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CN113291925B - Textile yarn tension adjusting system - Google Patents

Textile yarn tension adjusting system Download PDF

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Publication number
CN113291925B
CN113291925B CN202110606394.5A CN202110606394A CN113291925B CN 113291925 B CN113291925 B CN 113291925B CN 202110606394 A CN202110606394 A CN 202110606394A CN 113291925 B CN113291925 B CN 113291925B
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China
Prior art keywords
yarn
tension
roller
tension adjusting
fixing base
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Expired - Fee Related
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CN202110606394.5A
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Chinese (zh)
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CN113291925A (en
Inventor
王飞
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Dongyang Hechuan Line Industry Co ltd
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Dongyang Hechuan Line Industry Co ltd
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Priority to CN202110606394.5A priority Critical patent/CN113291925B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H59/00Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators
    • B65H59/10Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators by devices acting on running material and not associated with supply or take-up devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H49/00Unwinding or paying-out filamentary material; Supporting, storing or transporting packages from which filamentary material is to be withdrawn or paid-out
    • B65H49/18Methods or apparatus in which packages rotate
    • B65H49/20Package-supporting devices
    • B65H49/24Rollers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H54/00Winding, coiling, or depositing filamentary material
    • B65H54/02Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
    • B65H54/40Arrangements for rotating packages
    • B65H54/44Arrangements for rotating packages in which the package, core, or former is engaged with, or secured to, a driven member rotatable about the axis of the package
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H54/00Winding, coiling, or depositing filamentary material
    • B65H54/02Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
    • B65H54/40Arrangements for rotating packages
    • B65H54/54Arrangements for supporting cores or formers at winding stations; Securing cores or formers to driving members
    • B65H54/553Both-ends supporting arrangements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H63/00Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package
    • B65H63/02Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package responsive to reduction in material tension, failure of supply, or breakage, of material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H63/00Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package
    • B65H63/04Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package responsive to excessive tension or irregular operation of apparatus
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/30Handled filamentary material
    • B65H2701/31Textiles threads or artificial strands of filaments

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  • Engineering & Computer Science (AREA)
  • Quality & Reliability (AREA)
  • Treatment Of Fiber Materials (AREA)
  • Tension Adjustment In Filamentary Materials (AREA)
  • Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)

Abstract

The invention relates to a textile yarn tension adjusting system which comprises a tensioner base, a first vertical frame, a second vertical frame and a wire feeding device, wherein a fixed table is arranged on the top surface of the tensioner base, a first fixed seat is arranged at the left end of the fixed table, the top end of the first fixed seat is provided with the first vertical frame, the right side of the first vertical frame is provided with the second vertical frame, the right side of the first fixed seat is provided with the second fixed seat, the top end of the second fixed seat is provided with a third vertical frame, the right side of the second fixed seat is provided with a third fixed seat, the top end of the third fixed seat is provided with a fourth vertical frame, the right side of the third fixed seat is provided with a fourth fixed seat, and the top end of the fourth fixed seat is provided with the wire feeding device. The invention has simple structure, can simultaneously carry out tension adjustment on a plurality of groups of yarns, and can automatically set the working parameters of the adjusting component according to specific yarn tension adjustment requirements; can realize stranded yarn and carry out tension adjustment simultaneously, tension adjustment efficiency is high, and tension adjustment is comparatively even.

Description

一种纺织纱线张力调节系统A textile yarn tension adjustment system

技术领域technical field

本发明涉及纱线张力调节装置技术领域,尤其涉及一种纺织纱线张力调节系统。The invention relates to the technical field of yarn tension adjustment devices, in particular to a textile yarn tension adjustment system.

背景技术Background technique

纱线是一种用各种纺织纤维加工成一定细度的产品,用于织布、制绳、制线、针织和刺绣等,分为短纤维纱、连续长丝等,纱线的细度有多种表示方法,例如号数、公制支数、英制支数、旦尼尔等。而再生纱线纺织生产时需要用到张力调节装置,用于调节纱线的张力。现有的纱线张力调节装置结构复杂,不易调节纱线的张力,且疏线效果不佳,纱线在传送过程中易错乱,造成不必要的麻烦;纱线张力调节装置属于纺织机械器件,其主要用于调节纱线的张力,并将调节好的纱线从筒位上抽出后送往绕线设备,现有的张力调节装置在使用时操作较为复杂,且调整的幅度也较小,通过硬性波动改变纱线的走向与张力,容易使纱线在送线过程中发生磨损,从而给人们在调节纱线张力时带来不便。为此,提出一种纺织纱线张力调节系统。Yarn is a product that is processed into a certain fineness by various textile fibers. It is used for weaving, rope making, thread making, knitting and embroidery, etc. It is divided into staple fiber yarn, continuous filament, etc. The fineness of the yarn There are many representation methods, such as number, metric count, imperial count, denier, etc. However, a tension adjustment device is required for the textile production of regenerated yarn to adjust the tension of the yarn. The existing yarn tension adjustment device has a complex structure, it is difficult to adjust the tension of the yarn, and the thinning effect is not good, and the yarn is easily confused during the transmission process, causing unnecessary troubles; the yarn tension adjustment device belongs to textile machinery. It is mainly used to adjust the tension of the yarn, and the adjusted yarn is pulled out from the cylinder position and then sent to the winding equipment. The existing tension adjustment device is relatively complicated to operate and the adjustment range is relatively small. Changing the direction and tension of the yarn through rigid fluctuations will easily cause the yarn to wear out during the thread feeding process, thus bringing inconvenience to people when adjusting the yarn tension. For this reason, a textile yarn tension adjustment system is proposed.

