CN113275157B - An efficient and environmentally friendly automatic UV paint spraying closed-loop coating production line - Google Patents
An efficient and environmentally friendly automatic UV paint spraying closed-loop coating production line Download PDFInfo
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- CN113275157B CN113275157B CN202110550252.1A CN202110550252A CN113275157B CN 113275157 B CN113275157 B CN 113275157B CN 202110550252 A CN202110550252 A CN 202110550252A CN 113275157 B CN113275157 B CN 113275157B
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- 239000003973 paint Substances 0.000 title claims abstract description 121
- 238000005507 spraying Methods 0.000 title claims abstract description 108
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 27
- 239000011248 coating agent Substances 0.000 title claims abstract description 17
- 238000000576 coating method Methods 0.000 title claims abstract description 17
- 239000000463 material Substances 0.000 claims abstract description 179
- 230000007246 mechanism Effects 0.000 claims abstract description 94
- 238000001035 drying Methods 0.000 claims abstract description 86
- 230000005540 biological transmission Effects 0.000 claims abstract description 48
- 239000007921 spray Substances 0.000 claims description 17
- 230000007306 turnover Effects 0.000 claims description 5
- 230000033001 locomotion Effects 0.000 claims description 3
- 238000005096 rolling process Methods 0.000 claims description 2
- 239000004922 lacquer Substances 0.000 claims 15
- 238000004020 luminiscence type Methods 0.000 claims 2
- 230000007613 environmental effect Effects 0.000 claims 1
- 238000010438 heat treatment Methods 0.000 claims 1
- 239000002912 waste gas Substances 0.000 claims 1
- 238000004804 winding Methods 0.000 claims 1
- 239000002699 waste material Substances 0.000 abstract description 7
- 238000003912 environmental pollution Methods 0.000 abstract description 5
- 238000010586 diagram Methods 0.000 description 8
- 239000011521 glass Substances 0.000 description 6
- 238000000034 method Methods 0.000 description 4
- 238000010422 painting Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 239000011358 absorbing material Substances 0.000 description 2
- 238000005485 electric heating Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
- B05B13/0421—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with rotating spray heads
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/20—Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/04—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases
- B05D3/0406—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases the gas being air
- B05D3/0413—Heating with air
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/06—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation
- B05D3/061—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation using U.V.
- B05D3/065—After-treatment
- B05D3/067—Curing or cross-linking the coating
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- Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Plasma & Fusion (AREA)
- Details Or Accessories Of Spraying Plant Or Apparatus (AREA)
- Drying Of Solid Materials (AREA)
Abstract
本发明公开了一种高效环保自动UV漆喷闭环涂生产线,包括闭环自动力传送机构、物料装卸承载机构、物料自动装卸折叠夹具、UV漆喷涂机构和风光综合干燥机构,所述闭环自动力传送机构上设置有用于承载物料并对物料进行折叠的物料自动装卸折叠夹具,所述闭环自动力传送机构上部设置有用于对物料进行喷漆的UV漆喷涂机构,所述UV漆喷涂机构侧部设置有用于对物料进行干燥的风光综合干燥机构。本发明使生产线能够一组多个物料同时进出背漆喷涂设备,同时围成环状,能够大大提高喷涂效率,能够降低镜背漆的浪费,有利于提高企业经济效率,降低环境污染,同时物料装卸一次可以完成多个物料的装卸,人工成本低,结构简单,设备投资成本低。
The invention discloses a high-efficiency and environment-friendly automatic UV paint spraying closed-loop coating production line, which includes a closed-loop automatic power transmission mechanism, a material loading and unloading bearing mechanism, a material automatic loading and unloading folding fixture, a UV paint spraying mechanism and a wind and light integrated drying mechanism. The closed-loop automatic power transmission The mechanism is provided with a material automatic loading and unloading folding jig for carrying and folding the material. The upper part of the closed-loop automatic power transmission mechanism is provided with a UV paint spraying mechanism for spraying the material. The side of the UV paint spraying mechanism is provided with useful Wind-solar integrated drying mechanism for drying materials. The invention enables a group of multiple materials to enter and exit the back paint spraying equipment at the same time, and at the same time forms a ring, which can greatly improve the spraying efficiency, reduce the waste of mirror back paint, improve the economic efficiency of enterprises, and reduce environmental pollution. Loading and unloading can complete the loading and unloading of multiple materials at one time, with low labor cost, simple structure and low equipment investment cost.
