CN113275898B - Semi-automatic umbrella tube drilling and pinning machine and use method thereof - Google Patents
Semi-automatic umbrella tube drilling and pinning machine and use method thereof Download PDFInfo
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- CN113275898B CN113275898B CN202110687100.6A CN202110687100A CN113275898B CN 113275898 B CN113275898 B CN 113275898B CN 202110687100 A CN202110687100 A CN 202110687100A CN 113275898 B CN113275898 B CN 113275898B
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- 238000005553 drilling Methods 0.000 title claims abstract description 68
- 238000000034 method Methods 0.000 title claims abstract description 29
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 126
- 239000000428 dust Substances 0.000 claims abstract description 119
- 229910052742 iron Inorganic materials 0.000 claims abstract description 63
- 230000007246 mechanism Effects 0.000 claims abstract description 50
- 238000007664 blowing Methods 0.000 claims abstract description 47
- 230000008569 process Effects 0.000 claims description 21
- 239000007858 starting material Substances 0.000 claims description 18
- 230000001681 protective effect Effects 0.000 claims description 15
- 238000004080 punching Methods 0.000 claims description 13
- 230000000149 penetrating effect Effects 0.000 claims 1
- 238000010586 diagram Methods 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000003825 pressing Methods 0.000 description 3
- 230000036541 health Effects 0.000 description 2
- 230000032258 transport Effects 0.000 description 2
- 229920000049 Carbon (fiber) Polymers 0.000 description 1
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004917 carbon fiber Substances 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
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- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
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Abstract
本发明涉及一种半自动伞管钻孔打销机及其使用方法,包括工作台、装配模座、滑动架、送销机构、吹尘机构以及空压机;工作台一侧上端固定一竖直的侧板;侧板上水平固定有架导轨;滑动架后端固定有能够在架导轨上滑动的滑槽;侧板上固定一水平的顶推气缸,顶推气缸的活塞杆末端与滑动架固定;滑动架上端固定一水平的上固定板;钻孔气缸的活塞杆向下穿出上固定板,末端固定有电机;电机的输出端固定有夹具,夹具内设置有钻头;打销气缸的活塞杆向下穿出上固定板,末端固定有铁销冲针;装配模座固定在工作台上,位于滑动架下方;送销机构设置在侧板上;吹尘机构固定在工作台上;空压机与装配模座、钻孔气缸、打销气缸、顶推气缸以及吹尘机构连通。
The present invention relates to a semi-automatic umbrella tube drilling and pinning machine and a method for using the same, comprising a workbench, an assembly die base, a sliding frame, a pin delivery mechanism, a dust blowing mechanism and an air compressor; a vertical side plate is fixed to the upper end of one side of the workbench; a frame guide rail is horizontally fixed to the side plate; a slide groove capable of sliding on the frame guide rail is fixed to the rear end of the sliding frame; a horizontal push cylinder is fixed to the side plate, and the end of the piston rod of the push cylinder is fixed to the sliding frame; a horizontal upper fixed plate is fixed to the upper end of the sliding frame; the piston rod of the drilling cylinder passes through the upper fixed plate downward, and a motor is fixed to the end; a clamp is fixed to the output end of the motor, and a drill bit is arranged in the clamp; the piston rod of the pinning cylinder passes through the upper fixed plate downward, and an iron pin punch is fixed to the end; the assembly die base is fixed on the workbench and is located below the sliding frame; the pin delivery mechanism is arranged on the side plate; the dust blowing mechanism is fixed on the workbench; the air compressor is connected to the assembly die base, the drilling cylinder, the pinning cylinder, the push cylinder and the dust blowing mechanism.
Description
技术领域Technical Field
本发明涉及一种半自动伞管钻孔打销机及其使用方法,属于伞管制造装配技术领域。The invention relates to a semi-automatic umbrella tube drilling and pinning machine and a use method thereof, belonging to the technical field of umbrella tube manufacturing and assembly.
背景技术Background Art
目前,国内的伞管的加工、装配方式,大多还是采用较为传统的工艺,即先通过台钻在伞管上的塑件上进行钻孔,然后再通过人工的方式,将铁销打进已经钻好的孔内,来固定塑件与伞管。At present, the processing and assembly methods of umbrella tubes in China mostly still adopt the more traditional process, that is, first drilling holes in the plastic parts on the umbrella tube with a bench drill, and then manually driving iron pins into the drilled holes to fix the plastic parts and the umbrella tube.
申请号为CN2016213604076的中国实用新型专利“伞管销钉压装机构”,其旨在提供一种可有效提高伞管销钉压装效率,降低伞管销钉压装的工作强度的伞管销钉压装机构。它包括机架;设置在机架上的伞管夹持机构,伞管夹紧机构包括用于夹持伞管的第一气动手指;设置在机架上的销钉压装执行装置,销钉压装执行装置包括压装台、设置在机架上用于升降压装台的下压气缸、设置在压装台上的制动块、与制动块配合的压块以及设置在压装台上用于平移压块的压销钉气缸;以及销钉夹持机构,销钉夹持机构位于销钉压装执行装置的正下方,销钉夹持机构包括用于夹持销钉的第二气动手指以及用于升降第二气动手指的上升气缸。The Chinese utility model patent "Umbrella tube pin press-fitting mechanism" with application number CN2016213604076 aims to provide an umbrella tube pin press-fitting mechanism that can effectively improve the efficiency of umbrella tube pin press-fitting and reduce the work intensity of umbrella tube pin press-fitting. It includes a frame; an umbrella tube clamping mechanism arranged on the frame, the umbrella tube clamping mechanism includes a first pneumatic finger for clamping the umbrella tube; a pin press-fitting execution device arranged on the frame, the pin press-fitting execution device includes a press-fitting table, a downward pressing cylinder arranged on the frame for lifting and lowering the press-fitting table, a brake block arranged on the press-fitting table, a pressure block cooperating with the brake block, and a pin pressing cylinder arranged on the press-fitting table for translating the pressure block; and a pin clamping mechanism, the pin clamping mechanism is located directly below the pin press-fitting execution device, and the pin clamping mechanism includes a second pneumatic finger for clamping the pin and a rising cylinder for lifting and lowering the second pneumatic finger.
但是,上述专利,仅仅只能完成打销工作,钻孔工作还需另外一套设备来进行,不够简便。However, the above patent can only complete the pinning work, and the drilling work needs another set of equipment to be carried out, which is not simple enough.