发明内容Contents of the invention

本发明所要解决的问题是提供一种纺织纱线张力调节系统,解决现有的张力调节装置在使用时操作较为复杂、调整的幅度也较小、容易使纱线在送线过程中发生磨损的问题,实现机纱线张力调节的自主控制、对纱线进行智能张力调节的目的,增强纱线张力调节的效果,降低纱线张力调节的损耗。The problem to be solved by the present invention is to provide a textile yarn tension adjustment system, which solves the problem that the existing tension adjustment device is relatively complicated to operate, the adjustment range is small, and the yarn is easily worn during the thread feeding process. The problem is to realize the autonomous control of machine yarn tension adjustment, the purpose of intelligent tension adjustment of yarn, enhance the effect of yarn tension adjustment, and reduce the loss of yarn tension adjustment.

本发明解决上述技术问题所采用的技术方案是:一种纺织纱线张力调节系统,包括张力机底座、第一立架、第二立架、入线装置及控制中心,所述张力机底座顶面设有固定台,所述固定台左端设有第一固定座,所述第一固定座顶端设有第一立架,所述第一立架右侧设有第二立架,所述第一固定座右侧设有第二固定座,所述第二固定座顶端设有第三立架,所述第二固定座右侧设有第三固定座,所述第三固定座顶端设有第四立架,所述第三固定座右侧设有第四固定座,所述第四固定座顶端设有入线装置,所述第四固定座右侧设有第五固定座,所述第五固定座顶端设有控制中心,所述固定台外端设有罩壳安装槽,所述罩壳安装槽内设有防尘罩壳,所述防尘罩壳右端面设有入线口。The technical solution adopted by the present invention to solve the above-mentioned technical problems is: a textile yarn tension adjustment system, comprising a tension machine base, a first stand, a second stand, a thread entry device and a control center, the tension machine base top There is a fixed platform on the surface, the left end of the fixed platform is provided with a first fixed seat, the top of the first fixed seat is provided with a first stand, the right side of the first stand is provided with a second stand, and the first stand is provided with a second stand. The right side of a fixed seat is provided with a second fixed seat, the top of the second fixed seat is provided with a third stand, the right side of the second fixed seat is provided with a third fixed seat, and the top of the third fixed seat is provided with The fourth vertical stand, the right side of the third fixed seat is provided with a fourth fixed seat, the top of the fourth fixed seat is provided with a wire entry device, the right side of the fourth fixed seat is provided with a fifth fixed seat, the A control center is provided on the top of the fifth fixed seat, and a cover installation groove is provided at the outer end of the fixed platform, a dustproof cover is provided in the cover installation groove, and a line inlet is provided on the right end of the dustproof cover .

优选的,所述第三立架上设有拉伸固定架一,所述拉伸固定架一上设有若干纱线拉伸装置一,所述拉伸固定架一右侧设有张力调节辊一,所述张力调节辊一上设有若干调节辊轮一。Preferably, the third stand is provided with a stretching fixture 1, a plurality of yarn stretching devices 1 are arranged on the stretching fixture 1, and a tension adjustment roller is provided on the right side of the stretching fixture 1 One, the tension adjustment roller one is provided with several adjustment rollers one.

优选的,所述第四立架上设有拉伸固定架二,所述拉伸固定架二上设有若干纱线拉伸装置二,所述拉伸固定架二左侧设有张力调节辊二,所述张力调节辊二上设有若干调节辊轮二。Preferably, the fourth stand is provided with a stretching fixture 2, a plurality of yarn stretching devices 2 are arranged on the stretching fixture 2, and a tension adjustment roller is provided on the left side of the stretching fixture 2 Second, the tension regulating roller 2 is provided with several regulating rollers 2 .

优选的所述入线装置底部设有下安装座,所述下安装座左端设有立板,所述立板顶端设有上安装座,所述下安装座右端面设有若干转轴轴承座,所述转轴轴承座内分别设有放线辊转动电机,所述转轴轴承座顶端分别设有放线辊,所述放线辊顶端分别设有转轴座,所述转轴座固定设于所述上安装座内。Preferably, the bottom of the line entry device is provided with a lower mounting base, the left end of the lower mounting base is provided with a vertical plate, the top of the vertical plate is provided with an upper mounting base, and the right end of the lower mounting base is provided with a number of rotating shaft bearing seats. A pay-off roller rotation motor is provided in the shaft bearing seat, a pay-off roller is provided at the top of the shaft bearing seat, and a shaft seat is provided at the top of the pay-off roller, and the shaft seat is fixed on the upper mounting seat.

优选的,所述张力调节辊二前后两端分别设有转动轴,所述转动轴内侧分别设有调节架,所述调节架内侧分别设有安装轴承,所述安装轴承中央设有转动轴固定辊,所述转动轴固定辊上设有若干调节辊轮二,所述调节辊轮二内分别设有调节槽。Preferably, the front and rear ends of the tension adjustment roller 2 are respectively provided with rotating shafts, and the insides of the rotating shafts are respectively provided with adjusting frames, and the insides of the adjusting frames are respectively provided with mounting bearings, and the center of the mounting bearings is provided with a rotating shaft to fix The fixed roller of the rotating shaft is provided with a number of adjusting rollers two, and the adjusting grooves are respectively arranged inside the two adjusting rollers.

进一步,所述拉伸固定架二前后两端分别设有卡接柱,所述卡接柱之间设有安装架,所述安装架上设有若干纱线拉伸装置二,所述纱线拉伸装置二前后两端分别设有固定板,所述纱线拉伸装置二顶端设有调节板,所述调节板下方设有伸缩柱,所述伸缩柱底端设有扭矩调节筒,所述扭矩调节筒右端设有入线孔。Further, the front and rear ends of the stretching fixing frame 2 are respectively provided with clamping columns, and a mounting frame is provided between the clamping columns, and a number of yarn stretching devices 2 are arranged on the mounting frame, and the yarn The front and rear ends of the stretching device two are respectively provided with fixing plates, the top of the yarn stretching device two is provided with an adjusting plate, the bottom of the adjusting plate is provided with a telescopic column, and the bottom end of the telescopic column is provided with a torque regulating cylinder, so The right end of the torque adjustment barrel is provided with a wire hole.

