CN113317601B - Method for manufacturing nylon zipper - Google Patents
Method for manufacturing nylon zipper Download PDFInfo
- Publication number
- CN113317601B CN113317601B CN202110595592.6A CN202110595592A CN113317601B CN 113317601 B CN113317601 B CN 113317601B CN 202110595592 A CN202110595592 A CN 202110595592A CN 113317601 B CN113317601 B CN 113317601B
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- coil
- sewing
- sewing machine
- ironing
- dyeing
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- A—HUMAN NECESSITIES
- A44—HABERDASHERY; JEWELLERY
- A44B—BUTTONS, PINS, BUCKLES, SLIDE FASTENERS, OR THE LIKE
- A44B19/00—Slide fasteners
- A44B19/42—Making by processes not fully provided for in one other class, e.g. B21D53/50, B21F45/18, B22D17/16, B29D5/00
-
- A—HUMAN NECESSITIES
- A44—HABERDASHERY; JEWELLERY
- A44B—BUTTONS, PINS, BUCKLES, SLIDE FASTENERS, OR THE LIKE
- A44B19/00—Slide fasteners
- A44B19/24—Details
-
- A—HUMAN NECESSITIES
- A44—HABERDASHERY; JEWELLERY
- A44B—BUTTONS, PINS, BUCKLES, SLIDE FASTENERS, OR THE LIKE
- A44B19/00—Slide fasteners
- A44B19/24—Details
- A44B19/40—Connection of separate, or one-piece, interlocking members to stringer tapes; Reinforcing such connections, e.g. by stitching
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- Sewing Machines And Sewing (AREA)
Abstract
The invention discloses a method for manufacturing a nylon zipper, which is characterized by comprising the following steps of: A. warping; warping the chemical fiber yarns through a warping machine; B. weaving the belt: weaving the chemical fiber yarns by a ribbon loom; C. forming the monofilaments; winding the nylon monofilament on the central core wire by a forming machine to form a sprocket; D. and (3) sewing: c, sewing the product in the step B and the product in the step C through a sewing machine to obtain a semi-finished product; E. dyeing: dyeing the semi-finished product by a dyeing machine, and drying to obtain a finished product; F. ironing the belt: ironing the finished product through an ironing machine; G. packaging: and (4) boxing the nylon zippers according to the required length and number.
Description
Technical Field
The invention relates to a method for manufacturing a nylon zipper.
Background
The zipper is widely applied to clothes all over the world nowadays, is an indispensable part of people's life, and is also one of important and most practical inventions in the last century. The nylon zipper is one kind of zipper and is formed by winding nylon monofilament around central line via heating and pressing mold. The prior art does not have a manufacturing method of a nylon zipper, and batch and quick production operation cannot be realized, so the manufacturing method of the nylon zipper is provided for solving the problems.
Disclosure of Invention
The invention aims to solve the problems in the prior art and provides a method for manufacturing a nylon zipper.
In order to achieve the purpose, the invention adopts the following technical scheme: the manufacturing method of the nylon zipper is characterized by comprising the following steps:
A. warping; warping the chemical fiber filaments by a warping machine; B. weaving the belt: weaving the chemical fiber yarns through a ribbon loom; C. forming the monofilaments; winding the nylon monofilament on the central core wire by a forming machine to form a sprocket; D. and (3) sewing: c, sewing the product in the step B and the product in the step C through a sewing machine to obtain a semi-finished product; E. dyeing: dyeing the semi-finished product by a dyeing machine, and drying to obtain a finished product; F. ironing the belt: ironing the finished product by an ironing machine; g. And (3) packaging: and (4) packing the nylon zippers according to the required length and number.
The ribbon loom is a high-speed ribbon loom.
The dyeing temperature is controlled to be 25-35 ℃, and the dyeing time is controlled to be 100-120 seconds.
The ironing temperature is controlled to be 100-120 ℃, and the ironing time is controlled to be 40-70 seconds.
The sewing machine comprises a sewing machine body, a coil rack and a sewing machine, wherein the coil rack and the sewing machine are arranged above the sewing machine body, two coil rods which are parallel to each other are arranged inside the coil rack, and a first coil wheel and a second coil wheel are respectively sleeved on the outer surfaces of the two coil rods.
The utility model discloses a coil stock pole, including coil stock pole, spring, baffle ring, coil stock pole's one end outer fixed surface is connected with the baffle ring, the other pot head of coil stock pole is equipped with hollow adjusting cylinder and spring, and the both ends of spring respectively with hollow adjusting cylinder, baffle ring fixed connection, the one end threaded connection that coil stock pole is close to hollow adjusting cylinder has adjust knob.
