CN113281227B - An easy-to-operate optical fiber array dynamic liquid absorption tester - Google Patents
An easy-to-operate optical fiber array dynamic liquid absorption tester Download PDFInfo
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- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N13/00—Investigating surface or boundary effects, e.g. wetting power; Investigating diffusion effects; Analysing materials by determining surface, boundary, or diffusion effects
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- G—PHYSICS
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- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
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- G02B6/4201—Packages, e.g. shape, construction, internal or external details
- G02B6/4204—Packages, e.g. shape, construction, internal or external details the coupling comprising intermediate optical elements, e.g. lenses, holograms
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- G—PHYSICS
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- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/24—Coupling light guides
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- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/24—Coupling light guides
- G02B6/42—Coupling light guides with opto-electronic elements
- G02B6/4296—Coupling light guides with opto-electronic elements coupling with sources of high radiant energy, e.g. high power lasers, high temperature light sources
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N13/00—Investigating surface or boundary effects, e.g. wetting power; Investigating diffusion effects; Analysing materials by determining surface, boundary, or diffusion effects
- G01N2013/003—Diffusion; diffusivity between liquids
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Abstract
本发明涉及吸湿材料检测技术领域,公开了一种便于操作使用的光纤阵列动态吸液测试仪,包括壳体以及收容在壳体中的测试箱和用于检测所用液体在待测材料样品上扩散特性的检测装置,测试箱上设置有用于承载待测材料样品的样品托架以及用于将样品托架固定在测试箱上的压固组件。通过在测试箱上设置的压固组件,可实现样品托架在检测箱中的快速拆装,方便快捷,省时省力。
The invention relates to the technical field of hygroscopic material detection, and discloses an optical fiber array dynamic liquid absorption tester that is easy to operate and use. It includes a shell and a test box contained in the shell and is used to detect the diffusion of liquid on the material sample to be tested. In the characteristic detection device, the test box is provided with a sample bracket for carrying the material sample to be tested and a compression component for fixing the sample bracket to the test box. Through the compression assembly provided on the test box, the sample bracket can be quickly disassembled and assembled in the test box, which is convenient and fast, saving time and effort.
Description
技术领域Technical field
本发明涉及吸湿材料检测技术领域,尤其涉及一种便于操作使用的光纤阵列动态吸液测试仪。The invention relates to the technical field of hygroscopic material detection, and in particular to an optical fiber array dynamic liquid absorption tester that is easy to operate and use.
背景技术Background technique
材料的液体吸收性能是材料的重要应用性能之一,在纺织、造纸、医疗卫生等行业有较为广泛的应用。纺织服装行业常采用该性能表征运动服装面料、内衣的吸湿速干性能;造纸行业、烟草行业中常采用该性能评价纸张或烟叶的含水率;医疗行业则用于评价手术服、床单等对血液的吸收性能;卫生用品行业则重点关注诸如尿不湿、卫生巾等对液体的吸收和渗透性能。近年来,纳米纤维制成的人造血管、神经等组织材料也需要评价其对血液的吸收和渗透性能。The liquid absorption performance of materials is one of the important application properties of materials, and it is widely used in textile, papermaking, medical and health and other industries. This property is often used in the textile and apparel industry to characterize the moisture absorption and quick-drying properties of sportswear fabrics and underwear; in the papermaking and tobacco industries, this property is often used to evaluate the moisture content of paper or tobacco leaves; in the medical industry, it is used to evaluate the effect of surgical gowns, sheets, etc. on blood. Absorption performance; the sanitary products industry focuses on the absorption and penetration properties of liquids such as diapers and sanitary napkins. In recent years, tissue materials such as artificial blood vessels and nerves made of nanofibers also need to be evaluated for their blood absorption and penetration properties.
目前市面上主流测试仪器主要由检测箱、安装在检测箱内用于承放待测材料样品的样品托架以及用于检测液体在待测材料样品上扩散特性的检测装置组成。样品托架会开设有与待测材料样品形状结构相符合的托槽,以使待测材料样品在其上的放置更加平稳。At present, the mainstream testing instruments on the market mainly consist of a detection box, a sample holder installed in the detection box to hold the material sample to be tested, and a detection device used to detect the diffusion characteristics of the liquid on the material sample to be tested. The sample holder will be equipped with brackets that conform to the shape and structure of the material sample to be tested, so that the material sample to be tested can be placed on it more stably.
现有技术中样品托架上的托槽形状较为固定,当需要放置不同形状结构的待测材料样品时,需要将样品托架从测试箱中拆除、更换成具有所需形状结构的托槽。但样品托架在测试箱上的安装方式多为通过螺钉固定,耗时耗力,拆装操作不方便。In the prior art, the shape of the bracket on the sample bracket is relatively fixed. When it is necessary to place the material samples to be tested with different shapes and structures, the sample bracket needs to be removed from the test box and replaced with a bracket with the required shape and structure. However, the sample bracket is mostly installed on the test box by screws, which is time-consuming and labor-intensive, and the disassembly and assembly operations are inconvenient.
发明内容Contents of the invention
为解决了现有技术中主流测试仪器的检测箱的样品托架在测试箱上拆装操作不方便,耗时耗力的技术问题,本发明提供一种便于操作使用的光纤阵列动态吸液测试仪。In order to solve the technical problems in the prior art that the sample holder of the detection box of the mainstream testing instrument is inconvenient to disassemble and assemble on the test box, and is time-consuming and labor-intensive, the present invention provides an optical fiber array dynamic liquid absorption test that is easy to operate and use. instrument.