进一步,所述第一立架内侧设有收线台,所述收线台内设有若干收线辊,所述收线台底端设有收线辊转动电机,所述收线辊顶端与所述收线台顶部固定设置。Further, a take-up platform is provided inside the first stand, a number of take-up rollers are arranged inside the take-up platform, a take-up roller rotation motor is provided at the bottom of the take-up platform, and the top of the take-up roller is connected to the The top of the take-up table is fixedly arranged.

进一步,所述第二立架内设有张力测试架,所述张力测试架顶端设有若干张力测量端,所述张力测量端内部分别设有超声波张力计。Further, a tension test frame is provided in the second stand, and a plurality of tension measurement ends are arranged on the top of the tension test frame, and ultrasonic tensiometers are respectively arranged inside the tension measurement ends.

进一步,所述第三立架内设有冷却室,所述冷却室内部设有制冷装置,所述冷却室顶端设有冷却面板,所述冷却面板上均匀设有若干冷气口。Further, a cooling chamber is provided inside the third stand, a refrigeration device is provided inside the cooling chamber, a cooling panel is provided at the top of the cooling chamber, and a number of cold air ports are uniformly provided on the cooling panel.

进一步,所述第四立架内设有加热室,所述加热室内部设有加热装置,所述加热室顶端设有加热面板,所述加热面板上均匀设有若干热气口。Further, a heating chamber is provided inside the fourth stand, a heating device is provided inside the heating chamber, a heating panel is provided at the top of the heating chamber, and a number of hot air ports are uniformly provided on the heating panel.

进一步,所述张力调节辊一及张力调节辊二后端分别设有传动电机。Further, the rear ends of the tension adjusting roller 1 and the tension adjusting roller 2 are respectively provided with drive motors.

进一步,所述控制中心设有控制面板,所述控制中心与各电性组件的控制线路设有所述固定台内部。Further, the control center is provided with a control panel, and the control lines between the control center and the electrical components are provided inside the fixed table.

与现有技术相比,本发明的技术方案具有如下优点:Compared with the prior art, the technical solution of the present invention has the following advantages:

1、本发明所提供的一种纺织纱线张力调节系统,其结构简单,可同时对多组纱线进行张力调节,并能够根据具体的纱线张力调节需求,自行设置调节组件的工作参数;该张力调节装置可实现自动化张力调节,仅在安装纱筒和设置数值时需要人工参与,降低人工成本,本发明能够实现多股纱线同时进行张力调节,且操作简单,张力调节效率高,张力调节较为均匀。1. The textile yarn tension adjustment system provided by the present invention has a simple structure, can simultaneously adjust the tension of multiple groups of yarns, and can set the working parameters of the adjustment components by itself according to the specific yarn tension adjustment requirements; The tension adjustment device can realize automatic tension adjustment, and only needs manual participation when installing the yarn bobbin and setting the value, which reduces labor costs. The invention can realize tension adjustment of multiple yarns at the same time, and the operation is simple, the tension adjustment efficiency is high, and the tension The adjustment is more even.

2、本发明方案在第三立架及第四立架上分别设置相应的纱线拉伸装置及张力调节装置,并利用两组装置在立架上的不同安装位置,配合纱线重力调节纱线张力,加强其张力调节效果;分别在拉伸固定架上设置多组伸缩柱、扭矩调节筒及入线孔,纱线通过入线孔进入扭矩调节筒内,转动相应角度进行张力调节,同时可配合伸缩柱在竖直方向上的位移实现张力微调;张力调节装置设为张力调节辊,张力调节辊上设有多个调节滚轮,在电机及转轴的作用下带动调节滚轮匀速转动,即可对纱线进行张力辅助调节,并均衡其调节效果。2. In the scheme of the present invention, corresponding yarn stretching devices and tension adjustment devices are respectively installed on the third stand and the fourth stand, and the different installation positions of the two sets of devices on the stand are used to adjust the yarn tension in accordance with the gravity of the yarn. Thread tension, to strengthen its tension adjustment effect; set multiple sets of telescopic columns, torque adjustment cylinders and thread entry holes on the stretching fixture, the yarn enters the torque adjustment cylinder through the thread entry holes, and rotates the corresponding angle to adjust the tension. It can coordinate with the displacement of the telescopic column in the vertical direction to realize tension fine-tuning; the tension adjustment device is set as a tension adjustment roller, and there are multiple adjustment rollers on the tension adjustment roller, which are driven to rotate at a constant speed under the action of the motor and the rotating shaft. Auxiliary adjustment of yarn tension and equalize its adjustment effect.

3、本发明方案设有张力测试架及张力测试端,可在纱线运行至调节装置尾端时进行纱线张力测试,判断纱线张力是否符合张力调节标准,并根据检测数据调整张力调节组件的工作参数,保证纱线张力调节的准确性及稳定性。3. The scheme of the present invention is equipped with a tension test stand and a tension test end, which can perform a yarn tension test when the yarn runs to the end of the adjustment device, judge whether the yarn tension meets the tension adjustment standard, and adjust the tension adjustment component according to the detection data The working parameters ensure the accuracy and stability of yarn tension adjustment.

