CN113305010B - Oranges and tangerines size sorting device - Google Patents
Oranges and tangerines size sorting device Download PDFInfo
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- CN113305010B CN113305010B CN202110633196.8A CN202110633196A CN113305010B CN 113305010 B CN113305010 B CN 113305010B CN 202110633196 A CN202110633196 A CN 202110633196A CN 113305010 B CN113305010 B CN 113305010B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B13/00—Grading or sorting solid materials by dry methods, not otherwise provided for; Sorting articles otherwise than by indirectly controlled devices
- B07B13/04—Grading or sorting solid materials by dry methods, not otherwise provided for; Sorting articles otherwise than by indirectly controlled devices according to size
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B13/00—Grading or sorting solid materials by dry methods, not otherwise provided for; Sorting articles otherwise than by indirectly controlled devices
- B07B13/14—Details or accessories
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B13/00—Grading or sorting solid materials by dry methods, not otherwise provided for; Sorting articles otherwise than by indirectly controlled devices
- B07B13/14—Details or accessories
- B07B13/16—Feed or discharge arrangements
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Abstract
Description
技术领域technical field
本申请涉及分拣装置领域,尤其涉及一种柑橘大小分拣装置。The present application relates to the field of sorting devices, and in particular, to a sorting device for citrus sizes.
背景技术Background technique
目前,现有的柑橘大小分拣机普遍存在以下缺点:1、只能针对不带桔梗的柑橘进行大小分级;2、实际运行时,只能预先对柑橘大小分级进行确定,再替换筛选机构对不同等级大小果实进行筛选;3、采用平面式结构进行等级筛选,占地面积大,为此,本发明提出一种柑橘大小分拣装置。At present, the existing citrus size sorters generally have the following shortcomings: 1. Only citrus without bellflowers can be graded by size; 2. In actual operation, only the size grading of citrus can be determined in advance, and then the screening mechanism can be replaced. Different grades and sizes of fruits are screened; 3. The plane structure is used for grade screening, which occupies a large area. For this reason, the present invention proposes a citrus size sorting device.
发明内容SUMMARY OF THE INVENTION
本申请实施例提供了一种柑橘大小分拣装置,使得可以高效地对各种等级大小的柑橘进行筛选,并且占地面积小,可以带桔梗筛选。The embodiment of the present application provides a citrus size sorting device, which can efficiently screen citrus of various grades and sizes, and has a small footprint and can be screened with bellflowers.
有鉴于此,本申请提供了一种柑橘大小分拣装置,包括:输送机构和与所述输送机构连接的立式多级分拣装置;In view of this, the present application provides a citrus size sorting device, comprising: a conveying mechanism and a vertical multi-stage sorting device connected with the conveying mechanism;
所述立式多级分拣装置包括垂直设置的转动杆、用于驱动所述转动杆转动的电机、固定在所述转动杆上的套筒和设置在所述套筒上的分拣收集装置;The vertical multi-stage sorting device includes a vertically arranged rotating rod, a motor for driving the rotating rod to rotate, a sleeve fixed on the rotating rod, and a sorting and collecting device arranged on the sleeve ;
所述分拣收集装置包括分拣机构和设置在所述分拣机构下方的收集圆盘;The sorting and collecting device includes a sorting mechanism and a collecting disc arranged below the sorting mechanism;
所述分拣机构包括沿周向设置在所述套筒外表面的第一伸缩夹臂和第二伸缩夹臂;The sorting mechanism includes a first telescopic clamp arm and a second telescopic clamp arm arranged on the outer surface of the sleeve along the circumferential direction;
所述第一伸缩夹臂与所述第二伸缩夹臂之间具有一定夹角;There is a certain angle between the first telescopic clamp arm and the second telescopic clamp arm;
所述第一伸缩夹臂和所述第二伸缩夹臂的末端分别设置有第一末端杆件和第二末端杆件;The ends of the first telescopic clamp arm and the second telescopic clamp arm are respectively provided with a first end rod and a second end rod;
所述第一末端杆件与所述第二末端杆件呈八字型结构;The first end rod and the second end rod are in a figure-eight structure;
所述第一末端杆件和所述第二末端杆件靠近所述套筒的一端均开设有供给桔梗运动通过的缺口;One end of the first end rod and the second end rod close to the sleeve is provided with a gap for the movement of platycodon grandiflorum;
所述收集圆盘上由内至外设置有多个用于收集从所述分拣机构掉落下来的不同大小分级柑橘的圆环形同心轨道;The collection disc is provided with a plurality of annular concentric tracks for collecting different sizes of graded citrus dropped from the sorting mechanism from the inside to the outside;
所述收集圆盘倾斜设置,且每个所述圆环形同心轨道的最低点处均开设有用于获取对应大小分级柑橘的收集口。The collection discs are arranged obliquely, and a collection port for obtaining graded citrus of corresponding size is opened at the lowest point of each of the annular concentric tracks.