本发明采用以下技术方案实现:一种便于操作使用的光纤阵列动态吸液测试仪,包括壳体以及收容在所述壳体中的测试箱和用于检测所用液体在待测材料样品上扩散特性的检测装置,所述测试箱上设置有用于承载待测材料样品的样品托架以及用于将样品托架固定在所述测试箱上的压固组件。The present invention adopts the following technical solution to realize: an optical fiber array dynamic liquid absorption tester that is easy to operate and use, including a shell and a test box contained in the shell and used to detect the diffusion characteristics of the liquid used on the material sample to be tested. A detection device, the test box is provided with a sample bracket for carrying the material sample to be tested and a compression component for fixing the sample bracket on the test box.
作为上述方案的进一步改进,所述样品托架包括支撑板,所述支撑板的顶部开设有供所述待测材料样品放置的定位托槽,所述支撑板的底部开设有连通所述定位托槽的通口;所述测试箱内的两侧相对开设有两个供所述支撑板两端插置的板插槽。As a further improvement of the above solution, the sample bracket includes a support plate, the top of the support plate is provided with a positioning bracket for placing the material sample to be tested, and the bottom of the support plate is provided with a positioning bracket connected to the positioning bracket. There are two plate slots on opposite sides of the test box for inserting the two ends of the support plate.
作为上述方案的更进一步改进,所述压固组件包括四根连杆一,四根连杆一两两成组、并分别穿插在所述测试箱的箱壁两侧;每组中的两根所述连杆一关于支撑板相互对称;As a further improvement of the above solution, the compression assembly includes four connecting rods. The four connecting rods are arranged in groups of two and are respectively inserted on both sides of the wall of the test box; two connecting rods in each group The connecting rods are symmetrical to each other with respect to the support plate;
每根所述连杆一的一端伸入所述测试箱中、并转动连接有一摆杆,所述摆杆的中部转动连接有一与所述连杆一相平行的限位杆,且所述限位杆远离所述摆杆的一端固定在所述测试箱的内侧壁上,所述摆杆远离所述连杆一的一端固接有迫压卡块,所述支撑板上开设有与所述迫压卡块相配合的迫压卡槽。One end of each connecting rod extends into the test box and is rotatably connected to a swing rod. The middle part of the swing rod is rotationally connected to a limiting rod parallel to the connecting rod, and the limiting rod is The end of the position rod away from the swing rod is fixed on the inner wall of the test box, the end of the swing rod away from the connecting rod is fixed with a pressing block, and the support plate is provided with the The pressing card slot is matched with the pressing card block.
作为上述方案的更进一步改进,所述测试箱的两侧均转动设置有与所述连杆一相垂直的螺杆,所述螺杆上套接有与其螺纹配合的套筒,且所述螺杆在其轴向两侧的螺纹旋向相反;每个所述套筒的外侧转动套接有圆盘;每个所述螺杆上的两个所述圆盘的相对侧均设置有呈跑道形的限位槽;所述限位槽位于所述圆盘盘面靠近所述支撑板的一侧,且所述限位槽的一端朝向与其相连的圆盘的中心倾斜收拢;每个所述连杆一的另一端设置有与所述限位槽滑动卡接的限位块。As a further improvement of the above solution, a screw rod perpendicular to the connecting rod is rotatably provided on both sides of the test box. The screw rod is sleeved with a sleeve that matches its thread, and the screw rod is mounted on the screw rod. The threads on both sides of the axial direction have opposite directions; a disk is rotated on the outside of each sleeve; and the opposite sides of the two disks on each screw are provided with racetrack-shaped limits. groove; the limiting groove is located on the side of the disk surface close to the support plate, and one end of the limiting groove is tilted toward the center of the disk connected to it; the other end of each connecting rod is One end is provided with a limiting block that is slidably engaged with the limiting groove.
作为上述方案的更进一步改进,所述测试箱的外周侧环绕设置有两个固定环;每个所述螺杆的两端分别垂直固接在两个所述固定环的环面上;每个所述固定环与所述测试箱之间设置有连杆二;As a further improvement of the above solution, two fixed rings are arranged around the outer circumference of the test box; the two ends of each screw are vertically fixed on the annular surfaces of the two fixed rings respectively; each Two connecting rods are provided between the fixed ring and the test box;
两根所述螺杆的中部均固定套接有带轮,其中一个所述固定环上还相对设置有两个带轮,四个所述带轮之间呈方形分布,且四个带轮之间通过一皮带传动相连,其中一个所述带轮的轮轴上安装有摇柄。The middle parts of the two screw rods are fixedly connected with pulleys, and one of the fixed rings is also provided with two pulleys opposite each other. The four pulleys are distributed in a square shape, and the distance between the four pulleys is They are connected through a belt drive, and a crank handle is installed on the axle of one of the pulleys.
作为上述方案的更进一步改进,其特征在于,所述检测装置包括安装在所述测试箱一侧并关于所述样品托架对称的两组激光发射组件,所述样品托架的上方和下方沿着各自远离所述样品托架的方向均依次设置有共轴的反光镜和激光接收组件;所述测试箱上开设有供激光光束输入至所述测试箱的光输口;As a further improvement of the above solution, it is characterized in that the detection device includes two sets of laser emitting assemblies installed on one side of the test box and symmetrical with respect to the sample holder, and the upper and lower edges of the sample holder are Coaxial reflectors and laser receiving components are arranged in order in directions away from the sample holder; the test box is provided with an optical output port for inputting the laser beam into the test box;
所述反光镜将所述激光发射组件发出的激光光束反射在所述待测材料样品的相应表面上;所述激光光束在所述反光镜上的反射角度为九十度;所述激光接收组件用于将经由所述待测材料样品表面反射出的激光光束转化为电信号;The reflector reflects the laser beam emitted by the laser emitting component on the corresponding surface of the material sample to be tested; the reflection angle of the laser beam on the reflector is ninety degrees; the laser receiving component For converting the laser beam reflected through the surface of the material sample to be measured into an electrical signal;
所述检测装置还包括数据处理装置,所述数据处理装置用于处理所述电信号,分析出所用液体在待测材料样品上的扩散特性。The detection device also includes a data processing device, which is used to process the electrical signal and analyze the diffusion characteristics of the liquid used on the material sample to be tested.