附图说明Description of drawings

图1为本发明一种纺织纱线张力调节系统的整体结构示意图;Fig. 1 is the overall structure schematic diagram of a kind of textile yarn tension regulating system of the present invention;

图2为本发明一种纺织纱线张力调节系统的内部组件结构示意图;Fig. 2 is a schematic diagram of the internal component structure of a textile yarn tension adjustment system according to the present invention;

图3为本发明一种纺织纱线张力调节系统的第一立架的安装组件的结构示意图;Fig. 3 is a schematic structural view of the installation assembly of the first stand of the textile yarn tension adjustment system of the present invention;

图4为本发明一种纺织纱线张力调节系统的张力调节装置的结构示意图;Fig. 4 is a structural schematic diagram of a tension adjustment device of a textile yarn tension adjustment system according to the present invention;

图5为本发明一种纺织纱线张力调节系统的入线装置的结构示意图;Fig. 5 is a structural schematic diagram of a thread-entry device of a textile yarn tension adjustment system according to the present invention;

图6为本发明一种纺织纱线张力调节系统的拉伸固定架二的组件结构示意图;Fig. 6 is a schematic diagram of the component structure of the tension fixing frame 2 of a textile yarn tension adjustment system according to the present invention;

图7为本发明一种纺织纱线张力调节系统的张力调节辊二的组件结构示意图。Fig. 7 is a schematic diagram of the component structure of the tension regulating roller 2 of a textile yarn tension regulating system according to the present invention.

其中:1为张力机底座、11为固定台、12为第一固定座、13为第二固定座、14为第三固定座、15为第四固定座、16为第五固定座、17为罩壳安装槽、2为第一立架、21为收线台、22为收线辊、3为第二立架、31为张力测试架、32为张力测量端、4为第三立架、41为拉伸固定架一、42为纱线拉伸装置一、43为冷却室、44为冷气口、45为张力调节辊一、5为第四立架、51为拉伸固定架二、511为卡接柱、512为安装架、52为纱线拉伸装置二、521为固定板、522为调节板、523为伸缩柱、524为扭矩调节筒、525为入线孔、53为张力调节辊二、531为转动轴、532为调节架、533为安装轴承、534为转动轴固定辊、535为调节辊轮二、536为调节槽、54为加热室、55为热气口、6为入线装置、61为上安装座、62为立板、63为下安装座、64为转轴轴承座、65为放线辊、7为控制中心、8为防尘罩壳、9为入线口。Among them: 1 is the tension machine base, 11 is the fixed platform, 12 is the first fixed seat, 13 is the second fixed seat, 14 is the third fixed seat, 15 is the fourth fixed seat, 16 is the fifth fixed seat, 17 is Cover installation groove, 2 is the first stand, 21 is the take-up platform, 22 is the take-up roller, 3 is the second stand, 31 is the tension test stand, 32 is the tension measurement end, 4 is the third stand, 41 is the stretching and fixing frame 1, 42 is the yarn stretching device 1, 43 is the cooling chamber, 44 is the cooling air port, 45 is the tension adjusting roller 1, 5 is the fourth stand, 51 is the stretching and fixing frame 2, 511 512 is the mounting frame, 52 is the yarn stretching device 2, 521 is the fixing plate, 522 is the adjustment plate, 523 is the telescopic column, 524 is the torque adjustment cylinder, 525 is the thread inlet hole, 53 is the tension adjustment Roller 2, 531 is the rotating shaft, 532 is the adjustment frame, 533 is the installation bearing, 534 is the fixed roller of the rotating shaft, 535 is the adjustment roller 2, 536 is the adjustment groove, 54 is the heating chamber, 55 is the hot air port, 6 is the inlet Line device, 61 are upper mounting base, 62 are vertical plate, 63 are lower mounting base, 64 are rotating shaft bearing seat, 65 are pay-off roller, 7 are control center, 8 are dust-proof cover, 9 are line entrance.

具体实施方式Detailed ways

下面结合附图和实施例,对本发明的具体实施方式作进一步详细描述。以下实施例用于说明本发明,但不用来限制本发明的范围。The specific implementation manners of the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.

参阅图1-7,本发明提供的技术方案是:一种纺织纱线张力调节系统,包括张力机底座1、第一立架2、第二立架3、入线装置6及控制中心7,张力机底座1顶面设有固定台11,固定台11左端设有第一固定座12,第一固定座12顶端设有第一立架2,第一立架2右侧设有第二立架3,第一固定座12右侧设有第二固定座13,第二固定座13顶端设有第三立架4,第二固定座13右侧设有第三固定座14,第三固定座14顶端设有第四立架5,第三固定座14右侧设有第四固定座15,第四固定座15顶端设有入线装置6,第四固定座15右侧设有第五固定座16,第五固定座16顶端设有控制中心7,固定台11外端设有罩壳安装槽17,罩壳安装槽17内设有防尘罩壳8,防尘罩壳8右端面设有入线口9。Referring to Figs. 1-7, the technical solution provided by the present invention is: a textile yarn tension adjustment system, comprising a tension machine base 1, a first stand 2, a second stand 3, a wire entry device 6 and a control center 7, The top surface of the tension machine base 1 is provided with a fixed platform 11, the left end of the fixed platform 11 is provided with a first fixed seat 12, the top of the first fixed seat 12 is provided with a first stand 2, and the right side of the first stand 2 is provided with a second stand. Frame 3, the right side of the first fixed seat 12 is provided with the second fixed seat 13, the top of the second fixed seat 13 is provided with the third stand 4, the right side of the second fixed seat 13 is provided with the third fixed seat 14, the third fixed seat The top of the seat 14 is provided with a fourth stand 5, the right side of the third fixed seat 14 is provided with a fourth fixed seat 15, the top of the fourth fixed seat 15 is provided with a wire entry device 6, and the right side of the fourth fixed seat 15 is provided with a fifth Fixed seat 16, the top of the fifth fixed seat 16 is provided with a control center 7, the outer end of the fixed table 11 is provided with a cover installation groove 17, and the cover installation groove 17 is provided with a dustproof cover 8, and the right end surface of the dustproof cover 8 There is an entrance 9.

