 5
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- 238000010586 diagram Methods 0.000 description 8
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- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 6
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- 229910052757 nitrogen Inorganic materials 0.000 description 3
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- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 2
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 2
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- 230000005693 optoelectronics Effects 0.000 description 2
- 229910052710 silicon Inorganic materials 0.000 description 2
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- 229910052709 silver Inorganic materials 0.000 description 2
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- H05K7/20—Modifications to facilitate cooling, ventilating, or heating
- H05K7/2029—Modifications to facilitate cooling, ventilating, or heating using a liquid coolant with phase change in electronic enclosures
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- H05K7/20—Modifications to facilitate cooling, ventilating, or heating
- H05K7/2029—Modifications to facilitate cooling, ventilating, or heating using a liquid coolant with phase change in electronic enclosures
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Abstract
Description
技术领域technical field
本发明属于低温制冷技术领域,具体涉及一种一体化集成的低温半导体芯片系统。The invention belongs to the technical field of low-temperature refrigeration, and in particular relates to an integrated low-temperature semiconductor chip system.
背景技术Background technique
节流制冷芯片为采用集成结构的制冷芯片,一般设有高压入口和低压出口,节流制冷芯片内设有具有节流段和蒸发段的单向工质流道,且单向工质流道的两端分别为上述高压入口和低压出口;其中节流段入口与高压入口之间的工质流道为高压工质流道,蒸发段出口与所述低压出口之间的工质流道为低压工质流道,高压工质流道和低压工质流道之间设有换热间壁。The throttling refrigeration chip is a refrigeration chip with an integrated structure. Generally, it is equipped with a high-pressure inlet and a low-pressure outlet. The two ends of each are the above-mentioned high-pressure inlet and low-pressure outlet respectively; the working fluid channel between the throttle section inlet and the high-pressure inlet is a high-pressure working fluid channel, and the working fluid channel between the evaporating section outlet and the low-pressure outlet is The low-pressure working medium flow channel is provided with a heat exchange partition wall between the high-pressure working medium flow channel and the low-pressure working medium flow channel.
节流制冷芯片内的高压工质流道、低压工质流道可以为一维的水平直流道;也可以是三维的迂回流道;外形一般为板状结构或者长方体或者正方体结构(例如申请人在先申请的专利文献CN 108966601A报道的结构)。The high-pressure working medium flow channel and the low-pressure working medium flow channel in the throttling refrigeration chip can be one-dimensional horizontal straight flow channels; they can also be three-dimensional circuitous flow channels; the shape is generally a plate structure or a rectangular parallelepiped or a cube structure (for example, the applicant The structure reported in the prior patent document CN 108966601A).
节流制冷芯片具有尺寸小、响应快、噪声低等优势,是目前唯一能够实现芯片级尺寸结构的液氮及更低温区的制冷技术。The throttling refrigeration chip has the advantages of small size, fast response, and low noise. It is currently the only refrigeration technology that can realize chip-level structure of liquid nitrogen and lower temperature regions.
节流制冷芯片工作原理如图1所示:稳定运行时,室温下压缩机排出高压工质(状态点1)进入间壁式换热器高压流道,由间壁式换热器低压流道中逆流的工质冷却达到较低温度(状态点2);然后流经节流阀,高压工质节流降至低压状态(状态点3),温度下降,一般情况下会由气相转变为气液两相状态;在蒸发器中,气液两相工质吸收来自被冷却目标的热量,液相工质气化(状态点4);The working principle of the throttling refrigeration chip is shown in Figure 1: During stable operation, the compressor discharges high-pressure working medium (state point 1) at room temperature into the high-pressure flow channel of the partition heat exchanger, and the countercurrent flow from the low-pressure flow channel of the partition heat exchanger The working fluid cools to a lower temperature (state point 2); then flows through the throttle valve, the high-pressure working fluid is throttled down to a low-pressure state (state point 3), and the temperature drops, generally changing from gas phase to gas-liquid two-phase state; in the evaporator, the gas-liquid two-phase working medium absorbs heat from the cooled target, and the liquid-phase working medium is vaporized (state point 4);
其后,流出蒸发器的工质流经间壁式换热器低压侧通道,吸收来流的高压工质热量后达到室温(状态点5),返回压缩机再次压缩(压缩过程向环境散热)至高压(状态点1),形成闭式循环。以氮气为制冷工质,节流制冷芯片即可在蒸发器处提供液氮温区的制冷量。After that, the working fluid flowing out of the evaporator flows through the low-pressure side channel of the partition heat exchanger, absorbs the heat of the incoming high-pressure working fluid and reaches room temperature (state point 5), and returns to the compressor to be compressed again (heat dissipation to the environment during the compression process) to High pressure (status point 1), forming a closed loop. Using nitrogen as the refrigerant, throttling the refrigeration chip can provide the cooling capacity of the liquid nitrogen temperature zone at the evaporator.