Description
技术领域technical field
本发明涉及UV漆加工设备的技术领域,特别是一种高效环保自动UV漆喷闭环涂生产线的技术领域。The invention relates to the technical field of UV paint processing equipment, in particular to the technical field of an efficient and environmentally friendly automatic UV paint spraying closed-loop coating production line.
背景技术Background technique
中国是世界第一大玻璃镜生产国,世界上98%以上的玻璃镜是在中国生产。我国制镜行业呈现高度集中的分布特点,目前国内镜子生产企业大致分布在广东东莞的石牌、山东的滕州、河北的沙河以及浙江的萧山,统称为“四大基地”。据统计四大基地的玻璃镜产量占全国产量的95%。目前四大基地的烘烤型镜背漆生产线约有400条,每条生产线每月单班生产所需的烘烤型镜背漆使用量为20吨,则四大基地每年镜背漆总需求达9.6万吨,由此可见镜背漆存在巨大的市场需求,目前镜背漆生产线通过单片玻璃依次进出加工设备,设备镜背漆喷涂过程中,由于玻璃四周和上部空间没有被利用,导致部分镜背漆白白散失,不但增加了环境污染,同时还浪费了原材料,对于企业也会增加生产成本,同时现有的生产线依次只能输送一排物料,玻璃物料需要人工装卸或者机械手装卸,人工装卸效率低,成本高,机械收装卸虽然效率较高,但是投资成本较高。China is the world's largest producer of glass mirrors, and more than 98% of the world's glass mirrors are produced in China. my country's mirror-making industry is characterized by a highly concentrated distribution. At present, domestic mirror manufacturers are roughly located in Shipai in Dongguan, Guangdong, Tengzhou in Shandong, Shahe in Hebei and Xiaoshan in Zhejiang, collectively referred to as the "four bases". According to statistics, the glass mirror output of the four major bases accounts for 95% of the national output. At present, there are about 400 baking type mirror back paint production lines in the four major bases. The amount of baking type mirror back paint required for a single shift per month for each production line is 20 tons. The total annual demand for mirror back paint in the four major bases It can be seen that there is a huge market demand for mirror back paint. At present, the mirror back paint production line enters and exits the processing equipment in turn through a single piece of glass. During the mirror back paint spraying process of the equipment, the surrounding and upper space of the glass is not used, resulting in Part of the mirror back paint is lost in vain, which not only increases environmental pollution, but also wastes raw materials and increases production costs for enterprises. At the same time, the existing production line can only transport one row of materials in turn. The loading and unloading efficiency is low and the cost is high. Although the mechanical loading and unloading is more efficient, the investment cost is high.
发明内容SUMMARY OF THE INVENTION
本发明的目的就是解决现有技术中的问题,提出一种高效环保自动UV漆喷闭环涂生产线,使生产线能够一组多个物料同时进出背漆喷涂设备,同时围成环状,能够大大提高喷涂效率,能够降低镜背漆的浪费,有利于提高企业经济效率,降低环境污染,同时物料装卸一次可以完成多个物料的装卸,人工成本低,结构简单,设备投资成本低。The purpose of the present invention is to solve the problems in the prior art, and to propose a high-efficiency and environment-friendly automatic UV paint spraying closed-loop coating production line, which enables a group of multiple materials to enter and exit the back paint spraying equipment at the same time, and forms a ring at the same time, which can greatly improve the The spraying efficiency can reduce the waste of mirror back paint, which is conducive to improving the economic efficiency of enterprises and reducing environmental pollution. At the same time, material loading and unloading can complete the loading and unloading of multiple materials at one time, with low labor cost, simple structure and low equipment investment cost.