发明内容Summary of the invention
为了克服上述问题,本发明提供一种半自动伞管钻孔打销机及其使用方法,该半自动伞管钻孔打销机工作时,塑件与架杆的钻孔与打销工序在同一设备上一气呵成,能够提高生产效率;同时,钻孔产生的粉尘,由配套的吸尘设备直接吸走,不会产生粉尘污染。In order to overcome the above-mentioned problems, the present invention provides a semi-automatic umbrella tube drilling and pinning machine and a method of using the same. When the semi-automatic umbrella tube drilling and pinning machine is working, the drilling and pinning processes of plastic parts and frame rods can be completed in one go on the same equipment, thereby improving production efficiency. At the same time, the dust generated by drilling can be directly sucked away by the matching dust suction equipment, and no dust pollution will be generated.
本发明的技术方案如下:The technical solution of the present invention is as follows:
一种半自动伞管钻孔打销机,包括工作台、装配模座、滑动架、送销机构、吹尘机构以及空压机;所述工作台一侧上端固定一竖直的侧板;所述侧板上水平固定有架导轨;所述滑动架后端固定有能够在所述架导轨上滑动的滑槽;所述侧板上固定一水平的顶推气缸,所述顶推气缸的活塞杆末端与所述滑动架固定;所述滑动架上端固定一水平的上固定板;有钻孔气缸、打销气缸分别竖直固定在所述上固定板上端;所述钻孔气缸的活塞杆向下穿出所述上固定板,末端固定有电机;所述电机的输出端固定有夹具,所述夹具内设置有钻头;所述打销气缸的活塞杆向下穿出所述上固定板,末端固定有铁销冲针;所述装配模座固定在所述工作台上,位于所述滑动架下方;所述装配模座上放置有伞管;所述送销机构设置在所述侧板上,能够向装配模座输送铁销;所述吹尘机构固定在所述工作台上;所述空压机分别与装配模座、钻孔气缸、打销气缸、顶推气缸以及吹尘机构连通。A semi-automatic umbrella tube drilling and pinning machine, comprising a workbench, an assembly die base, a sliding frame, a pin delivery mechanism, a dust blowing mechanism and an air compressor; a vertical side plate is fixed to the upper end of one side of the workbench; a frame guide rail is horizontally fixed to the side plate; a slide groove that can slide on the frame guide rail is fixed to the rear end of the sliding frame; a horizontal push cylinder is fixed to the side plate, and the end of the piston rod of the push cylinder is fixed to the sliding frame; a horizontal upper fixed plate is fixed to the upper end of the sliding frame; a drilling cylinder and a pinning cylinder are respectively vertically fixed to the upper end of the upper fixed plate; the piston rod of the drilling cylinder is moved to the upper end of the sliding frame. It passes through the upper fixed plate at the bottom, and a motor is fixed at the end; a clamp is fixed at the output end of the motor, and a drill bit is arranged in the clamp; the piston rod of the pinning cylinder passes through the upper fixed plate downward, and an iron pin punch is fixed at the end; the assembly die base is fixed on the workbench, and is located below the sliding frame; an umbrella tube is placed on the assembly die base; the pin delivery mechanism is arranged on the side plate, and can deliver iron pins to the assembly die base; the dust blowing mechanism is fixed on the workbench; the air compressor is connected to the assembly die base, the drilling cylinder, the pinning cylinder, the pushing cylinder and the dust blowing mechanism respectively.
进一步的,所述装配模座包括座固定板、块导轨、仿形固定块、仿形滑块、滑块气缸、推销气缸以及载销块;所述座固定板固定在所述工作台上;所述块导轨固定在所述座固定板上端中部;所述滑块气缸、所述推销气缸均固定在所述座固定板上,且分别间隔位于所述块导轨两侧;所述载销块与所述推销气缸的活塞杆末端固定,所述载销块滑动设置在所述块导轨上;所述载销块中部开设一竖直贯通的容销孔,所述送销机构能够将铁销输送到所述容销孔内;所述仿形固定块贴合固定在所述块导轨靠近所述滑块气缸的一侧,且所述仿形固定块外侧贴合所述伞管的塑件一侧外沿设置;所述仿形滑块与所述滑块气缸的活塞杆末端固定,且所述仿形滑块外侧贴合所述塑件另一侧外沿设置;所述空压机分别与所述滑块气缸、所述推销气缸连通。Furthermore, the assembly mold base includes a seat fixing plate, a block guide rail, a profiling fixing block, a profiling slider, a slider cylinder, a sales promotion cylinder and a pin carrier block; the seat fixing plate is fixed to the workbench; the block guide rail is fixed to the middle part of the upper end of the seat fixing plate; the slider cylinder and the sales promotion cylinder are both fixed to the seat fixing plate, and are respectively spaced apart on both sides of the block guide rail; the pin carrier block is fixed to the end of the piston rod of the sales promotion cylinder, and the pin carrier block is slidably arranged on the block guide rail; a vertical through pin accommodating hole is provided in the middle part of the pin carrier block, and the pin delivery mechanism can transport the iron pin into the pin accommodating hole; the profiling fixing block is fitted and fixed to one side of the block guide rail close to the slider cylinder, and the outer side of the profiling fixing block is arranged to fit the outer edge of one side of the plastic part of the umbrella tube; the profiling slider is fixed to the end of the piston rod of the slider cylinder, and the outer side of the profiling slider is arranged to fit the outer edge of the other side of the plastic part; the air compressor is respectively connected to the slider cylinder and the sales promotion cylinder.
进一步的,所述吹尘机构包括吹尘器、吹尘管以及吹尘头;所述吹尘器固定在所述工作台上;所述吹尘管两端分别连通所述吹尘器与所述吹尘头;所述吹尘头悬于所述塑件外侧上方,且所述吹尘头末端正对所述塑件;所述空压机与所述吹尘器连通。Furthermore, the dust blowing mechanism includes a dust blower, a dust blowing pipe and a dust blowing head; the dust blower is fixed on the workbench; the two ends of the dust blowing pipe are respectively connected to the dust blower and the dust blowing head; the dust blowing head is suspended above the outer side of the plastic part, and the end of the dust blowing head is facing the plastic part; the air compressor is connected to the dust blower.
