CN113293464A - Grab and open and mix clear all-in-one - Google Patents
Grab and open and mix clear all-in-one Download PDFInfo
- Publication number
- CN113293464A CN113293464A CN202110770400.0A CN202110770400A CN113293464A CN 113293464 A CN113293464 A CN 113293464A CN 202110770400 A CN202110770400 A CN 202110770400A CN 113293464 A CN113293464 A CN 113293464A
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- Prior art keywords
- cotton
- beater
- curtain
- opening
- conveying curtain
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 229920000742 Cotton Polymers 0.000 claims abstract description 141
- 239000000428 dust Substances 0.000 claims abstract description 19
- 238000000034 method Methods 0.000 claims abstract description 17
- 238000004140 cleaning Methods 0.000 claims abstract description 14
- 239000012535 impurity Substances 0.000 claims abstract description 11
- 239000010813 municipal solid waste Substances 0.000 claims description 4
- 238000007599 discharging Methods 0.000 claims description 3
- 238000009987 spinning Methods 0.000 abstract description 7
- 239000004753 textile Substances 0.000 abstract description 2
- 239000002699 waste material Substances 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 description 7
- 239000000835 fiber Substances 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 238000007664 blowing Methods 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000010923 batch production Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G21/00—Combinations of machines, apparatus, or processes, e.g. for continuous processing
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G13/00—Mixing, e.g. blending, fibres; Mixing non-fibrous materials with fibres
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G7/00—Breaking or opening fibre bales
- D01G7/02—Breaking or opening fibre bales by means of beater arms
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G7/00—Breaking or opening fibre bales
- D01G7/06—Details of apparatus or machines
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G7/00—Breaking or opening fibre bales
- D01G7/06—Details of apparatus or machines
- D01G7/08—Arrangements for feeding bales to comminuting elements
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G9/00—Opening or cleaning fibres, e.g. scutching cotton
- D01G9/04—Opening or cleaning fibres, e.g. scutching cotton by means of beater arms
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G9/00—Opening or cleaning fibres, e.g. scutching cotton
- D01G9/14—Details of machines or apparatus
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Preliminary Treatment Of Fibers (AREA)
Abstract
一种抓开混清一体机，它包括按照清花流程由前至后依次安装在机架上的第一前输棉帘、第二前输棉帘、格栅装置、开棉打手、中间输棉帘、均棉打手、角钉斜帘、剥棉打手、尘棒部件、出棉口、排杂口；所述开棉打手是由设置在格栅装置下方、第二前输棉帘末端上方的上、中、下三个间距可调的开棉打手组成；所述角钉斜帘以向后上方斜置的方式设置在中间输棉帘后端；均棉打手和剥棉打手分别安装在角钉斜帘7顶部两侧，用于除杂清棉的尘棒部件设置在剥棉打手下方，排杂口设置在尘棒部件下方，出棉口设置在尘棒部件后方。本发明具有结构紧凑、占地面积小，适用于小批量、多品种或试纺流程，也适用于纺织厂落棉回花的处理，改变了传统开清棉设备流程长。
An all-in-one machine for grasping, opening, mixing and cleaning, which comprises a first front feeding curtain, a second front feeding curtain, a grille device, a cotton opener, and an intermediate feeding curtain, which are sequentially installed on the frame according to the cleaning process from front to back. Cotton curtain, uniform cotton beater, angle nail oblique curtain, cotton stripping beater, dust rod parts, cotton outlet, and miscellaneous discharge port; the cotton opener beater is set under the grille device and above the end of the second front feeding screen. The upper, middle and lower cotton openers with adjustable spacing are composed of the upper, middle and lower distances; the angle nail oblique curtain is arranged at the rear end of the middle cotton feeding curtain in a backward and upward manner; the uniform cotton beater and the cotton stripper beater are installed in On both sides of the top of the angle nail slanted curtain 7, the dust bar part for removing impurities and cotton is arranged below the cotton stripper, the dust outlet is arranged below the dust bar part, and the cotton outlet is arranged behind the dust bar part. The invention has the advantages of compact structure and small floor space, and is suitable for small batch, multi-variety or trial spinning process, and also suitable for the treatment of waste cotton in textile mills, which changes the long process flow of traditional cotton opening and cleaning equipment.