为实现上述目的,本发明提出了一种高效环保自动UV漆喷闭环涂生产线,包括用于带动物料自动装卸折叠夹具闭环运动的闭环自动力传送机构、物料装卸承载机构、物料自动装卸折叠夹具、UV漆喷涂机构和风光综合干燥机构,所述闭环自动力传送机构两侧分别设置有用于装卸承载物料的物料装卸承载机构,所述闭环自动力传送机构上设置有用于承载物料并对物料进行折叠的物料自动装卸折叠夹具,所述闭环自动力传送机构上部设置有用于对物料进行喷漆的UV漆喷涂机构,所述UV漆喷涂机构侧部设置有用于对物料进行干燥的风光综合干燥机构。In order to achieve the above purpose, the present invention proposes an efficient and environmentally friendly automatic UV paint spraying closed-loop coating production line, including a closed-loop automatic power transmission mechanism for driving the closed-loop movement of the automatic material loading and unloading folding jig, the material loading and unloading bearing mechanism, the material automatic loading and unloading folding jig, The UV paint spraying mechanism and the integrated wind and light drying mechanism, the closed-loop automatic power transmission mechanism is provided with a material loading and unloading bearing mechanism for loading and unloading the bearing material on both sides, and the closed-loop automatic power transmission mechanism is provided with a material for carrying and folding the material. The upper part of the closed-loop automatic power transmission mechanism is provided with a UV paint spraying mechanism for spraying the material, and the side of the UV paint spraying mechanism is provided with a wind and light integrated drying mechanism for drying the material.
作为优选,所述闭环自动力传送机构包括闭环传送导轨、传送辊、被动链轮、传动链条、物料传送动力电机和主动齿轮,所述闭环传送导轨内侧排列设置有传送辊,所述传送辊端部设置有被动链轮,所述被动链轮之间通过传动链条传动连接,所述闭环传送导轨下部设置有物料传送动力电机,所述物料传送动力电机的旋转轴上设置有主动齿轮,所述主动齿轮与被动链轮传动啮合。Preferably, the closed-loop automatic power transmission mechanism includes a closed-loop conveying guide rail, a conveying roller, a passive sprocket, a transmission chain, a material conveying power motor and a driving gear, and a conveying roller is arranged inside the closed-loop conveying guide rail, and the end of the conveying roller is arranged. A passive sprocket is arranged at the upper part, and the passive sprockets are connected by a transmission chain. A material transmission power motor is arranged at the lower part of the closed-loop transmission guide rail, and a driving gear is arranged on the rotating shaft of the material transmission power motor. The driving gear meshes with the driven sprocket drive.
作为优选,所述闭环传送导轨下部设置有传送支架支腿。Preferably, the lower part of the closed-loop conveying guide rail is provided with a conveying support leg.
作为优选,所述物料装卸承载机构包括物料承载升降托台、第一支腿、第二支腿、升降电机座、升降动力电机和升降丝杆,所述第一支腿一端铰接在物料承载升降托台,另一端铰接在地面上,所述第二支腿一端铰接在物料承载升降托台上,另一端设置有滚地轮,所述第一支腿和第二支腿交叉铰接连接,所述物料承载升降托台下部固设有升降电机座,所述升降电机座上固设有升降动力电机,所述升降动力电机的旋转轴上连接有升降丝杆,所述升降丝杆穿过设置在第二支腿下部的螺套。Preferably, the material loading and unloading bearing mechanism includes a material bearing lifting platform, a first leg, a second leg, a lifting motor base, a lifting power motor and a lifting screw, and one end of the first leg is hinged on the material bearing lifting The pallet, the other end is hinged on the ground, one end of the second leg is hinged on the material-carrying lifting pallet, and the other end is provided with a rolling wheel, the first and second legs are cross-hinged and connected, so A lifting motor seat is fixed on the lower part of the material-carrying lifting platform, a lifting power motor is fixed on the lifting motor seat, and a lifting screw is connected to the rotating shaft of the lifting power motor, and the lifting screw passes through the set Screw sleeve on the lower part of the second leg.