进一步的,所述送销机构包括振动盘、引导软管以及送销座;所述振动盘固定在所述侧板上,其内部存储有铁销;所述送销座固定在所述块导轨中部上端,且所述送销座位于所述载销块上方;所述引导软管连通所述振动盘与所述送销座,且所述引导软管内径大于铁销外径;铁销经由引导软管和送销座,最终进入容销孔内。Furthermore, the pin delivery mechanism includes a vibration disk, a guide hose and a pin delivery seat; the vibration disk is fixed on the side plate, and iron pins are stored inside it; the pin delivery seat is fixed on the upper end of the middle part of the block guide rail, and the pin delivery seat is located above the pin carrying block; the guide hose connects the vibration disk and the pin delivery seat, and the inner diameter of the guide hose is larger than the outer diameter of the iron pin; the iron pin passes through the guide hose and the pin delivery seat, and finally enters the pin holding hole.
进一步的,还包括一吸尘机构;所述吸尘机构包括吸尘器、吸尘管以及吸风口;所述吸风口固定在所述工作台上,且所述吸风口正对所述塑件;所述侧板上开设一避让槽;所述吸尘管两端分别连通所述吸尘器与所述吸风口;所述吸尘管中部穿过所述避让槽。Furthermore, it also includes a dust suction mechanism; the dust suction mechanism includes a vacuum cleaner, a dust suction pipe and an air suction port; the air suction port is fixed on the workbench, and the air suction port is directly facing the plastic part; an avoidance groove is opened on the side panel; the two ends of the dust suction pipe are respectively connected to the vacuum cleaner and the air suction port; the middle part of the dust suction pipe passes through the avoidance groove.
进一步的,所述工作台上还设置有保护罩、移动垫块、踏板启动器以及PLC控制器;所述保护罩呈U形,且所述保护罩的敞开端固定在所述工作台上端外侧;所述保护罩罩设在所述推销气缸末端外侧;所述移动垫块放置在所述工作台上,且所述伞管的架杆放置在所述移动垫块上端;所述PLC控制器位于所述工作台内;所述PLC控制器分别与所述踏板启动器、滑块气缸、推销气缸、钻孔气缸、电机、打销气缸、顶推气缸、振动盘、吹尘器、吸尘器电信号连接。Furthermore, the workbench is also provided with a protective cover, a movable pad, a pedal starter and a PLC controller; the protective cover is U-shaped, and the open end of the protective cover is fixed to the outer side of the upper end of the workbench; the protective cover is arranged on the outer side of the end of the sales cylinder; the movable pad is placed on the workbench, and the support rod of the umbrella tube is placed on the upper end of the movable pad; the PLC controller is located inside the workbench; the PLC controller is respectively connected to the pedal starter, slider cylinder, sales cylinder, drilling cylinder, motor, pinning cylinder, pushing cylinder, vibration plate, dust blower and vacuum cleaner by electrical signals.
进一步的,所述工作台上还固定一限位板;所述限位板位于所述仿形固定块后方,且所述架杆顶端抵靠在所述限位板前端。Furthermore, a limit plate is fixed on the workbench; the limit plate is located behind the contoured fixing block, and the top end of the rack rod is against the front end of the limit plate.
进一步的,所述上固定板前端下方还竖直固定一粉尘挡板;所述粉尘挡板下端延伸至伞管的架杆的上方;所述粉尘挡板、所述侧板分别位于所述装配模座的两侧。Furthermore, a dust baffle is vertically fixed below the front end of the upper fixed plate; the lower end of the dust baffle extends to above the frame rod of the umbrella tube; the dust baffle and the side plate are respectively located on both sides of the assembly mold base.
进一步的,所述打销气缸的活塞杆向下穿出所述上固定板,末端固定有冲针座;所述冲针座下端固定有所述铁销冲针;所述滑动架下端固定有水平的针板;所述针板上开设一供所述铁销冲针穿过的通孔。Furthermore, the piston rod of the pin-driving cylinder passes downward through the upper fixed plate, and a punch needle seat is fixed at the end; the iron pin punch needle is fixed at the lower end of the punch needle seat; a horizontal needle plate is fixed at the lower end of the sliding frame; and a through hole is opened on the needle plate for the iron pin punch needle to pass through.
一种半自动伞管钻孔打销机的使用方法,具体步骤如下:A method for using a semi-automatic umbrella tube drilling and pinning machine, the specific steps are as follows:
步骤一:启动工作;Step 1: Start the work;
打开电源和振动盘,接通空压机,整个设备开始运行;Turn on the power supply and vibration plate, connect the air compressor, and the whole equipment starts running;
步骤二:安装伞管;Step 2: Install the umbrella tube;
将伞管的塑件一侧贴合仿形固定块放置,同时使架杆的顶端贴合在限位板的前端;然后调节移动垫块,将伞管的架杆搭设在所述移动垫块上;Place one side of the plastic part of the umbrella tube against the contoured fixing block, and make the top of the frame rod fit against the front end of the limit plate; then adjust the moving pad block and place the frame rod of the umbrella tube on the moving pad block;
步骤三:夹紧工序;Step 3: Clamping process;
踩下踏板启动器,PLC控制器驱动滑块气缸工作,滑块气缸的活塞杆探出,带动仿形滑块移动并压紧伞管的塑件的另一侧,夹紧塑件;When the pedal starter is pressed, the PLC controller drives the slider cylinder to work, and the piston rod of the slider cylinder extends out, driving the contoured slider to move and press the other side of the plastic part of the umbrella tube to clamp the plastic part;
步骤四:钻孔工序;Step 4: Drilling process;
PLC控制器驱动钻孔气缸、电机工作,电机带动钻头转动,钻孔气缸的活塞杆探出,钻头下压打入塑件上进行钻孔;然后PLC控制器控制钻孔气缸复位,同时电机停止;The PLC controller drives the drilling cylinder and the motor to work. The motor drives the drill bit to rotate, the piston rod of the drilling cylinder extends out, and the drill bit is pressed down into the plastic part to drill a hole. Then the PLC controller controls the drilling cylinder to reset, and the motor stops at the same time.