节流制冷芯片需在长度方向建立200K以上的温差,长度方向的固体导热损失成为节流制冷芯片的主要漏热损失。因此,须采用热导率较小的结构材料制备节流制冷芯片以提升其单位体积制冷量,从而实现微型化。此外,由于节流制冷芯片需要较高的气压(>8MPa)以获得充分的节流制冷效果,因此要求结构材料同时具备较强的力学性质。玻璃(热导率约1W/(m.K),杨氏模量约70GPa)是唯一经过实验验证的制备节流制冷芯片的材料。半导体芯片主要以硅为基底,通常以粘合方式与节流制冷芯片集成。The throttling cooling chip needs to establish a temperature difference of more than 200K in the length direction, and the solid heat conduction loss in the length direction becomes the main leakage heat loss of the throttling cooling chip. Therefore, it is necessary to use structural materials with low thermal conductivity to prepare throttling refrigeration chips to increase their cooling capacity per unit volume, thereby achieving miniaturization. In addition, since the throttling cooling chip requires high air pressure (>8MPa) to obtain sufficient throttling cooling effect, the structural material is required to have strong mechanical properties at the same time. Glass (thermal conductivity about 1W/(m . K), Young's modulus about 70GPa) is the only experimentally verified material for throttling cooling chips. Semiconductor chips are mainly based on silicon and are usually integrated with throttling cooling chips by bonding.
节流制冷芯片对半导体芯片进行制冷时的结构如2图所示,节流制冷芯片中提供冷量的气液两相流与半导体芯片之间存在多重的导热热阻(玻璃、导电银胶和硅基底)和不确定性较大的接触热阻(导电银胶因涂抹不匀和体积冷缩导致的空隙),两者在传热时将产生较大温差,降低集成系统综合性能。同时粘合的可靠性和操作的复杂性等方面的问题也成为了集成系统实现批量化制造的障碍。The structure of the throttling cooling chip cooling the semiconductor chip is shown in Figure 2. There are multiple heat conduction resistances (glass, conductive silver glue and Silicon substrate) and the uncertain contact thermal resistance (the gap caused by the uneven application of the conductive silver glue and the shrinkage of the volume), the two will produce a large temperature difference during heat transfer, which will reduce the overall performance of the integrated system. At the same time, the reliability of bonding and the complexity of operation have also become obstacles to the mass production of integrated systems.
发明内容Contents of the invention
为解决上述现有技术中存在的问题,本发明提供一种减少热阻及冷量损失,且结构紧凑的一体化集成的低温半导体芯片系统。In order to solve the above-mentioned problems in the prior art, the present invention provides an integrated low-temperature semiconductor chip system with compact structure and reduced thermal resistance and cooling loss.
一体化集成的低温半导体芯片系统,包括半导体芯片以及对所述半导体芯片进行制冷的节流制冷芯片;所述半导体芯片一侧设有微流道;所述节流制冷芯片的蒸发段设有与所述微流道导通的工质进料槽和工质出料槽,且工质进料槽和工质出料槽之间不直接连通。An integrated low-temperature semiconductor chip system, including a semiconductor chip and a throttling cooling chip for cooling the semiconductor chip; one side of the semiconductor chip is provided with a micro flow channel; the evaporation section of the throttling cooling chip is provided with The working medium feed tank and the working medium discharge tank connected by the micro-channel, and the working medium feed tank and the working medium discharge tank are not directly connected.
本发明将节流制冷芯片与半导体芯片作为整体设计,加工,制造,实现两者一体化设计和加工,有利于发挥节流制冷芯片集成化的潜力,提升冷量利用效率和集成系统综合性能,是具有性能高度一致的低温半导体芯片制造的重要基础。In the present invention, the throttling refrigeration chip and the semiconductor chip are designed, processed, and manufactured as a whole, and the integrated design and processing of the two are realized, which is conducive to exerting the potential of the integration of the throttling refrigeration chip, improving the cooling capacity utilization efficiency and the comprehensive performance of the integrated system, It is an important basis for the manufacture of low-temperature semiconductor chips with highly consistent performance.