作为上述方案的更进一步改进,所述激光发射组件依次包括光纤脉冲激光器、光纤分路器以及发射透镜;所述光纤脉冲激光器用于发射窄脉冲红外激光光束;所述光纤分路器用于将发射出的激光光束进行均匀分路;所述发射透镜用于收缩分路后的激光光束。As a further improvement of the above solution, the laser emission component includes a fiber pulse laser, a fiber splitter and a emission lens in sequence; the fiber pulse laser is used to emit a narrow pulse infrared laser beam; the fiber splitter is used to transmit the emitted The outgoing laser beam is evenly split; the emitting lens is used to shrink the split laser beam.
作为上述方案的更进一步改进,所述激光接收组件包括接收透镜以及二极管面阵,所述接收透镜用于将待测材料样品表面反射出的激光光束折射至所述二极管面阵;所述二极管面阵用于将经由所述接收透镜折射后的激光光束转化为相应的电信号。As a further improvement of the above solution, the laser receiving component includes a receiving lens and a diode array. The receiving lens is used to refract the laser beam reflected from the surface of the material sample to be measured to the diode array; the diode array The array is used to convert the laser beam refracted by the receiving lens into a corresponding electrical signal.
作为上述方案的更进一步改进,所述测试箱中安装有储液槽和蠕动泵,所述蠕动泵的输入口与所述储液槽的输出口连通,所述蠕动泵的输出口上连接有导液管,所述导液管的一端从测试箱的顶部穿入、并依次贯穿位于所述测试箱内上方的二极管面阵、接收透镜和反光镜。As a further improvement of the above solution, a liquid storage tank and a peristaltic pump are installed in the test box. The input port of the peristaltic pump is connected with the output port of the liquid storage tank. The output port of the peristaltic pump is connected with a conductor. One end of the liquid pipe penetrates from the top of the test box and sequentially penetrates the diode array, receiving lens and reflector located above the test box.
作为上述方案的更进一步改进,所述数据处理装置包括连接在所述二极管面阵上的数据采集卡以及连接所述数据采集卡的数据处理器,所述数据采集卡接收电信号、并通过USB接口传输至数据处理器进行相应的分析处理。As a further improvement of the above solution, the data processing device includes a data acquisition card connected to the diode array and a data processor connected to the data acquisition card. The data acquisition card receives electrical signals and transmits them via USB. The interface is transmitted to the data processor for corresponding analysis and processing.
本发明的有益效果为:The beneficial effects of the present invention are:
本发明的便于操作使用的光纤阵列动态吸液测试仪,通过在测试箱上设置的压固组件,可实现样品托架在检测箱中的快速拆装,方便快捷,省时省力。The easy-to-operate optical fiber array dynamic liquid absorption tester of the present invention can realize rapid disassembly and assembly of the sample bracket in the detection box through the compression assembly provided on the test box, which is convenient and quick, saving time and effort.
本发明的便于操作使用的光纤阵列动态吸液测试仪,改良了传统光纤阵列激光的系统光路,可测量除高挥发性、高腐蚀性液体外的所有液体,利用光纤激光器发射入射激光,采用光纤拼接技术的光纤分路器将激光均匀分路,实现待测样品表面的均匀光强,通过对发射和接收光学系统的特殊设计,可以实现发射光学系统与接收光学系统的共光轴,在薄型片状材料表面滴液,待液体扩散的同时,接收光学系统接收到的反射光强发生变化,并将光强转化为电压信号。通过观察电压信号变化,参考国标研究测试指标,据此定量分析材料的动态吸液过程。The easy-to-operate optical fiber array dynamic liquid absorption tester of the present invention improves the system optical path of the traditional optical fiber array laser and can measure all liquids except highly volatile and highly corrosive liquids. It uses the optical fiber laser to emit incident laser light and uses optical fiber. The optical fiber splitter with splicing technology evenly splits the laser to achieve uniform light intensity on the surface of the sample to be measured. Through the special design of the transmitting and receiving optical systems, the co-optical axis of the transmitting optical system and the receiving optical system can be realized, in a thin Liquid is dripped on the surface of the sheet material. When the liquid spreads, the reflected light intensity received by the receiving optical system changes and the light intensity is converted into a voltage signal. By observing changes in voltage signals and referring to national standards to study test indicators, the dynamic liquid absorption process of the material is quantitatively analyzed.
本发明的便于操作使用的光纤阵列动态吸液测试仪,可将现有的以检测透射光强的原理转变为检测反射光强的原理,可在待测样品的正反面都设置这样的光路系统,即可检测正反两面的液体扩散特性。The easy-to-operate optical fiber array dynamic liquid absorption tester of the present invention can transform the existing principle of detecting transmitted light intensity into the principle of detecting reflected light intensity. Such optical path systems can be installed on both the front and back sides of the sample to be tested. , you can detect the liquid diffusion characteristics of both front and back sides.
附图说明Description of the drawings
图1为本发明实施例1提供的便于操作使用的光纤阵列动态吸液测试仪的剖面结构示意图;Figure 1 is a schematic cross-sectional structural diagram of an optical fiber array dynamic liquid absorption tester provided in Embodiment 1 of the present invention that is easy to operate and use;
图2为图1中A处放大的结构示意图;Figure 2 is an enlarged structural schematic diagram of position A in Figure 1;
图3为图1中便于操作使用的光纤阵列动态吸液测试仪处于另一状态下的剖面结构示意图;Figure 3 is a schematic cross-sectional structural view of the easy-to-use optical fiber array dynamic liquid absorption tester in Figure 1 in another state;
图4为图3中B处放大的结构示意图;Figure 4 is an enlarged structural schematic diagram of B in Figure 3;
图5为图1中壳体的俯视结构示意图;Figure 5 is a schematic top view of the structure of the housing in Figure 1;
图6为图1中光纤分路器的光纤端面的结构示意图。Figure 6 is a schematic structural diagram of the optical fiber end face of the optical fiber splitter in Figure 1.