步骤五:送销工序;Step 5: Delivery and sales process;
PLC控制器驱动振动盘工作,振动盘将铁销经由引导软管输送至送销座,最终进入载销块的容销孔内;The PLC controller drives the vibration plate to work, and the vibration plate transports the iron pins to the pin delivery seat through the guide hose, and finally enters the pin receiving hole of the pin carrier block;
步骤六:打销工序;Step 6: Cancellation process;
PLC控制器驱动推销气缸、顶推气缸工作,推销气缸的活塞杆探出,将载销块推至塑件上方,直至载销块内铁销、塑件上钻好的铁销孔同心;顶推气缸的活塞杆收缩,滑动架移动,直至铁销冲针、载销块内铁销、塑件上钻好的铁销孔同心;然后PLC控制器驱动打销气缸工作,打销气缸的活塞杆探出,铁销冲针下压,将载销块内铁销打入塑件上钻好的铁销孔内;然后PLC控制器依次驱动打销气缸、推销气缸复位;The PLC controller drives the push cylinder and the push cylinder to work. The piston rod of the push cylinder extends out to push the pin carrier block to the top of the plastic part until the iron pin in the pin carrier block and the iron pin hole drilled on the plastic part are concentric; the piston rod of the push cylinder contracts and the sliding frame moves until the iron pin punch, the iron pin in the pin carrier block and the iron pin hole drilled on the plastic part are concentric; then the PLC controller drives the pin hitting cylinder to work. The piston rod of the pin hitting cylinder extends out and the iron pin punch is pressed down to hit the iron pin in the pin carrier block into the iron pin hole drilled on the plastic part; then the PLC controller drives the pin hitting cylinder and the push cylinder to reset in sequence;
步骤七:滑动架复位;Step 7: Reset the sliding frame;
打销气缸复位后,PLC控制器驱动顶推气缸工作,顶推气缸的活塞杆探出,将钻孔气缸移动至塑件上方,钻头复位;After the pinning cylinder is reset, the PLC controller drives the push cylinder to work, the piston rod of the push cylinder extends out, moves the drilling cylinder to the top of the plastic part, and resets the drill bit;
步骤八:吹尘、吸尘工序;Step 8: Dust blowing and vacuuming process;
PLC控制器驱动吹尘器、吸尘器工作,吹尘头将钻孔产生的碎屑、粉尘吹至吸风口进行收集;The PLC controller drives the dust blower and vacuum cleaner to work. The dust blower blows the debris and dust generated by drilling to the air suction port for collection.
步骤九:更换工件;Step 9: Replace the workpiece;
将加工完成的伞管取下,然后装入待加工的伞管;重复步骤二至步骤八,直至所有待加工的伞管加工完成。Remove the processed umbrella tube, and then load the umbrella tube to be processed; repeat steps 2 to 8 until all the umbrella tubes to be processed are processed.
本发明具有如下有益效果:The present invention has the following beneficial effects:
1、该半自动伞管钻孔打销机工作时,塑件与架杆的钻孔与打销工序在同一设备上一气呵成,能够提高生产效率。1. When the semi-automatic umbrella tube drilling and pinning machine is working, the drilling and pinning processes of plastic parts and racks can be completed in one go on the same equipment, which can improve production efficiency.
2、钻孔产生的粉尘,由配套的吸尘设备直接吸走,不会产生粉尘污染,也不会危害到操作人员的身体健康。2. The dust generated by drilling is directly sucked away by the matching dust suction equipment, which will not cause dust pollution and will not harm the health of the operator.
3、该半自动伞管钻孔打销机结构简单,一人即可操作多台机器,可以减少人工成本。3. The semi-automatic umbrella tube drilling and pinning machine has a simple structure, and one person can operate multiple machines, which can reduce labor costs.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明的整体结构示意图。FIG1 is a schematic diagram of the overall structure of the present invention.
图2为本发明的内部结构示意图。FIG. 2 is a schematic diagram of the internal structure of the present invention.
图3为本发明的滑动架和装配模座的配合钻孔时的示意图。FIG. 3 is a schematic diagram of the slide frame and the assembly mold base of the present invention during the cooperation drilling.
图4为本发明的滑动架和装配模座的配合打销时的示意图。FIG. 4 is a schematic diagram of the slide frame and the assembly die base of the present invention when they are matched and pinned.
图5为本发明的滑动架的结构示意图。FIG. 5 is a schematic structural diagram of the sliding frame of the present invention.
图6为本发明的装配模座的结构示意图。FIG. 6 is a schematic structural diagram of an assembly mold base of the present invention.
图中附图标记表示为:The reference numerals in the figure represent:
1、伞管;11、架杆;12、塑件;2、工作台;21、侧板;22、架导轨;23、避让槽;24、保护罩;26、移动垫块;27、踏板启动器;28、手动启动器;29、指示灯;3、装配模座;31、座固定板;32、块导轨;33、仿形固定块;34、仿形滑块;35、滑块气缸;36、推销气缸;37、限位板;38、载销块;4、滑动架;41、滑槽;42、上固定板;43、钻孔气缸;431、电机;432、夹具;433、钻头;44、打销气缸;441、冲针座;442、铁销冲针;443、针板;45、粉尘挡板;46、顶推气缸;5、送销机构;51、振动盘;52、引导软管;53、送销座;6、吹尘机构;61、吹尘器;62、吹尘管;63、吹尘头;7、吸尘机构;71、吸尘器;72、吸尘管;73、吸风口;8、空压机。1. Umbrella tube; 11. Frame rod; 12. Plastic parts; 2. Workbench; 21. Side plate; 22. Frame guide rail; 23. Avoidance groove; 24. Protective cover; 26. Moving pad; 27. Pedal starter; 28. Manual starter; 29. Indicator light; 3. Assembly mold base; 31. Base fixing plate; 32. Block guide rail; 33. Profiling fixed block; 34. Profiling slider; 35. Slider cylinder; 36. Sales promotion cylinder; 37. Limit plate; 38. Carrier pin block; 4. Sliding frame; 41. Slide groove; 42. Upper fixed Plate; 43, drilling cylinder; 431, motor; 432, fixture; 433, drill bit; 44, pinning cylinder; 441, punching needle seat; 442, iron pin punching needle; 443, needle plate; 45, dust baffle; 46, push cylinder; 5, pin delivery mechanism; 51, vibration plate; 52, guide hose; 53, pin delivery seat; 6, dust blowing mechanism; 61, dust blower; 62, dust blowing pipe; 63, dust blowing head; 7, dust suction mechanism; 71, dust collector; 72, dust suction pipe; 73, air intake; 8, air compressor.
具体实施方式DETAILED DESCRIPTION
下面结合附图和具体实施例来对本发明进行详细的说明。The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.
