CN113275325B - Lithium battery pole piece coiled material targeted dust removal belt pressing mechanism - Google Patents
Lithium battery pole piece coiled material targeted dust removal belt pressing mechanism Download PDFInfo
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- CN113275325B CN113275325B CN202011633421.XA CN202011633421A CN113275325B CN 113275325 B CN113275325 B CN 113275325B CN 202011633421 A CN202011633421 A CN 202011633421A CN 113275325 B CN113275325 B CN 113275325B
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- 239000000428 dust Substances 0.000 title claims abstract description 72
- 238000003825 pressing Methods 0.000 title claims abstract description 39
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 title claims abstract description 30
- 229910052744 lithium Inorganic materials 0.000 title claims abstract description 30
- 230000007246 mechanism Effects 0.000 title claims abstract description 27
- 239000000463 material Substances 0.000 title claims abstract description 20
- 239000012790 adhesive layer Substances 0.000 claims abstract description 70
- 230000003068 static effect Effects 0.000 claims abstract description 8
- 239000002245 particle Substances 0.000 claims abstract description 6
- 239000010410 layer Substances 0.000 claims abstract description 5
- 229910000639 Spring steel Inorganic materials 0.000 claims description 7
- 230000005611 electricity Effects 0.000 claims description 6
- 239000003292 glue Substances 0.000 claims description 4
- 238000006073 displacement reaction Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000001360 synchronised effect Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000001179 sorption measurement Methods 0.000 description 2
- HBBGRARXTFLTSG-UHFFFAOYSA-N Lithium ion Chemical compound [Li+] HBBGRARXTFLTSG-UHFFFAOYSA-N 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 229910001416 lithium ion Inorganic materials 0.000 description 1
- 238000010295 mobile communication Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 230000001052 transient effect Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B7/00—Cleaning by methods not provided for in a single other subclass or a single group in this subclass
- B08B7/0028—Cleaning by methods not provided for in a single other subclass or a single group in this subclass by adhesive surfaces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Battery Electrode And Active Subsutance (AREA)
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Abstract
Description
技术领域technical field
本发明涉及锂电池极片分切设备技术领域,具体地涉及一种锂电池极片卷材针对性除尘压带机构。The invention relates to the technical field of lithium battery pole piece cutting equipment, in particular to a targeted dedusting and pressing mechanism for lithium battery pole piece coils.
背景技术Background technique
锂离子电池具有高工作电压、高比能量、能量密度大、输出功率高、循环寿命长、无环境污染等优点,不仅在移动式通讯设备上得到广泛的应用,而且也广泛的应用于电动汽车、电动工具等领域,因此对锂电池的性能要求越来越高,是目前各大电池厂家发展的主要方向。Lithium-ion batteries have the advantages of high working voltage, high specific energy, high energy density, high output power, long cycle life, and no environmental pollution. They are not only widely used in mobile communication equipment, but also widely used in electric vehicles. , electric tools and other fields, so the performance requirements of lithium batteries are getting higher and higher, which is the main direction of the development of major battery manufacturers at present.
目前市场上的锂电池通常为叠片式结构,即将正极片、负极片和隔离膜层叠后构成电池芯,然后在电池芯外封装外壳。其中,正、负极片在生产中需要将宽幅的原材料裁切成不同规格的宽度以满足使用需求。Lithium batteries currently on the market are usually of a laminated structure, that is, the positive electrode sheet, negative electrode sheet, and separator are laminated to form a battery core, and then a casing is packaged outside the battery core. Among them, in the production of positive and negative electrodes, wide raw materials need to be cut into widths of different specifications to meet the needs of use.
锂电池极片分切成型机其中有两台纠偏步进电机,两台切刀位置步进电机和两台调速电机,同功能电机没有物理上的连接,要使得设备高精度和高效率生产,必须实现多轴高同步控制。Lithium battery pole piece slitting and forming machine has two stepping motors for correcting deviation, two stepping motors for cutter position and two speed regulating motors. There is no physical connection between the motors with the same function. To make the equipment high precision and high efficiency Production must achieve multi-axis high-synchronous control.