本发明将半导体芯片嵌入节流制冷芯片,成为集成的整体;本发明利用现有方法在节流制冷芯片材料(比如玻璃)内加工三维弯折流道或者二维水平流道,得到节流制冷芯片,同时将节流制冷芯片蒸发器端面改进为敞口,为半导体芯片基底提供键合接口,消除节流制冷芯片材料的导热热阻和黏结接触热阻,实现了半导体芯片与节流制冷芯片的一体化。The present invention embeds the semiconductor chip into the throttling refrigeration chip to form an integrated whole; the present invention uses the existing method to process a three-dimensional bent flow channel or a two-dimensional horizontal flow channel in the throttling refrigeration chip material (such as glass) to obtain a throttling refrigeration chip. At the same time, the end face of the evaporator of the throttling cooling chip is improved to be open, which provides a bonding interface for the substrate of the semiconductor chip, eliminates the heat conduction thermal resistance and bonding contact thermal resistance of the throttling cooling chip material, and realizes the semiconductor chip and the throttling cooling chip integration.
上述技术方案中,将节流制冷芯片的蒸发段与半导体芯片接触面改为敞口,为半导体芯片基底提供键合接口,使蒸发段与半导体芯片之间实现流道耦合,使流至蒸发段的低温工质与半导体芯片直接进行热交换,进而对半导体芯片进行制冷,消除了蒸发段侧壁导热热阻及黏结接触热阻,降低了冷量损失,实现了半导体芯片与节流制冷芯片的一体化。In the above technical solution, the contact surface between the evaporation section of the throttling refrigeration chip and the semiconductor chip is changed to be open, and a bonding interface is provided for the substrate of the semiconductor chip, so that the flow channel coupling between the evaporation section and the semiconductor chip is realized, so that the flow to the evaporation section The low-temperature working fluid directly exchanges heat with the semiconductor chip, and then refrigerates the semiconductor chip, which eliminates the thermal resistance of the side wall of the evaporation section and the thermal resistance of the bonding contact, reduces the loss of cooling capacity, and realizes the semiconductor chip and the throttling refrigeration chip. integration.
作为优选,所述蒸发段与所述半导体芯片之间设有键合接口。Preferably, a bonding interface is provided between the evaporation section and the semiconductor chip.
作为优选,所述工质进料槽和工质出料槽分别设置一个或多个;设置多个时,多个所述工质进料槽和多个工质出料槽交替穿插设置。As a preference, one or more of the working medium feeding troughs and working medium discharging troughs are provided respectively; when multiple working medium feeding troughs and multiple working medium discharging troughs are provided, the multiple working medium feeding troughs and the multiple working medium discharging troughs are alternately interspersed.
采用上述技术方案,能够提高对半导体芯片温度分布的均匀性和系统性能的稳定性。By adopting the above technical solution, the uniformity of the temperature distribution of the semiconductor chip and the stability of the system performance can be improved.
作为优选,所述微流道方向与所述工质进料槽和工质出料槽长度方向垂直设置。在保证微流道较高传热效率的同时降低其造成的流动阻力,实现低温工质对半导体芯片的高效制冷。Preferably, the direction of the microchannel is perpendicular to the length direction of the working medium feed tank and the working medium discharge tank. While ensuring the high heat transfer efficiency of the micro-channel, it reduces the flow resistance caused by it, and realizes the efficient cooling of the semiconductor chip by the low-temperature working fluid.
作为优选,所述工质进料槽和工质出料槽均为沿长度方向槽宽逐渐缩小的槽结构,且所述工质进料槽槽宽较大的一端为工质进料端,所述工质出料槽槽宽较大的一端为工质出料端。采用本发明的技术方案,可适应出料槽工质通量延流动方向不断流出至半导体芯片微流道而逐渐减小的变化趋势,通道设置更加紧凑,流阻进一步减小,换热更加充分,效率更高。As a preference, both the working medium feeding trough and the working medium discharging trough have a groove structure in which the groove width gradually decreases along the length direction, and the end with a larger groove width of the working medium feeding trough is the working medium feeding end, The end with a larger groove width of the working medium discharge chute is the working medium discharge end. Adopting the technical solution of the present invention, it can adapt to the changing trend that the working fluid flux of the discharge tank continuously flows out to the micro flow channel of the semiconductor chip along the flow direction and gradually decreases, the channel setting is more compact, the flow resistance is further reduced, and the heat exchange is more sufficient ,higher efficiency.
