CN113310445B - A Calibration Method for Multi-Instrument Combination Measuring System - Google Patents
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Abstract
本发明涉及一种多仪器组合测量系统的校准方法,采用多齿分度台作为标准器校准多仪器组合测量系统的坐标系旋转误差;采用带有激光干涉仪的直线导轨作为标准器校准多仪器组合测量系统的坐标系平移误差;采用长度标尺作为标准器校准多仪器组合测量系统的公共测量点和非公共测量点的空间距离长度误差。本发明弥补了现有单台测量仪器的校准方法不能直接应用于多仪器组合测量系统的校准的问题,保障了多仪器组合测量系统的量值统一、准确可靠,助力多仪器组合测量系统的研发升级和现场应用。
The invention relates to a method for calibrating a multi-instrument combination measurement system. A multi-tooth indexing table is used as a standard to calibrate the rotation error of the coordinate system of the multi-instrument combination measurement system; a linear guide rail with a laser interferometer is used as a standard to calibrate the multi-instrument The translation error of the coordinate system of the combined measurement system; the length scale is used as the standard to calibrate the space distance length error of the common measuring point and the non-common measuring point of the multi-instrument combined measuring system. The invention makes up for the problem that the calibration method of the existing single measuring instrument cannot be directly applied to the calibration of the multi-instrument combined measurement system, ensures the uniform, accurate and reliable values of the multi-instrument combined measurement system, and facilitates the research and development of the multi-instrument combined measurement system upgrades and field applications.
Description
技术领域Technical Field
本发明涉及一种多仪器组合测量系统的校准方法,是一种针对多仪器组合测量系统的外参数及坐标测量的准确度的校准方法,属于计量测试领域。The invention relates to a calibration method for a multi-instrument combination measurement system, which is a calibration method for the accuracy of external parameters and coordinate measurement of the multi-instrument combination measurement system, and belongs to the field of measurement and testing.
背景技术Background Art
面对航空航天、船舶等大型装备制造中大空间、高精度、多信息、低成本以及高效可靠的测量需求,由多台或多种测量仪器组成的多仪器组合测量系统成为重要测量手段,得到广泛应用。如图1所示,多仪器组合测量系统中,各测量仪器在各自的仪器坐标系下进行测量,多台测量仪器通过一组测量公共测量点计算其外参数(坐标系旋转、平移转换参数)以将各仪器坐标系统一至系统坐标系;公共测量点由两台及以上测量仪器测得,其坐标由这些仪器的测量数据融合计算获得;非公共测量点仅由一台测量仪器测量测得,其坐标由该仪器的测量数据经该仪器的外参转换至系统坐标系下获得。综上,多仪器组合测量系统中不可避免地涉及各测量仪器的坐标系统一、公共测量点的数据融合,以及非公共测量点的数据转换的问题,为确保多仪器组合测量系统的量值统一、准确可靠,其外参数及坐标测量的测试不能直接套用单台测量仪器的校准方法(如《JJF 1242激光跟踪三维坐标测量系统校准规范》、《JJF 1408关节臂式坐标测量机校准规范》等),目前现有技术中多仪器组合测量系统的整体校准问题尚未解决。In the face of large space, high precision, multi-information, low cost, efficient and reliable measurement requirements in large equipment manufacturing such as aerospace and shipbuilding, a multi-instrument combination measurement system composed of multiple or multiple measuring instruments has become an important measurement method and has been widely used. As shown in Figure 1, in a multi-instrument combination measurement system, each measuring instrument measures in its own instrument coordinate system, and multiple measuring instruments calculate their external parameters (coordinate system rotation and translation conversion parameters) through a set of common measurement points to convert each instrument coordinate system to the system coordinate system; the common measurement point is measured by two or more measuring instruments, and its coordinates are obtained by fusion calculation of the measurement data of these instruments; the non-common measurement point is measured by only one measuring instrument, and its coordinates are obtained by converting the measurement data of the instrument to the system coordinate system through the external parameters of the instrument. In summary, the multi-instrument combination measurement system inevitably involves the coordinate system of each measuring instrument, the data fusion of public measurement points, and the data conversion of non-public measurement points. In order to ensure the uniformity, accuracy and reliability of the measurement values of the multi-instrument combination measurement system, the test of its external parameters and coordinate measurement cannot directly apply the calibration method of a single measuring instrument (such as "JJF 1242 Laser Tracking Three-Dimensional Coordinate Measurement System Calibration Specification", "JJF 1408 Articulated Arm Coordinate Measuring Machine Calibration Specification", etc.). At present, the overall calibration problem of the multi-instrument combination measurement system in the existing technology has not been solved.