理论上,各轴等速等位移进给的同步运动,该种同步模式易于实现并且无论是瞬态或者是稳态运动时都能满足同步要求。以两个轴的同步控制系统为例,可得同步误差为:Theoretically, the synchronous movement of each axis with equal speed and equal displacement feed is easy to realize and can meet the synchronization requirements whether it is transient or steady state movement. Taking the synchronous control system of two axes as an example, the synchronous error can be obtained as:
(1) (1)
式子(1)中,、、、分别表示控制系统第一轴和第二轴的速度及位移。可以得出,若控制某个阶段两轴之间速度差恒为零,则有位移差值恒为零。两轴之间的位移差会受到外部环境的影响产生扰动,为了达到位移同步为目的在某些时候舍弃速度同步,从而消除双轴之间的同步误差。In formula (1), , , , Respectively represent the speed and displacement of the first axis and the second axis of the control system. It can be concluded that if the speed difference between the two axes is always zero at a certain stage of control, then the displacement difference is always zero. The displacement difference between the two axes will be disturbed by the influence of the external environment. In order to achieve displacement synchronization, speed synchronization is sometimes discarded, thereby eliminating the synchronization error between the two axes.
在极片分切的生产流程中,要求原材料卷材保持干净整洁。在现有技术中,通常采用工业吸尘器对其卷材进行除尘,该除尘方式并不能完全吸走卷材上的灰尘等污渍。In the production process of pole piece slitting, the raw material coils are required to be kept clean and tidy. In the prior art, an industrial vacuum cleaner is usually used to remove dust from the coiled material, but this dust removal method cannot completely absorb dust and other stains on the coiled material.
发明内容Contents of the invention
本发明的目的是提供一种锂电池极片卷材针对性除尘压带机构,该发明能够解决现有技术中存在除尘效果差的问题。The purpose of the present invention is to provide a targeted dedusting and pressing mechanism for lithium battery pole piece coils, which can solve the problem of poor dedusting effect in the prior art.
为了实现上述目的,本发明提供一种锂电池极片卷材针对性除尘压带机构,所述锂电池极片卷材针对性除尘压带机构包括:In order to achieve the above purpose, the present invention provides a targeted dedusting and pressing mechanism for lithium battery pole piece coils. The targeted dust removal and pressing mechanism for lithium battery pole piece coils includes:
除尘压辊,其外表面具有多层胶层,所述除尘压辊用于压平卷材和粘取所述卷材表面的灰尘和颗粒;Dust-removing pressing roller, the outer surface of which has multiple layers of glue, and the dust-removing pressing roller is used for flattening the coiled material and sticking dust and particles on the surface of the coiled material;
胶层剥离结构,位于所述除尘压辊一侧,对准所述胶层的开口处,用于将胶层从所述除尘压辊上剥离;The adhesive layer peeling structure is located on one side of the dust removal pressure roller, aligned with the opening of the adhesive layer, and is used to peel the adhesive layer from the dust removal pressure roller;
传送带结构,位于所述胶层剥离结构远离所述除尘压辊一侧,用于将剥离的胶层向远离所述除尘压辊一侧输送;The conveyor belt structure is located on the side of the adhesive layer peeling structure away from the dust removal pressure roller, and is used to transport the peeled adhesive layer to the side away from the dust removal pressure roller;
静电发生器,与所述传送带结构的表面接触,用于附加静电于传送带结构的表面;an electrostatic generator, in contact with the surface of the conveyor belt structure, for attaching static electricity to the surface of the conveyor belt structure;
以及固定支架,与胶层剥离结构、传送带结构和静电发生器固定连接。And a fixed bracket, which is fixedly connected with the adhesive layer peeling structure, the conveyor belt structure and the static generator.
通过上述技术方案的设置,胶层可以吸附卷材的灰尘和颗粒,使得卷材的表面保持清洁干净;同时,胶层剥离结构可以将吸附能力逐渐降低的胶层进行剥离,使得崭新的胶层与卷材接触,从而保证该设备的流水线作业的持续性。Through the setting of the above technical scheme, the adhesive layer can absorb the dust and particles of the coiled material, keeping the surface of the coiled material clean; at the same time, the adhesive layer peeling structure can peel off the adhesive layer with gradually reduced adsorption capacity, making a brand new adhesive layer It is in contact with the coil, thus ensuring the continuity of the assembly line operation of the equipment.
进一步地,相邻的两面所述胶层的开口处以除尘压辊为圆心呈180°。Further, the openings of the adhesive layers on the adjacent two sides are 180° with the dust removal pressure roller as the center of the circle.