作为进一步优选,所述工质进料槽槽宽较大的一端,即工质进料端设有穿透该侧槽壁的进料口或者该端槽壁缺失直接形成进料口。实际运行时,工质从进料口进入工质进料槽,然后进入半导体芯片的微流道进行制冷,然后经过工质出料槽排出。As a further preference, the end of the working medium feeding tank with a larger groove width, that is, the working medium feeding end is provided with a feed opening penetrating through the side tank wall or the end tank wall is missing to directly form a feed opening. During actual operation, the working fluid enters the working medium feed tank from the feed port, then enters the microchannel of the semiconductor chip for cooling, and then is discharged through the working medium discharge tank.
采用上述技术方案,不仅能够保证低温工质的流通量,还能使低温工质沿所述工质进料槽长度方向迅速流动,进而对整个半导体芯片降温,进一步降低流阻,提高制冷效率;另外,工质出料槽槽宽较大的一端为工质出料端,并以其槽宽较小的一端为其进料端,可适应工质出料槽中工质通量延流动方向由半导体芯片微流道不断汇入而逐渐增大的变化趋势,通道设置更加紧凑,流阻进一步减小,换热更加充分,效率更高,使低温工质在经工质出料槽槽宽较大的一端流出前能够与半导体芯片充分接触并对其冷却。Adopting the above-mentioned technical scheme can not only ensure the flow rate of the low-temperature working fluid, but also make the low-temperature working medium flow rapidly along the length direction of the working medium feeding tank, thereby cooling down the temperature of the entire semiconductor chip, further reducing the flow resistance, and improving the refrigeration efficiency; In addition, the end of the working medium discharge trough with a larger groove width is the working medium discharge end, and the end with the smaller groove width is the feeding end, which can adapt to the flow direction of the working medium flux in the working medium discharge trough The change trend is gradually increasing due to the continuous influx of the micro-channels of the semiconductor chip, the channel setting is more compact, the flow resistance is further reduced, the heat exchange is more sufficient, and the efficiency is higher, so that the low-temperature working fluid can flow through the working fluid discharge trough. The larger end can fully contact and cool the semiconductor chip before it flows out.
作为优选,所述节流制冷芯片的侧壁设有高压入口和低压出口,节流制冷芯片内设有具有节流段和蒸发段的单向工质流道,所述单向工质流道的两端分别为所述高压入口和低压出口;As a preference, the side wall of the throttling refrigeration chip is provided with a high-pressure inlet and a low-pressure outlet, and a one-way working fluid flow channel with a throttling section and an evaporation section is provided in the throttling cooling chip, and the one-way working fluid flow channel The two ends of are respectively the high-pressure inlet and the low-pressure outlet;
所述节流段入口与高压入口之间的工质流道为高压工质流道,所述蒸发段出口与所述低压出口之间的工质流道为低压工质流道,所述高压工质流道和低压工质流道之间设有换热间壁。The working fluid channel between the throttle section inlet and the high-pressure inlet is a high-pressure working fluid channel, the working fluid channel between the evaporation section outlet and the low-pressure outlet is a low-pressure working fluid channel, and the high-pressure A heat exchange partition is arranged between the working medium flow channel and the low-pressure working medium flow channel.
上述技术方案中,所述工质进料槽和工质出料槽之间不直接连通是指工质进料槽和工质出料槽槽壁之间不导通;工质进料槽出口仅与微流道对接导通,入口与节流段导通;工质出料槽入口仅与微流道对接导通,出口与低压工质流道导通。也就是说,工质进入工质进料槽后,不会直接进入所述工质出料槽内,而需要经过微流道进入工质出料槽,即工质进料槽和工质出料槽之间通过所述微流道间接导通。In the above technical scheme, the non-direct communication between the working medium feed tank and the working medium discharge tank means that there is no conduction between the working medium feed tank and the working medium discharge tank wall; the outlet of the working medium feed tank It is only connected to the micro-channel, and the inlet is connected to the throttling section; the inlet of the working medium discharge tank is only connected to the micro-channel, and the outlet is connected to the low-pressure working medium channel. That is to say, after the working fluid enters the working medium feed tank, it will not directly enter the working medium discharge tank, but needs to enter the working medium discharge tank through the micro flow channel, that is, the working fluid feed tank and the working medium outlet. The troughs are indirectly connected through the micro flow channel.
