CN113310424B - Fixed-point optical fiber strain sensor and using method thereof - Google Patents
Fixed-point optical fiber strain sensor and using method thereof Download PDFInfo
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Abstract
本发明公开了一种定点式光纤应变传感器及使用方法,传感器本体包括传感内芯和传感器外护套,其中,传感内芯在锚固点处与监测结构变形耦合;传感器外护套套设在传感内芯外部,在传感器外护套套体上间隔开设若干开窗区域以及非开窗区域,其中,开窗区域为镂空结构,可以使外部结构胶进入并与传感内芯形成锚固;非开窗区域外层设置隔胶材料用于隔绝结构胶;本申请提供的定点式光纤应变传感器纤细盈巧,使用方法简单,便于长距离大规模布设应用。
The invention discloses a fixed-point optical fiber strain sensor and a use method thereof. The sensor body includes a sensing inner core and a sensor outer sheath, wherein the sensing inner core is coupled with the deformation of the monitoring structure at the anchor point; the sensor outer sheath is set Outside the sensing inner core, several windowed areas and non-opened areas are set up on the outer sheath body of the sensor at intervals. Among them, the windowed area is a hollow structure, which allows the external structural glue to enter and form an anchor with the sensing inner core. ; The outer layer of the non-opening area is provided with an insulating material for isolating the structural adhesive; the fixed-point optical fiber strain sensor provided by this application is slim and compact, and the method of use is simple, which is convenient for long-distance large-scale deployment and application.
Description
技术领域technical field
本发明涉及智能传感监测的技术领域,特别是一种定点式光纤应变传感器及使用方法。The invention relates to the technical field of intelligent sensor monitoring, in particular to a fixed-point optical fiber strain sensor and its use method.
背景技术Background technique
在分布式光纤传感领域,分布式光纤应变传感器的布设方式主要有两种:全面粘贴方式和定点布设方式。全面粘贴即以胶黏或预埋方式,将光纤传感器与被测结构进行通长锚固,形成全面的变形耦合;定点布设方式,则是通过一系列离散的锚固点将传感器与结构仅在锚固点区域进行变形耦合。在实际应用中,全面粘贴布设方式,由于其易导致复杂的传感器初始应变分布,会受解调设备空间分辨率因素等影响造成分布式传感测试的精度下降,且由于传感器应变传导特性的复杂性致使测量所得分布式应变与结构位移,难以进行精确换算。而定点布设方式,则最大程度上避免了由光缆结构和胶粘材料带来的测量不确定性,具有更高的测量精度和可进行精确的应变-位移换算等优势。In the field of distributed optical fiber sensing, there are two main layout methods of distributed optical fiber strain sensors: full-scale pasting and fixed-point layout. Full paste means to anchor the fiber optic sensor and the structure under test through the length of the adhesive or pre-embedded method to form a comprehensive deformation coupling; the fixed-point layout method is to connect the sensor and the structure only at the anchor point through a series of discrete anchor points. area for deformation coupling. In practical applications, due to the comprehensive paste layout method, it is easy to cause complex initial strain distribution of the sensor, which will be affected by the spatial resolution factors of the demodulation equipment, resulting in a decrease in the accuracy of the distributed sensing test, and due to the complex strain conduction characteristics of the sensor This makes it difficult to accurately convert the measured distributed strain and structural displacement. The fixed-point layout method avoids the measurement uncertainty caused by the optical cable structure and adhesive materials to the greatest extent, and has the advantages of higher measurement accuracy and accurate strain-displacement conversion.