主要符号说明:Description of main symbols:
1、壳体;2、测试箱;3、支撑板;4、定位托槽;5、通口;6、光纤脉冲激光器;7、光纤分路器;8、发射透镜;9、反光镜;10、接收透镜;11、二极管面阵;12、导液管;13、光输口;14、储液槽;15、蠕动泵;16、数据采集卡;17、USB接口;18、摆杆;19、迫压卡块;20、限位杆;21、迫压卡槽;22、连杆一;23、杆槽;24、螺杆;25、套筒;26、圆盘;27、轴承;28、限位槽;29、限位块;30、带轮;31、固定环;32、连杆二;33、摇柄;34、板插槽。1. Housing; 2. Test box; 3. Support plate; 4. Positioning bracket; 5. Access port; 6. Fiber pulse laser; 7. Fiber optic splitter; 8. Emitting lens; 9. Reflector; 10 , receiving lens; 11. diode array; 12. catheter; 13. light output port; 14. liquid reservoir; 15. peristaltic pump; 16. data acquisition card; 17. USB interface; 18. pendulum; 19 , pressing block; 20. limit rod; 21. pressing slot; 22. connecting rod one; 23. rod groove; 24. screw; 25. sleeve; 26. disc; 27. bearing; 28. Limit groove; 29, limit block; 30, pulley; 31, fixed ring; 32, connecting rod two; 33, rocking handle; 34, plate slot.
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本发明,并不用于限定本发明。In order to make the purpose, technical solutions and advantages of the present invention more clear, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention and are not intended to limit the present invention.
实施例1Example 1
请结合图1至图5,便于操作使用的光纤阵列动态吸液测试仪,包括壳体1以及收容在壳体1中的测试箱2和用于检测所用液体在待测材料样品上扩散特性的检测装置,测试箱2上设置有用于承载待测材料样品的样品托架以及用于将样品托架固定在测试箱2上的压固组件。通过压固组件可方便样品托架在测试箱2上的安装与拆卸。壳体1可为整体呈矩形结构且具有箱门的箱体。测试箱2可为矩形结构且具有箱门,以便测试箱2的开闭。Please refer to Figures 1 to 5 for an easy-to-operate optical fiber array dynamic liquid absorption tester, including a housing 1 and a test box 2 contained in the housing 1 and used to detect the diffusion characteristics of the liquid used on the material sample to be tested. As for the detection device, the test box 2 is provided with a sample bracket for carrying the material sample to be tested and a compression assembly for fixing the sample bracket to the test box 2 . The assembly and disassembly of the sample bracket on the test box 2 can be facilitated by pressing the assembly. The housing 1 may be a box with an overall rectangular structure and a door. The test box 2 may have a rectangular structure and have a door to facilitate the opening and closing of the test box 2 .
样品托架包括支撑板3,支撑板3的顶部开设有供待测材料样品放置的定位托槽4,支撑板3的底部开设有连通定位托槽4的通口5。通口5可使定位托槽4的底部镂空以将待测材料样品的露出,方便对待测材料样品底部表面进行检测。测试箱2内的两侧相对开设有两个供支撑板3两端插置的板插槽34,本实施例中板插槽34与支撑板3之间为卡接配合。The sample bracket includes a support plate 3. The top of the support plate 3 is provided with a positioning bracket 4 for placing the material sample to be tested. The bottom of the support plate 3 is provided with a through hole 5 connected to the positioning bracket 4. The through hole 5 can hollow out the bottom of the positioning bracket 4 to expose the material sample to be tested, so as to facilitate detection of the bottom surface of the material sample to be tested. Two board slots 34 are provided on opposite sides of the test box 2 for the two ends of the support plate 3 to be inserted. In this embodiment, the board slots 34 and the support plate 3 are snap-fitted.
压固组件包括四根连杆一22,四根连杆一22两两成组、并分别穿插在测试箱2的箱壁两侧。每组中的两根连杆一22关于支撑板3相互对称。本实施例中测试箱2上开设有四个杆槽23,四个杆槽23分别与四个连杆一22位置相对应,四个连杆一22滑动插设在四个杆槽23中。连杆一22与测试箱2的轴线方向相垂直。The compression assembly includes four connecting rods 22 , which are arranged in pairs and inserted into both sides of the wall of the test box 2 respectively. The two connecting rods 22 in each group are symmetrical to each other about the support plate 3 . In this embodiment, the test box 2 is provided with four rod grooves 23 . The four rod grooves 23 correspond to the positions of the four connecting rods 22 . The four connecting rods 22 are slidably inserted into the four rod grooves 23 . The connecting rod 22 is perpendicular to the axis direction of the test box 2 .
每根连杆一22的一端伸入测试箱2中、并转动连接有一摆杆18,摆杆18的中部转动连接有一与连杆一22相平行的限位杆20,且限位杆20远离摆杆18的一端固定在测试箱2的内侧壁上,,这使得摆杆18的中部可围绕限位杆20转动,且摆杆18两端的运动方向相反。One end of each connecting rod 22 extends into the test box 2 and is rotationally connected to a swing rod 18. The middle part of the swing rod 18 is rotationally connected to a limit rod 20 parallel to the connecting rod 22, and the limit rod 20 is far away from the test box 2. One end of the swing bar 18 is fixed on the inner wall of the test box 2, so that the middle part of the swing bar 18 can rotate around the limiting rod 20, and the movement directions of the two ends of the swing bar 18 are opposite.