高压工质流道和低压工质流道可根据需要采用集成度较高、结构更加紧凑的迂回设置,也可以采用结构简单,加工方便的水平直流道结构。The high-pressure working medium flow channel and the low-pressure working medium flow channel can adopt a circuitous arrangement with a higher integration degree and a more compact structure according to needs, or a horizontal direct flow channel structure with a simple structure and convenient processing.
作为进一步优选,所述高压工质流道、低压工质流道迂回设置;所述蒸发段设置于所述节流制冷芯片的一侧,所述高压入口和低压出口设于所述节流制冷芯片相对的一侧。As a further preference, the high-pressure working medium flow channel and the low-pressure working medium flow channel are set in a detour; the evaporation section is set on one side of the throttling refrigeration chip, and the high-pressure inlet and low-pressure outlet are set on the throttling refrigeration chip. the opposite side of the chip.
采用上述技术方案,能够在确保制冷效果的前提下,缩小节流制冷芯片的体积,使低温半导体芯片系统结构更加紧凑。By adopting the above technical solution, the volume of the throttling refrigeration chip can be reduced under the premise of ensuring the refrigeration effect, so that the structure of the low-temperature semiconductor chip system is more compact.
作为更进一步优选,所述高压工质流道中相邻迂回段之间,或者所述低压工质流道中相邻迂回段之间或者节流段与高压工质流道之间设有隔热间隙。利用隔热间隙,避免高压工质流道或者低压工质流道中迂回段间的漏热,避免冷量损失。As a further preference, a thermal insulation gap is provided between adjacent detour sections in the high-pressure working medium flow channel, or between adjacent detour sections in the low-pressure working medium flow channel, or between the throttling section and the high-pressure working medium flow channel . The heat insulation gap is used to avoid heat leakage between the high-pressure working medium flow channel or the detour section in the low-pressure working medium flow channel, and to avoid the loss of cooling capacity.
作为更进一步优选,所述节流制冷芯片为长方体或者正方体结构或者近似长方体或者近似正方体或者金字塔形结构。As a further preference, the throttling cooling chip is a cuboid or cube structure or an approximate cuboid or approximately cube or pyramid structure.
作为进一步优选,所述高压工质流道、低压工质流道为水平直流道;As a further preference, the high-pressure working fluid channel and the low-pressure working fluid channel are horizontal straight channels;
所述芯片设于所述节流制冷芯片的一端,所述高压入口和低压出口设于所述制冷模块的另一端。The chip is arranged at one end of the throttling refrigeration chip, and the high-pressure inlet and low-pressure outlet are arranged at the other end of the refrigeration module.
采用上述技术方案的节流制冷芯片结构简单,加工方便,制冷效率高。The throttling refrigeration chip adopting the above technical scheme has simple structure, convenient processing and high refrigeration efficiency.
作为更进一步优选,所述节流制冷芯片包括上板、中板和下板;所述上板和中板键合密封形成所述蒸发段和低压工质流道,所述中板和下板键合密封形成所述节流段和高压工质流道;As a further preference, the throttling refrigeration chip includes an upper plate, a middle plate and a lower plate; Bonding and sealing form the throttling section and the high-pressure working medium flow channel;
所述中板的靠近节流段的一端设有沿其宽度方向设置并与所述节流段连通的横向通槽;所述中板上位于横向通槽与低压工质流道之间的区域设有所述的工质进料槽和工质出料槽;One end of the middle plate close to the throttling section is provided with a transverse channel arranged along its width direction and communicated with the throttling section; the area between the transverse channel and the low-pressure working fluid channel on the middle plate is The working medium feeding chute and working medium discharging chute are provided;
所述工质进料槽与所述横向通槽连通,所述工质出料槽与所述低压工质流道连通。The working medium feed tank is in communication with the transverse channel, and the working medium discharge tank is in communication with the low-pressure working medium flow channel.