对于一些特殊的应用场景,如结构裂损监测等,可能需要使用较短的传感器标距设计,这导致需要采用更为密集的锚固点设计方案。目前的定点布设分布式光纤应变传感器主要有两种锚固方式,即外定点方式和内定点方式。其中外定点方式是通过外置锚具与应变感测光缆形成锚固;而内定点则在传感器生产时即在传感器内部形成定点。目前,实际工程中多是通过外定点形式进行安装。采用外定点安装形式,在传感器实际布设时需要进行现场定点、安装锚具、固定光纤等一系列繁琐操作,极为费时费力,同时锚具本身通常笨重昂贵,增加了传感体系成本,不利于长距离快速布设。此外,光纤通常暴露在外,容易遭破坏,安全性较低。少量采用的内定点式传感器,通常结构较复杂、加工生产难度大、难以大批量生产和应用,而当设计传感标距较短时,常由于传感器加工过程和布设期间预张拉等因素影响,造成传感器内部初始应变不均匀等问题,影响传感精度,也不适用于大规模分布式结构裂损等监测的需求。For some special application scenarios, such as structural crack monitoring, it may be necessary to use a shorter sensor gauge design, which leads to the need for a more dense anchor point design. At present, there are mainly two anchoring methods for the fixed-point deployment of distributed optical fiber strain sensors, namely the external fixed-point method and the internal fixed-point method. The external fixed point method is to form an anchor through the external anchorage and the strain sensing optical cable; while the internal fixed point is to form a fixed point inside the sensor when the sensor is produced. At present, most of the actual projects are installed in the form of external fixed points. Using the external fixed-point installation method requires a series of cumbersome operations such as on-site fixed point, installation of anchors, and fixed optical fibers when the sensor is actually deployed, which is extremely time-consuming and laborious. At the same time, the anchor itself is usually bulky and expensive, which increases the cost of the sensing system, which is not conducive to long-term operation. The distance is quickly laid out. In addition, optical fibers are usually exposed, easily damaged and less secure. The internal fixed-point sensors used in a small number usually have complex structures, difficult processing and production, and are difficult to produce and apply in large quantities. When the designed sensing gauge length is short, it is often affected by factors such as sensor processing and pre-tensioning during layout. , causing problems such as uneven initial strain inside the sensor, which affects the sensing accuracy, and is not suitable for the monitoring needs of large-scale distributed structural crack damage.
鉴于以上方面问题,在各类土木工程基础设施结构的健康监测领域,需要结构简单、便于大规模制造和快速安装、易于构成密集分布的长、短标距光纤应变传感器以及传感器初始应变波动性小的分布式定点传感器,从而实现低成本、长距离的光纤传感大规模定点布设。In view of the above problems, in the field of health monitoring of various civil engineering infrastructure structures, it is necessary to have long and short gauge optical fiber strain sensors with simple structure, convenient for large-scale manufacturing and rapid installation, easy to form dense distribution, and small initial strain fluctuations of the sensors. Distributed fixed-point sensors to realize low-cost, long-distance large-scale fixed-point deployment of optical fiber sensing.
发明内容Contents of the invention
本发明要解决的技术问题是针对上述现有技术的不足,而提供一种定点式光纤应变传感器及使用方法,该定点式光纤应变传感器纤细盈巧,便于为长距离大规模布设应用。The technical problem to be solved by the present invention is to provide a fixed-point optical fiber strain sensor and its use method in view of the above-mentioned deficiencies in the prior art.
为解决上述技术问题,本发明采用的技术方案是:In order to solve the problems of the technologies described above, the technical solution adopted in the present invention is:
一种定点式光纤应变传感器,传感器本体包括传感内芯和传感器外护套,其中,A fixed-point optical fiber strain sensor, the sensor body includes a sensing inner core and a sensor outer sheath, wherein,
传感内芯在锚固点处与监测结构变形耦合;The sensing inner core is coupled with the deformation of the monitoring structure at the anchor point;
传感器外护套套设在传感内芯外部,在传感器外护套套体上间隔开设若干开窗区域以及非开窗区域,其中,开窗区域为镂空结构,可以使外部结构胶进入并与传感内芯形成锚固;非开窗区域外层设置隔胶材料用于隔绝结构胶;The outer sheath of the sensor is set outside the sensing inner core, and several windowed areas and non-opened areas are set up on the sensor outer sheath at intervals. Among them, the windowed area is a hollow structure, which can allow the external structural glue to enter and communicate The sensing inner core forms an anchor; the outer layer of the non-window area is provided with an insulating material to isolate the structural adhesive;
作为本发明的进一步优选,所述传感内芯采用应变感测光缆;As a further preference of the present invention, the sensing inner core adopts a strain sensing optical cable;