张力机底座1通过多组固定座分别固定住各组立架,并通过多组立架支撑纱线张力调节组件的安装,第一立架2设为纱线张力调节装置的尾端,用于收集已经完成张力调节的纱线,第二立架3设为张力调节检测装置,用于监测纱线张力的调节效果,判断纱线张力是否符合张力调节标准,并根据检测数据调整张力调节组件的工作参数,保证纱线张力调节的准确性及稳定性;第三立架4及第四立架5上分别设置相应的纱线拉伸装置及张力调节装置,并利用两组装置在立架上的不同安装位置,配合纱线重力调节纱线张力,加强其张力调节效果;入线装置6上设置多组纱线筒,在电机作用下将纱线由入线口9放入张力调节装置内进行张力调节;可在控制中心7上设置各组张力调节装置的工作参数,并可在其工作过程中对各组参数进行调整,已达到对纱线张力调节的及时调控。The tension machine base 1 fixes each group of vertical frames respectively through multiple sets of fixing seats, and supports the installation of the yarn tension adjustment assembly through multiple sets of vertical frames. The first vertical frame 2 is set as the tail end of the yarn tension adjustment device for Collect the yarn that has been adjusted in tension, and the second stand 3 is set as a tension adjustment detection device for monitoring the adjustment effect of yarn tension, judging whether the yarn tension meets the tension adjustment standard, and adjusting the tension adjustment component according to the detection data. The working parameters ensure the accuracy and stability of the yarn tension adjustment; the third stand 4 and the fourth stand 5 are respectively equipped with corresponding yarn stretching devices and tension adjustment devices, and two sets of devices are used on the stand According to the different installation positions, the yarn tension can be adjusted according to the yarn gravity, and the tension adjustment effect can be strengthened; multiple sets of yarn barrels are set on the thread entry device 6, and the yarn is put into the tension regulation device from the thread entry port 9 under the action of the motor Perform tension adjustment; the working parameters of each group of tension adjustment devices can be set on the control center 7, and each group of parameters can be adjusted during its working process, which has achieved timely regulation of yarn tension adjustment.

参阅图4,第三立架4上设有拉伸固定架一41,拉伸固定架一41上设有若干纱线拉伸装置一42,拉伸固定架一41右侧设有张力调节辊一45,张力调节辊一45上设有若干调节辊轮一,拉伸固定架一41设置于第三立架4左端下部,纱线拉伸装置一42设置于第三立架4右端中部,错落的设置可竖向设置纱线走向,可在竖直方向上对纱线进行拉伸,调节辊轮一的位置与纱线走位一一对应,利用调节辊轮一转动对纱线进行调节。Referring to Fig. 4, the third vertical stand 4 is provided with a stretching fixture-41, and a number of yarn stretching devices-42 are provided on the stretching fixture-41, and a tension adjustment roller is provided on the right side of the stretching fixture-41 - 45, the tension adjusting roller - 45 is provided with a number of adjusting rollers - 1, the stretching fixture - 41 is arranged on the lower part of the left end of the third stand 4, and the yarn stretching device - 42 is arranged in the middle of the right end of the third stand 4, The staggered setting can set the yarn direction vertically, and the yarn can be stretched in the vertical direction. The position of the adjustment roller one corresponds to the yarn movement one by one, and the yarn can be adjusted by the rotation of the adjustment roller .

第四立架5上设有拉伸固定架二51,拉伸固定架二51上设有若干纱线拉伸装置二52,拉伸固定架二51左侧设有张力调节辊二53,张力调节辊二53上设有若干调节辊轮二535,拉伸固定架二51设于第四立架5右端顶部,纱线拉伸装置二52设于第四立架5左端中下部,纱线经过纱线拉伸装置二52调节后由调节辊二53、调节辊一的竖向调节,进入纱线拉伸装置一42内,由两组拉伸装置及两组张力调节辊的配合,对纱线进行张力调节及转运,调节辊轮二535对应调节辊轮一设置,保证纱线在水平方向上处于同一平面,避免线条相互影响其调节效果。The fourth vertical stand 5 is provided with a stretching fixture two 51, and the stretching fixture two 51 is provided with some yarn stretching devices two 52, and the left side of the stretching fixture two 51 is provided with a tension regulating roller two 53, and the tension Adjusting roller 2 53 is provided with some adjusting rollers 2 535, stretching fixing frame 2 51 is arranged on the top of the right end of the fourth stand 5, and yarn stretching device 2 52 is located in the middle and lower part of the fourth stand 5 left end, and the yarn After being regulated by the yarn stretching device two 52, the vertical regulation of the regulating roller two 53 and the regulating roller one enters the yarn stretching device one 42, and the two groups of stretching devices and two groups of tension regulating rollers cooperate to The tension of the yarn is adjusted and transferred, and the adjustment roller 2 535 is set corresponding to the adjustment roller 1, so as to ensure that the yarn is on the same plane in the horizontal direction, and avoid the mutual influence of the lines on the adjustment effect.