The equal fixedly connected with slider in inner wall both sides of hollow regulation section of thick bamboo, the surface of batching pole is provided with the spout with slider sliding connection.
The utility model discloses a coil material rack, including coil material pole, installation seat, jack, coil material pole, the inner wall of coil material rack corresponds the fixedly connected with mount pad at coil material pole both ends, the top of mount pad is provided with the mounting groove of being connected with the coil material pole embedding, the jack has been seted up jointly between mount pad and the coil material pole, the inside embedding of jack is connected with the bolt.
The sewing machine is characterized in that a rack is arranged at the position, close to one side of the coil rack, of the top of the sewing machine body, and a sewing machine is arranged on the inner wall of the rack.
The sewing machine is characterized in that a sewing table is arranged at the top of the sewing machine body and is positioned below the coil rack and the sewing machine.
The top of the sewing table is respectively and rotatably connected with two rotary pressing frames corresponding to the positions of the first coiling wheel and the second coiling wheel, and the inner wall of each rotary pressing frame is rotatably connected with a pressing roller.
First coil of material wheel and second coil of material wheel can be installed respectively to two hollow regulation barrels in this sewing machine, and adjust knob can adjust first coil of material wheel and the overlapping interval of second coil of material wheel, and the spring can make hollow regulation barrel automatic re-setting, and two compressing rollers can compress tightly cloth and zip fastener respectively to make it be in tight state, can sew the zip fastener and the cloth of different grade type, improve the efficiency and the quality of sewing.
The invention has the beneficial effects that: the invention realizes the batch production of the nylon zipper by the operations of warping, weaving, monofilament forming, sewing, dyeing, belt ironing, packaging and the like, and the product has the advantages of high strength, wear resistance, strong flexibility, smoothness and light texture.
Drawings
FIG. 1 is a schematic view of the steps of the present manufacturing method;
FIG. 2 is a schematic view of the overall structure of the sewing machine;
FIG. 3 is a schematic view of the connection between the material coiling rod and the hollow adjusting cylinder of the sewing machine;
FIG. 4 is an enlarged view of A in FIG. 3;
FIG. 5 is a schematic view of the connection of the winding rod and the mounting seat of the sewing machine;
fig. 6 is an enlarged view of B in fig. 5.
Illustration of the drawings:
1. sewing the body; 2. a coil rack; 3. a sewing table; 4. a frame; 5. a sewing machine; 6. a first take-up wheel; 7. a second take-up wheel; 8. a pressure roller; 9. rotating the pressing frame; 10. a coiling rod; 11. a hollow adjusting cylinder; 12. a baffle ring; 13. a spring; 14. adjusting a knob; 15. a jack; 16. a slider; 17. a chute; 18. a mounting seat; 19. mounting grooves; 20. and (4) a bolt.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
As shown in fig. 1, the manufacturing method of the nylon zipper comprises the following steps:
A. warping; warping the chemical fiber yarns through a warping machine; B. weaving the belt: weaving the chemical fiber yarns through a ribbon loom; C. forming the monofilaments; winding the nylon monofilament on the central core wire by a forming machine to form a sprocket; D. and (3) sewing: c, sewing the product in the step B and the product in the step C through a sewing machine to obtain a semi-finished product; E. dyeing: dyeing the semi-finished product by a dyeing machine, and drying to obtain a finished product; F. ironing the belt: ironing the finished product by an ironing machine; g. Packaging: and (4) boxing the nylon zippers according to the required length and number.
The ribbon loom is a high-speed ribbon loom.
The dyeing temperature is controlled to be 25-35 ℃, the dyeing time is controlled to be 100-120 seconds, in the embodiment, the dyeing temperature is controlled to be 32 ℃, and the dyeing time is controlled to be 110 seconds.
The ironing temperature is controlled to be 100-120 ℃, and the ironing time is controlled to be 40-70 seconds, in the embodiment, the ironing temperature is controlled to be 120 ℃, and the ironing time is controlled to be 50 seconds.
As shown in fig. 2 to 6, the sewing machine includes a sewing machine body 1, and a material winding frame 2 and a sewing machine 5 which are arranged above the sewing machine body 1, wherein two material winding rods 10 which are parallel to each other are arranged inside the material winding frame 2, and a first material winding wheel 6 and a second material winding wheel 7 are respectively sleeved on the outer surfaces of the two material winding rods 10.