发明内容Summary of the invention
本发明为弥补现有单台测量仪器的校准方法不能直接应用于多仪器组合测量系统的校准的问题,提供一种多仪器组合测量系统的校准方法,通过分别测试多仪器组合测量系统的外参数、公共测量点坐标及非公共测量点坐标,确保多仪器组合测量系统的量值统一、准确可靠。The present invention provides a calibration method for a multi-instrument combination measurement system to make up for the problem that the existing calibration method for a single measuring instrument cannot be directly applied to the calibration of a multi-instrument combination measurement system. By respectively testing the external parameters, common measurement point coordinates and non-common measurement point coordinates of the multi-instrument combination measurement system, it is ensured that the measurement values of the multi-instrument combination measurement system are unified, accurate and reliable.
本发明采取以下技术方案:The present invention adopts the following technical solutions:
一种多仪器组合测量系统的校准方法,采用多齿分度台作为标准器校准多仪器组合测量系统的坐标系旋转误差;采用带有激光干涉仪的直线导轨作为标准器校准多仪器组合测量系统的坐标系平移误差;采用长度标尺作为标准器校准多仪器组合测量系统的公共测量点和非公共测量点的空间距离长度误差。A calibration method for a multi-instrument combination measurement system adopts a multi-tooth dividing table as a standard to calibrate the coordinate system rotation error of the multi-instrument combination measurement system; adopts a linear guide rail with a laser interferometer as a standard to calibrate the coordinate system translation error of the multi-instrument combination measurement system; adopts a length ruler as a standard to calibrate the spatial distance length error of the common measurement point and the non-common measurement point of the multi-instrument combination measurement system.
优选的,多仪器组合测量系统的坐标系旋转误差校准包括以下步骤:Preferably, the coordinate system rotation error calibration of the multi-instrument combined measurement system includes the following steps:
步骤一、由N台测量仪器组成的多仪器组合测量系统,将其中1台测量仪器固定在多齿分度台上,其余N-1台测量仪器固定在多齿分度台旁,N台测量仪器的整体布局与其现场应用时一致;Step 1: A multi-instrument combined measurement system consisting of N measuring instruments, one of which is fixed on a multi-tooth indexing table, and the remaining N-1 measuring instruments are fixed next to the multi-tooth indexing table. The overall layout of the N measuring instruments is consistent with that in field applications;
步骤二、多齿分度台刻度线归零,标定系统中N台测量仪器的外参数,将多齿分度台上的测量仪器的坐标系旋转矩阵记作R0;Step 2: Return the scale lines of the multi-tooth indexing table to zero, calibrate the external parameters of the N measuring instruments in the system, and record the coordinate system rotation matrix of the measuring instruments on the multi-tooth indexing table as R0;
步骤三、多齿分度台旋转角度θ,记录此时多齿分度台示值θr1;Step 3: The multi-tooth indexing table rotates by an angle θ, and the indication θ r1 of the multi-tooth indexing table is recorded;
步骤四、标定系统中N台测量仪器的外参数,重复三遍,将多齿分度台上的测量仪器的坐标系旋转矩阵记作R11、R12、R13;Step 4: calibrate the external parameters of N measuring instruments in the system, repeat three times, and record the coordinate system rotation matrix of the measuring instrument on the multi-tooth indexing table as R 11 , R 12 , and R 13 ;
步骤五、分别计算坐标系旋转矩阵R11、R12、R13与R0之间的变化量ΔR11、ΔR12、ΔR13,如式(1)所示;结合罗德里格斯公式计算对应的旋转角θm11、θm12、θm13,如式(2)所示;并计算与θr1的差值Δθ11、Δθ12、Δθ13,如式(3)所示;取最大值记作该角度处的坐标系旋转误差Δθ1,如式(4)所示;
其中,r1js表示矩阵ΔR1j中第s个元素,j=1,2,3;Where r 1js represents the sth element in the matrix ΔR 1j , j = 1, 2, 3;
θm1j=arcsin(u2+v2+w2) (2);θ m1j = arcsin(u 2 +v 2 +w 2 ) (2);
其中,j=1,2,3。in, j=1, 2, 3.
Δθ1j=|θm1j-θr1| (3);Δθ 1j =|θ m1j -θ r1 | (3);
其中,j=1,2,3;Wherein, j = 1, 2, 3;
Δθ1=max{Δθ11,Δθ12,Δθ13} (4);Δθ 1 =max{Δθ 11 ,Δθ 12 ,Δθ 13 } (4);
步骤六、按照步进θ,依次旋转多齿分度台至示值θr2、θr3、…、θrM处,重复步骤四、步骤五,测得各处的坐标系旋转误差Δθ2、Δθ3、…、ΔθM,并取最大值作为本次校准的坐标系旋转误差Δθ,如式(5)所示;Step 6: Rotate the multi-tooth indexing table to the indicated values θ r2 , θ r3 , …, θ rM in sequence according to the step θ, repeat
Δθ=max{Δθ1,Δθ2,...,ΔθM} (5)。Δθ=max{Δθ 1 , Δθ 2 ,..., Δθ M } (5).
