Disclosure of Invention
The technical problems to be solved by the invention are as follows: aiming at the problems of poor water resistance and easy damage of the surface structure of the existing silicate coating, the high-water-resistance inorganic silicate coating and the preparation method thereof are provided.
The above object of the present invention is achieved by the following technical solutions:
a high-water-resistance silicate coating and a preparation method thereof are disclosed, which mainly comprise the following components in parts by weight: comprises 6 to 9 portions of aluminum oxide, 2 to 4 portions of titanium dioxide, 0.5 to 1.5 portions of methyl trioxymethylsilane, 10 to 14 portions of modified potassium silicate resin, 0 to 1.5 portions of flatting agent, 0.5 to 1 portion of hydrophobic agent, 1 to 5 portions of wetting dispersant, 0.5 to 1 portion of stabilizer and 8 to 13 portions of deionized water; the modified potassium silicate resin is prepared from water-based epoxy resin, a silane coupling agent, isopropyl ketone, magnesium oxide, potassium silicate, silica sol and deionized water, and comprises the following steps:
a: slowly adding waterborne epoxy resin, a silane coupling agent and isopropyl ketone into deionized water, and fully stirring to prepare epoxy resin polymer emulsion;
b: adding potassium silicate and silica sol into deionized water, stirring in a water bath at 40 ℃ for 3h at 300r/min, adding magnesium oxide, and stirring until the magnesium oxide is completely dissolved to obtain a mixed binder;
c: and adding a mixed binder into the epoxy resin polymer emulsion, and uniformly ball-milling to prepare the modified potassium silicate resin.
A preparation method of a high-water-resistance silicate coating comprises the following steps:
(1) burning titanium dioxide and aluminum oxide powder in a vacuum furnace at 1100 ℃ for 1h, cooling for a period of time, and then ball-milling and uniformly mixing on a ball mill to prepare mixed powder A;
(2) adding the mixed powder A into deionized water, adding methyl trioxymethylsilane under the stirring condition, and uniformly mixing to obtain a mixed solution;
(3) drying the mixed solution in a 60 ℃ oven for 1-2 h, and cooling at normal temperature to obtain mixed powder B;
(4) and fully stirring the prepared modified potassium silicate resin, the mixed powder B, the auxiliary agent and the deionized water, and performing ball milling uniformly to obtain the coating.
The invention takes modified potassium silicate resin as a main film forming substance, and takes titanium dioxide, aluminum oxide and other metal oxides as pigment and filler; the silane coupling agent interacts with the waterborne epoxy resin and the potassium silicate in a molecular scale to form a composite structure of an organic matrix, the silane coupling agent and an inorganic matrix, so that the film forming property and the water resistance of the coating are improved; magnesium ions in the magnesium oxide can slow the dissolution of colloidal silica particles and the deposition rate of silicon monomers in the potassium silicate on silica sol nanoparticles in the mixing process of the potassium silicate and the silica sol, and slow the occurrence of a gelation phenomenon, so that the coating is more stable; the addition of the stabilizer can keep chemical balance, reduce the generation of gel and improve the storage stability of the coating; the addition of the phosphate can disperse the pigment and the filler through hydrogen bonds and chemical adsorption, so that the dispersion effect in the coating process is enhanced; the water-based hydrophobing agent promotes the film-forming surface of the coating to form a special water-resistant structure (changing a contact angle) similar to a lotus leaf, so that the coating has good hydrophobicity and waterproofness; the addition of the leveling agent can effectively reduce the surface tension of the coating liquid and improve the permeability of the coating, and promote the coating to form a flat, smooth and uniform coating film in the drying film-forming process.
The invention aims to provide a high-water-resistance silicate coating and a preparation method thereof, and the high-water-resistance silicate coating comprises, by weight, 6-9 parts of aluminum oxide, 2-4 parts of titanium dioxide, 0.5-1.5 parts of methyl trioxymethylsilane, 10-14 parts of modified potassium silicate resin, 0-1.5 parts of a leveling agent, 0.5-1 part of a hydrophobing agent, 1-5 parts of a wetting dispersant, 0.5-1 part of a stabilizer and 8-12 parts of deionized water.
In conclusion, the beneficial technical effects of the invention are as follows:
(1) the modified potassium silicate resin increases the wet binding power of the coating, can buffer the brittle cracks generated by dehydration shrinkage during the film formation of silicic acid, and can also improve the water resistance of the coating;
(2) the wetting dispersant taking phosphate as a raw material is added with a more obvious dispersing effect, so that the modified potassium silicate resin is well combined with pigments and fillers, and the storage stability of the coating is improved.