参阅图5,入线装置6底部设有下安装座63,下安装座63左端设有立板62,立板62顶端设有上安装座61,下安装座63右端面设有若干转轴轴承座64,转轴轴承座64内分别设有放线辊转动电机,转轴轴承座64顶端分别设有放线辊65,放线辊65顶端分别设有转轴座,转轴座固定设于上安装座61内,下安装座63支撑住立柱62,立板62支撑住上安装座61,下安装座63通过转轴轴承座64固定住放线辊65,放线辊转动电机控制住放线辊65中央的转轴,带动放线辊65在转轴轴承座64及转轴座内转动,配合控制端调节放线辊65的转动速度,对放线辊65上的纱线进行张力调节。Referring to Fig. 5, the bottom of the line entry device 6 is provided with a lower mounting base 63, the left end of the lower mounting base 63 is provided with a vertical plate 62, the top of the vertical plate 62 is provided with an upper mounting base 61, and the right end of the lower mounting base 63 is provided with a number of rotating shaft bearing seats 64, the rotating shaft bearing housing 64 is respectively equipped with a pay-off roller rotating motor, the top of the rotating shaft bearing housing 64 is respectively provided with a pay-off roller 65, and the top of the pay-off roller 65 is respectively provided with a rotating shaft seat, and the rotating shaft seat is fixed in the upper mounting seat 61 , the lower mount 63 supports the column 62, the vertical plate 62 supports the upper mount 61, the lower mount 63 fixes the pay-off roller 65 through the rotating shaft bearing seat 64, and the pay-off roller rotation motor controls the rotating shaft at the center of the pay-off roller 65 , drive the pay-off roller 65 to rotate in the rotating shaft bearing seat 64 and the rotating shaft seat, cooperate with the control end to adjust the rotational speed of the pay-off roller 65, and adjust the tension of the yarn on the pay-off roller 65.

参阅图7,张力调节辊二53前后两端分别设有转动轴531,转动轴531内侧分别设有调节架532,调节架532内侧分别设有安装轴承533,安装轴承533中央设有转动轴固定辊534,转动轴固定辊534上设有若干调节辊轮二535,调节辊轮二535内分别设有调节槽536,转动轴531将张力调节辊二53设于第四立柱5上,并通过转动轴531后端与传动电机连接,便于传动电机控制张力调节辊53的转动,转动轴531通过调节架532调节第四立柱5与安装轴承533的位置关系,避免转动轴531在工作过程中发生松动,转动轴固定辊534固定转动轴531与调节辊轮二535之间的连接,调节槽536在调节辊轮二535转动的过程中对纱线进行调节。Referring to Fig. 7, the front and rear ends of the tension adjusting roller 2 53 are respectively provided with rotating shafts 531, and the inner sides of the rotating shafts 531 are respectively provided with adjusting brackets 532, and the inner sides of the adjusting brackets 532 are respectively provided with mounting bearings 533, and the center of the mounting bearings 533 is provided with rotating shafts for fixing. Roller 534, the rotating shaft fixed roller 534 is provided with a plurality of regulating rollers 2 535, and regulating grooves 536 are respectively arranged in the regulating rollers 2 535, and the rotating shaft 531 sets the tension regulating roller 2 53 on the fourth column 5, and passes through The rear end of the rotating shaft 531 is connected with the transmission motor, which is convenient for the transmission motor to control the rotation of the tension adjustment roller 53. The rotating shaft 531 adjusts the positional relationship between the fourth column 5 and the installation bearing 533 through the adjustment frame 532, so as to avoid the rotation of the rotating shaft 531 during the working process. Loosen, the rotating shaft fixed roller 534 is fixed the connection between the rotating shaft 531 and the adjusting roller two 535, and the adjusting groove 536 adjusts the yarn in the process that the adjusting roller two 535 rotates.

参阅图6,拉伸固定架二51前后两端分别设有卡接柱511,卡接柱511之间设有安装架512,安装架512上设有若干纱线拉伸装置二52,纱线拉伸装置二52前后两端分别设有固定板521,纱线拉伸装置二52顶端设有调节板522,调节板522下方设有伸缩柱523,伸缩柱523底端设有扭矩调节筒524,扭矩调节筒524右端设有入线孔525,卡接柱511固定拉伸固定架二51与第四立柱5的连接,安装架512固定安装纱线拉伸装置二52,纱线拉伸装置二52通过固定板521固定于安装架512上,调节板522可调节拉伸装置二52与安装架512的横向距离,伸缩柱523可调节扭矩调节筒524的竖向位置,便于扭矩调节筒524转动相应角度对纱线进行张力调节,同时可配合伸缩柱523在竖直方向上的位移实现张力微调。Referring to Fig. 6, the front and rear ends of the stretching fixture two 51 are respectively provided with snap-in posts 511, between the snap-in posts 511 are provided with mounting frames 512, and several yarn stretching devices 252 are arranged on the mounting frames 512, and the yarns The two ends of the stretching device 52 are respectively provided with fixing plates 521, the top of the yarn stretching device 52 is provided with an adjusting plate 522, the bottom of the adjusting plate 522 is provided with a telescopic post 523, and the bottom end of the telescopic post 523 is provided with a torque regulating cylinder 524 , the right end of the torque adjustment cylinder 524 is provided with a wire entry hole 525, the clamping post 511 fixes the connection between the stretching fixture 2 51 and the fourth column 5, the mounting frame 512 is fixedly installed with the yarn stretching device 2 52, and the yarn stretching device The second 52 is fixed on the mounting frame 512 through the fixing plate 521, the adjusting plate 522 can adjust the lateral distance between the stretching device 252 and the mounting frame 512, and the telescopic column 523 can adjust the vertical position of the torque adjustment cylinder 524, which is convenient for the torque adjustment cylinder 524 Rotate the corresponding angle to adjust the tension of the yarn, and at the same time, it can cooperate with the displacement of the telescopic column 523 in the vertical direction to realize fine adjustment of the tension.

参阅图3,第一立架2内侧设有收线台21,收线台21内设有若干收线辊22,收线台21底端设有收线辊转动电机,收线辊22顶端与收线台21顶部固定设置,收线台21内的收线辊22在收线辊转动电机的作用下,将已经完成张力调节的纱线收卷在收线辊22上。Referring to Fig. 3, the inside of the first stand 2 is provided with a take-up platform 21, a number of take-up rollers 22 are arranged in the take-up platform 21, a take-up roller rotation motor is provided at the bottom of the take-up platform 21, and the take-up roller 22 top is connected to The top of the take-up platform 21 is fixedly arranged, and the take-up roller 22 in the take-up platform 21 is wound up on the take-up roller 22 with the yarn that has completed tension adjustment under the effect of the take-up roller rotating motor.