作为本发明的进一步优选,所述传感器外护套的内径大于所述传感内芯的外径,传感器外护套套设于传感内芯外侧,使得传感内芯与传感器外护套之间有滑动空间;As a further preference of the present invention, the inner diameter of the sensor outer sheath is larger than the outer diameter of the sensing inner core, and the sensor outer sheath is set outside the sensing inner core, so that the distance between the sensing inner core and the sensor outer sheath is There is sliding space between;
作为本发明的进一步优选,所述传感器外护套具有一定的结构强度,且可根据特定应用场景采用不同的材料和层叠结构,从而对传感内芯形成有效保护;As a further preference of the present invention, the outer sheath of the sensor has a certain structural strength, and different materials and laminated structures can be used according to specific application scenarios, so as to effectively protect the sensing inner core;
作为本发明的进一步优选,所述传感内芯在传感器外护套开窗区域通过结构胶渗透与结构物形成粘连,进而在胶体凝固后形成定点锚固区;As a further preference of the present invention, the sensing inner core forms adhesion with the structure through penetration of the structural glue in the window opening area of the outer sheath of the sensor, and then forms a fixed-point anchoring area after the colloid is solidified;
作为本发明的进一步优选,所述结构胶呈膏体状,结构胶既能穿透外护套开窗区域进入传感器内芯的同时不会进入非开窗区域;As a further preference of the present invention, the structural glue is in the form of a paste, and the structural glue can penetrate the windowed area of the outer sheath and enter the inner core of the sensor while not entering the non-fenestrated area;
作为本发明的进一步优选,前述应变感测光缆内的光纤元件为匹配的光导纤维,光导纤维外部套设光纤外护套;As a further preference of the present invention, the optical fiber component in the aforementioned strain sensing optical cable is a matching optical fiber, and the optical fiber is sheathed with an optical fiber outer sheath;
适用于直线结构或弧形结构内表面的定点式光纤应变传感器的使用方法,使用步骤如下:The method of using a fixed-point optical fiber strain sensor suitable for the inner surface of a straight line structure or an arc structure is as follows:
步骤1、根据所用结构胶特性和传感内芯类型综合确定开窗区域的长度;根据应用场景进行选取非开窗区域的长度;
步骤2、清洁监测结构与传感器本体的接触表面,监测结构表面干燥后,采用临时固定件将传感器本体依设计固定在待测结构表面;
步骤3、将伸出传感器外护套一端的传感内芯锚固到监测结构上;
步骤4、锚固生效后,对伸出传感器外护套另一端的传感内芯施加预紧力,并在预紧力施加到位后将施力端传感内芯及时地与监测结构进行锚固;Step 4. After the anchoring takes effect, apply a pre-tightening force to the sensing inner core protruding from the other end of the outer sheath of the sensor, and anchor the sensing inner core at the force-applying end to the monitoring structure in time after the pre-tightening force is applied in place;
步骤5、结构胶覆盖传感器本体,在刷胶过程中,结构胶通过传感器外护套的开窗区域渗透到传感内芯,使传感内芯在锚固区与监测结构形成粘连,进而在胶体凝固后形成定点锚固,将其与监测结构完全耦合。Step 5: The structural glue covers the sensor body. During the glue brushing process, the structural glue penetrates into the sensing inner core through the window area of the outer sheath of the sensor, so that the sensing inner core forms adhesion with the monitoring structure in the anchoring area, and then the colloid After solidification, fixed-point anchors are formed, fully coupling it to the monitoring structure.
适用于长距离布设的定点式光纤应变传感器的使用方法,使用步骤如下:The method of using the fixed-point optical fiber strain sensor suitable for long-distance deployment is as follows:
步骤1、根据所用结构胶特性和传感内芯类型综合确定开窗区域的长度;根据应用场景进行选取非开窗区域的长度;
步骤2、传感器本体在安装到监测结构之前,先将传感内芯和传感器外护套在外护套两端形成锚固端,即传感器外护套和传感内芯只在传感器本体两端变形耦合,而中间部分仍可自由产生相对滑动;
步骤3、清洁监测结构与传感器本体的接触表面,监测结构表面干燥后,通过临时固定件将传感器本体的一端与监测结构进行锚固;
步骤4、锚固生效后,在传感器本体另一端锚固点处进行张拉,使传感器内芯和外护套同步拉伸产生预紧力,并在预紧力施加到位后将施力端及时地与监测结构进行锚固;Step 4. After the anchoring takes effect, tension is carried out at the anchor point at the other end of the sensor body, so that the inner core of the sensor and the outer sheath are stretched synchronously to generate a pre-tightening force, and after the pre-tightening force is applied in place, the force-applying end is connected with the monitoring structure in time. to anchor;
步骤5、结构胶覆盖传感器本体,在刷胶过程中,结构胶通过传感器外护套的开窗区域渗透到传感内芯,使传感内芯在锚固区与监测结构形成粘连,进而在胶体凝固后形成定点锚固,将其与监测结构完全耦合。Step 5: The structural glue covers the sensor body. During the glue brushing process, the structural glue penetrates into the sensing inner core through the window area of the outer sheath of the sensor, so that the sensing inner core forms adhesion with the monitoring structure in the anchoring area, and then the colloid After solidification, fixed-point anchors are formed, fully coupling it to the monitoring structure.