摆杆18远离连杆一22的一端固接有迫压卡块19,支撑板3上开设有与迫压卡块19相配合的迫压卡槽21。当将连杆一22在杆槽23上朝向测试箱2内部推动时,可使连杆一22带动摆杆18的一端转动,并使摆杆18另一端的迫压卡块19转动至相应的迫压卡槽21中,实现支撑板3在测试箱2中的安装固定。当位于同一侧的两根连杆一22被同时推向测试箱2中时,可实现位于同一侧的两个迫压卡块19对支撑板3的顶面和底面同时压紧固定,稳定可靠。The end of the swing rod 18 away from the connecting rod 22 is fixed with a pressing block 19, and the support plate 3 is provided with a pressing slot 21 that matches the pressing block 19. When the connecting rod 22 is pushed toward the inside of the test box 2 on the rod groove 23, the connecting rod 22 can drive one end of the fork bar 18 to rotate, and the pressing block 19 at the other end of the fork bar 18 can be rotated to the corresponding position. Press the card slot 21 to install and fix the support plate 3 in the test box 2 . When the two connecting rods 22 located on the same side are pushed into the test box 2 at the same time, the two pressing blocks 19 located on the same side can simultaneously press and fix the top and bottom surfaces of the support plate 3, which is stable and reliable. .
测试箱2的两侧均转动设置有与连杆一22相垂直的螺杆24,螺杆24上套接有与其螺纹配合的套筒25,且螺杆24在其轴向两侧的螺纹旋向相反。每根螺杆24上的两个套筒25的内周侧上分别布设有与螺杆24上螺纹旋向相对应的内螺纹(图未示),以使两个套筒25在螺杆24转动下,并在一定的限位作用下,同步分离或者同步靠近。Both sides of the test box 2 are rotatably provided with screw rods 24 perpendicular to the connecting rod 22. The screw rods 24 are sleeved with sleeves 25 that match the threads thereof, and the screw rods 24 have opposite threads on both sides of the axial direction. The inner circumferential sides of the two sleeves 25 on each screw rod 24 are respectively provided with internal threads (not shown) corresponding to the thread direction of the screw rod 24, so that the two sleeves 25 rotate when the screw rod 24 rotates. And under a certain limit, they separate or approach synchronously.
每个套筒25的外侧转动套接有圆盘26。每个螺杆24上的两个圆盘26的相对侧均设置有呈跑道形的限位槽28。限位槽28位于圆盘26盘面靠近支撑板3的一侧,且限位槽28的一端朝向与其相连的圆盘26的中心倾斜收拢。每个连杆一22的另一端设置有与限位槽28滑动卡接的限位块29。A disc 26 is rotatably connected to the outer side of each sleeve 25 . The opposite sides of the two disks 26 on each screw 24 are provided with racetrack-shaped limiting grooves 28 . The limiting groove 28 is located on the side of the disk 26 close to the support plate 3 , and one end of the limiting groove 28 is inclined toward the center of the disk 26 connected thereto. The other end of each connecting rod 22 is provided with a limiting block 29 that is slidably engaged with the limiting groove 28 .
圆盘26、限位槽28、限位块29和连杆一22以及杆槽23可对套筒25在受到螺杆24的驱动时进行限位,防止套筒25跟随螺杆24转动,使套筒25保持在螺杆24的轴向上运动。当套筒25在螺杆24的轴向上带动圆盘26同步移动时,圆盘26可通过限位槽28和限位块29带动驱使连杆一22在杆槽23中移动。The disc 26, the limit groove 28, the limit block 29, the connecting rod 22 and the rod groove 23 can limit the position of the sleeve 25 when driven by the screw 24, preventing the sleeve 25 from rotating following the screw 24, causing the sleeve to rotate. 25 keeps moving in the axial direction of the screw 24. When the sleeve 25 drives the disc 26 to move synchronously in the axial direction of the screw 24, the disc 26 can drive the connecting rod 22 to move in the rod groove 23 through the limiting groove 28 and the limiting block 29.
测试箱2的外周侧环绕设置有两个固定环31。每个螺杆24的两端分别垂直固接在两个固定环31的环面上。每个固定环31与测试箱2之间设置有连杆二32,通过连杆二32将固定环31固定在测试箱2上。Two fixing rings 31 are provided around the outer peripheral side of the test box 2 . The two ends of each screw rod 24 are vertically fixed on the annular surfaces of the two fixed rings 31 respectively. A second connecting rod 32 is provided between each fixed ring 31 and the test box 2, and the fixed ring 31 is fixed on the test box 2 through the second connecting rod 32.
两根螺杆24的中部均固定套接有带轮30,其中一个固定环31上还相对设置有两个带轮30,四个带轮30之间呈方形分布,且四个带轮30之间通过一皮带传动相连,其中一个带轮30的轮轴上安装有摇柄33。通过摇柄33可带动其中一个带轮30转动,通过该带轮30以及皮带带动另外三个带轮同步转动,从而驱使两根螺杆24同步转动,以最终实现对插置在测试箱2中的样品托架的压紧固定。The middle parts of the two screws 24 are fixedly connected with pulleys 30, and two pulleys 30 are arranged opposite each other on one of the fixed rings 31. The four pulleys 30 are distributed in a square shape, and the distance between the four pulleys 30 is They are connected through a belt drive, and a crank handle 33 is installed on the axle of one of the pulleys 30 . One of the pulleys 30 can be driven to rotate by the crank 33, and the other three pulleys can be driven to rotate synchronously through the pulley 30 and the belt, thus driving the two screws 24 to rotate synchronously, so as to finally realize the test chamber 2. Pressure fixation of sample holder.
检测装置用于检测所用液体在待测材料样品上扩散特性。本实施例的所指的待测材料样品上的扩散特性如下:The detection device is used to detect the diffusion characteristics of the liquid used on the material sample to be tested. The diffusion characteristics on the material sample to be tested in this embodiment are as follows:
液体抵达时间:含水率与时间关系曲线上第一次出现斜率大于或等于tan15°的时刻。Liquid arrival time: the moment when the slope of the moisture content versus time curve is greater than or equal to tan15° for the first time.