特别的,伞管1为使用在自动雨伞上或者帐篷关节上的连接件。包括架杆11和塑件12。架杆11采用空心或实心管制成,材质一般可采用玻纤架杆、碳素纤维管、铝管、铁管等。塑件12与架杆11相对应的一端设有容纳架杆11的空腔,且塑件12套设在架杆11上。In particular, the umbrella tube 1 is a connector used on an automatic umbrella or a tent joint. It includes a pole 11 and a plastic part 12. The pole 11 is made of a hollow or solid tube, and the material can generally be glass fiber pole, carbon fiber tube, aluminum tube, iron tube, etc. The plastic part 12 is provided with a cavity for accommodating the pole 11 at one end corresponding to the pole 11, and the plastic part 12 is sleeved on the pole 11.
参见图1-6,一种半自动伞管钻孔打销机,包括工作台2、装配模座3、滑动架4、送销机构5、吹尘机构6以及空压机8;所述工作台2一侧上端固定一竖直的侧板21;所述侧板21上水平固定有架导轨22;所述滑动架4后端固定有能够在所述架导轨22上滑动的滑槽41;所述侧板21上固定一水平的顶推气缸46,所述顶推气缸46的活塞杆末端与所述滑动架4固定;所述滑动架4上端固定一水平的上固定板42;有钻孔气缸43、打销气缸44分别竖直固定在所述上固定板42上端;所述钻孔气缸43的活塞杆向下穿出所述上固定板42,末端固定有电机431;所述电机431的输出端固定有夹具432,所述夹具432内设置有钻头433;所述打销气缸44的活塞杆向下穿出所述上固定板42,末端固定有铁销冲针442;所述装配模座3固定在所述工作台2上,位于所述滑动架4下方;所述装配模座3上放置有伞管1;所述送销机构5设置在所述侧板21上,能够向装配模座3输送铁销;所述吹尘机构6固定在所述工作台2上;所述空压机8分别与装配模座3、钻孔气缸43、打销气缸44、顶推气缸46以及吹尘机构6连通。Referring to Fig. 1-6, a semi-automatic umbrella tube drilling and pinning machine comprises a workbench 2, an assembly die base 3, a sliding frame 4, a pin delivery mechanism 5, a dust blowing mechanism 6 and an air compressor 8; a vertical side plate 21 is fixed to the upper end of one side of the workbench 2; a frame guide rail 22 is horizontally fixed to the side plate 21; a slide groove 41 capable of sliding on the frame guide rail 22 is fixed to the rear end of the sliding frame 4; a horizontal push cylinder 46 is fixed to the side plate 21, and the piston rod end of the push cylinder 46 is fixed to the sliding frame 4; a horizontal upper fixed plate 42 is fixed to the upper end of the sliding frame 4; a drilling cylinder 43 and a pinning cylinder 44 are respectively vertically fixed to the upper end of the upper fixed plate 42; the piston rod of the drilling cylinder 43 is directed to the upper end of the sliding frame 4. It passes through the upper fixed plate 42 at the bottom, and a motor 431 is fixed at the end; a clamp 432 is fixed at the output end of the motor 431, and a drill bit 433 is arranged in the clamp 432; the piston rod of the pinning cylinder 44 passes through the upper fixed plate 42 downward, and an iron pin punch 442 is fixed at the end; the assembly die base 3 is fixed on the workbench 2, and is located below the sliding frame 4; an umbrella tube 1 is placed on the assembly die base 3; the pin delivery mechanism 5 is arranged on the side plate 21, and can deliver iron pins to the assembly die base 3; the dust blowing mechanism 6 is fixed on the workbench 2; the air compressor 8 is connected to the assembly die base 3, the drilling cylinder 43, the pinning cylinder 44, the pushing cylinder 46 and the dust blowing mechanism 6 respectively.
根据上述描述,该半自动伞管钻孔打销机主要包括工作台2、装配模座3、滑动架4、送销机构5、吹尘机构6以及空压机8。工作台2设置侧板21,侧板21上设置架导轨22;滑动架4上设置滑槽41,且滑槽41套设在架导轨22,则顶推气缸46能够带动滑动架4沿架导轨22往复滑动。装配模座3固定在工作台2上,位于滑动架4下方,用于放置待加工的架杆11。送销机构5设置在侧板21上,用于向装配模座3输送铁销。滑动架4上还分别设置钻孔气缸43、打销气缸44,钻孔气缸43通过下压钻头433,对塑件12进行钻孔工作;打销气缸44通过下压铁销冲针442,将装配模座3上的铁销打入塑件12上钻好的铁销孔内。吹尘机构6固定在工作台2上,用于吹开钻头433在塑件12上钻孔产生的粉尘。According to the above description, the semi-automatic umbrella tube drilling and pinning machine mainly includes a workbench 2, an assembly die base 3, a sliding frame 4, a pin delivery mechanism 5, a dust blowing mechanism 6 and an air compressor 8. The workbench 2 is provided with a side plate 21, and a frame guide rail 22 is provided on the side plate 21; a slide groove 41 is provided on the sliding frame 4, and the slide groove 41 is sleeved on the frame guide rail 22, so that the push cylinder 46 can drive the sliding frame 4 to slide back and forth along the frame guide rail 22. The assembly die base 3 is fixed on the workbench 2, located below the sliding frame 4, and is used to place the frame rod 11 to be processed. The pin delivery mechanism 5 is arranged on the side plate 21, and is used to deliver iron pins to the assembly die base 3. The slide frame 4 is also provided with a drilling cylinder 43 and a pinning cylinder 44. The drilling cylinder 43 presses down the drill bit 433 to drill holes in the plastic part 12. The pinning cylinder 44 presses down the iron pin punch 442 to drive the iron pin on the assembly die base 3 into the iron pin hole drilled on the plastic part 12. The dust blowing mechanism 6 is fixed on the workbench 2 to blow away the dust generated by the drill bit 433 when drilling holes in the plastic part 12.
该半自动伞管钻孔打销机工作时,伞管1的钻孔、打销工序可以在同一设备上同时进行、一气呵成,不仅可以减少设备的投入、减小设备的占地面积,同时还能大大提升生产效率。同时,钻孔时产生的粉尘,可由吹尘机构6直接吹走,降低了粉尘污染,同时也降低了对操作人员身体健康的危害。此外,该半自动伞管钻孔打销机结构简单,一人即可操作多台机器,还可以减少人工成本。When the semi-automatic umbrella tube drilling and pinning machine is working, the drilling and pinning processes of the umbrella tube 1 can be performed simultaneously on the same equipment and completed in one go, which can not only reduce the investment in equipment and reduce the floor space of the equipment, but also greatly improve production efficiency. At the same time, the dust generated during drilling can be directly blown away by the dust blowing mechanism 6, which reduces dust pollution and also reduces the harm to the health of the operator. In addition, the semi-automatic umbrella tube drilling and pinning machine has a simple structure, one person can operate multiple machines, and can also reduce labor costs.