上述技术方案中,工质进料槽、微流道与工质出料槽的设置使所述蒸发段与半导体芯片形成一个整体,工质依次经过所述工质进料槽、微流道与工质出料槽,实现对半导体芯片进行制冷。In the above technical scheme, the setting of the working fluid feeding tank, the micro-channel and the working medium discharging tank makes the evaporation section and the semiconductor chip form an integral body, and the working fluid passes through the working fluid feeding tank, the micro-channel and the working medium successively. The working medium discharge trough realizes the cooling of the semiconductor chip.
作为进一步优选方案,所述下板远离节流段的一端设有所述高压入口和出口Ⅰ,所述高压入口作为高压工质流道的入口;所述中板上设有与所述出口Ⅰ上下对应的出口Ⅱ,所述出口Ⅰ与出口Ⅱ连通形成所述低压出口,所述低压出口作为低压工质流道的出口。As a further preferred solution, the end of the lower plate away from the throttling section is provided with the high-pressure inlet and outlet I, and the high-pressure inlet is used as the inlet of the high-pressure working fluid channel; the middle plate is provided with the outlet I The upper and lower corresponding outlets II, the outlet I and the outlet II are connected to form the low-pressure outlet, and the low-pressure outlet serves as the outlet of the low-pressure working medium flow channel.
上述技术方案中,所述高压入口、高压工质流道、节流段、工质进料槽、微流道、工质出料槽、低压工质流道和低压出口依次连接形成所述单向工质流道。In the above technical solution, the high-pressure inlet, high-pressure working fluid flow channel, throttling section, working medium feed tank, micro-flow channel, working medium discharge tank, low-pressure working medium flow channel and low-pressure outlet are sequentially connected to form the unit To the working medium flow channel.
作为更进一步优选,所述上板靠近所述半导体芯片的一端设有对应所述工质进料槽和工质出料槽的避让槽。工质进料槽与工质出料槽分别通过对应的避让槽与半导体芯片的微流道进行导通,实现直接换热。As a further preference, one end of the upper plate close to the semiconductor chip is provided with an avoidance groove corresponding to the working medium feeding groove and the working medium discharging groove. The working medium feed tank and the working medium discharge tank are respectively conducted through the corresponding avoidance tanks and the micro-channels of the semiconductor chip, so as to realize direct heat exchange.
本发明的节流制冷芯片所用高压气源可以由压缩机提供,并与之形成循环回路,使工质可以循环使用;也可以由高压气瓶提供。The high-pressure gas source used by the throttling refrigeration chip of the present invention can be provided by a compressor and form a circulation loop with it, so that the working medium can be recycled; it can also be provided by a high-pressure gas cylinder.
本发明中,所述节流制冷芯片和半导体芯片对应的微流道和槽结构加工完成后,可以通过热熔合的方式相互固定为一体结构。In the present invention, after the micro-channel and groove structure corresponding to the throttling refrigeration chip and the semiconductor chip are processed, they can be fixed to each other by heat fusion to form an integrated structure.
与现有技术相比,本发明的有益效果为:Compared with prior art, the beneficial effect of the present invention is:
本发明的一体化集成的低温半导体芯片系统,通过将节流制冷芯片靠近半导体芯片的蒸发段侧壁改成敞口结构,为半导体芯片的基底提供了键合接口,实现了半导体芯片与蒸发段的流道耦合,消除了蒸发段侧壁导热热阻和黏结接触热阻,降低了冷量损失,实现了半导体芯片与节流制冷芯片的一体化。本发明的低温半导体芯片系统,制冷效率高,结构紧凑,冷量损耗低,耗能少,运行成本低。The integrated low-temperature semiconductor chip system of the present invention provides a bonding interface for the substrate of the semiconductor chip by changing the side wall of the evaporation section of the throttling refrigeration chip close to the semiconductor chip into an open structure, and realizes the connection between the semiconductor chip and the evaporation section. The flow channel coupling eliminates the thermal resistance of the side wall of the evaporation section and the thermal resistance of the bonding contact, reduces the loss of cooling capacity, and realizes the integration of the semiconductor chip and the throttling refrigeration chip. The low-temperature semiconductor chip system of the present invention has high refrigeration efficiency, compact structure, low cooling loss, low energy consumption and low operating cost.