可选地,所述分拣收集装置的数量为多个;Optionally, the number of the sorting and collecting devices is multiple;
多个所述分拣收集装置由上至下依次设置在所述套筒上;A plurality of the sorting and collecting devices are sequentially arranged on the sleeve from top to bottom;
所述输送机构的出口连接有用于将柑橘输送至不同的所述分拣收集装置的分导机构;The outlet of the conveying mechanism is connected with a guiding mechanism for conveying the citrus to different sorting and collecting devices;
所述套筒上方设置有多个漏斗盘;A plurality of funnel discs are arranged above the sleeve;
所述分导机构分别与多个所述漏斗盘连接;the guide mechanism is respectively connected with a plurality of the funnel discs;
多个所述漏斗盘分别连接有用于将柑橘输送至对应所述分拣收集装置的多个通管。A plurality of the funnel trays are respectively connected with a plurality of through pipes for conveying the citrus to the corresponding sorting and collecting devices.
可选地,所述分导机构上设置有多个可开合的分道板;Optionally, the dividing and guiding mechanism is provided with a plurality of openable and closable dividing plates;
多个所述分道板分别与多个所述漏斗盘连接。A plurality of the channel dividing plates are respectively connected with a plurality of the funnel discs.
可选地,所述第一伸缩夹臂和所述第二伸缩夹臂均包括主杆和与所述主杆滑动连接的伸缩杆;Optionally, both the first telescopic clamp arm and the second telescopic clamp arm include a main rod and a telescopic rod slidably connected to the main rod;
所述主杆与所述套筒固定连接;the main rod is fixedly connected with the sleeve;
所述主杆和所述伸缩杆均为中空结构;Both the main rod and the telescopic rod are hollow structures;
所述主杆和所述伸缩杆内设置有弹簧;Springs are arranged in the main rod and the telescopic rod;
所述主杆末端设置有用于卡住所述弹簧的凸起;The end of the main rod is provided with a protrusion for clamping the spring;
所述伸缩杆外表面设置有与所述凸起相匹配的滑道。The outer surface of the telescopic rod is provided with a slideway matching the protrusion.
可选地,所述弹簧的一端与步进电机连接,用于调整工作部分弹簧的松紧以适应不同地域不同柑橘的大小分拣;Optionally, one end of the spring is connected with a stepper motor for adjusting the elasticity of the spring of the working part to adapt to the size sorting of different citrus in different regions;
所述弹簧的另一端与所述伸缩杆的末端连接。The other end of the spring is connected with the end of the telescopic rod.
可选地,还包括:控制器;Optionally, it also includes: a controller;
所述控制器分别与所述输送机构和所述立式多级分拣装置电连接。The controller is respectively electrically connected with the conveying mechanism and the vertical multi-stage sorting device.
可选地,所述收集圆盘上设置有用于检测有无果实掉落的对射式光电开关;Optionally, the collection disc is provided with a through-beam photoelectric switch for detecting whether the fruit has fallen;
所述对射式光电开关与所述控制器电连接。The through-beam photoelectric switch is electrically connected with the controller.
可选地,所述第一末端杆件和所述第二末端杆件顶部均设置有用于防止柑橘意外飞出所述分拣机构的挡柱。Optionally, the top of the first end rod and the top of the second end rod are both provided with blocking posts for preventing the citrus from accidentally flying out of the sorting mechanism.
可选地,所述第一末端杆件与所述第二末端杆件之间的夹角为60度。Optionally, the included angle between the first end rod and the second end rod is 60 degrees.