Description
Technical Field
The invention relates to the technical field of textile machinery manufacturing, in particular to a grabbing-opening and mixing integrated machine.
Background
In the blowing process of the traditional cotton spinning industry, the raw materials need to be grabbed, opened, mixed and subjected to impurity removal, and the four processing procedures of grabbing cotton, opening cotton, mixing cotton and blowing cotton are respectively realized by different machines, so that the process is high in yield and high in efficiency. However, in actual production, small-batch and multi-variety production or trial spinning (multiple small-batch experimental spinning performed for determining spinning process parameters) exists, and in addition, a large amount of noil and waste cotton are easy to be produced in normal production and then spun, and in this case, the traditional blowing process is adopted, so that the process is complex, poor in flexibility and high in cost, and therefore, the design of the mixed-cleaning all-in-one machine is imperative.
Disclosure of Invention
The invention aims to provide the grabbing, opening, mixing and cleaning all-in-one machine aiming at the defects in the prior art. The invention is especially suitable for the pre-spinning processes of small-batch, multi-variety or noil and cotton return treatment and the like.
The purpose of the invention is realized by the following technical scheme:
the grabbing, opening and mixing integrated machine comprises a first front cotton conveying curtain, a second front cotton conveying curtain, a grating device, a cotton opening beater, a middle cotton conveying curtain, a cotton homogenizing beater, a brad nail inclined curtain, a cotton stripping beater, a dust rod part, a cotton outlet and a trash outlet which are sequentially arranged on a rack from front to back according to a cotton cleaning process; the cotton opening beater is composed of an upper cotton opening beater, a middle cotton opening beater and a lower cotton opening beater which are arranged below the grating device and above the tail end of the second front cotton conveying curtain and have adjustable intervals (the grating device is arranged above the cotton opening beater, so that cotton bales stacked too high can be prevented from directly entering a rear process without being opened, and the opening and mixing effects are influenced); the angle nail inclined curtain is arranged at the rear end of the middle cotton conveying curtain in a mode of being obliquely arranged towards the rear upper part; the cotton-homogenizing beater and the cotton-stripping beater are respectively arranged on two sides of the top of the angle nail inclined curtain, a dust rod component for impurity removal and cotton cleaning is arranged below the cotton-stripping beater, the impurity discharging port is arranged below the dust rod component, and the cotton outlet is arranged behind the dust rod component.
The first front cotton conveying curtain, the second front cotton conveying curtain and the middle cotton conveying curtain are driven by a motor in a direct connection mode. The driving mode has the advantages of simple structure, reliable performance and convenient maintenance and repair.
The cotton opening beater is composed of a beater barrel and spiral cutter discs uniformly distributed on the barrel (the spiral cutter discs are of a continuous structure, and can completely grab cotton bale fibers in the width direction), and the spiral direction of the spiral cutter discs arranged on every two adjacent cotton opening beaters is opposite (the cotton bales can be symmetrically opened, and the opening uniformity is better).
The rotating speeds of the upper, middle and lower cotton opening beaters are set in a mode of sequentially increasing from bottom to top, so that the fibers in the height direction of the cotton bale can be grabbed in a staggered manner, and the grabbing and opening effects are good.
The cotton homogenizing beater and the cotton stripping beater adopt a six-row angle nail type structure.
The invention has the beneficial effects that:
the invention overcomes the defects of high cost and poor flexibility of small-batch production caused by multiple machines and separated processes of the conventional cotton cleaner. The invention integrates four procedures of cotton grabbing, cotton opening, cotton mixing and cotton cleaning, has centralized and compact procedures, low production cost and small occupied area, is particularly suitable for the pre-spinning procedures of small-batch, multi-variety or noil and cotton return treatment and the like, and provides a brand-new selection scheme for controlling the investment and production cost of production enterprises and improving the working efficiency.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic structural view of the cotton opening beater of the present invention.
The reference numbers in the figures are: 1-a frame, 2 a-a first front cotton conveying curtain, 2 b-a second front cotton conveying curtain, 3-a grating device, 4-a cotton opening beater, 5-a middle cotton conveying curtain, 6-a cotton homogenizing beater, 7-a brad inclined curtain, 8-a cotton stripping beater, 9-a dust rod component, 10-a cotton outlet, 11-a trash outlet, 12-a beater barrel and 13-a spiral cutter head.