液体吸收速率:材料单位时间含水量的增加率。在含水率变化曲线上为测试时间内,含水率的斜率平均值。Liquid absorption rate: the rate of increase in water content of a material per unit time. The moisture content change curve is the average slope of the moisture content during the test period.
最大浸湿距离:液体在材料表面润湿区域边界距液体滴落点的最远距离。Maximum wetting distance: the farthest distance from the edge of the wetted area of the material surface to the point of liquid dripping.
液体扩散速度:液体在各方向上的传递距离除以液体抵达时间。Liquid spreading speed: The distance traveled by liquid in all directions divided by the time it takes for the liquid to arrive.
单向传递指数:液体从材料的上表面传递至下表面的能力,以材料两面吸液量的差值与测试时间之比表示。One-way transfer index: The ability of liquid to transfer from the upper surface of the material to the lower surface, expressed as the ratio of the difference in liquid absorption on both sides of the material to the test time.
液体动态传递综合指数:液体在材料中的动态传递综合性能的表征。以材料的下表面吸液速率、单向传递指数和液体扩散速度的加权值表示。Liquid dynamic transfer comprehensive index: a characterization of the comprehensive performance of liquid dynamic transfer in materials. It is expressed as a weighted value of the material's lower surface liquid absorption rate, one-way transfer index and liquid diffusion rate.
检测装置包括安装在测试箱2一侧并关于样品托架对称的两组激光发射组件,样品托架的上方和下方沿着各自远离样品托架的方向均依次设置有共轴的反光镜9和激光接收组件。测试箱2上开设有供激光光束输入至测试箱2的光输口13。The detection device includes two sets of laser emitting assemblies installed on one side of the test box 2 and symmetrical with respect to the sample carrier. Coaxial reflectors 9 and 9 are arranged above and below the sample carrier in their respective directions away from the sample carrier. Laser receiving component. The test box 2 is provided with an optical output port 13 for inputting the laser beam into the test box 2 .
反光镜9将激光发射组件发出的激光光束反射在待测材料样品的相应表面上。激光光束在反光镜9上的反射角度为九十度。激光接收组件用于将经由待测材料样品表面反射出的激光光束转化为电信号。The reflector 9 reflects the laser beam emitted by the laser emitting component on the corresponding surface of the material sample to be tested. The reflection angle of the laser beam on the reflector 9 is ninety degrees. The laser receiving component is used to convert the laser beam reflected from the surface of the material sample to be measured into an electrical signal.
检测装置还包括数据处理装置,数据处理装置用于处理电信号,分析出所用液体在待测材料样品上的扩散特性。The detection device also includes a data processing device, which is used to process electrical signals and analyze the diffusion characteristics of the liquid used on the material sample to be tested.
综上,该检测装置的检测方法依次包括如下步骤:In summary, the detection method of the detection device includes the following steps:
步骤S1:将待测材料样品置于样品托架上,判断待测材料样品的厚度是否大于预定值;Step S1: Place the material sample to be tested on the sample holder, and determine whether the thickness of the material sample to be tested is greater than a predetermined value;
步骤S2:若待测材料样品的厚度小于等于预定值,则向待测材料表面滴落测试液体;先使测试箱内位于待测材料样品上方的激光发射组件向测试箱内发射激光光束结束后,再使测试箱内位于待测材料样品下方的激光发射组件向测试箱内发射激光光束;Step S2: If the thickness of the material sample to be tested is less than or equal to the predetermined value, drip the test liquid onto the surface of the material to be tested; first, make the laser emitting component located above the material sample to be tested in the test box emit a laser beam into the test box. , and then the laser emitting component located under the material sample to be tested in the test box emits a laser beam into the test box;
步骤S3:激光光束经由反光镜反射至待测材料样品表面后,又在材料样品表面反射接收于激光接收组件;Step S3: After the laser beam is reflected by the reflector to the surface of the material sample to be measured, it is reflected on the surface of the material sample and received by the laser receiving component;
步骤S4:数据处理装置将激光接收组件所接收的激光光束转化为电信号,并处理分析出所用液体在待测材料样品上的扩散特性。Step S4: The data processing device converts the laser beam received by the laser receiving component into an electrical signal, and processes and analyzes the diffusion characteristics of the liquid used on the material sample to be tested.
而在步骤S2中,若待测材料样品的厚度大于预定值,则向待测材料表面滴落测试液体,使测试箱内位于待测材料样品上方和下方的激光发射组件同时向测试箱内发射激光光束。In step S2, if the thickness of the material sample to be tested is greater than the predetermined value, the test liquid is dripped onto the surface of the material to be tested, so that the laser emitting components located above and below the material sample to be tested in the test box are simultaneously emitted into the test box. Laser beam.
激光发射组件依次包括光纤脉冲激光器6、光纤分路器7以及发射透镜8。光纤脉冲激光器6用于发射窄脉冲红外激光光束。光纤分路器7用于将发射出的激光光束进行均匀分路。发射透镜8用于收缩分路后的激光光束。The laser emitting component includes a fiber pulse laser 6, an optical fiber splitter 7 and a transmitting lens 8 in sequence. The fiber pulse laser 6 is used to emit narrow pulse infrared laser beams. The optical fiber splitter 7 is used to split the emitted laser beam uniformly. The emission lens 8 is used to shrink the split laser beam.
激光接收组件包括接收透镜10以及二极管面阵11,二极管面阵11的二极管需要与样品表面反射的光线保持同轴,所以需要考虑激光光纤排列与物象关系。The laser receiving component includes a receiving lens 10 and a diode array 11. The diodes of the diode array 11 need to be coaxial with the light reflected from the sample surface, so the laser fiber arrangement and the object image relationship need to be considered.