可选地,所述第一末端杆件和所述第二末端杆件的形状均为类椭圆形。Optionally, the shapes of the first end rod and the second end rod are both elliptical-like.
从以上技术方案可以看出,本申请实施例具有以下优点:本柑橘大小分拣装置通过设置第一伸缩夹臂和第二伸缩夹臂,当转动杆旋转时,可以利用旋转产生的离心力推动第一伸缩夹臂和第二伸缩夹臂伸缩,由于第一伸缩夹臂与第二伸缩夹臂之间具有一定夹角,随着第一伸缩夹臂和第二伸缩夹臂的伸长,第一伸缩夹臂与第二伸缩夹臂末端的间距会逐渐变大,以此来实现对各种等级大小的柑橘进行高效筛选;由于第一末端杆件与第二末端杆件呈八字型结构,且第一末端杆件和第二末端杆件靠近套筒的一端均开设有供给桔梗运动通过的缺口,可以带桔梗筛选;通过采用立式结构进行分拣,占地面积小。It can be seen from the above technical solutions that the embodiment of the present application has the following advantages: by setting the first telescopic clamping arm and the second telescopic clamping arm in the citrus size sorting device, when the rotating rod rotates, the centrifugal force generated by the rotation can be used to push the first telescopic clamping arm. The first telescopic clamp arm and the second telescopic clamp arm are telescopic. Since there is a certain angle between the first telescopic clamp arm and the second telescopic clamp arm, with the extension of the first telescopic clamp arm and the second telescopic clamp arm, the first telescopic clamp arm and the second telescopic clamp arm are extended. The distance between the telescopic clamp arm and the end of the second telescopic clamp arm will gradually increase, so as to achieve efficient screening of citrus of various grades; The ends of the first end rod and the second end rod close to the sleeve are provided with a gap for the movement of the bellflower, which can be screened with bellflower; the vertical structure is used for sorting, and the floor space is small.
附图说明Description of drawings
图1为本申请实施例中柑橘大小分拣装置的结构示意图;1 is a schematic structural diagram of a citrus size sorting device in an embodiment of the application;
图2为本申请实施例中分拣机构的结构示意图;2 is a schematic structural diagram of a sorting mechanism in an embodiment of the application;
图3为本申请实施例中第一末端杆件的结构示意图;3 is a schematic structural diagram of a first end rod in an embodiment of the application;
图4为本申请实施例中收集圆盘的结构示意图;Fig. 4 is the structural representation of the collecting disc in the embodiment of the application;
图5为本申请实施例中第一伸缩夹臂的结构示意图;5 is a schematic structural diagram of a first telescopic clamp arm in an embodiment of the present application;
图6为本申请实施例中主杆与伸缩杆的连接结构示意图;6 is a schematic diagram of the connection structure of the main rod and the telescopic rod in the embodiment of the application;
图7为本申请实施例中漏斗盘与套筒的安装结构示意图;7 is a schematic diagram of the installation structure of the funnel plate and the sleeve in the embodiment of the application;
图8为本申请实施例中套筒的俯视图;Fig. 8 is the top view of the sleeve in the embodiment of the application;
图9为本申请实施例中分导机构的结构示意图;9 is a schematic structural diagram of a guide mechanism in an embodiment of the application;
图10为本申请实施例中弹簧松紧调节的原理图;FIG. 10 is a schematic diagram of the spring tightness adjustment in the embodiment of the application;
图11为本申请实施例中步进电机的接线图;Fig. 11 is the wiring diagram of the stepping motor in the embodiment of the application;
其中,附图标记为:Among them, the reference numerals are:
1-输送机构,2-分导机构,3-漏斗盘,4-分拣机构,5-收集圆盘,6-转动杆,7-套筒,8-通管,9-电机,21-分道板,22-电磁铁,41-第一伸缩夹臂,42-第二伸缩夹臂,43-第一末端杆件,44-第二末端杆件,51-圆环形同心轨道,52-收集口,411-主杆,412-伸缩杆,413-弹簧,414-凸起,415-步进电机,431-缺口,432-挡柱。1-Conveying mechanism, 2-Separating guide mechanism, 3-Funnel tray, 4-Sorting mechanism, 5-Collecting disc, 6-Rotating rod, 7-Sleeve, 8-Through pipe, 9-Motor, 21-Point Road plate, 22-electromagnet, 41-first telescopic clamp arm, 42-second telescopic clamp arm, 43-first end rod, 44-second end rod, 51-circular concentric track, 52- Collection port, 411-main rod, 412- telescopic rod, 413-spring, 414-protrusion, 415-stepper motor, 431-notch, 432-block post.