作为本发明的进一步优选,在步骤1中,根据应用场景进行选取非开窗区域的长度,应用场景分为作为长标距传感器使用以及作为短标距传感器使用,As a further preference of the present invention, in
其中若作为长标距传感器使用,非开窗区域的长度范围为10cm-10m,Among them, if it is used as a long gauge sensor, the length range of the non-window area is 10cm-10m,
若作为短标距传感器使用,非开窗区域的长度范围为2cm-200cm。If used as a short-gauge sensor, the length of the non-window area ranges from 2cm to 200cm.
本发明具有如下有益效果:The present invention has following beneficial effect:
1.本发明提出的定点式光纤应变传感器采用开窗护套的形式,在传感器本体生产阶段即形成开窗的锚固区段,从而避免通常外定点型传感器锚具需要在施工地点进行锚具精确定位和安装复杂的缺陷,极大简化、加速了分布式光纤传感器的定位和安装。1. The fixed-point optical fiber strain sensor proposed by the present invention adopts the form of a window-opening sheath, and the window-opening anchoring section is formed in the production stage of the sensor body, thereby avoiding the need for anchorage precision at the construction site for the usual external fixed-point sensor anchors. Positioning and installation of complex defects greatly simplifies and accelerates the positioning and installation of distributed fiber optic sensors.
2.传感器定点锚固是通过胶体渗透过程在固定传感器本体的同时自然形成,从而将传感器本体固定、锚固点定位、锚固点成型、传感器本体保护数道工序简化为仅通过刷胶或灌胶这一道工序即完成,极大简化了传感器现场安装工艺,有利于传感器的大规模快速布设。2. The fixed-point anchoring of the sensor is naturally formed while fixing the sensor body through the process of colloid infiltration, so that the process of sensor body fixing, anchor point positioning, anchor point forming, and sensor body protection is simplified to only brushing or pouring glue. The process is completed, which greatly simplifies the on-site installation process of the sensor, and is conducive to the large-scale and rapid deployment of the sensor.
3.胶体凝固后在传感器本体外部形成坚硬的保护层,可为光纤传感器提供良好保护,极大提升了传感系统的稳定性、耐久性和长期安全性;由于传感器本体的传感内芯与传感器外护套之间可自由滑动,安装过程中不会因各种原因造成初始应变的突变,因而对于布里渊传感系统的高精度及对局部裂损信息的数据挖掘具有重要意义。3. After the colloid is solidified, a hard protective layer is formed outside the sensor body, which can provide good protection for the optical fiber sensor and greatly improve the stability, durability and long-term safety of the sensing system; The outer sheath of the sensor can slide freely, and the initial strain will not change suddenly due to various reasons during the installation process, so it is of great significance for the high precision of the Brillouin sensing system and the data mining of local crack information.
综上,本发明所提定点光纤传感器为缆状结构,纤细盈巧,便于长距离大规模布设应用。To sum up, the fixed-point optical fiber sensor proposed in the present invention has a cable-like structure, is slim and compact, and is convenient for long-distance large-scale deployment and application.