接收透镜10用于将待测材料样品表面反射出的激光光束折射至二极管面阵11。二极管面阵11用于将经由接收透镜10折射后的激光光束转化为相应的电信号。The receiving lens 10 is used to refract the laser beam reflected from the surface of the material sample to be measured to the diode array 11 . The diode array 11 is used to convert the laser beam refracted by the receiving lens 10 into a corresponding electrical signal.
本实施例中的光纤脉冲激光器6、光纤分路器7、发射透镜8均通过相应的支架安装在壳体1内,而反光镜9、接收透镜10和二极管面阵11均通过相应的支架安装在测试箱2中。In this embodiment, the fiber pulse laser 6, fiber splitter 7, and transmitting lens 8 are all installed in the housing 1 through corresponding brackets, while the reflector 9, receiving lens 10, and diode array 11 are all installed through corresponding brackets. In test box 2.
进一步地,本实施例的光纤阵列动态吸液测试仪光路的具体工作方式具体为,当需要测量液体在待测材料样品上的扩散特性时,先将待测材料样品置于样品托架上,关闭测试箱2和壳体上的箱门,通过蠕动泵将储液槽内的液体输送至测试箱2内的顶部,以使液体滴落在待测材料样品上,液体随即在测试样品表面扩展。通过光纤脉冲激光器6发射窄脉冲红外激光光束,激光光束经过光纤分路器7,把一路激光按照能量均匀分成为多路激光,每一路激光光束从光纤分路器7的光纤阵列出射,光纤分路器7的光纤阵列端面即变为了一个点阵脉冲激光光源,再经发射透镜8使发散的激光光束可以改变为收缩的激光光束,后经反光镜9反射旋转90度后照射于待测材料样品表面,由于液体的扩展,从样品表面反射的光部分发生变化,这些反射光被接收透镜折射后,被测试区箱体顶部的二极管面阵接收,转变为电信号。在测试区下半部分,也有同样的测试激光,可在液体扩展时,实现上下两面同时测量。在测试区底部的数据采集卡将收集到的电信号通过USB接口实时传输至电脑,以获取液体在材料样品上的扩散特性。Furthermore, the specific working mode of the optical path of the optical fiber array dynamic liquid absorption tester in this embodiment is as follows: when it is necessary to measure the diffusion characteristics of the liquid on the material sample to be tested, the material sample to be tested is first placed on the sample holder, Close the test box 2 and the door on the shell, and transport the liquid in the liquid reservoir to the top of the test box 2 through a peristaltic pump, so that the liquid drops on the material sample to be tested, and the liquid then expands on the surface of the test sample . The narrow pulse infrared laser beam is emitted by the fiber pulse laser 6. The laser beam passes through the fiber splitter 7, and one laser beam is evenly divided into multiple laser beams according to the energy. Each laser beam is emitted from the fiber array of the fiber splitter 7. The fiber splitter 7 The end face of the optical fiber array of the router 7 becomes a lattice pulse laser light source, and then the divergent laser beam can be changed into a contracted laser beam through the emitting lens 8, which is then reflected by the reflector 9 and rotated 90 degrees before being irradiated on the material to be tested. Due to the expansion of the liquid on the sample surface, the part of the light reflected from the sample surface changes. After being refracted by the receiving lens, the reflected light is received by the diode array on the top of the box in the test area and converted into an electrical signal. In the lower part of the test area, there is also the same test laser, which can measure both the upper and lower sides simultaneously when the liquid expands. The data acquisition card at the bottom of the test area transmits the collected electrical signals to the computer in real time through the USB interface to obtain the diffusion characteristics of the liquid on the material sample.
由于单模光纤与光器件的耦合相对困难,本实施例采用多模光纤,且外包直径125um,波长则应根据待测液体选配。测量水的波长为980nm,测量油的波长为1100nm为最优。其他液体还需进行实验才能确定。Since coupling between single-mode optical fiber and optical devices is relatively difficult, this embodiment uses multi-mode optical fiber with an outer diameter of 125um. The wavelength should be selected according to the liquid to be measured. The wavelength for measuring water is 980nm, and the wavelength for measuring oil is 1100nm. Other liquids require experiments to determine.
请结合图6,光纤的排列可为正方形结构,使其纤芯间距为125μm,以构成光纤阵列,从而作为系统的出射端面,每根光纤的另一端以标准的FT/APC接头与光纤分路器7相连。在设备整机设计时,纤芯间距可根据光纤细度进行调整,光纤的排列与二极管面阵11排列的配伍情况可由系统中两组物象关系确定,即:光纤阵列上的发光点与待测材料样品表面的被照点为一组物象关系;待测材料样品表面的被照点与二极管面阵11上的像元点是另一组物象关系。Please refer to Figure 6. The arrangement of optical fibers can be a square structure with a core spacing of 125 μm to form an optical fiber array, which serves as the exit end face of the system. The other end of each optical fiber is split with the optical fiber using a standard FT/APC connector. Device 7 is connected. When designing the entire equipment, the fiber core spacing can be adjusted according to the fiber fineness. The compatibility between the arrangement of the optical fibers and the arrangement of the diode array 11 can be determined by the relationship between the two sets of objects in the system, namely: the luminous point on the optical fiber array and the one to be measured. The illuminated points on the surface of the material sample are one set of object-image relationships; the illuminated points on the surface of the material sample to be tested and the pixel points on the diode array 11 are another set of object-image relationships.
利用光纤激光器发射入射激光,采用光纤拼接技术的光纤分路器7将激光均匀分路,实现待测样品表面的均匀光强,通过对发射和接收光学系统的特殊设计,可以实现发射光学系统与接收光学系统的共光轴。这种方法相较于广泛使用的微透镜阵列技术,其产生的光强分布更加均匀。The fiber laser is used to emit the incident laser, and the fiber splitter 7 using fiber splicing technology splits the laser evenly to achieve uniform light intensity on the surface of the sample to be measured. Through the special design of the transmitting and receiving optical systems, the transmitting optical system and Co-optical axis of the receiving optical system. This method produces a more uniform light intensity distribution than the widely used microlens array technology.