具体实施方式Detailed ways
为了使本技术领域的人员更好地理解本申请方案,下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。In order to make those skilled in the art better understand the solutions of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only It is a part of the embodiments of the present application, but not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present application.
在本申请的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of this application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the indicated device or element must have a specific orientation or a specific orientation. construction and operation, and therefore should not be construed as limitations on this application. Furthermore, the terms "first", "second", and "third" are used for descriptive purposes only and should not be construed to indicate or imply relative importance.
除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本申请中的具体含义。Unless otherwise expressly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it may be a fixed connection, a detachable connection, or an integral connection; it may be a mechanical connection, It can also be an electrical connection; it can be a direct connection, an indirect connection through an intermediate medium, or an internal connection between two components. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood in specific situations.
发明人发现:目前现有对柑橘大小进行分拣的方式有三种。第一种是利用光电传感器对脐橙通过时间的检测间接获得果实的大小信息,从而通过PLC控制对应电机的启动,使得某一规格区间内的脐橙以及大于最大规格和小于最小规格的脐橙进入不同的轨道,从而实现自动分拣,而分拣规格只需改变控制程序即可调整,但此方法分拣效率低下,分拣成本高;第二种是在连续滚筒上分布有大量的分拣圈,滚筒运动时带动柑橘运动,使得小于某一规格的柑橘掉落,剩余的大于此规格的柑橘往前传送得以收集,如果需要分拣成多个规格则需要更换有着不同规格分拣圈的滚筒进行多次筛选,此方法在分拣带桔梗的柑橘时会分拣错误或者失败,并且分拣不同等级柑橘要更换筛选部件,在筛选结构边界存在筛选时挤压破坏柑橘的可能;第三种是将柑橘倒入单列轨道壁内,电机带动传动辊在变向辊、从动辊配合下驱动输送带转动,输送带带动柑橘向右侧移动,在单列轨道壁的作用下柑橘呈单列排布,大的柑橘经过分类轨道,小的柑橘穿过分类轨道在输送带带动下向下移动,经缓冲轮缓冲从出料口出料,大的柑橘在自重带动下沿分类轨道从出料口出料,完成分类筛选,此方法同样不能完成带桔梗的柑橘大小分级,且是将大于某一大小柑橘过滤出来,如果需要分多个等级需要多次过滤。The inventors found that there are currently three ways to sort citrus sizes. The first is to use the photoelectric sensor to detect the passing time of the navel orange to indirectly obtain the size information of the fruit, so as to control the start of the corresponding motor through the PLC, so that navel oranges within a certain specification range and navel oranges larger than the maximum size and smaller than the minimum size enter different track, so as to realize automatic sorting, and the sorting specifications can be adjusted only by changing the control program, but this method has low sorting efficiency and high sorting cost; the second is that there are a large number of sorting circles distributed on the continuous drum, When the drum moves, it drives the citrus to move, so that the citrus smaller than a certain size is dropped, and the remaining citrus larger than this size is forwarded for collection. After multiple screenings, this method will cause errors or failures in sorting citrus with bellflowers, and the screening components must be replaced when sorting citrus of different grades. There is a possibility of crushing and destroying the citrus during screening at the boundary of the screening structure; the third is Pour the citrus into the single-row track wall, the motor drives the drive roller to drive the conveyor belt to rotate under the cooperation of the direction-changing roller and the driven roller, and the conveyor belt drives the citrus to move to the right. Under the action of the single-row track wall, the citrus is arranged in a single row. The big citrus goes through the sorting track, the small citrus moves down through the sorting track and is driven by the conveyor belt, and is buffered by the buffer wheel to be discharged from the discharge port. , to complete the classification and screening, this method also cannot complete the size classification of citrus with Platycodon grandiflorum, and it is to filter out the citrus larger than a certain size, if it needs to be divided into multiple grades, it needs to be filtered multiple times.