优选的,多仪器组合测量系统的坐标系平移误差校准包括以下步骤:Preferably, the coordinate system translation error calibration of the multi-instrument combined measurement system includes the following steps:
步骤一、由N台测量仪器组成的多仪器组合测量系统,将其中1台测量仪器固定在直线导轨的移动工作台上,其余N-1台测量仪器固定在直线导轨旁,N台测量仪器的整体布局与其现场应用时一致;Step 1: A multi-instrument combined measurement system consisting of N measuring instruments, one of which is fixed on a mobile workbench of a linear guide rail, and the remaining N-1 measuring instruments are fixed beside the linear guide rail. The overall layout of the N measuring instruments is consistent with that in field applications.
步骤二、激光干涉仪复位,标定系统中N台测量仪器的外参数,将移动工作台上的测量仪器的坐标系平移向量记作T0;Step 2: Reset the laser interferometer, calibrate the external parameters of N measuring instruments in the system, and record the coordinate translation vector of the measuring instrument on the mobile workbench as T 0 ;
步骤三、移动工作台沿直线导轨移动位移d,记录此时激光干涉仪器的示值dr1;
步骤四、标定系统中N台测量仪器的外参数,重复三遍,将移动工作台上的测量仪器的坐标系平移向量记作T11、T12、T13;Step 4: calibrate the external parameters of N measuring instruments in the system, repeat three times, and record the coordinate translation vectors of the measuring instruments on the mobile workbench as T 11 , T 12 , and T 13 ;
步骤五、分别计算坐标系平移向量T11、T12、T13与T0之间的变化量ΔT11、ΔT12、ΔT13,如式(6)所示,结合向量模的计算公式计算对应的平移量dm11、dm12、dm13,如式(7)所示,并计算与dr1的差值Δd11、Δd12、Δd13,如式(8)所示,取最大值记作该位置处的坐标系平移误差Δd1,如式(9)所示;Step 5: Calculate the changes ΔT 11 , ΔT 12 , ΔT 13 between the coordinate system translation vectors T 11 , T 12 , T 13 and T 0 respectively, as shown in formula (6), calculate the corresponding translations d m11 , d m12 , d m13 in combination with the calculation formula of the vector modulus, as shown in formula (7), and calculate the differences Δd 11 , Δd 12 , Δd 13 with d r1 , as shown in formula (8), take the maximum value and record it as the coordinate system translation error Δd 1 at this position, as shown in formula (9);
其中,tx1j、ty1j、tz1j表示向量ΔT1j中3个元素,j=1,2,3;Wherein, t x1j , t y1j , t z1j represent three elements in the vector ΔT 1j , j = 1, 2, 3;
其中,j=1,2,3;Wherein, j = 1, 2, 3;
Δd1j=|dm1j-dr1| (8);Δd 1j =|d m1j -d r1 | (8);
其中,j=1,2,3;Wherein, j = 1, 2, 3;
Δd1=max{Δd11,Δd12,Δd13} (9);Δd 1 =max{Δd 11 ,Δd 12 ,Δd 13 } (9);
步骤六、按照步进d,依次沿直线导轨将移动工作台移至示值dr2、dr3、…、drM处,重复步骤四、步骤五,测得各处的坐标系平移误差Δd2、Δd3、…、ΔdM,并取最大值作为本次校准的坐标系平移误差Δd,如式(10)所示;Step 6: Move the movable worktable to the indicated values d r2 , d r3 , …, d rM along the linear guide rail in sequence according to the step d, repeat
Δd=max{Δd1,Δd2,...,ΔdM} (10)。Δd=max{Δd 1 , Δd 2 ,..., Δd M } (10).