Detailed Description
The invention is described in further detail below with reference to examples (figures):
referring to fig. 1, the grabbing, opening and mixing integrated machine comprises a first front cotton conveying curtain 2a, a second front cotton conveying curtain 2b, a grating device 3, a cotton opening beater 4, a middle cotton conveying curtain 5, a cotton homogenizing beater 6, a brad inclined curtain 7, a cotton stripping beater 8, a dust rod component 9, a cotton outlet 10 and a trash outlet 11 which are sequentially arranged on a rack from front to back according to a cotton cleaning process; the cotton opening beater 4 consists of an upper cotton opening beater, a middle cotton opening beater and a lower cotton opening beater which are arranged below the grating device 3 and above the tail end of the second front cotton conveying curtain 2b and have adjustable intervals (the grating device is arranged above the cotton opening beater, so that cotton bales stacked too high can be prevented from directly entering a rear process without being opened, and the opening and mixing effects are influenced); the brad inclined curtain 7 is arranged at the rear end of the middle cotton conveying curtain 5 in a mode of being obliquely arranged backwards and upwards; the cotton-homogenizing beater 6 and the cotton-stripping beater 8 are respectively arranged on two sides of the top of the brad nail inclined curtain 7, the dust rod component 9 used for impurity removal and cotton cleaning is arranged below the cotton-stripping beater 8, the impurity discharging port 11 is arranged below the dust rod component 9, and the cotton outlet 10 is arranged behind the dust rod component 9.
The purpose of adjusting the distance between the upper, middle and lower opening cotton beaters is to avoid the fault of the squeezing of the beater caused by the excessively thick layered cotton.
The first front cotton conveying curtain 2a, the second front cotton conveying curtain 2b and the middle cotton conveying curtain 5 are directly driven by motors. The driving mode has the advantages of simple structure, reliable performance and convenient maintenance and repair.
Referring to fig. 2, the cotton opening beater is composed of a beater cylinder 12 and spiral cutter discs 13 uniformly distributed on the cylinder (and the spiral cutter discs are of a continuous structure, so that the cotton bale fibers in the width direction can be completely grabbed), and the spiral cutter discs arranged on every two adjacent cotton opening beaters are opposite in rotation direction (the cotton bales can be symmetrically opened, and the opening uniformity is better).
The rotating speeds of the upper, middle and lower cotton opening beaters are set in a mode of sequentially increasing from bottom to top, so that the fibers in the height direction of the cotton bale can be grabbed in a staggered manner, and the grabbing and opening effects are good.
The cotton homogenizing beater 6 and the cotton stripping beater 8 adopt a six-row brad structure.
The working principle of the invention is as follows:
the cotton bale is placed on the front cotton conveying curtain and is conveyed to a cotton opening beater, the cotton opening beater picks and opens cotton fibers on the surface of the cotton bale, the opened fibers fall into the middle cotton conveying curtain to be mixed, then the cotton fibers are conveyed upwards to a cotton homogenizing beater by the angle nail inclined curtain, the cotton bundles with larger cotton bundles are beaten by the cotton homogenizing beater and then enter the middle cotton mixing curtain again to be mixed, the smaller cotton bundles are conveyed to a cotton stripping beater by the angle nail inclined curtain and then stripped by the cotton stripping beater, the cotton stripping beater interacts with the dust rod part to remove impurities in the cotton fibers, and the impurities are discharged out of the machine through the impurity discharge port; the cotton fiber after the cotton cleaning process is sent to the next machine station through a cotton outlet.
Claims (5)
1. The utility model provides a grab and open and mix clear all-in-one which characterized in that: the cotton cleaning machine comprises a first front cotton conveying curtain (2a), a second front cotton conveying curtain (2b), a grating device (3), a cotton opening beater (4), a middle cotton conveying curtain (5), a cotton homogenizing beater (6), a brad nail inclined curtain (7), a cotton stripping beater (8), a dust rod component (9), a cotton outlet (10) and a trash outlet (11), which are sequentially arranged on a rack from front to back according to a cotton cleaning process; the cotton opening beater (4) consists of an upper cotton opening beater, a middle cotton opening beater and a lower cotton opening beater which are arranged below the grating device (3) and above the tail end of the second front cotton conveying curtain (2b) and have adjustable intervals; the brad inclined curtain (7) is arranged at the rear end of the middle cotton conveying curtain (5) in a mode of being inclined backwards and upwards; the cotton-homogenizing beater (6) and the cotton-stripping beater (8) are respectively arranged on two sides of the top of the brad nail inclined curtain (7), a dust rod component (9) used for impurity removal and cotton cleaning is arranged below the cotton-stripping beater (8), the impurity discharging port (11) is arranged below the dust rod component (9), and the cotton outlet (10) is arranged behind the dust rod component (9).