完成光路设计后为了验证是否达到我们的目的,还需使用ANSYS SPEOS进行光学仿真,模拟在待测表面的光强和发射与反射光的光轴,并通过反复调整仿真与实验光路设计,最终达到两者结果相互接近的目的。After completing the optical path design, in order to verify whether our purpose is achieved, we need to use ANSYS SPEOS to perform optical simulation to simulate the light intensity on the surface to be measured and the optical axis of the emitted and reflected light. By repeatedly adjusting the simulation and experimental optical path design, we finally achieve The two results are close to each other.
由于二极管面阵接收的电信号可能非常微弱(这与测量液体、材料表面情况、发射功率有关)需要放大,为此还需加装跨组放大器和宽带放大器。系统光路这样设计的另一目的是将现有的以检测透射光强的原理转变为检测反射光强的原理。可在待测样品的正反面都设置这样的光路系统,即可检测正反两面的液体扩散特性。需要注意的是,在测试薄型样品时,样品上下面的激光可能会发生相互干扰,影响测试结果。对于该问题可能需要将样品上下面的测试分开进行。所以,针对样品种类、厚度等要求还需大量实验。Since the electrical signal received by the diode array may be very weak (this is related to the measurement of liquid, material surface conditions, and transmission power), it needs to be amplified. For this reason, a cross-group amplifier and a broadband amplifier need to be installed. Another purpose of designing the system optical path is to transform the existing principle of detecting transmitted light intensity into the principle of detecting reflected light intensity. Such an optical path system can be set up on both the front and back sides of the sample to be tested, so that the liquid diffusion characteristics of the front and back sides can be detected. It should be noted that when testing thin samples, the lasers above and below the sample may interfere with each other, affecting the test results. This issue may require separate testing of the upper and lower parts of the sample. Therefore, a lot of experiments are needed to meet the requirements of sample type and thickness.
测试箱2中安装有储液槽14和蠕动泵15,蠕动泵的型号参数选择可根据导管直径(可能与液体粘度有关)。蠕动泵15的输入口与储液槽14的输出口连通,蠕动泵15的输出口上连接有导液管12,导液管12的一端从测试箱2的顶部穿入、并依次贯穿位于测试箱2内上方的二极管面阵11、接收透镜10和反光镜9。测试箱2内上方的二极管面阵11、接收透镜10和反光镜9上均预先开设有可供导液管12贯穿的槽口(图未示),可使所用液体由导液管12准确滴落至待测材料样品上。A liquid storage tank 14 and a peristaltic pump 15 are installed in the test box 2. The model parameter selection of the peristaltic pump can be based on the diameter of the conduit (which may be related to the viscosity of the liquid). The input port of the peristaltic pump 15 is connected with the output port of the liquid storage tank 14. The output port of the peristaltic pump 15 is connected with a catheter 12. One end of the catheter 12 penetrates from the top of the test box 2 and penetrates through the test box in sequence. The diode array 11, the receiving lens 10 and the reflector 9 are located in the upper part of 2. The upper diode array 11, receiving lens 10 and reflector 9 in the test box 2 are all pre-opened with slots (not shown) for the catheter tube 12 to penetrate, so that the liquid can be accurately dripped from the catheter tube 12 Drop onto the material sample to be tested.
数据处理装置包括连接在二极管面阵11上的数据采集卡16以及连接数据采集卡16的数据处理器,数据采集卡16接收电信号、并通过USB接口传输至数据处理器进行相应的分析处理。本实施例中的数据处理器可为电脑。通过USB接口17将数据采集卡16连接在电脑上,以将数据采集卡采集的电信号传递至电脑上进行相应的分析处理。The data processing device includes a data acquisition card 16 connected to the diode array 11 and a data processor connected to the data acquisition card 16. The data acquisition card 16 receives electrical signals and transmits them to the data processor through the USB interface for corresponding analysis and processing. The data processor in this embodiment can be a computer. The data acquisition card 16 is connected to the computer through the USB interface 17 to transmit the electrical signals collected by the data acquisition card to the computer for corresponding analysis and processing.
实施例2Example 2
本实施例2为验证本实施例的纤阵列动态吸液测试仪是否满足实验设备要求,具体的实验设备测试方案如下:This Example 2 is to verify whether the fiber array dynamic liquid absorption tester of this example meets the experimental equipment requirements. The specific experimental equipment test plan is as follows:
首先,采用水作为测试液体,纸张作为测试材料样品,进行反复测试。同时确定纸张厚度与测量方式,当纸张厚度大于某定值时可上下表面同时测量,否则还需上下表面分别测试,即:首先关闭测试区下半部分的入射激光,仅测量液体在纸张上面的扩展。随后取同样的纸张仅测量下面的扩散情况,再据此计算上述测试指标。First, water is used as the test liquid and paper is used as the test material sample for repeated testing. Determine the paper thickness and measurement method at the same time. When the paper thickness is greater than a certain value, the upper and lower surfaces can be measured simultaneously. Otherwise, the upper and lower surfaces need to be tested separately. That is, first turn off the incident laser in the lower half of the test area and only measure the liquid on the paper. Extension. Then take the same paper and only measure the diffusion below, and then calculate the above test indicators based on this.
其次,改变液体种类与待测材料种类,进行反复测试。Secondly, change the type of liquid and the type of material to be tested, and conduct repeated tests.
最后,与国标GB/T 21655.2-2009进行对比测试。因国标中只能测试水,所以对比实验也必须使用水作为测试液体,若测试结果与国标接近,则可认为实验设备已满足要求。Finally, a comparative test was conducted with the national standard GB/T 21655.2-2009. Since only water can be tested in the national standard, the comparative experiment must also use water as the test liquid. If the test results are close to the national standard, the experimental equipment can be considered to have met the requirements.
以上仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention shall be included in the protection scope of the present invention. Inside.
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