优选的,多仪器组合测量系统的公共测量点的空间长度示值误差校准包括以下步骤:Preferably, the calibration of the spatial length indication error of the common measurement point of the multi-instrument combined measurement system comprises the following steps:
步骤一、由N台测量仪器组成的多仪器组合测量系统,按照与现场应用时一致的整体布局放置,在多仪器组合测量系统的测量范围内布置M根长度标尺,每根长度标尺的两端各安装有一个靶标座,可适配多仪器组合测量系统中的不同测量仪器的靶标,且保持测量点不随靶标类型改变而变动,长度标尺的方向包括水平、垂直、倾斜等不同方向;Step 1: The multi-instrument combination measurement system composed of N measuring instruments is placed according to the overall layout consistent with the field application. M length scales are arranged within the measurement range of the multi-instrument combination measurement system. A target seat is installed at each end of each length scale, which can be adapted to the targets of different measuring instruments in the multi-instrument combination measurement system and keep the measurement point unchanged with the change of target type. The directions of the length scales include horizontal, vertical, inclined and other different directions;
步骤二、保证M根长度标尺两端的测量点均可被多仪器组合测量系统中2台及以上的测量仪器测得,将长度标尺两端的测量点作为公共测量点,配合其他公共测量点,标定多仪器组合测量系统的外参数并通过数据融合计算公共测量点的坐标;重复三遍,将第j遍中第i根长度标尺两端的公共测量点坐标分别记作(xi1j,yi1j,zi1j)和(xi2j,yi2j,zi2j),i=1,2,…,M,j=1,2,3;Step 2: Ensure that the measuring points at both ends of the M length scales can be measured by two or more measuring instruments in the multi-instrument combination measurement system, take the measuring points at both ends of the length scale as common measuring points, coordinate with other common measuring points, calibrate the external parameters of the multi-instrument combination measurement system, and calculate the coordinates of the common measuring points through data fusion; repeat three times, and record the coordinates of the common measuring points at both ends of the i-th length scale in the j-th pass as ( xi1j , yi1j , zi1j ) and ( xi2j , yi2j , zi2j ), i = 1, 2, ..., M, j = 1, 2, 3;
步骤三、利用坐标(xi1j,yi1j,zi1j)、(xi2j,yi2j,zi2j),计算第1根长度标尺的长度lm1j,如式(11)所示,并计算其与该长度标尺的参考值lr1j的差值Δl1j,如式(12)所示;取Δl11、Δl12、Δl13中最大值作为第1根长度标尺处的空间长度示值误差Δl1,如式(13)所示;Step 3: Calculate the length l m1j of the first length scale using the coordinates ( xi1j , yi1j , z i1j ) and ( xi2j , yi2j , z i2j ), as shown in formula (11), and calculate the difference Δl 1j between the length scale and the reference value l r1j of the length scale, as shown in formula (12); take the maximum value of Δl 11 , Δl 12 , and Δl 13 as the spatial length indication error Δl 1 at the first length scale, as shown in formula (13);
其中,j=1,2,3;Wherein, j = 1, 2, 3;
Δl1j=|lm1j-lr1| (12);Δl 1j =|l m1j -l r1 | (12);
其中,j=1,2,3;Wherein, j = 1, 2, 3;
Δl1=max{Δl11,Δl12,Δl13} (13);Δl 1 =max{Δl 11 ,Δl 12 ,Δl 13 } (13);
步骤四、重复步骤三,依次计算剩余M-1根长度标尺处的空间长度示值误差Δli,i=2,3,…,M;取M根长度标尺处的空间长度示值误差的最大值作为本次校准的公共测量点的空间长度示值误差Δl,如式(14)所示;Step 4, repeat
Δl=max{Δl1,Δl2,...,ΔlM} (14)。Δl=max{Δl 1 , Δl 2 ,..., Δl M } (14).
进一步的,多仪器组合测量系统的非公共测量点的空间长度示值误差校准包括以下步骤:Furthermore, the calibration of the spatial length indication error of the non-common measurement points of the multi-instrument combined measurement system includes the following steps:
步骤一、由N台测量仪器组成的多仪器组合测量系统,按照与现场应用时一致的整体布局放置,标定多仪器组合测量系统的外参数;Step 1: a multi-instrument combination measurement system consisting of N measuring instruments is placed according to an overall layout consistent with that in field applications, and external parameters of the multi-instrument combination measurement system are calibrated;
步骤二、在多仪器组合测量系统的测量范围内布置M根长度标尺,每根长度标尺的两端各安装有一个靶标座,可适配多仪器组合测量系统中的不同测量仪器的靶标,且保持测量点不随靶标类型改变而变动,长度标尺的方向包括水平、垂直、倾斜方向;Step 2: Arrange M length scales within the measurement range of the multi-instrument combination measurement system. A target seat is installed at each end of each length scale, which can be adapted to the targets of different measuring instruments in the multi-instrument combination measurement system and keep the measurement point unchanged with the change of target type. The directions of the length scales include horizontal, vertical and inclined directions.
步骤三、多仪器组合测量系统对M根长度标尺进行测量,保证每根长度标尺的测量点均仅被一台测量仪器测量,且同一根长度标尺两端的测量点不被同一台测量仪器测量,即M根长度标尺上的测量点均为非公共测量点;根据多仪器组合测量系统的外参数完成数据转换,获得非公共测量点的坐标;重复三遍;将第j遍中第i根长度标尺两端的公共测量点坐标分别记作(xi1j,yi1j,zi1j)和(xi2j,yi2j,zi2j),i=1,2,…,M,j=1,2,3;
步骤四、利用坐标(xi1j,yi1j,zi1j)、(xi2j,yi2j,zi2j),计算第1根长度标尺的长度lm1j,如式(11)所示,并计算其与该长度标尺的参考值lr1j的差值Δl1j,如式(12)所示;取Δl11、Δl12、Δl13中最大值作为第1根长度标尺处的空间长度示值误差Δl1,如式(13)所示;Step 4: Calculate the length l m1j of the first length scale using the coordinates ( xi1j , yi1j , z i1j ) and ( xi2j , yi2j , z i2j ), as shown in formula (11), and calculate the difference Δl 1j between the length scale and the reference value l r1j of the length scale, as shown in formula (12); take the maximum value of Δl 11 , Δl 12 , and Δl 13 as the spatial length indication error Δl 1 at the first length scale, as shown in formula (13);
步骤五、重复步骤四,依次计算剩余M-1根长度标尺处的空间长度示值误差Δli,i=2,3,…,M。取M根长度标尺处的空间长度示值误差的最大值作为本次校准的非公共测量点的空间长度示值误差Δl,如式(14)所示。Step 5: Repeat step 4 to calculate the spatial length indication error Δl i at the remaining M-1 length scales, i = 2, 3, ..., M. The maximum value of the spatial length indication error at the M length scales is taken as the spatial length indication error Δl of the non-public measurement point of this calibration, as shown in formula (14).