附图说明Description of drawings
图1是本发明一种定点式光纤应变传感器的结构示意图;Fig. 1 is a structural representation of a fixed-point optical fiber strain sensor of the present invention;
图2是本发明一种定点式光纤应变传感器的使用方法一的安装方法示意图;Fig. 2 is a schematic diagram of the installation method of the first method of use of a fixed-point optical fiber strain sensor of the present invention;
图3是本发明一种定点式光纤应变传感器的使用方法一的安装方法示意图;Fig. 3 is a schematic diagram of the installation method of the first method of use of a fixed-point optical fiber strain sensor of the present invention;
图4是本发明一种定点式光纤应变传感器的使用方法一的安装方法示意图;Fig. 4 is a schematic diagram of the installation method of the first method of use of a fixed-point optical fiber strain sensor of the present invention;
图5是本发明一种定点式光纤应变传感器的使用方法二的安装方法示意图;Fig. 5 is a schematic diagram of the installation method of the second use method of a fixed-point optical fiber strain sensor of the present invention;
图6是本发明一种定点式光纤应变传感器的使用方法二的安装方法示意图;Fig. 6 is a schematic diagram of the installation method of the second use method of a fixed-point optical fiber strain sensor of the present invention;
图7是本发明一种定点式光纤应变传感器的使用方法二的安装方法示意图;Fig. 7 is a schematic diagram of the installation method of the second use method of a fixed-point optical fiber strain sensor of the present invention;
图8是本发明一种定点式光纤应变传感器的使用方法二的安装方法示意图;Fig. 8 is a schematic diagram of the installation method of the second method of using a fixed-point optical fiber strain sensor of the present invention;
图9a-图9b是本发明在地铁盾构隧道结构中的应用展示图;Fig. 9a-Fig. 9b are the application display diagrams of the present invention in the subway shield tunnel structure;
其中有:Including:
1、传感器外护套;2、传感内芯;3、光导纤维;4、光纤外护套;5、锚固区;6、外护套开窗;7、监测结构;8、结构胶;9、临时固定件;10、锚固区长度;11、传感标距;12、永久固定件;13、锚固端。1. Sensor outer sheath; 2. Sensing inner core; 3. Optical fiber; 4. Optical fiber outer sheath; 5. Anchoring area; 1. Temporary fixing parts; 10. Length of anchoring area; 11. Sensing gauge length; 12. Permanent fixing parts; 13. Anchoring end.
具体实施方式Detailed ways
下面结合附图和具体较佳实施方式对本发明作进一步详细的说明。The present invention will be further described in detail below in conjunction with the accompanying drawings and specific preferred embodiments.
本发明的描述中,需要理解的是,术语“左侧”、“右侧”、“上部”、“下部”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,“第一”、“第二”等并不表示零部件的重要程度,因此不能理解为对本发明的限制。本实施例中采用的具体尺寸只是为了举例说明技术方案,并不限制本发明的保护范围。In the description of the present invention, it should be understood that the orientations or positional relationships indicated by the terms "left side", "right side", "upper", "lower" are based on the orientations or positional relationships shown in the accompanying drawings, and are only For the purpose of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, "first", "second" and the like do not represent components importance, and therefore should not be construed as limiting the invention. The specific dimensions used in this embodiment are only for illustrating the technical solution, and do not limit the protection scope of the present invention.