进一步地,所述胶层剥离结构包括导向块、刮头以及弹簧钢片,所述导向块与所述固定支架固定连接,所述导向块呈弧形,所述刮头与所述导向块铰接,所述弹簧钢片的两端分别与所述刮头和所述导向块固定连接。Further, the adhesive layer peeling structure includes a guide block, a scraper head and a spring steel sheet, the guide block is fixedly connected to the fixing bracket, the guide block is arc-shaped, and the scraper head is hinged to the guide block , the two ends of the spring steel sheet are respectively fixedly connected with the scraper head and the guide block.
进一步地,所述传送带结构包括传送带、主动轮、从动轮以及电机,所述主动轮和从动轮的两端分别与两侧的固定支架轴承连接,所述传送带的两端分别套设于所述主动轮和所述从动轮上,所述电机的输出轴与所述主动轮固定连接,所述电机与所述固定支架固定连接。Further, the conveyor belt structure includes a conveyor belt, a driving wheel, a driven wheel and a motor, the two ends of the driving wheel and the driven wheel are respectively connected to the fixed bracket bearings on both sides, and the two ends of the conveyor belt are respectively sleeved on the On the driving wheel and the driven wheel, the output shaft of the motor is fixedly connected to the driving wheel, and the motor is fixedly connected to the fixed bracket.
进一步地,所述锂电池极片卷材针对性除尘压带机构还包括收集箱,所述收集箱为顶端开口的中空结构,所述收集箱位于所述传送带结构远离所述胶层剥离结构的一端,与所述固定支架固定连接。Further, the targeted dedusting and pressing mechanism for lithium battery pole piece coils also includes a collection box, the collection box is a hollow structure with an open top, and the collection box is located at the side of the conveyor belt structure away from the adhesive layer peeling structure. One end is fixedly connected with the fixed bracket.
进一步地,所述除尘压辊的两端分别轴承连接有连接块;所述除尘压辊包括上除尘压辊和下除尘压辊,所述上除尘压辊和下除尘压辊相抵接,所述卷材穿设于所述上除尘压辊和所述下除尘压辊之间。Further, the two ends of the dust removal pressure roller are respectively connected with connecting blocks; the dust removal pressure roller includes an upper dust removal pressure roller and a lower dust removal pressure roller, and the upper dust removal pressure roller and the lower dust removal pressure roller are in contact with each other. The coiled material is passed between the upper dust-removing pressing roller and the lower dust-removing pressing roller.
进一步地,所述锂电池极片卷材针对性除尘压带机构还包括支撑结构,所述支撑结构包括支撑柱、弹簧以及第一步进驱动器,所述支撑柱上设有第一滑动槽和第二滑动槽,所述上除尘压辊的所述连接块位于第一滑动槽内,通过所述弹簧与所述第一滑动槽的顶壁固定连接;所述第一步进驱动器的固定端与第二滑动槽的底壁固定连接,其活动端与所述下除尘压辊的连接块固定连接。Further, the targeted dedusting and pressing mechanism for lithium battery pole piece coils also includes a support structure, the support structure includes a support column, a spring, and a first stepping driver, and the support column is provided with a first sliding groove and a The second sliding slot, the connecting block of the upper dust removal pressure roller is located in the first sliding slot, and is fixedly connected with the top wall of the first sliding slot by the spring; the fixed end of the first stepping driver It is fixedly connected with the bottom wall of the second sliding groove, and its movable end is fixedly connected with the connection block of the lower dust removal pressure roller.
进一步地,所述锂电池极片卷材针对性除尘压带机构还包括控制器,所述控制器与所述第一步进驱动器电连接。Further, the targeted dedusting and pressing mechanism for lithium battery pole piece coils further includes a controller, and the controller is electrically connected to the first stepping driver.
进一步地,所述除尘压辊的侧壁上设置有旋转位置传感器,所述旋转位置传感器与所述控制器电连接。Further, a rotation position sensor is provided on the side wall of the dust removal pressure roller, and the rotation position sensor is electrically connected to the controller.
进一步地,所述固定支架上固定连接有沿竖直方向推动固定支架移动的第二步进驱动器,所述第二步进驱动器上固定连接有沿水平方向推动固定支架移动的第三步进驱动器。Further, the fixed bracket is fixedly connected with a second stepper driver that pushes the fixed bracket to move in the vertical direction, and the second stepper driver is fixedly connected with a third stepper driver that pushes the fixed bracket to move in the horizontal direction .
本发明的其它特征和优点将在随后的具体实施方式部分予以详细说明。Other features and advantages of the present invention will be described in detail in the detailed description that follows.