本发明的有益效果在于:针对外参数、公共测量点及非公共测量点的不同测试需求,提供一种系统的、可溯源的多仪器组合测量系统校准方法,弥补了现有单台测量仪器的校准方法不能直接应用于多仪器组合测量系统的校准的问题,保障了多仪器组合测量系统的量值统一、准确可靠,助力多仪器组合测量系统的研发升级和现场应用。The beneficial effects of the present invention are as follows: a systematic and traceable multi-instrument combination measurement system calibration method is provided for different test requirements of external parameters, public measurement points and non-public measurement points, which makes up for the problem that the existing calibration method of a single measuring instrument cannot be directly applied to the calibration of a multi-instrument combination measurement system, ensures that the measurement values of the multi-instrument combination measurement system are unified, accurate and reliable, and facilitates the research and development, upgrading and on-site application of the multi-instrument combination measurement system.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是多仪器组合测量系统示意图。Figure 1 is a schematic diagram of a multi-instrument combined measurement system.
图2是多仪器组合测量系统的坐标系旋转误差校准示意图。FIG2 is a schematic diagram of the calibration of the coordinate system rotation error of the multi-instrument combination measurement system.
图3是多仪器组合测量系统的坐标系平移误差校准示意图。FIG3 is a schematic diagram of the coordinate translation error calibration of the multi-instrument combined measurement system.
图4是多仪器组合测量系统的公共测量点空间长度示值误差校准示意图。FIG4 is a schematic diagram of the calibration of the spatial length indication error of the common measurement point of the multi-instrument combination measurement system.
图5是多仪器组合测量系统的非公共测量点空间长度示值误差校准示意图。FIG5 is a schematic diagram of the calibration of the spatial length indication error of non-common measurement points in a multi-instrument combination measurement system.
具体实施方式DETAILED DESCRIPTION
下面结合实施例和附图对本发明的优选实施方式进行详细说明。The preferred implementation modes of the present invention are described in detail below with reference to the embodiments and the accompanying drawings.
实施例一:Embodiment 1:
以由2台测量仪器组成的多仪器组合测量系统为例,多仪器组合测量系统的坐标系旋转误差校准如图2所示,包括以下步骤:Taking a multi-instrument combined measurement system consisting of two measuring instruments as an example, the coordinate system rotation error calibration of the multi-instrument combined measurement system is shown in Figure 2, including the following steps:
步骤一、将第一测量仪器固定在多齿分度台上,第二测量仪器固定在多齿分度台旁,2台测量仪器的整体布局与其现场应用时一致。Step 1: Fix the first measuring instrument on the multi-tooth indexing table, and fix the second measuring instrument next to the multi-tooth indexing table. The overall layout of the two measuring instruments is consistent with their on-site application.
步骤二、多齿分度台刻度线归零,按照多仪器组合测量系统的操作手册标定系统中2台测量仪器的外参数,将多齿分度台上的测量仪器的坐标系旋转矩阵记作R0。Step 2: Return the scale line of the multi-tooth indexing table to zero, calibrate the external parameters of the two measuring instruments in the system according to the operation manual of the multi-instrument combination measurement system, and record the coordinate system rotation matrix of the measuring instrument on the multi-tooth indexing table as R 0 .
步骤三、多齿分度台旋转角度θ,记录此时多齿分度台示值θr1。Step 3: The multi-tooth indexing table rotates to an angle θ, and the indication θ r1 of the multi-tooth indexing table is recorded.
步骤四、按照多仪器组合测量系统的操作手册标定系统中2台测量仪器的外参数,重复三遍,将多齿分度台上的测量仪器的坐标系旋转矩阵记作R11、R12、R13。Step 4: Calibrate the external parameters of the two measuring instruments in the system according to the operating manual of the multi-instrument combined measuring system, repeat three times, and record the coordinate system rotation matrix of the measuring instrument on the multi-tooth indexing table as R 11 , R 12 , and R 13 .