第二立架3内设有张力测试架31,张力测试架31顶端设有若干张力测量端32,张力测量端32内部分别设有超声波张力计,张力测试端32可通过超声波张力机实时测试纱线张力调节效果,判断纱线张力是否符合张力调节标准,并根据检测数据调整张力调节组件的工作参数,保证纱线张力调节的准确性及稳定性。The second vertical stand 3 is provided with a tension test frame 31, and the top of the tension test frame 31 is provided with several tension measurement ends 32, and the tension measurement ends 32 are respectively provided with ultrasonic tensiometers inside, and the tension test ends 32 can test the yarn in real time by the ultrasonic tension machine The yarn tension adjustment effect can be judged whether the yarn tension meets the tension adjustment standard, and the working parameters of the tension adjustment component can be adjusted according to the detection data to ensure the accuracy and stability of the yarn tension adjustment.

参阅图4,第三立架4内设有冷却室43,冷却室43内部设有制冷装置,冷却室43顶端设有冷却面板,冷却面板上均匀设有若干冷气口44,冷却室43内的冷气通过冷却面板上设置的冷气口44流向第三立架4上的纱线上,对经过热气调节的纱线进行降温,避免热气存留影响纱线保存效果。Referring to Fig. 4, the third stand 4 is provided with a cooling chamber 43, the inside of the cooling chamber 43 is provided with a refrigeration device, the top of the cooling chamber 43 is provided with a cooling panel, and the cooling panel is evenly provided with some cold air ports 44, the cooling chamber 43 The cold air flows to the yarn on the third stand 4 through the cold air port 44 provided on the cooling panel, and cools down the yarn regulated by the hot air, so as to prevent the retention of hot air from affecting the yarn preservation effect.

第四立架5内设有加热室54,加热室54内部设有加热装置,加热室54顶端设有加热面板,加热面板上均匀设有若干热气口55,加热室54内的热气通过加热面板上设置的热气口55流向第四立架5上的纱线上,对经过第一次张力及拉伸调节的纱线进行加热处理, 可增强纱线的韧性,增强纱线调节效果。The fourth stand 5 is provided with a heating chamber 54, the inside of the heating chamber 54 is provided with a heating device, the top of the heating chamber 54 is provided with a heating panel, the heating panel is evenly provided with a number of hot air ports 55, and the hot air in the heating chamber 54 passes through the heating panel The hot air port 55 provided on the top flows to the yarn on the fourth stand 5, and heats the yarn after the first tension and stretch adjustment, which can enhance the toughness of the yarn and enhance the yarn adjustment effect.

张力调节辊一45及张力调节辊二53后端分别设有传动电机,张力调节装置通过传动电机分别控制张力调节辊一45及张力调节辊二53的转动效率,配合调节需求对纱线张力进行调节,同时控制器调节速率。The rear end of the tension adjustment roller 1 45 and the tension adjustment roller 2 53 are respectively equipped with a transmission motor, and the tension adjustment device controls the rotation efficiency of the tension adjustment roller 1 45 and the tension adjustment roller 2 53 respectively through the transmission motor, and adjusts the yarn tension according to the adjustment requirement. adjustment while the controller adjusts the rate.

控制中心7设有控制面板,控制中心7与各电性组件的控制线路设有固定台11内部,控制中心7通过控制面板设置张力调节装置各组件的工作参数,并随时可对其工作状态进行调整,以配合不同的纱线张力调节需求使用。The control center 7 is provided with a control panel, and the control circuit between the control center 7 and each electrical component is provided with a fixed table 11 inside. The control center 7 sets the working parameters of each component of the tension adjustment device through the control panel, and can monitor its working status at any time. Adjust to match different yarn tension adjustment requirements.

本发明方案所提供的一种纺织纱线张力调节系统,在入线装置6上装入待处理的纱线辊65,打开控制中心7,设置纱线张力调节装置的各电性组件的工作参数,在牵引装置的作用将线头牵制收线辊22处固定,纱线张力调节装置在控制中心7的控制作用下即对纱线进行张力调节,纱线调节后经过张力检测装置测试达标后经可由收线辊22收集保存,也可直接进入下一道生产线。In the textile yarn tension adjustment system provided by the solution of the present invention, the yarn roller 65 to be processed is loaded on the thread entry device 6, the control center 7 is opened, and the working parameters of each electrical component of the yarn tension adjustment device are set. , under the action of the traction device, the thread end is pinned and fixed at 22 places of the take-up roller, and the yarn tension adjustment device is under the control of the control center 7 to adjust the tension of the yarn. The take-up roller 22 is collected and stored, and can also directly enter the next production line.

本发明方案的结构简单,可同时对多组纱线进行张力调节,并能够根据具体的纱线张力调节需求,自行设置调节组件的工作;该张力调节装置可实现自动化张力调节,仅在安装纱筒和设置数值时需要人工参与,相对于现有的张力调节装置,本发明能够实现多股纱线同时进行张力调节,且操作简单,张力调节效率高,张力调节均匀。The scheme of the present invention has a simple structure, can adjust the tension of multiple groups of yarns at the same time, and can set the work of the adjustment component by itself according to the specific yarn tension adjustment requirements; the tension adjustment device can realize automatic tension adjustment, only when the yarn is installed Manual participation is required for the barrel and the setting of the value. Compared with the existing tension adjustment device, the present invention can realize the simultaneous tension adjustment of multiple yarns, and has simple operation, high tension adjustment efficiency and uniform tension adjustment.