Detailed Description
Example 1
A high-water-resistance silicate coating comprises, by weight, 4 parts of aluminum oxide, 2 parts of titanium dioxide, 0.5 part of methyl trioxymethylsilane, 14 parts of modified potassium silicate resin (the addition amount of waterborne epoxy resin is 15% of the total amount of the modified potassium silicate resin), 1 part of a leveling agent, 8 parts of deionized water, 1 part of a hydrophobing agent, 1 part of a wetting dispersant and 0.8 part of a stabilizer; wherein, according to the weight portion, the waterborne epoxy resin is 2.1 portions, the silane coupling agent is 0.5 portion, the isopropyl ketone is 0.5 portion, the magnesium oxide is 0.5 portion, the potassium silicate is 4.5 portions, the deionized water is 4.5 portions, the silica sol is 1.4 portions, and the modified potassium silicate resin comprises the following steps:
a: slowly adding waterborne epoxy resin, a silane coupling agent and isopropyl ketone into deionized water, and fully stirring to prepare epoxy resin polymer emulsion;
b: adding potassium silicate and silica sol into deionized water, stirring in a water bath at 40 ℃ for 3h at 300r/min, adding magnesium oxide, and stirring until the magnesium oxide is completely dissolved to obtain a mixed binder;
c: and adding a mixed binder into the epoxy resin polymer emulsion, and uniformly ball-milling to prepare the modified potassium silicate resin.
Example 2
A high-water-resistance silicate coating comprises, by weight, 3 parts of aluminum oxide, 2 parts of titanium dioxide, 0.5 part of methyl trioxymethylsilane, 14 parts of modified potassium silicate resin (the addition amount of waterborne epoxy resin is 20% of the total amount of the modified potassium silicate resin), 1 part of a leveling agent, 8 parts of deionized water, 1 part of a hydrophobing agent, 1 part of a wetting dispersant and 0.8 part of a stabilizer; wherein, according to the parts by weight, 2.8 parts of waterborne epoxy resin, 0.2 part of silane coupling agent, 0.5 part of isopropyl ketone, 0.5 part of magnesium oxide, 4 parts of potassium silicate, 4.5 parts of deionized water and 1.5 parts of silica sol, and the modified potassium silicate resin comprises the following steps:
a: slowly adding waterborne epoxy resin, a silane coupling agent and isopropyl ketone into deionized water, and fully stirring to prepare epoxy resin polymer emulsion;
b: adding potassium silicate and silica sol into deionized water, stirring in a water bath at 40 ℃ for 3h at 300r/min, adding magnesium oxide, and stirring until the magnesium oxide is completely dissolved to obtain a mixed binder;
c: and adding a mixed binder into the epoxy resin polymer emulsion, and uniformly ball-milling to prepare the modified potassium silicate resin.
Example 3
A high-water-resistance silicate coating comprises, by weight, 3 parts of aluminum oxide, 2 parts of titanium dioxide, 0.5 part of methyl trioxymethylsilane, 14 parts of modified potassium silicate resin (the addition amount of waterborne epoxy resin is 15% of the total amount of the modified potassium silicate resin), 1 part of a leveling agent, 9 parts of deionized water, 0 part of a hydrophobing agent, 1 part of a wetting dispersant and 0.8 part of a stabilizer; wherein, according to the weight portion, the waterborne epoxy resin is 2.1 portions, the silane coupling agent is 0.5 portion, the isopropyl ketone is 0.5 portion, the magnesium oxide is 0.5 portion, the potassium silicate is 4.5 portions, the deionized water is 4.5 portions, the silica sol is 1.4 portions, and the modified potassium silicate resin comprises the following steps:
a: slowly adding waterborne epoxy resin, a silane coupling agent and isopropyl ketone into deionized water, and fully stirring to prepare epoxy resin polymer emulsion;
b: adding potassium silicate and silica sol into deionized water, stirring in a water bath at 40 ℃ for 3h at 300r/min, adding magnesium oxide, and stirring until the magnesium oxide is completely dissolved to obtain a mixed binder;
c: and adding a mixed binder into the epoxy resin polymer emulsion, and uniformly ball-milling to prepare the modified potassium silicate resin.
Example 4
A high-water-resistance silicate coating comprises, by weight, 6 parts of aluminum oxide, 2 parts of titanium dioxide, 0.5 part of methyl trioxymethylsilane, 16 parts of modified potassium silicate resin (the addition amount of waterborne epoxy resin is 20% of the total amount of the modified potassium silicate resin), 1 part of a leveling agent, 9 parts of deionized water, 1 part of a hydrophobing agent, 1 part of a wetting dispersant and 0.8 part of a stabilizer; wherein, the modified potassium silicate resin comprises 3.2 parts of water-based epoxy resin, 0.5 part of silane coupling agent, 0.5 part of isopropyl ketone, 0.5 part of magnesium oxide, 4.5 parts of potassium silicate, 4.8 parts of deionized water and 2 parts of silica sol by weight:
a: slowly adding waterborne epoxy resin, a silane coupling agent and isopropyl ketone into deionized water, and fully stirring to prepare epoxy resin polymer emulsion;
b: adding potassium silicate and silica sol into deionized water, stirring in a water bath at 40 ℃ for 3h at 300r/min, adding magnesium oxide, and stirring until the magnesium oxide is completely dissolved to obtain a mixed binder;
c: and adding a mixed binder into the epoxy resin polymer emulsion, and uniformly ball-milling to prepare the modified potassium silicate resin.
In conclusion, the modified potassium silicate resin is added in the invention, so that the water resistance of the silicate coating can be improved, and in addition, the wetting dispersant and the stabilizer are used, so that the silicate coating has better adhesive force, the possibility of sedimentation and agglomeration of the silicate coating is reduced, and the comprehensive performance of the silicate coating is improved.