步骤五、分别计算坐标系旋转矩阵R11、R12、R13与R0之间的变化量ΔR11、ΔR12、ΔR13,如式(15)所示,结合罗德里格斯公式计算对应的旋转角θm11、Step 5: Calculate the changes ΔR 11 , ΔR 12 , ΔR 13 between the coordinate system rotation matrices R 11 ,
θm12、θm13,如式(16)所示,并计算与θr1的差值Δθ11、Δθ12、Δθ13,如式(17)所示,取最大值记作该角度处的坐标系旋转误差Δθ1,如式(18)所示。θ m12 , θ m13 , as shown in formula (16), and calculate the differences Δθ 11 , Δθ 12 , Δθ 13 with θ r1 , as shown in formula (17), and take the maximum value as the coordinate system rotation error Δθ 1 at that angle, as shown in formula (18).
其中,r1js表示矩阵ΔR1j中第s个元素,j=1,2,3。Wherein, r 1js represents the sth element in the matrix ΔR 1j , j=1, 2, 3.
θm1j=arcsin(u2+v2+w2) (16)θ m1j = arcsin(u 2 +v 2 +w 2 ) (16)
其中,j=1,2,3。in, j=1, 2, 3.
Δθ1j=|θm1j-θr1| (17)Δθ 1j =|θ m1j -θ r1 | (17)
其中,j=1,2,3。Among them, j=1, 2, 3.
Δθ1=max{Δθ11,Δθ12,Δθ13} (18)Δθ 1 =max{Δθ 11 ,Δθ 12 ,Δθ 13 } (18)
步骤六、按照步进θ,依次旋转多齿分度台至示值θr2、θr3、…、θrM处,重复步骤四、步骤五,测得各处的坐标系旋转误差Δθr2、Δθr3、…、ΔθrM,并取最大值作为本次校准的坐标系旋转误差Δθ,如式(19)所示。
Δθ=max{Δθ1,Δθ2,...,ΔθM} (19)。Δθ=max{Δθ 1 , Δθ 2 ,..., Δθ M } (19).
实施例二:Embodiment 2:
以由2台测量仪器组成的多仪器组合测量系统为例,多仪器组合测量系统的坐标系平移误差校准如图3所示,包括以下步骤:Taking a multi-instrument combined measurement system consisting of two measuring instruments as an example, the coordinate system translation error calibration of the multi-instrument combined measurement system is shown in Figure 3, including the following steps:
步骤一、将第一测量仪器固定在直线导轨的移动工作台上,第二测量仪器固定在直线导轨旁,2台测量仪器的整体布局与其现场应用时一致。Step 1: Fix the first measuring instrument on the mobile workbench of the linear guide, and fix the second measuring instrument next to the linear guide. The overall layout of the two measuring instruments is consistent with their on-site application.
步骤二、激光干涉仪复位,按照多仪器组合测量系统的操作手册标定系统中2台测量仪器的外参数,将移动工作台上的测量仪器的坐标系平移向量记作T0。Step 2: Reset the laser interferometer, calibrate the external parameters of the two measuring instruments in the system according to the operation manual of the multi-instrument combination measurement system, and record the coordinate translation vector of the measuring instrument on the mobile workbench as T 0 .
步骤三、移动工作台沿直线导轨移动位移d,记录此时激光干涉仪的示值dr1。Step 3: Move the workbench along the linear guide rail for a displacement d, and record the indication d r1 of the laser interferometer at this time.
步骤四、按照多仪器组合测量系统的操作手册标定系统中2台测量仪器的外参数,重复三遍,将移动工作台上的测量仪器的坐标系平移向量记作T11、T12、T13。Step 4: Calibrate the external parameters of the two measuring instruments in the system according to the operating manual of the multi-instrument combination measuring system, repeat three times, and record the coordinate system translation vectors of the measuring instruments on the mobile workbench as T 11 , T 12 , and T 13 .
步骤五、分别计算坐标系平移向量T11、T12、T13与T0之间的变化量ΔT11、ΔT12、ΔT13,如式(20)所示,结合向量模的计算公式计算对应的平移量dm11、dm12、dm13,如式(21)所示,并计算与dr1的差值Δd11、Δd12、Δd13,如式(22)所示,取最大值记作该位置处的坐标系平移误差Δd1,如式(23)所示。
其中,tx1j、ty1j、tz1j表示向量ΔT1j中3个元素,j=1,2,3。Wherein, t x1j , t y1j , and t z1j represent three elements in the vector ΔT 1j , and j=1, 2, and 3.
其中,j=1,2,3。Among them, j=1, 2, 3.
Δd1j=|dm1j-dr1| (22)Δd 1j =|d m1j -d r1 | (22)
其中,j=1,2,3。Among them, j=1, 2, 3.