2. The all-in-one machine of claim 1, which is characterized in that: the first front cotton conveying curtain (2a), the second front cotton conveying curtain (2b) and the middle cotton conveying curtain (5) are driven by direct connection of motors.
3. The all-in-one machine of claim 1, which is characterized in that: the cotton opening beater is composed of a beater cylinder (12) and spiral cutterheads (13) uniformly distributed on the cylinder, and the spiral cutterheads arranged on every two adjacent cotton opening beaters are opposite in rotation direction.
4. The all-in-one machine of claim 1, which is characterized in that: the rotating speeds of the upper, middle and lower opening beater are set in a mode of sequentially increasing from bottom to top.
5. The all-in-one machine of claim 1, which is characterized in that: the cotton homogenizing beater (6) and the cotton stripping beater (8) adopt six-row brad nail type structures.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110770400.0A CN113293464A (en) | 2021-07-08 | 2021-07-08 | Grab and open and mix clear all-in-one |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110770400.0A CN113293464A (en) | 2021-07-08 | 2021-07-08 | Grab and open and mix clear all-in-one |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113293464A true CN113293464A (en) | 2021-08-24 |
Family
ID=77330599
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110770400.0A Pending CN113293464A (en) | 2021-07-08 | 2021-07-08 | Grab and open and mix clear all-in-one |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113293464A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115058802A (en) * | 2022-07-05 | 2022-09-16 | 四川梓潼林江苎麻纺织有限责任公司 | Ramie fiber opening process |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4662031A (en) * | 1985-02-11 | 1987-05-05 | Trutzschler Gmbh & Co. Kg | Opening roller for removing material from fiber bales |
| CN2477655Y (en) * | 2001-02-26 | 2002-02-20 | 陆正兴 | Fiber opener |
| CN205258701U (en) * | 2015-12-30 | 2016-05-25 | 恒天重工股份有限公司 | Continuous weighing device suitable for in all kinds of scattered fiber blends technology production lines |
| CN110004548A (en) * | 2019-04-25 | 2019-07-12 | 江南大学 | Production method of knitted blended yarn |
| CN212175090U (en) * | 2020-03-05 | 2020-12-18 | 浙江卡罗莱纳纺织有限公司 | Cotton mixer with dustproof cleaning function |
| CN216972758U (en) * | 2021-07-08 | 2022-07-15 | 郑州宏大新型纺机有限责任公司 | Grab and open and mix clear all-in-one |
-
2021
- 2021-07-08 CN CN202110770400.0A patent/CN113293464A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4662031A (en) * | 1985-02-11 | 1987-05-05 | Trutzschler Gmbh & Co. Kg | Opening roller for removing material from fiber bales |
| CN2477655Y (en) * | 2001-02-26 | 2002-02-20 | 陆正兴 | Fiber opener |
| CN205258701U (en) * | 2015-12-30 | 2016-05-25 | 恒天重工股份有限公司 | Continuous weighing device suitable for in all kinds of scattered fiber blends technology production lines |
| CN110004548A (en) * | 2019-04-25 | 2019-07-12 | 江南大学 | Production method of knitted blended yarn |
| CN212175090U (en) * | 2020-03-05 | 2020-12-18 | 浙江卡罗莱纳纺织有限公司 | Cotton mixer with dustproof cleaning function |
| CN216972758U (en) * | 2021-07-08 | 2022-07-15 | 郑州宏大新型纺机有限责任公司 | Grab and open and mix clear all-in-one |
Non-Patent Citations (1)
| Title |
|---|
| 罗建红: "《纺纱技术》", 31 July 2015, 东华大学出版社, pages: 26 - 27 * |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115058802A (en) * | 2022-07-05 | 2022-09-16 | 四川梓潼林江苎麻纺织有限责任公司 | Ramie fiber opening process |
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