附图说明Description of drawings
图1为本发明一种具体实施例的结构示意图;Fig. 1 is the structural representation of a kind of specific embodiment of the present invention;
图2为图1的A处放大图;Figure 2 is an enlarged view of A in Figure 1;
图3为除尘压辊的结构示意图。Fig. 3 is a schematic diagram of the structure of the dedusting pressing roller.
附图标记说明Explanation of reference signs
具体实施方式Detailed ways
以下对本发明的具体实施方式进行详细说明。应当理解的是,此处所描述的具体实施方式仅用于说明和解释本发明,并不用于限制本发明。Specific embodiments of the present invention will be described in detail below. It should be understood that the specific embodiments described here are only used to illustrate and explain the present invention, and are not intended to limit the present invention.
在本发明中,在未作相反说明的情况下,使用的方位词如“上、下”通常是指在装配使用状态下的方位。“内、外”是指相对于各部件本身轮廓的内、外。In the present invention, unless stated otherwise, the used orientation words such as "upper and lower" usually refer to the orientation in the state of assembly and use. "Inner and outer" refer to inner and outer relative to the outline of each component itself.
为了解决现有技术中存在除尘效果差的问题,如图1-图3所示,本发明提供一种锂电池极片卷材针对性除尘压带机构,所述锂电池极片卷材针对性除尘压带机构包括:In order to solve the problem of poor dust removal effect in the prior art, as shown in Fig. 1-Fig. Dust removal belt mechanism includes:
除尘压辊1,其外表面具有多层胶层11,所述除尘压辊用于压平卷材10和粘取所述卷材10表面的灰尘和颗粒;所述胶层11的胶面朝外;Dust
胶层剥离结构2,位于所述除尘压辊1一侧,对准所述胶层11的开口处,用于将胶层11从所述除尘压辊1上剥离;The adhesive
传送带结构3,位于所述胶层剥离结构2远离所述除尘压辊1一侧,用于将剥离的胶层11向远离所述除尘压辊1一侧输送;The
静电发生器4,与所述传送带结构3的表面接触,用于附加静电于传送带结构3的表面;An electrostatic generator 4, in contact with the surface of the
以及固定支架5,与胶层剥离结构2、传送带结构3和静电发生器4固定连接。And a
通过上述技术方案的设置,可以胶层11可以吸附卷材10的灰尘和颗粒,使得卷材10的表面保持清洁干净;同时,胶层剥离结构2可以将吸附能力逐渐降低的胶层11进行剥离,使得崭新的胶层11与卷材10接触,从而保证该设备的流水线作业的持续性;所述静电发生器4能够为传送带结构3提供静电,传送带结构3借静电吸附剥离的胶层11,使得胶层11的输送较为稳定。Through the setting of the above technical solution, the
为了方便胶层11的剥离,如图2和图3所示,相邻的两面所述胶层11的开口处以除尘压辊1为圆心呈180°。该设置可以避免开口处在同一侧所导致的胶层剥离机构2同时剥离多层胶层11的情况,以提高剥离胶层11数量的精确性。In order to facilitate the peeling of the
考虑到胶层11的剥离既需要刮头22给与一定的压力,又需要该压力不可大到刺破胶层11,在优选的情况下,所述胶层剥离结构2包括导向块21、刮头22以及弹簧钢片23,所述导向块21与所述固定支架5固定连接,所述导向块21呈弧形,所述刮头22与所述导向块21铰接,所述弹簧钢片23的两端分别与所述刮头22和所述导向块21固定连接。通过上述技术方案的设置,所述弹簧钢片23能够给与刮头22在与胶层11接触时具有一定压力,但又不至于刺破胶层11;弧形的导向块21能够为剥离下来的胶层11提供导向,使得胶层11能够顺畅地与传送带结构3结构接触。Considering that the peeling of the
为了输送胶层11,在优选的情况下,所述传送带结构3包括传送带、主动轮、从动轮以及电机31,所述主动轮和从动轮的两端分别与两侧的固定支架5轴承连接,所述传送带的两端分别套设于所述主动轮和所述从动轮上,所述电机31的输出轴与所述主动轮固定连接,所述电机31与所述固定支架5固定连接。In order to transport the
为了收集和存储剥离的胶层11,在优选的情况下,所述锂电池极片卷材针对性除尘压带机构还包括收集箱6,所述收集箱6为顶端开口的中空结构,所述收集箱6位于所述传送带结构3远离所述胶层剥离结构2的一端,与所述固定支架5固定连接。In order to collect and store the peeled