如图1、2所示,一种定点式光纤应变传感器,由传感内芯2和传感器外护套1两部分构成,其中传感内芯2仅在一系列离散的锚固区5处与监测结构7变形耦合,传感器外护套1可起到保护传感内芯2同时在传感器安装过程中自动形成锚固区5的作用。本发明传感器本体采用基于布里渊散射原理的各种分布式光纤解调设备进行信号读取,仪器类型包括但不限于BOTDA、BOTDR、BOFDA、BOFDR。As shown in Figures 1 and 2, a fixed-point optical fiber strain sensor is composed of two parts: the sensing
传感内芯2,根据具体应用可选择不同封装结构的应变感测光缆。举例来说,我们优选地采取紧套封装的应变感测光缆,光缆内的光纤元件采用对应布里渊解调设备的光导纤维3(如G652D单模光纤),光纤的纤芯和包层分别为直径9.5μm和125μm。涂覆层和紧套纤外护套4分别优选地采用丙烯酸酯和尼龙材质。For the
特制的传感器外护套1是该定点式光纤应变传感器的核心部件之一,也是本发明专利区别于现有技术方法的特征之一,该传感器外护套1的内径比传感内芯2的外径略大,传感内芯2可相对于外护套自由滑动。优选地,传感内芯的外表面和传感器外护套的内表面应尽量光滑,以减小二者之间的摩阻力。传感器外护套按照一定的间隔具有特制的开窗区域6,透过这些开窗区域外部结构胶8可渗透进传感器内部从而与传感内芯2形成粘连。传感器外护套非开窗区域最外层采用隔胶材质,外部胶黏物质无法渗透。开窗区域的长度又称锚固区长度10,需根据所用结构胶特性和传感内芯2类型等综合确定,一般长约2-5 cm。非开窗区域的长度称为传感标距11,同样需要根据具体应用场景进行选取。比如如果作为长标距传感器应用,传感标距11可设为几十厘米到数米范围不等,这里申请人给了一个约束,即为10cm-10m;如果作为短标距传感器应用,如进行裂损定量化监测等,则传感标距11可设为从几公分到几十公分不等的范围,同样的,申请人给了一个约束,即为2cm-200cm。The special sensor
传感器外护套1的开窗部分具有一定的镂空结构,该镂空结构可使外护套开窗6部分具有一定的结构强度,从而将外护套无开窗的各分段连接为整体。比如图1中所示传感器示例的镂空结构采用了稀疏螺旋结构,所谓稀疏螺旋结构,即为形成的螺旋圈数较少,相邻螺旋带间距较大。优选地,所示案例的传感器外护套是由内部不锈钢稀疏螺旋管与分段的外部隔胶塑料套管构成。不锈钢稀疏螺旋管为传感器护套提供必要的强度,以防止潜在的机械冲击,并有助于实现传感器的高耐久性。根据特定应用场景,传感器外护套应具有一定的结构强度,并采用不同的材料和层叠结构,从而对传感内芯2形成有效保护。The window part of the
实施时,本传感器的上述设计可大大简化传感器的安装布设,安装时可通过全面刷胶或灌胶工艺等将其固定在被测结构表面或内部,同时在传感器内部形成定点锚固。根据布设场景和要求选择适宜的布设方法(方法一和方法二),下面以在结构表面安装为例,说明具体安装布设方法:During implementation, the above-mentioned design of the sensor can greatly simplify the installation and layout of the sensor. During installation, it can be fixed on the surface or inside of the structure under test by comprehensive glue brushing or glue pouring process, and at the same time, fixed-point anchoring is formed inside the sensor. Choose the appropriate layout method (
如图2-4所示,当布设场景为直线结构或弧形结构内表面,采取方法一:首先通过酒精、清水等清洁剂清洁待测结构表面,待表面干燥后采用临时固定件9(快干胶水或胶带)将本传感器依设计固定在待测结构表面。临时固定件9(快干胶水或胶带)的固定区域应稀疏分布在传感器的非开窗区域,避免接触到开窗区域。随后,通过快干胶或其他永久性快速锚固方法(如挤压锚等),将位于传感器一端的传感内芯2锚固到被测结构上。锚固生效后,对位于传感器另一端的传感内芯2施加预紧力,并在预紧力施加到位后通过快干胶或其他锚固方式,将施力端传感内芯2及时地与结构进行锚固。这种在现场对应变传感光缆进行预紧力张拉的方法,可在最大程度上减小传感内芯的初始应变不均匀程度,尤其是减少局部的应变波动程度,这对于一些特殊的变形传感应用是必不可少的前提条件。As shown in Figure 2-4, when the layout scene is the inner surface of a linear structure or a curved structure, take method 1: first clean the surface of the structure to be tested with alcohol, water and other detergents, and use temporary fixing parts 9 (quick) after the surface is dry. Dry glue or adhesive tape) to fix the sensor on the surface of the structure to be tested according to the design. The fixed areas of the temporary fixing parts 9 (quick-drying glue or adhesive tape) should be sparsely distributed in the non-windowed area of the sensor to avoid contact with the windowed area. Subsequently, the sensing
预紧力的施加可使传感器能够监测结构7的压缩变形。预应力的大小应根据具体的应用场景和传感内芯类型来确定。优选地,对于一般的变形测试,传感内芯通常被预拉到3000με左右。在布设过程中,应注意防止灰尘和污垢进入传感器,这可通过在预紧力张拉之前提供一定的传感器的覆盖或保护来实现。The application of a preload enables the sensor to monitor the compressive deformation of the structure 7 . The size of the prestress should be determined according to the specific application scenario and the type of the sensing core. Preferably, for general deformation tests, the sensing core is usually pre-stretched to about 3000με. During routing, care should be taken to prevent dust and dirt from entering the sensor. This can be achieved by providing some coverage or protection of the sensor prior to pretensioning.