Δd1=max{Δd11,Δd12,Δd13} (23)Δd 1 =max{Δd 11 ,Δd 12 ,Δd 13 } (23)
步骤六、按照步进d,依次沿直线导轨将移动工作台移至示值dr2、dr3、…、drM处,重复步骤四、步骤五,测得各处的坐标系平移误差Δdr2、Δdr3、…、ΔdrM,并取最大值作为本次校准的坐标系平移误差Δd,如式(24)所示。Step 6: Move the movable worktable to the indicated values d r2 , d r3 , …, d rM along the linear guide rail in sequence according to the step d, repeat steps 4 and 5, measure the coordinate system translation errors Δd r2 , Δd r3 , …, Δd rM at each location, and take the maximum value as the coordinate system translation error Δd of this calibration, as shown in formula (24).
Δd=max{Δd1,Δd2,...,ΔdM} (24)Δd=max{Δd 1 ,Δd 2 ,...,Δd M } (24)
实施例三:Embodiment three:
以由2台测量仪器组成的多仪器组合测量系统配合3根长度标尺为例,多仪器组合测量系统的公共测量点的空间长度示值误差校准如图4所示,包括以下步骤:Taking a multi-instrument combined measurement system consisting of two measuring instruments and three length scales as an example, the calibration of the spatial length indication error of the common measuring point of the multi-instrument combined measurement system is shown in Figure 4, including the following steps:
步骤一、由2台测量仪器组成的多仪器组合测量系统,按照与现场应用时一致的整体布局放置,在多仪器组合测量系统的测量范围内布置3根长度标尺,每根长度标尺的两端各安装有一个靶标座,可适配多仪器组合测量系统中的不同测量仪器的靶标,且保持测量点不随靶标类型改变而变动,长度标尺的方向包括水平、垂直、倾斜等不同方向。Step 1: The multi-instrument combination measurement system consisting of two measuring instruments is placed according to the overall layout consistent with the on-site application. Three length rulers are arranged within the measurement range of the multi-instrument combination measurement system. A target holder is installed at each end of each length ruler, which can adapt to the targets of different measuring instruments in the multi-instrument combination measurement system and keep the measurement point unchanged with the change of target type. The directions of the length rulers include horizontal, vertical, inclined and other directions.
步骤二、保证3根长度标尺两端的测量点均可被多仪器组合测量系统中2台的测量仪器测得,将长度标尺两端的测量点作为公共测量点,配合其他公共测量点,按照多仪器组合测量系统的操作手册标定多仪器组合测量系统的外参数并通过数据融合计算公共测量点的坐标。重复三遍。将第j遍中第i根长度标尺两端的公共测量点坐标分别记作(xi1j,yi1j,zi1j)和(xi2j,yi2j,zi2j),i=1,2,3,j=1,2,3。Step 2: Ensure that the measuring points at both ends of the three length scales can be measured by two measuring instruments in the multi-instrument combination measurement system. Take the measuring points at both ends of the length scales as common measuring points, and calibrate the external parameters of the multi-instrument combination measurement system in accordance with the operation manual of the multi-instrument combination measurement system in conjunction with other common measuring points, and calculate the coordinates of the common measuring points through data fusion. Repeat three times. The coordinates of the common measuring points at both ends of the i-th length scale in the j-th pass are recorded as ( xi1j , yi1j , zi1j ) and ( xi2j , yi2j , zi2j ), i = 1, 2, 3, j = 1, 2, 3.
步骤三、利用坐标(x11j,y11j,z11j)、(x12j,y12j,z12j),计算第1根长度标尺的长度lm1j,如式(25)所示,并计算其与该长度标尺的参考值lr1j的差值Δl1j,如式(26)所示。取Δl11、Δl12、Δl13中最大值作为第1根长度标尺处的空间长度示值误差Δl1,如式(27)所示。Step 3: Using the coordinates (x 11j , y 11j , z 11j ) and (x 12j , y 12j , z 12j ), calculate the length l m1j of the first length scale, as shown in formula (25), and calculate the difference Δl 1j between it and the reference value l r1j of the length scale, as shown in formula (26). Take the maximum value of Δl 11 , Δl 12 , and Δl 13 as the spatial length indication error Δl 1 at the first length scale, as shown in formula (27).
其中,j=1,2,3。Among them, j=1, 2, 3.
Δl1j=|lm1j-lr1| (26)Δl 1j =|l m1j -l r1 | (26)
其中,j=1,2,3。Among them, j=1, 2, 3.
Δl1=max{Δl11,Δl12,Δl13} (27)Δl 1 =max{Δl 11 ,Δl 12 ,Δl 13 } (27)
步骤四、重复步骤三,依次计算剩余2根长度标尺处的空间长度示值误差Δli,i=2,3。取3根长度标尺处的空间长度示值误差的最大值作为本次校准的公共测量点的空间长度示值误差Δl,如式(28)所示。Step 4:
Δl=max{Δl1,Δl2,Δl3} (28)。Δl=max{Δl 1 , Δl 2 , Δl 3 } (28).