When using, clockwise turning adjust knob 14, adjust knob 14 can extrude hollow regulation section of thick bamboo 11 and slide towards the right side, otherwise, spring 13 can promote hollow regulation section of thick bamboo 11 and slide towards opposite direction to can conveniently adjust the parallel interval between two hollow regulation sections of thick bamboos 11 that are parallel to each other, thereby can adjust the distance of coincide between zip fastener and the cloth, can carry out the coincide sewing to the zip fastener of difference, have certain practicality.
The outer fixed surface of one end of coil stock pole 10 is connected with and keeps off ring 12, and the other pot head of coil stock pole 10 is equipped with a hollow adjusting cylinder 11 and spring 13, and spring 13's both ends respectively with a hollow adjusting cylinder 11, keep off ring 12 fixed connection, and coil stock pole 10 is close to a hollow one end threaded connection who adjusts cylinder 11 and has adjust knob 14, can be convenient for adjust the parallel interval between two hollow adjusting cylinders 11.
The two sides of the inner wall of the hollow adjusting cylinder 11 are fixedly connected with sliding blocks 16, and the outer surface of the material rolling rod 10 is provided with a sliding groove 17 which is in sliding connection with the sliding blocks 16, so that the hollow adjusting cylinder 11 can slide at a fixed position.
The inner wall of coil stock frame 2 corresponds the position fixedly connected with mount pad 18 at coil stock pole 10 both ends, and the top of mount pad 18 is provided with mounting groove 19 of being connected with coil stock pole 10 embedding, has seted up jack 15 between mount pad 18 and the coil stock pole 10 jointly, and the inside embedding of jack 15 is connected with bolt 20, can install coil stock pole 10.
The position that the top of sewing machine body 1 is close to coil stock frame 2 one side is provided with frame 4, and the inner wall of frame 4 is provided with sewing machine 5, can install sewing machine 5.
The top of sewing machine body 1 is provided with sewing platform 3, and sewing platform 3 is located the below of coil stock frame 2, sewing machine 5, can be convenient for sew up zip fastener and cloth.
The top of the sewing table 3 is respectively connected with two rotary pressing frames 9 in a rotary mode corresponding to the positions of the first coiling wheel 6 and the second coiling wheel 7, the inner wall of each rotary pressing frame 9 is connected with a pressing roller 8 in a rotary mode, and the coiled materials can be straightened and tightened when being conveyed for sewing.
After the nylon zipper is tested, the performance parameters are as follows:
1. horizontal tensile strength: more than or equal to 350N;
2. and (3) pulling and closing light sliding degree: less than or equal to 7N;
3. single tooth displacement strength: more than or equal to 50N;
4. the locking strength of the slider is as follows: the content of the carbon dioxide is more than or equal to 40N.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the equivalent replacement or change according to the technical solution and the inventive concept of the present invention should be covered by the scope of the present invention.
Claims (4)
1. The manufacturing method of the nylon zipper is characterized by comprising the following steps:
A. warping; warping the chemical fiber yarns through a warping machine; B. weaving the belt: weaving the chemical fiber yarns through a ribbon loom; C. forming the monofilaments; winding the nylon monofilament on the central core wire by a forming machine to form a sprocket; D. and (3) sewing: c, sewing the product in the step B and the product in the step C through a sewing machine to obtain a semi-finished product; E. dyeing: dyeing the semi-finished product by a dyeing machine, and drying to obtain a finished product; F. belt ironing: ironing the finished product by an ironing machine; G. and (3) packaging: packing the nylon zippers into boxes according to the required length and number; the sewing machine comprises a sewing machine body (1), and a coil rack (2) and a sewing machine (5) which are arranged above the sewing machine body (1), wherein two coil rods (10) which are parallel to each other are arranged inside the coil rack (2), and a first coil wheel (6) and a second coil wheel (7) are respectively sleeved on the outer surfaces of the two coil rods (10); a baffle ring (12) is fixedly connected to the outer surface of one end of the material rolling rod (10), a hollow adjusting cylinder (11) and a spring (13) are sleeved at the other end of the material rolling rod (10), two ends of the spring (13) are respectively and fixedly connected with the hollow adjusting cylinder (11) and the baffle ring (12), and an adjusting knob (14) is in threaded connection with one end, close to the hollow adjusting cylinder (11), of the material rolling rod (10); both sides of the inner wall of the hollow adjusting cylinder (11) are fixedly connected with sliding blocks (16), and the outer surface of the coiling rod (10) is provided with a sliding groove (17) in sliding connection with the sliding blocks (16); the inner wall of the coil rack (2) is fixedly connected with mounting seats (18) corresponding to the positions of two ends of the coil rod (10), the top of each mounting seat (18) is provided with a mounting groove (19) in embedded connection with the coil rod (10), jacks (15) are jointly formed between the mounting seats (18) and the coil rod (10), and bolts (20) are embedded and connected in the jacks (15); a rack (4) is arranged at the top of the sewing machine body (1) close to one side of the coil rack (2), and a sewing machine (5) is arranged on the inner wall of the rack (4); the top of the sewing machine body (1) is provided with a sewing table (3), and the sewing table (3) is positioned below the coil rack (2) and the sewing machine (5); the top of the sewing table (3) is respectively connected with two rotary pressing frames (9) in a rotating mode corresponding to the positions of the first winding wheel (6) and the second winding wheel (7), and the inner wall of each rotary pressing frame (9) is connected with a pressing roller (8) in a rotating mode.