本申请提供了一种柑橘大小分拣装置的一个实施例,具体请参阅图1至图4。The present application provides an embodiment of a citrus size sorting device, please refer to FIG. 1 to FIG. 4 for details.
本实施例中的柑橘大小分拣装置包括:输送机构1和与输送机构1连接的立式多级分拣装置,立式多级分拣装置包括垂直设置的转动杆6、用于驱动转动杆6转动的电机9、固定在转动杆6上的套筒7和设置在套筒7上的分拣收集装置,分拣收集装置包括分拣机构4和设置在分拣机构4下方的收集圆盘5,分拣机构4包括沿周向设置在套筒7外表面的第一伸缩夹臂41和第二伸缩夹臂42,第一伸缩夹臂41与第二伸缩夹臂42之间具有一定夹角,第一伸缩夹臂41和第二伸缩夹臂42的末端分别设置有第一末端杆件43和第二末端杆件44,第一末端杆件43与第二末端杆件44呈八字型结构,第一末端杆件43和第二末端杆件44靠近套筒7的一端均开设有供给桔梗运动通过的缺口431,收集圆盘5上由内至外设置有多个用于收集从分拣机构4掉落下来的不同大小分级柑橘的圆环形同心轨道51,收集圆盘5倾斜设置,且每个圆环形同心轨道51的最低点处均开设有用于获取对应大小分级柑橘的收集口52。The citrus size sorting device in this embodiment includes: a conveying
需要说明的是:本柑橘大小分拣装置通过设置第一伸缩夹臂41和第二伸缩夹臂42,当转动杆6旋转时,可以利用旋转产生的离心力推动第一伸缩夹臂41和第二伸缩夹臂42伸缩,由于第一伸缩夹臂41与第二伸缩夹臂42之间具有一定夹角,随着第一伸缩夹臂41和第二伸缩夹臂42的伸长,第一伸缩夹臂41与第二伸缩夹臂42末端的间距会逐渐变大,以此来实现对各种等级大小的柑橘进行高效筛选,对于要区分不同大小等级的柑橘不用事先改变分拣结构,做到近乎无级分拣;由于第一末端杆件43与第二末端杆件44呈八字型结构,且第一末端杆件43和第二末端杆件44靠近套筒7的一端均开设有供给桔梗运动通过的缺口431,可以带桔梗筛选;通过采用立式结构进行分拣,占地面积小。It should be noted that: by setting the first
以上为本申请实施例提供的一种柑橘大小分拣装置的实施例一,以下为本申请实施例提供的一种柑橘大小分拣装置的实施例二,具体请参阅图1至图11。The above is the first embodiment of a citrus size sorting device provided by the embodiment of the present application, and the following is the second embodiment of a citrus size sorting device provided by the embodiment of the present application. For details, please refer to FIG. 1 to FIG. 11 .
本实施例中的柑橘大小分拣装置包括:输送机构1和与输送机构1连接的立式多级分拣装置,具体的,输送机构1可以为传送带式输送机构1;立式多级分拣装置包括垂直设置的转动杆6、用于驱动转动杆6转动的电机9、固定在转动杆6上的套筒7和设置在套筒7上的分拣收集装置,分拣收集装置包括分拣机构4和设置在分拣机构4下方的收集圆盘5,分拣机构4包括沿周向设置在套筒7外表面的第一伸缩夹臂41和第二伸缩夹臂42,第一伸缩夹臂41与第二伸缩夹臂42之间具有一定夹角,具体的,第一伸缩夹臂41与第二伸缩夹臂42之间的夹角可以为5°-30°;第一伸缩夹臂41和第二伸缩夹臂42的末端分别设置有第一末端杆件43和第二末端杆件44,第一末端杆件43与第二末端杆件44呈八字型结构,第一末端杆件43和第二末端杆件44靠近套筒7的一端均开设有供给桔梗运动通过的缺口431,收集圆盘5上由内至外设置有多个用于收集从分拣机构4掉落下来的不同大小分级柑橘的圆环形同心轨道51,收集圆盘5倾斜设置,且每个圆环形同心轨道51的最低点处均开设有用于获取对应大小分级柑橘的收集口52。The citrus size sorting device in this embodiment includes: a conveying
分拣收集装置的数量可以为多个,多个分拣收集装置由上至下依次设置在套筒7上,形成多层结构;输送机构1的出口连接有用于将柑橘输送至不同的分拣收集装置的分导机构2,如图7和图8所示,套筒7上方设置有多个漏斗盘3,分导机构2分别与多个漏斗盘3连接,多个漏斗盘3分别连接有用于将柑橘输送至对应分拣收集装置的多个通管8,具体的,通管8位于套筒7内部,且套筒7上开设有供通管8穿出的开口。The number of sorting and collecting devices can be multiple, and multiple sorting and collecting devices are sequentially arranged on the