考虑到随着胶层11的剥离,除尘压辊1距离卷材的距离会发生变化,在优选的情况下,所述除尘压辊1的两端分别轴承连接有连接块12;所述除尘压辊1包括上除尘压辊和下除尘压辊,所述上除尘压辊和下除尘压辊相抵接,所述卷材10穿设于所述上除尘压辊和所述下除尘压辊之间。所述锂电池极片卷材针对性除尘压带机构还包括支撑结构,所述支撑结构包括支撑柱71、弹簧72以及第一步进驱动器73,所述支撑柱上71设有第一滑动槽和第二滑动槽,所述上除尘压辊的所述连接块12位于第一滑动槽内,通过所述弹簧72与所述第一滑动槽的顶壁固定连接;所述第一步进驱动器73的固定端与第二滑动槽的底壁固定连接,其活动端与所述下除尘压辊的连接块12固定连接。通过上述技术方案的设置,所述第一步进驱动器73能够驱动下除尘压辊,使得下除尘压辊保持的上表面保持在一个水平面,进而,所述弹簧72的恢复力使得上除尘压辊一直能够压紧所述卷材10,从而使得上除尘压辊的下表面保持在一个水平面上。Considering that the distance between the
为了使得胶层剥离结构2能够对准所述胶层11的开口处,在优选的情况下,所述锂电池极片卷材针对性除尘压带机构还包括控制器,所述控制器与所述第一步进驱动器73电连接。所述除尘压辊1的侧壁上设置有旋转位置传感器8,所述旋转位置传感器8与所述控制器电连接。所述固定支架5上固定连接有沿竖直方向推动固定支架5移动的第二步进驱动器91,所述第二步进驱动器91上固定连接有沿水平方向推动固定支架5移动的第三步进驱动器92。In order to enable the adhesive
具体控制方法如下:The specific control method is as follows:
在所述控制器中设置所述胶层11的厚度数据。The thickness data of the
如图1所示,当所述胶层11需要更换时,所述旋转位置传感器8开始工作,采集所述胶层11的开口处所在的角度位置,将其信号传输给控制器。As shown in FIG. 1 , when the
当所述开口处运动到接近除尘压辊1的最左侧时(相距0°到90),控制器控制第三步进驱动器92推动固定支架5使得刮头22向胶层11靠近。When the opening moves to the leftmost side (0° to 90°) of the
当胶层的11的开口处经过刮头22时,胶层11从除尘压辊1上剥落。When the opening of the
当胶层11的开口处从最左侧开始旋转了270°时,控制器控制第一步进驱动器73向上移动一个胶层11厚度的值,使得下除尘压辊的上表面保持在水平面。When the opening of the
同时,控制器控制所述第二步进驱动器91移动一个胶层11厚度的值,使得刮头22在水平面上对准所述开口处。At the same time, the controller controls the
当一层胶层11完全从除尘压辊1上后,所述第三步进驱动器92向远离固定支架5的一侧移动。When one layer of
通过上述技术方案的设置,使得在剥离胶层11的过程中,该设备仍然能够保持对卷材10的接触,保证了流水线作业的工作效率和可持续性。Through the setting of the above technical solution, the device can still keep in contact with the coil 10 during the process of peeling off the
以上详细描述了本发明的优选实施方式,但是,本发明并不限于上述实施方式中的具体细节,在本发明的技术构思范围内,可以对本发明的技术方案进行多种简单变型,这些简单变型均属于本发明的保护范围。The preferred embodiments of the present invention have been described in detail above, but the present invention is not limited to the specific details in the above embodiments. Within the scope of the technical concept of the present invention, various simple modifications can be made to the technical solutions of the present invention. These simple modifications All belong to the protection scope of the present invention.
另外需要说明的是,在上述具体实施方式中所描述的各个具体技术特征,在不矛盾的情况下,可以通过任何合适的方式进行组合。为了避免不必要的重复,本发明对各种可能的组合方式不再另行说明。In addition, it should be noted that the various specific technical features described in the above specific implementation manners may be combined in any suitable manner if there is no contradiction. In order to avoid unnecessary repetition, various possible combinations are not further described in the present invention.
此外,本发明的各种不同的实施方式之间也可以进行任意组合,只要其不违背本发明的思想,其同样应当视为本发明所公开的内容。In addition, various combinations of different embodiments of the present invention can also be combined arbitrarily, as long as they do not violate the idea of the present invention, they should also be regarded as the disclosed content of the present invention.
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