以上仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明技术原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above are only preferred embodiments of the present invention. It should be pointed out that for those of ordinary skill in the art, some improvements and modifications can also be made without departing from the technical principles of the present invention. These improvements and modifications should also be made. It is regarded as the protection scope of the present invention.

Claims (7)

1. The utility model provides a textile yarn tension adjusting system, includes tensioner base (1), first grudging post (2), second grudging post (3), income line device (6) and control center (7), its characterized in that, tensioner base (1) top surface is equipped with fixed station (11), fixed station (11) left end is equipped with first fixing base (12), first fixing base (12) top is equipped with first grudging post (2), first grudging post (2) right side is equipped with second grudging post (3), first fixing base (12) right side is equipped with second fixing base (13), second fixing base (13) top is equipped with third grudging post (4), second fixing base (13) right side is equipped with third fixing base (14), third fixing base (14) top is equipped with fourth grudging post (5), third fixing base (14) right side is equipped with fourth fixing base (15), fourth fixing base (15) top is equipped with income line device (6), fourth fixing base (15) right side is equipped with fifth (16), fifth fixing base (16) top is equipped with housing (17) and installs in the fixed slot, housing (17), the right end face of the dustproof cover shell (8) is provided with a wire inlet (9), the control center (7) is provided with a control panel, and the control center (7) and control circuits of all the electrical components are arranged inside the fixed table (11);
each electrical component comprises a transmission motor, a paying-off roller rotating motor and a winding roller rotating motor;
a first stretching fixing frame (41) is arranged on the third vertical frame (4), a plurality of first yarn stretching devices (42) are arranged on the first stretching fixing frame (41), a first tension adjusting roller (45) is arranged on the right side of the first stretching fixing frame (41), and a plurality of first adjusting rollers are arranged on the first tension adjusting roller (45);
a second stretching fixing frame (51) is arranged on the fourth vertical frame (5), a plurality of second yarn stretching devices (52) are arranged on the second stretching fixing frame (51), a second tension adjusting roller (53) is arranged on the left side of the second stretching fixing frame (51), a plurality of second tension adjusting rollers (535) are arranged on the second tension adjusting roller (53), and transmission motors are respectively arranged at the rear ends of the first tension adjusting roller (45) and the second tension adjusting roller (53);
the utility model discloses a yarn tension fixing frame, including tensile mount two (51), including support, torque adjusting section of thick bamboo (524), tensile mount two (51) front and back both ends are equipped with joint post (511) respectively, be equipped with mounting bracket (512) between joint post (511), be equipped with a plurality of yarn tension device two (52) on mounting bracket (512), both ends are equipped with fixed plate (521) respectively around yarn tension device two (52), yarn tension device two (52) top is equipped with regulating plate (522), regulating plate (522) below is equipped with flexible post (523), flexible post (523) bottom is equipped with torque adjusting section of thick bamboo (524), torque adjusting section of thick bamboo (524) right-hand member is equipped with wire inlet (525).
2. The spinning yarn tension adjusting system according to claim 1, wherein a lower mounting seat (63) is arranged at the bottom of the yarn feeding device (6), a vertical plate (62) is arranged at the left end of the lower mounting seat (63), an upper mounting seat (61) is arranged at the top end of the vertical plate (62), a plurality of rotating shaft bearing seats (64) are arranged on the right end face of the lower mounting seat (63), a yarn unwinding roller rotating motor is arranged in each rotating shaft bearing seat (64), yarn unwinding rollers (65) are arranged at the top ends of the rotating shaft bearing seats (64), rotating shaft seats are arranged at the top ends of the yarn unwinding rollers (65) respectively, and the rotating shaft seats are fixedly arranged in the upper mounting seat (61).
3. The spinning yarn tension adjusting system according to claim 2, wherein rotating shafts (531) are respectively arranged at the front end and the rear end of the second tension adjusting roller (53), adjusting frames (532) are respectively arranged on the inner sides of the rotating shafts (531), mounting bearings (533) are respectively arranged on the inner sides of the adjusting frames (532), rotating shaft fixing rollers (534) are arranged in the centers of the mounting bearings (533), a plurality of second adjusting rollers (535) are arranged on the rotating shaft fixing rollers (534), and adjusting grooves (536) are respectively arranged in the second adjusting rollers (535).
4. A textile yarn tension adjusting system according to claim 3, wherein a take-up table (21) is arranged on the inner side of the first vertical frame (2), a plurality of take-up rollers (22) are arranged in the take-up table (21), a take-up roller rotating motor is arranged at the bottom end of the take-up table (21), and the top end of the take-up roller (22) is fixedly arranged at the top of the take-up table (21).
5. A textile yarn tension adjusting system as claimed in claim 4, wherein a Zhang Lice test frame (31) is arranged in the second vertical frame (3), a plurality of tension measuring ends (32) are arranged at the top ends of the Zhang Lice test frames (31), and ultrasonic tensiometers are respectively arranged in the tension measuring ends (32).
6. The system according to claim 5, characterized in that a cooling chamber (43) is arranged in the third stand (4), a refrigerating device is arranged in the cooling chamber (43), a cooling panel is arranged at the top end of the cooling chamber (43), and a plurality of cooling air ports (44) are uniformly arranged on the cooling panel.
7. The textile yarn tension adjusting system according to claim 6, wherein a heating chamber (54) is arranged in the fourth vertical frame (5), a heating device is arranged in the heating chamber (54), a heating panel is arranged at the top end of the heating chamber (54), and a plurality of hot air ports (55) are uniformly formed in the heating panel.
CN202110606394.5A 2021-06-01 2021-06-01 Textile yarn tension adjusting system Expired - Fee Related CN113291925B (en)

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CN202110606394.5A CN113291925B (en) 2021-06-01 2021-06-01 Textile yarn tension adjusting system

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