2. The method of claim 1, wherein the webbing loom is a high speed webbing loom.
3. The method for manufacturing a nylon zipper according to claim 2, wherein the dyeing temperature is controlled to be 25-35 ℃ and the dyeing time is controlled to be 100-120 seconds.
4. The method for manufacturing a nylon zipper according to claim 1, wherein the ironing temperature is controlled to be 100-120 ℃, and the ironing time is controlled to be 40-70 seconds.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110595592.6A CN113317601B (en) | 2021-05-28 | 2021-05-28 | Method for manufacturing nylon zipper |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110595592.6A CN113317601B (en) | 2021-05-28 | 2021-05-28 | Method for manufacturing nylon zipper |
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| Publication Number | Publication Date |
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| CN113317601A CN113317601A (en) | 2021-08-31 |
| CN113317601B true CN113317601B (en) | 2022-11-22 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202110595592.6A Active CN113317601B (en) | 2021-05-28 | 2021-05-28 | Method for manufacturing nylon zipper |
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| Country | Link |
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| CN (1) | CN113317601B (en) |
Citations (3)
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| CN104705918A (en) * | 2013-12-16 | 2015-06-17 | Ykk株式会社 | Method for manufacturing zipper chain and zipper |
| CN110923972A (en) * | 2019-12-06 | 2020-03-27 | 义乌市鸿盛拉链有限公司 | Processing device for sewing invisible zipper teeth and woven tape |
| CN213201857U (en) * | 2020-09-28 | 2021-05-14 | 珠海爱锐科技有限公司 | Feeding mechanism of plane mask machine |
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| SE8700886D0 (en) * | 1987-03-03 | 1987-03-03 | Elbyma Ab | HEFTANORDNING |
| CN2063074U (en) * | 1990-01-25 | 1990-10-03 | 钟俊彦 | Full-automatic machine for making long nylon zipper |
| JP2001186907A (en) * | 1999-12-24 | 2001-07-10 | Chinshu Sha | Manufacturing method for matching figure for slide fastener |
| DE10125108B4 (en) * | 2001-02-14 | 2007-09-20 | Nähmaschinenfabrik Emil Stutznäcker GmbH & Co KG | Multi-needle chain stitch sewing machine and method for forming a sewing pattern in a fabric |
| CN102371691B (en) * | 2010-08-12 | 2013-12-25 | 佛山市鸿明号精密装备科技有限公司 | High-efficiency nylon zipper forming machine and processing process thereof |
| CN202208825U (en) * | 2011-08-19 | 2012-05-02 | 徐石渊 | Improved structure of tug wheel of zipper sewing machine |
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| CN105603646A (en) * | 2016-03-06 | 2016-05-25 | 李秋琦 | Synchronous nylon zipper stitching device |
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| CN110541235B (en) * | 2019-09-29 | 2024-07-30 | 福建省创越拉链科技有限公司 | Zipper strip and zipper strip braiding machine |
| CN211177816U (en) * | 2019-12-26 | 2020-08-04 | 欧阳萍莉 | Drying device for cloth that can be to ejection of compact rolling |
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2021
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Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104705918A (en) * | 2013-12-16 | 2015-06-17 | Ykk株式会社 | Method for manufacturing zipper chain and zipper |
| CN110923972A (en) * | 2019-12-06 | 2020-03-27 | 义乌市鸿盛拉链有限公司 | Processing device for sewing invisible zipper teeth and woven tape |
| CN213201857U (en) * | 2020-09-28 | 2021-05-14 | 珠海爱锐科技有限公司 | Feeding mechanism of plane mask machine |
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| CN113317601A (en) | 2021-08-31 |
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Denomination of invention: A method for making nylon zippers Effective date of registration: 20231225 Granted publication date: 20221122 Pledgee: Huangwan sub branch of Zhejiang Haining Rural Commercial Bank Co.,Ltd. Pledgor: Zhejiang Minjie New Material Technology Co.,Ltd. Registration number: Y2023980073115 |
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