附图说明Description of drawings
图1为节流制冷芯片工作原理示意图;Figure 1 is a schematic diagram of the working principle of the throttling refrigeration chip;
图2为节流制冷芯片对半导体芯片进行制冷时的结构示意图;Fig. 2 is a schematic diagram of the structure when the throttling refrigeration chip is cooling the semiconductor chip;
图3为本发明实施例1的爆炸结构示意图;Fig. 3 is a schematic diagram of the explosion structure of Embodiment 1 of the present invention;
图4中:(a)为现有技术中半导体芯片制冷的剖面结构示意图;(b)为本发明实施例2中半导体芯片制冷的剖面结构示意图;In Fig. 4: (a) is a schematic cross-sectional structure diagram of semiconductor chip refrigeration in the prior art; (b) is a schematic cross-sectional structural diagram of semiconductor chip refrigeration in Embodiment 2 of the present invention;
图5为本发明实施例2的结构示意图;FIG. 5 is a schematic structural view of Embodiment 2 of the present invention;
图6为本发明实施例2的另一角度的结构示意图;Fig. 6 is a structural schematic diagram from another angle of Embodiment 2 of the present invention;
图7为本发明实施例2的透视示意图。Fig. 7 is a schematic perspective view of Embodiment 2 of the present invention.
图中:10—半导体芯片、11—微流道、20—上板、21—避让槽、30—中板、31—出口Ⅱ、32—横向通槽、33—工质进料槽、34—工质出料槽、40—下板、41—出口Ⅰ、42—高压入口、43—节流段、50—节流制冷芯片、51—工质出料槽、52—工质进料槽、53—隔热间隙、54—低压出口、55—高压入口。In the figure: 10—semiconductor chip, 11—microfluidic channel, 20—upper plate, 21—avoidance groove, 30—middle plate, 31—exit II, 32—transverse channel, 33—working medium feed groove, 34— Working medium discharge trough, 40—lower plate, 41—exit I, 42—high pressure inlet, 43—throttling section, 50—throttling refrigeration chip, 51—working medium discharge trough, 52—working medium feeding trough, 53—insulation gap, 54—low pressure outlet, 55—high pressure inlet.
具体实施方式Detailed ways
下面将结合以下实施例对本发明的技术方案作进一步说明。The technical solutions of the present invention will be further described below in conjunction with the following examples.
实施例1Example 1
如图3所示,一体化集成的低温半导体芯片系统,包括半导体芯片10以及对半导体芯片10进行制冷的节流制冷芯片;半导体芯片10一侧设有微流道11。As shown in FIG. 3 , the integrated low-temperature semiconductor chip system includes a
微流道11由多条宽度为微米级尺寸的平行设置的流道组成,宽度一般为10~100微米,可根据需要调整。The micro-channel 11 is composed of a plurality of parallel flow channels with a width of micron scale, and the width is generally 10-100 microns, which can be adjusted as required.
节流制冷芯片包括上板20、中板30和下板40;上板20和中板30键合密封形成蒸发段和低压工质流道,中板30和下板40键合密封形成节流段和高压工质流道;低压工质流道和高压工质流道之间的中板30作为换热间壁。The throttling refrigeration chip includes an
图3中,节流段和蒸发段设置分别设置在下板40和中板30的左侧。中板30的靠近节流段的一端设有沿其宽度方向设置并与节流段连通的横向通槽32;中板30上位于横向通槽32与低压工质流道之间的区域设有交替穿插设置的多个工质进料槽33和多个工质出料槽34,且工质进料槽33和工质出料槽34之间不直接连通。In FIG. 3 , the throttling section and the evaporating section are arranged on the left side of the
工质进料槽33和工质出料槽34均为沿长度方向槽宽逐渐缩小的槽结构,且工质进料槽33槽宽较大的一端为工质进料端与横向通槽32导通,工质出料槽34槽宽较大的一端为工质出料端与低压工质流道导通。工质进料槽33的进料端对应的槽壁缺失形成工质进料口;工质出料槽34的工质出料端对应槽壁缺失形成工质出料口。工质进料槽33和工质出料槽34的最大槽宽一般在100~1000微米左右,可根据需要设置,需远大于单个微流道宽度。Both the working