需要说明的是:去往不同分拣收集装置的柑橘会通过分导机构2掉入相应的漏斗盘3中,漏斗盘3、通管8以及套筒7为一个整体进行旋转,通管8放置在套筒7内随着转动杆6以及套筒7旋转,使果实掉入不同层的分拣机构4。It should be noted that: the citrus going to different sorting and collecting devices will fall into the
如图9所示,分导机构2上设置有多个可开合的分道板21,多个分道板21分别与多个漏斗盘3连接,不同的漏斗盘3对应连接不同的通管8,用于将柑橘输送至不同的分拣收集装置进行分拣收集。As shown in FIG. 9 , the
可以理解的是:本柑橘大小分拣装置的整个结构不存在挤压情况,为了对果实达到一个比较好的保护效果,也可以根据实际情况适当加入一些缓冲材料进行保护。It can be understood that the whole structure of the citrus size sorting device is not squeezed. In order to achieve a better protection effect on the fruit, some buffer materials can be appropriately added for protection according to the actual situation.
如图5和图6所示,第一伸缩夹臂41和第二伸缩夹臂42均包括主杆411和与主杆411滑动连接的伸缩杆412,主杆411与套筒7固定连接,围绕套筒7做旋转运动;主杆411和伸缩杆412均为中空结构,主杆411和伸缩杆412内设置有弹簧413,主杆411末端设置有用于卡住弹簧413的凸起414,伸缩杆412外表面设置有与凸起414相匹配的滑道,使其可以自由滑动。具体的,伸缩杆412靠近主杆411的一端设置有用于限位的环形限位块,以此来保证伸缩杆412伸长的极限位置,保证伸缩杆412的正常伸缩。As shown in FIG. 5 and FIG. 6 , both the first
需要说明的是:柑橘掉入分拣机构4后随着分拣机构4旋转并产生离心力,在离心力的作用下,伸缩杆412不断地被柑橘挤压使伸缩杆412向外拉伸,当第一伸缩夹臂41与第二伸缩夹臂42之间产生的缝隙足够大时,最外围的柑橘被甩出分拣机构4后掉落到收集圆盘5。与此同时,后端柑橘由于离心力也跟着向外甩,但是伸缩杆412由于弹力已经收缩,此时下一个最外端的柑橘开始分拣。果实依次向最外端移动并进行分拣。It should be noted that: after the citrus falls into the
如图5所示,弹簧413的一端与步进电机415连接,用于调整工作部分弹簧413的松紧以适应不同地域不同柑橘的大小分拣,具体的,弹簧413随步进电机415转动,多对步进电机415共用同一步进驱动器;弹簧413的另一端与伸缩杆412的末端连接。可以理解的是,弹簧413的旋转可以改为主副斜齿轮垂直啮合的方法,通过单个步进电机415驱动主齿轮的旋转带动每一个副齿轮旋转来进行弹簧413松紧的调整,同时也可以去掉步进电机415(即不调节弹簧413松紧),直接选用特定规格弹簧413,省去适应能力来直接进行设计。As shown in FIG. 5 , one end of the
需要说明的是:F=kx,k为劲度系数,x为弹簧413形变量,F为弹簧413所受的力,其它条件一定时,弹簧413越长或单位长度弹簧413匝数越多,k值越小。弹簧413实际跟随旋转时,步进电机415与凸起414之间的弹簧413段压缩或拉伸,凸起414与伸缩杆412末端之间的弹簧413段只改变了长度而并没有形变,因此工作部分弹簧413劲度系数改变。具体的,如图10所示,主杆411末端设置有用于卡住弹簧413的凸起414,使弹簧413在步进电机415的旋转下改变弹簧413工作部分长度(使得工作部分弹簧413劲度系数改变),进而在相同旋转速度下使伸缩杆412获得不同伸长长度,从而在两根伸缩杆412之间获得不同的间隙,以适应有着不同密度(不同柑橘的体积与重量比值不同)果实的大小筛选,能够满足不同用户的需求,同种柑橘只需首次调整,使用方便。It should be noted that: F=kx, k is the stiffness coefficient, x is the deformation amount of the
可以理解的是,主杆411的首端可以设计成套盖形式,方便将弹簧413连接步进电机415进行调节。It can be understood that, the head end of the
还包括:控制器,控制器分别与输送机构1和立式多级分拣装置电连接。It also includes: a controller, which is electrically connected to the conveying