实施例四:Embodiment 4:
以由2台测量仪器组成的多仪器组合测量系统配合3根长度标尺为例,多仪器组合测量系统的非公共测量点的空间长度示值误差校准如图5所示,包括以下步骤:Taking a multi-instrument combined measurement system consisting of two measuring instruments and three length scales as an example, the calibration of the spatial length indication error of the non-public measuring points of the multi-instrument combined measurement system is shown in Figure 5, including the following steps:
步骤一、由2台测量仪器组成的多仪器组合测量系统,按照与现场应用时一致的整体布局放置,按照多仪器组合测量系统的操作手册标定多仪器组合测量系统的外参数。Step 1: The multi-instrument combination measurement system consisting of two measuring instruments is placed according to the overall layout consistent with the field application, and the external parameters of the multi-instrument combination measurement system are calibrated according to the operation manual of the multi-instrument combination measurement system.
步骤二、在多仪器组合测量系统的测量范围内布置3根长度标尺,每根长度标尺的两端各安装有一个靶标座,可适配多仪器组合测量系统中的不同测量仪器的靶标,且保持测量点不随靶标类型改变而变动,长度标尺的方向包括水平、垂直、倾斜等不同方向。Step 2: Arrange three length scales within the measurement range of the multi-instrument combination measurement system. A target holder is installed at each end of each length scale, which can adapt to the targets of different measuring instruments in the multi-instrument combination measurement system and keep the measurement point unchanged with the change of target type. The directions of the length scales include horizontal, vertical, inclined and other directions.
步骤三、多仪器组合测量系统对3根长度标尺进行测量,保证每根长度标尺的测量点均仅被一台测量仪器测量,且同一根长度标尺两端的测量点不被同一台测量仪器测量,即3根长度标尺上的测量点均为非公共测量点。根据多仪器组合测量系统的外参数完成数据转换,获得非公共测量点的坐标。重复三遍。将第j遍中第i根长度标尺两端的公共测量点坐标分别记作(xi1j,yi1j,zi1j)和(xi2j,yi2j,zi2j),i=1,2,3,j=1,2,3。Step 3: The multi-instrument combined measurement system measures the three length scales to ensure that the measurement points of each length scale are measured by only one measuring instrument, and the measurement points at both ends of the same length scale are not measured by the same measuring instrument, that is, the measurement points on the three length scales are all non-public measurement points. Complete data conversion according to the external parameters of the multi-instrument combined measurement system to obtain the coordinates of the non-public measurement points. Repeat three times. The coordinates of the public measurement points at both ends of the i-th length scale in the j-th pass are recorded as ( xi1j , yi1j , zi1j ) and ( xi2j , yi2j , zi2j ), i = 1, 2, 3, j = 1, 2, 3.
步骤四、利用坐标(x11j,y11j,z11j)、(x12j,y12j,z12j),计算第1根长度标尺的长度lm1j,如式(25)所示,并计算其与该长度标尺的参考值lr1j的差值Δl1j,如式(26)所示。取Δl11、Δl12、Δl13中最大值作为第1根长度标尺处的空间长度示值误差Δl1,如式(27)所示。Step 4: Using the coordinates (x 11j , y 11j , z 11j ) and (x 12j , y 12j , z 12j ), calculate the length l m1j of the first length scale, as shown in formula (25), and calculate the difference Δl 1j between it and the reference value l r1j of the length scale, as shown in formula (26). Take the maximum value of Δl 11 , Δl 12 , and Δl 13 as the spatial length indication error Δl 1 at the first length scale, as shown in formula (27).
步骤五、重复步骤四,依次计算剩余2根长度标尺处的空间长度示值误差Δli,i=2,3。取3根长度标尺处的空间长度示值误差的最大值作为本次校准的非公共测量点的空间长度示值误差Δl,如式(28)所示。Step 5: Repeat step 4 to calculate the spatial length indication error Δl i at the remaining two length scales, i = 2, 3. The maximum value of the spatial length indication error at the three length scales is taken as the spatial length indication error Δl of the non-public measurement point of this calibration, as shown in formula (28).
附图1-5中的附图标记如下:The reference numerals in the accompanying drawings 1-5 are as follows:
1第一测量仪器,1First measuring instrument,
2第二测量仪器,2 Second measuring instrument,
3第三测量仪器,3Third measuring instrument,
4第四测量仪器,4Fourth measuring instrument,
5第N-1测量仪器,5 N-1th measuring instrument,
6第N测量仪器,6th Nth measuring instrument,
7被测工件,7. Workpiece to be measured,
8公共测量点,8 common measurement points,
9激光干涉仪,9 laser interferometer,
10直线导轨,10 linear guides,
11第一长度标尺,11The first length scale,
12第二长度标尺,12 second length scale,
13第三长度标尺,13The third length scale,
14非公共测量点,14 non-public measurement points,
15多齿分度台,15 multi-tooth indexing table,
16移动工作台。16 Mobile workbench.
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