进一步的,所述装配模座3包括座固定板31、块导轨32、仿形固定块33、仿形滑块34、滑块气缸35、推销气缸36以及载销块38;所述座固定板31固定在所述工作台2上;所述块导轨32固定在所述座固定板31上端中部;所述滑块气缸35、所述推销气缸36均固定在所述座固定板31上,且分别间隔位于所述块导轨32两侧;所述载销块38与所述推销气缸36的活塞杆末端固定,所述载销块38滑动设置在所述块导轨32上;所述载销块38中部开设一竖直贯通的容销孔,所述送销机构5能够将铁销输送到所述容销孔内;所述仿形固定块33贴合固定在所述块导轨32靠近所述滑块气缸35的一侧,且所述仿形固定块33外侧贴合所述伞管1的塑件12一侧外沿设置;所述仿形滑块34与所述滑块气缸35的活塞杆末端固定,且所述仿形滑块34外侧贴合所述塑件12另一侧外沿设置;所述空压机8分别与所述滑块气缸35、所述推销气缸36连通。Furthermore, the assembly mold base 3 includes a base fixing plate 31, a block guide rail 32, a contour fixing block 33, a contour sliding block 34, a sliding block cylinder 35, a push-pushing cylinder 36 and a pin-carrying block 38; the base fixing plate 31 is fixed on the workbench 2; the block guide rail 32 is fixed to the middle of the upper end of the base fixing plate 31; the sliding block cylinder 35 and the push-pushing cylinder 36 are both fixed on the base fixing plate 31, and are respectively spaced apart on both sides of the block guide rail 32; the pin-carrying block 38 is fixed to the end of the piston rod of the push-pushing cylinder 36, and the pin-carrying block 38 is slidably arranged on the block guide rail 32; a vertical through pin hole is provided in the middle of the pin-carrying block 38, and the pin-feeding mechanism 5 can deliver the iron pin into the pin hole; the profiling fixing block 33 is fitted and fixed on one side of the block guide rail 32 close to the slider cylinder 35, and the outer side of the profiling fixing block 33 is fitted on the outer edge of one side of the plastic part 12 of the umbrella tube 1; the profiling slider 34 is fixed to the end of the piston rod of the slider cylinder 35, and the outer side of the profiling slider 34 is fitted on the outer edge of the other side of the plastic part 12; the air compressor 8 is connected to the slider cylinder 35 and the sales promotion cylinder 36 respectively.
根据上述描述,装配模座3主要包括座固定板31、块导轨32、仿形固定块33、仿形滑块34、滑块气缸35、推销气缸36以及载销块38。座固定板31固定在工作台2上,主要对装配模座3上其他部件起固定作用;块导轨32固定在座固定板31上端中部;滑块气缸35、推销气缸36分别位于块导轨32的两侧;推销气缸36的活塞杆末端固定有载销块38,载销块38沿块导轨32滑动,载销块38上开设容销孔,用于承载铁销;仿形固定块33贴合块导轨32末端设置,且仿形固定块33外侧贴合塑件12一侧外沿;滑块气缸35的活塞杆末端固定有仿形滑块34,仿形滑块34外侧贴合塑件12另一侧外沿,则仿形固定块33、仿形滑块34可以分别在塑件12的两侧,通过仿形结构的设置,辅以气缸推动,从而夹紧塑件12。According to the above description, the assembly mold base 3 mainly includes a base fixing plate 31, a block guide rail 32, a contour fixing block 33, a contour sliding block 34, a sliding block cylinder 35, a push pin cylinder 36 and a pin carrier block 38. The seat fixing plate 31 is fixed on the workbench 2, and mainly plays a fixing role for other components on the assembly mold base 3; the block guide rail 32 is fixed to the middle part of the upper end of the seat fixing plate 31; the slider cylinder 35 and the push cylinder 36 are respectively located on both sides of the block guide rail 32; the end of the piston rod of the push cylinder 36 is fixed with a pin-carrying block 38, and the pin-carrying block 38 slides along the block guide rail 32. A pin-accommodating hole is provided on the pin-carrying block 38 for carrying iron pins; the profiling fixing block 33 is arranged in contact with the end of the block guide rail 32, and the outer side of the profiling fixing block 33 is in contact with the outer edge of one side of the plastic part 12; the end of the piston rod of the slider cylinder 35 is fixed with a profiling slider 34, and the outer side of the profiling slider 34 is in contact with the outer edge of the other side of the plastic part 12, then the profiling fixing block 33 and the profiling slider 34 can be respectively on both sides of the plastic part 12, through the setting of the profiling structure, assisted by the cylinder push, so as to clamp the plastic part 12.
进一步的,所述吹尘机构6包括吹尘器61、吹尘管62以及吹尘头63;所述吹尘器61固定在所述工作台2上;所述吹尘管62两端分别连通所述吹尘器61与所述吹尘头63;所述吹尘头63悬于所述塑件12外侧上方,且所述吹尘头63末端正对所述塑件12;所述空压机8与所述吹尘器61连通。Furthermore, the dust blowing mechanism 6 includes a dust blower 61, a dust blowing pipe 62 and a dust blowing head 63; the dust blower 61 is fixed on the workbench 2; the two ends of the dust blowing pipe 62 are respectively connected to the dust blower 61 and the dust blowing head 63; the dust blowing head 63 is suspended above the outer side of the plastic part 12, and the end of the dust blowing head 63 is facing the plastic part 12; the air compressor 8 is connected to the dust blower 61.
特别的,吹尘头63的吹尘方向,是由塑件12外侧,朝向侧板21的方向进行吹尘的。Particularly, the dust blowing direction of the dust blowing head 63 is from the outside of the plastic part 12 to the side plate 21 to blow dust.