微流道11的方向与工质进料槽33和工质出料槽34长度方向垂直设置,工质进料槽33和工质出料槽34分别与微流道11导通。The direction of the micro-channel 11 is perpendicular to the length direction of the working
工质进料槽33和工质出料槽34之间不直接连通即工质进料槽33和工质出料槽34槽壁之间不导通;工质进料槽33出口仅与微流道11对接导通,入口与横向通槽32导通;工质出料槽34入口仅与微流道11对接导通,出口与低压工质流道导通;工作时,工质仅能从工质进料槽33进入,经过微流道,然后经由工质出料槽34排出。Working
下板40远离节流段的一端设有高压入口42和出口Ⅰ41,高压入口42作为高压工质流道的入口;中板30上设有与出口Ⅰ41上下对应的出口Ⅱ31,出口Ⅰ41与出口Ⅱ31导通形成低压出口,低压出口作为低压工质流道的出口。The end of the
上述高压入口42、高压工质流道、节流段、工质进料槽33、微流道11、工质出料槽34、低压工质流道和低压出口依次连接形成工质的单向流道。The above-mentioned high-
上板20靠近半导体芯片10的一端设有对应工质进料槽33和工质出料槽34的避让槽21。工质进料槽33与工质出料槽34分别通过对应的避让槽21与半导体芯片10的微流道11进行导通,实现直接换热。One end of the
实施例2Example 2
如图5-7所示,一体化集成的低温半导体芯片系统,包括半导体芯片10以及对半导体芯片10进行制冷的节流制冷芯片50;半导体芯片10一侧设有微流道11。As shown in FIGS. 5-7 , the integrated low-temperature semiconductor chip system includes a
节流制冷芯片50为长方体形结构,其侧壁设有高压入口55和低压出口54,节流制冷芯片50内设有具有节流段和蒸发段的单向工质流道,单向工质流道的两端分别为高压入口55和低压出口54;蒸发段设置于节流制冷芯片50的一侧,高压入口55和低压出口54设于节流制冷芯片50相对的一侧。The throttling
节流段入口与高压入口55之间的工质流道为高压工质流道,蒸发段出口与低压出口54之间的工质流道为低压工质流道,高压工质流道和低压工质流道之间设有换热间壁。The working fluid flow channel between the throttle section inlet and the
节流制冷芯片50的蒸发段分别设有与微流道11导通的多个工质进料槽52和多个工质出料槽51,且工质进料槽52和工质出料槽51槽壁之间不导通;工质进料槽52出口仅与微流道11对接导通,入口与节流段导通;工质出料槽51入口仅与微流道11对接导通,出口与低压工质流道导通。The evaporating section of the throttling
工质进料槽52的进料端对应的槽壁缺失形成工质进料口;工质出料槽51的工质出料端对应槽壁缺失形成工质出料口。工质进料槽52和工质出料槽51的最大槽宽一般在100~1000微米左右,可根据需要设置,需远大于单个微流道宽度。The lack of a tank wall corresponding to the feed end of the working
多个工质进料槽52和多个工质出料槽51交替穿插设置,微流道11与工质进料槽52和工质出料槽51长度方向垂直设置。A plurality of working
工质进料槽52和工质出料槽51均为沿长度方向槽宽逐渐缩小的槽结构,且工质进料槽52槽宽较大的一端为工质进料端与节流段导通,工质出料槽51槽宽较大的一端为工质出料端与低压工质流道导通。Both the working
为避免冷量损失,高压工质流道中相邻迂回段之间,或者低压工质流道中相邻迂回段之间或者节流段与高压工质流道之间设有隔热间隙53。In order to avoid loss of cooling capacity, a
如图4所示,图中(a)为现有技术中半导体芯片(图中为半导体光电子芯片)的制冷结构示意图;(b)为本实施例的半导体芯片(图中为半导体光电子芯片)的制冷结构示意图。对比图(a)和(b)可知,本实施例低温半导体芯片系统实现了节流制冷芯片蒸发段与半导体芯片的流道耦合,消除了蒸发段侧壁导热热阻和黏结接触热阻,降低了冷量损失,实现了半导体芯片与节流制冷芯片的一体化。As shown in Figure 4, among the figure (a) is the cooling structure schematic diagram of semiconductor chip (semiconductor optoelectronic chip among the figure) in the prior art; (b) is the semiconductor chip of the present embodiment (semiconductor optoelectronic chip among the figure) Schematic diagram of refrigeration structure. Comparing Figures (a) and (b), it can be seen that the low-temperature semiconductor chip system of this embodiment realizes the flow channel coupling between the evaporating section of the throttling cooling chip and the semiconductor chip, eliminates the heat conduction thermal resistance of the side wall of the evaporating section and the bonding contact thermal resistance, and reduces The cooling loss is reduced, and the integration of the semiconductor chip and the throttling refrigeration chip is realized.
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