收集圆盘5上设置有用于检测有无果实掉落的对射式光电开关,对射式光电开关与控制器电连接,分导机构2上设置有用于控制分道板21开合的开合机构,开合机构与控制器电连接,具体的,分道板21可以为铁质分道板21,铁质分道板21对称设置在分导机构2的左右两侧,且铁质分道板21上设置有用于通过通断电控制铁质分道板21开合的电磁铁22,电磁铁22与控制器电连接。The
需要说明的是:利用对射式光电开关对多个分拣收集装置的收集圆盘5进行检测,检测其是否长于两秒无果实掉落,若长于两秒无果实掉落,对射式光电开关发送信息至控制器,分导机构2在控制器的控制下对两侧电磁铁22的通断电进行控制,进而实现通道的变换,使果实进入不同的分拣收集装置并控制输送机构1的动作与否。如果有一个分拣收集装置的果实已经分拣完毕,且对射式光电开关长于两秒没有被遮光,则控制器输出信号控制电磁铁22的得电来改变铁质分道板21动作情况以及输送机构1的启动与否,使得柑橘进入不同层级的漏斗盘3和通管8掉入不同层的分拣机构4进行分拣,否则输送机构1停止且柑橘停留等待分拣。It should be noted that: the
具体的,如图3所示,第一末端杆件43和第二末端杆件44顶部均设置有用于防止柑橘意外飞出分拣机构4的挡柱432。Specifically, as shown in FIG. 3 , the tops of the
优选地,第一末端杆件43与第二末端杆件44之间的夹角可以为60度,即第一末端杆件43和第二末端杆件44分别在竖直方向向两边旋转30度放置,使柑橘到达末端杆件后两杆间距瞬间变大,柑橘掉落。Preferably, the included angle between the
第一末端杆件43和第二末端杆件44的形状均可以为类椭圆形。可以理解的是,为了使柑橘容易落下,缺口431下方的椭圆下半段尽量窄。The shapes of the
具体的,收集圆盘5的外圆周连接有圆柱形防护铁网,即圆柱形防护铁网套设在多个收集圆盘5上,防止柑橘意外落出。Specifically, the outer circumference of the
在本实施例中,分拣收集装置的数量为3个,即共有三层分拣收集结构,控制器为西门子S7-200系列的CPU222继电器型输出的PLC。柑橘大小分拣装置各机构控制顺序为:总电源开启、(外部按键控制PLC给多个步进脉冲给步进电机415调节弹簧413松紧)、转动杆6的电机9开启、分导机构2受控选道、输送机构1启动进行分拣、输送机构1停止工作、分导机构2停止工作、转动杆6的电机9停止工作、总电源断开。I/O分配表,如下表1。In this embodiment, the number of sorting and collecting devices is three, that is, there are three layers of sorting and collecting structures, and the controller is a PLC with CPU222 relay output of Siemens S7-200 series. The control sequence of each mechanism of the citrus size sorting device is: the main power is turned on, (the external button controls the PLC to give a plurality of stepping pulses to the stepping
表1I/O分配表Table 1I/O allocation table
以上所述,以上实施例仅用以说明本申请的技术方案,而非对其限制;尽管参照前述实施例对本申请进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本申请各实施例技术方案的精神和范围。As mentioned above, the above embodiments are only used to illustrate the technical solutions of the present application, but not to limit them; although the present application has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand: The technical solutions described in the embodiments are modified, or some technical features thereof are equivalently replaced; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions in the embodiments of the present application.
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