进一步的,所述送销机构5包括振动盘51、引导软管52以及送销座53;所述振动盘51固定在所述侧板21上,其内部存储有铁销;所述送销座53固定在所述块导轨32中部上端,且所述送销座53位于所述载销块38上方;送销座53上开设竖直中空的孔,供铁销经过;所述引导软管52连通所述振动盘51与所述送销座53,且所述引导软管52内径大于铁销外径;铁销经由引导软管52和送销座53,最终进入容销孔内。Furthermore, the pin delivery mechanism 5 includes a vibration disk 51, a guide hose 52 and a pin delivery seat 53; the vibration disk 51 is fixed on the side plate 21, and iron pins are stored therein; the pin delivery seat 53 is fixed to the upper end of the middle part of the block guide rail 32, and the pin delivery seat 53 is located above the pin carrying block 38; a vertical hollow hole is provided on the pin delivery seat 53 for the iron pin to pass through; the guide hose 52 connects the vibration disk 51 and the pin delivery seat 53, and the inner diameter of the guide hose 52 is larger than the outer diameter of the iron pin; the iron pin finally enters the pin holding hole through the guide hose 52 and the pin delivery seat 53.
进一步的,还包括一吸尘机构7;所述吸尘机构7包括吸尘器71、吸尘管72以及吸风口73;所述吸风口73固定在所述工作台2上,且所述吸风口73正对所述塑件12;所述侧板21上开设一避让槽23;所述吸尘管72两端分别连通所述吸尘器71与所述吸风口73;所述吸尘管72中部穿过所述避让槽23。Furthermore, it also includes a dust suction mechanism 7; the dust suction mechanism 7 includes a dust collector 71, a dust suction pipe 72 and an air suction port 73; the air suction port 73 is fixed on the workbench 2, and the air suction port 73 is directly opposite to the plastic part 12; an avoidance groove 23 is opened on the side panel 21; the two ends of the dust suction pipe 72 are respectively connected to the dust collector 71 and the air suction port 73; the middle part of the dust suction pipe 72 passes through the avoidance groove 23.
特别的,吸风口73与吹尘头63应分别设置在塑件12的两侧,以利吸风口73更好地对粉尘进行收集In particular, the air suction port 73 and the dust blowing head 63 should be respectively arranged on both sides of the plastic part 12, so that the air suction port 73 can better collect the dust.
进一步的,所述工作台2上还设置有保护罩24、移动垫块26、踏板启动器27以及PLC控制器;所述保护罩24呈U形,且所述保护罩24的敞开端固定在所述工作台2上端外侧;所述保护罩24罩设在所述推销气缸36末端外侧;所述移动垫块26放置在所述工作台2上,且所述伞管1的架杆11放置在所述移动垫块26上端;所述PLC控制器位于所述工作台2内;所述PLC控制器分别与所述踏板启动器27、滑块气缸35、推销气缸36、钻孔气缸43、电机431、打销气缸44、顶推气缸46、振动盘51、吹尘器61、吸尘器71电信号连接。Furthermore, a protective cover 24, a moving pad 26, a pedal starter 27 and a PLC controller are also provided on the workbench 2; the protective cover 24 is U-shaped, and the open end of the protective cover 24 is fixed to the outer side of the upper end of the workbench 2; the protective cover 24 is arranged on the outer side of the end of the sales cylinder 36; the moving pad 26 is placed on the workbench 2, and the frame rod 11 of the umbrella tube 1 is placed on the upper end of the moving pad 26; the PLC controller is located in the workbench 2; the PLC controller is electrically connected to the pedal starter 27, the slider cylinder 35, the sales cylinder 36, the drilling cylinder 43, the motor 431, the pinning cylinder 44, the pushing cylinder 46, the vibration disk 51, the dust blower 61, and the dust collector 71 respectively.
根据上述描述,工作台2上还设置有保护罩24、移动垫块26、踏板启动器27以及PLC控制器。保护罩24主要对推销气缸36起保护作用。移动垫块26用于垫起架杆11末端。踏板启动器27用于启动整个设备。PLC控制器则是设置在工作台2内部,连接并控制其他元件运作。According to the above description, the workbench 2 is also provided with a protective cover 24, a movable pad 26, a pedal starter 27 and a PLC controller. The protective cover 24 mainly protects the sales promotion cylinder 36. The movable pad 26 is used to support the end of the rack 11. The pedal starter 27 is used to start the entire device. The PLC controller is set inside the workbench 2 to connect and control the operation of other components.
特别的,工作台2上还设置有手动启动器28;手动启动器28与踏板启动器27、PLC控制器电信号连接。手动启动器28与踏板启动器27为同位替代,均可用于启动设备。In particular, a manual starter 28 is also provided on the workbench 2; the manual starter 28 is electrically connected to the pedal starter 27 and the PLC controller. The manual starter 28 and the pedal starter 27 are co-placement replacements and can both be used to start the device.
特别的,工作台2外侧还设置多个用于指示设备工作状态的指示灯29,可以让操作人员对整个设备的运行状态有直观的认知。In particular, a plurality of indicator lights 29 for indicating the working status of the equipment are arranged on the outside of the workbench 2, so that the operator can have an intuitive understanding of the operating status of the entire equipment.
进一步的,所述工作台2上还固定一限位板37;所述限位板37位于所述仿形固定块33后方,且所述架杆11顶端抵靠在所述限位板37前端。Furthermore, a limiting plate 37 is fixed on the workbench 2 ; the limiting plate 37 is located behind the contour fixing block 33 , and the top end of the rack rod 11 abuts against the front end of the limiting plate 37 .
特别的,限位板37上开设有长圆孔,且限位板37通过螺栓穿过长圆孔,锁定在工作台2,以便限位板37能够对不同类型的待加工伞管1进行限位。Particularly, an oblong hole is provided on the limiting plate 37 , and the limiting plate 37 is locked on the workbench 2 by bolts passing through the oblong hole, so that the limiting plate 37 can limit different types of umbrella tubes 1 to be processed.
进一步的,所述上固定板42前端下方还竖直固定一粉尘挡板45;所述粉尘挡板45下端延伸至伞管1的架杆11的上方;所述粉尘挡板45、所述侧板21分别位于所述装配模座3的两侧。粉尘挡板45设置在靠近操作人员的一侧,可以更进一步阻止钻孔产生的粉尘靠近操作人员,进而起到保护操作人员的作用。Furthermore, a dust baffle 45 is vertically fixed below the front end of the upper fixing plate 42; the lower end of the dust baffle 45 extends to the top of the frame rod 11 of the umbrella tube 1; the dust baffle 45 and the side plate 21 are respectively located on both sides of the assembly mold base 3. The dust baffle 45 is arranged on the side close to the operator, which can further prevent the dust generated by drilling from approaching the operator, thereby playing a role in protecting the operator.