张拉完毕后,采用特殊的膏状结构胶8全面覆盖传感器,将其与被测结构完全耦合。在刷胶过程中,结构胶8通过传感器外护套1的开窗区域渗透到传感器内部,使传感内芯2在设计锚固区5与结构物形成粘连,进而在胶体凝固后形成定点锚固。After the tensioning is completed, the sensor is fully covered with a special paste-like
如图5-8所示,根据特定使用场景、单次布设的传感长度、对传感内芯预应变分布均匀性要求等方面可采取第二种布设方法,第二种方法相比第一种方法更加适用于长距离布设,可使传感内芯获得更均匀的初始应变分布。适用的布设场景包括直线型布设、弧形结构外表面布设、导孔布设等场景。As shown in Figure 5-8, the second layout method can be adopted according to the specific usage scenario, the sensing length of a single layout, and the requirements for the uniformity of the pre-strain distribution of the sensing inner core. The second method is compared with the first This method is more suitable for long-distance layout, which can make the sensing inner core obtain a more uniform initial strain distribution. Applicable layout scenarios include linear layout, curved structure outer surface layout, guide hole layout and other scenarios.
根据所用结构胶特性和传感内芯2类型综合确定开窗区域的长度;根据应用场景进行选取非开窗区域的长度;传感器在安装到结构之前,将传感内芯和传感器外护套在外护套两端形成锚固端,即外护套和传感内芯只在传感器两端变形耦合,而中间部分仍可自由产生相对滑动;清洁监测结构7与传感器的接触表面,防止粉尘污垢等影响后续传感器安装;将传感器的一端与待测结构进行锚固,锚固可使用快干胶或其他永久性锚固方法;锚固生效后,在传感器另一端锚固点处进行张拉,使传感器内芯和外护套同步拉伸产生预紧力,并在预紧力施加到位后将施力端及时地与监测结构7进行锚固;结构胶8覆盖传感器本体,在刷胶过程中,结构胶通过传感器外护套的开窗区域渗透到传感内芯,使传感内芯在锚固区与监测结构形成粘连,进而在胶体凝固后形成定点锚固,将其与监测结构完全耦合。According to the characteristics of the structural adhesive used and the type of the
该结构胶8是通过一系列实验室测试专门开发的,具有优化的粘稠度和工作时间,使结构胶8既能穿透传感器外护套1开窗区域渗透进传感器内部,又不会侵入非开窗区域,从而实现既能稳定牢固地将传感器与结构进行耦合,又可同时精确形成设计锚固区的效果。胶体硬化后,结构胶为传感器提供了另一个有效的保护层,以防止潜在的有害环境影响。The
图9为本传感器在华东某城市运营盾构地铁隧道内的应用为例,说明了其实际应用效果。本项目传感器沿隧道环周布设,用以评估隧道衬砌结构的长期结构性能演化。传感器安装在所有列车停运后的时间窗口进行。通过本项目的实际安装证明,该传感器在隧道内的安装是方便和快速高效的。Figure 9 is an example of the application of this sensor in a shield subway tunnel operated in a city in East China, illustrating its actual application effect. The sensors of this project are deployed along the circumference of the tunnel to evaluate the long-term structural performance evolution of the tunnel lining structure. Sensor installation takes place during the time window after all trains are out of service. The actual installation of this project proves that the installation of the sensor in the tunnel is convenient, fast and efficient.
以上详细描述了本发明的优选实施方式,但是,本发明并不限于上述实施方式中的具体细节,在本发明的技术构思范围内,可以对本发明的技术方案进行多种等同变换,这些等同变换均属于本发明的保护范围。The preferred embodiments of the present invention have been described in detail above, but the present invention is not limited to the specific details in the above embodiments. Within the scope of the technical concept of the present invention, various equivalent transformations can be carried out to the technical solutions of the present invention. These equivalent transformations All belong to the protection scope of the present invention.
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