进一步的,所述打销气缸44的活塞杆向下穿出所述上固定板42,末端固定有冲针座441;所述冲针座441下端固定有所述铁销冲针442;所述滑动架4下端固定有水平的针板443;所述针板443上开设一供所述铁销冲针442穿过的通孔。冲针座441和针板443,主要起到稳定铁销冲针442的作用,防止铁销冲针442在下压打销的过程中,产生偏离。Furthermore, the piston rod of the pinning cylinder 44 passes through the upper fixed plate 42 downward, and a punching needle seat 441 is fixed at the end; the iron pin punching needle 442 is fixed at the lower end of the punching needle seat 441; a horizontal needle plate 443 is fixed at the lower end of the sliding frame 4; a through hole is provided on the needle plate 443 for the iron pin punching needle 442 to pass through. The punching needle seat 441 and the needle plate 443 mainly play the role of stabilizing the iron pin punching needle 442 to prevent the iron pin punching needle 442 from deviating during the process of pressing down the pinning needle.
一种半自动伞管钻孔打销机的使用方法,具体步骤如下:A method for using a semi-automatic umbrella tube drilling and pinning machine, the specific steps are as follows:
步骤一:启动工作;Step 1: Start the work;
打开电源和振动盘51,接通空压机8,整个设备开始运行;Turn on the power supply and the vibration plate 51, connect the air compressor 8, and the whole equipment starts to operate;
步骤二:安装伞管1;Step 2: Install the umbrella tube 1;
将伞管1的塑件12一侧贴合仿形固定块33放置,同时使架杆11的顶端贴合在限位板37的前端;然后调节移动垫块26,将伞管1的架杆11搭设在所述移动垫块26上;Place one side of the plastic part 12 of the umbrella tube 1 against the contoured fixing block 33, and at the same time make the top of the frame rod 11 against the front end of the limit plate 37; then adjust the moving cushion block 26, and place the frame rod 11 of the umbrella tube 1 on the moving cushion block 26;
步骤三:夹紧工序;Step 3: Clamping process;
踩下踏板启动器27,PLC控制器驱动滑块气缸35工作,滑块气缸35的活塞杆探出,带动仿形滑块34移动并压紧伞管1的塑件12的另一侧,夹紧塑件12;When the pedal starter 27 is pressed, the PLC controller drives the slider cylinder 35 to work, and the piston rod of the slider cylinder 35 extends out, driving the contour slider 34 to move and press the other side of the plastic part 12 of the umbrella tube 1, thereby clamping the plastic part 12;
步骤四:钻孔工序;Step 4: Drilling process;
PLC控制器驱动钻孔气缸43、电机431工作,电机431带动钻头433转动,钻孔气缸43的活塞杆探出,钻头433下压打入塑件12上进行钻孔;然后PLC控制器控制钻孔气缸43复位,同时电机431停止;The PLC controller drives the drilling cylinder 43 and the motor 431 to work, the motor 431 drives the drill bit 433 to rotate, the piston rod of the drilling cylinder 43 extends out, and the drill bit 433 is pressed down into the plastic part 12 to drill a hole; then the PLC controller controls the drilling cylinder 43 to reset, and the motor 431 stops at the same time;
步骤五:送销工序;Step 5: Delivery and sales process;
PLC控制器驱动振动盘51工作,振动盘51将铁销经由引导软管52输送至送销座53,最终进入载销块38的容销孔内;The PLC controller drives the vibration plate 51 to work, and the vibration plate 51 conveys the iron pins to the pin delivery seat 53 through the guide hose 52, and finally enters the pin receiving hole of the pin carrier block 38;
步骤六:打销工序;Step 6: Cancellation process;
PLC控制器驱动推销气缸36、顶推气缸46工作,推销气缸36的活塞杆探出,将载销块38推至塑件12上方,直至载销块38内铁销、塑件12上钻好的铁销孔同心;顶推气缸46的活塞杆收缩,滑动架4移动,直至铁销冲针442、载销块38内铁销、塑件12上钻好的铁销孔同心;然后PLC控制器驱动打销气缸44工作,打销气缸44的活塞杆探出,铁销冲针442下压,将载销块38内铁销打入塑件12上钻好的铁销孔内;然后PLC控制器依次驱动打销气缸44、推销气缸36复位;The PLC controller drives the push cylinder 36 and the push cylinder 46 to work, and the piston rod of the push cylinder 36 extends out to push the pin carrier block 38 to the top of the plastic part 12 until the iron pin in the pin carrier block 38 and the iron pin hole drilled on the plastic part 12 are concentric; the piston rod of the push cylinder 46 contracts, and the sliding frame 4 moves until the iron pin punch 442, the iron pin in the pin carrier block 38, and the iron pin hole drilled on the plastic part 12 are concentric; then the PLC controller drives the pinning cylinder 44 to work, and the piston rod of the pinning cylinder 44 extends out, and the iron pin punch 442 is pressed down to drive the iron pin in the pin carrier block 38 into the iron pin hole drilled on the plastic part 12; then the PLC controller drives the pinning cylinder 44 and the push cylinder 36 to reset in sequence;
步骤七:滑动架4复位;Step 7: The sliding frame 4 is reset;
打销气缸44复位后,PLC控制器驱动顶推气缸46工作,顶推气缸46的活塞杆探出,将钻孔气缸43移动至塑件12上方,钻头433复位;After the pinning cylinder 44 is reset, the PLC controller drives the push cylinder 46 to work, the piston rod of the push cylinder 46 extends out, and the drilling cylinder 43 is moved to the top of the plastic part 12, and the drill bit 433 is reset;
步骤八:吹尘、吸尘工序;Step 8: Dust blowing and vacuuming process;
PLC控制器驱动吹尘器61、吸尘器71工作,吹尘头63将钻孔产生的碎屑、粉尘吹至吸风口73进行收集;The PLC controller drives the dust blower 61 and the dust collector 71 to work, and the dust blowing head 63 blows the debris and dust generated by drilling to the air suction port 73 for collection;
步骤九:更换工件;Step 9: Replace the workpiece;
将加工完成的伞管1取下,然后装入待加工的伞管1;重复步骤二至步骤八,直至所有待加工的伞管1加工完成。The processed umbrella tube 1 is removed, and then the umbrella tube 1 to be processed is loaded; step 2 to step 8 are repeated until all the umbrella tubes 1 to be processed are processed.
以上所述仅为本发明的实施例,并非因此限制本发明的专利范围,凡是利用本发明说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本发明的专利保护范围内。The above descriptions are merely embodiments of the present invention and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention specification and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
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