作为优选,所述物料自动装卸折叠夹具包括导向底座、装卸料翻转动力座、翻转动力电机、气吸式物料固定板、活页和折叠动力机构,所述导向底座一端固设有装卸料翻转动力座,所述装卸料翻转动力座右侧固设有翻转动力电机,所述翻转动力电机的旋转轴上固设有气吸式物料固定板,所述气吸式物料固定板左侧通过活页连接有4个气吸式物料固定板,相邻气吸式物料固定板之间设置有折叠动力机构,所述气吸式物料固定板上设置有气动吸盘。Preferably, the automatic material loading and unloading folding fixture includes a guide base, a loading and unloading turning power base, a turning power motor, an air suction material fixing plate, a loose leaf and a folding power mechanism, and one end of the guide base is fixed with a loading and unloading turning power base , a turning power motor is fixed on the right side of the loading and unloading turning power base, an air suction material fixing plate is fixed on the rotating shaft of the turning power motor, and the left side of the air suction material fixing plate is connected with a loose leaf. There are 4 air suction material fixing plates, a folding power mechanism is arranged between adjacent air suction material fixing plates, and a pneumatic suction cup is arranged on the air suction material fixing plate.
作为优选,所述折叠动力机构包括折叠杆和折叠液压缸,所述气吸式物料固定板上铰接设置有折叠杆,相邻折叠杆端部铰接连接,所述折叠液压缸一端铰接在活页的旋转轴上,另一端铰接在折叠杆与折叠杆之间的铰接轴上。Preferably, the folding power mechanism includes a folding rod and a folding hydraulic cylinder, a folding rod is hingedly arranged on the air-absorbing material fixing plate, the ends of adjacent folding rods are hingedly connected, and one end of the folding hydraulic cylinder is hinged on the hinge of the loose-leaf. On the rotating shaft, the other end is hinged on the hinge shaft between the folding rod and the folding rod.
作为优选,所述UV漆喷涂机构包括喷漆罩体、排气扇和UV漆喷涂执行机构,所述喷漆罩体内设置有用于对物料继续转动喷漆的UV漆喷涂执行机构,所述喷漆罩体侧部设置有用于排除废气的排气扇。Preferably, the UV paint spraying mechanism includes a paint spraying hood, an exhaust fan and a UV paint spraying actuator, the paint spraying hood is provided with a UV paint spraying actuator for continuing to rotate and paint the material, and the paint spraying cover side The part is provided with an exhaust fan for exhausting exhaust gas.
作为优选,所述UV漆喷涂执行机构包括漆喷涂执行连接杆、漆喷涂执行动力座、漆喷涂执行动力电机和漆喷涂执行喷嘴,所述漆喷涂执行连接杆一端固设在喷漆罩体上,另一端固设有漆喷涂执行动力座,所述漆喷涂执行动力座上固设有漆喷涂执行动力电机,所述漆喷涂执行动力电机的旋转轴上设置有漆喷涂执行喷嘴。Preferably, the UV paint spraying actuator comprises a paint spraying execution connecting rod, a paint spraying power base, a paint spraying power motor and a paint spraying nozzle, one end of the paint spraying connecting rod is fixed on the paint spraying cover, The other end is fixed with a paint spray execution power base, a paint spray execution power motor is fixed on the paint spray execution power base, and a paint spray execution nozzle is set on the rotating shaft of the paint spray execution power motor.
作为优选,所述风光综合干燥机构包括干燥罩体、干燥执行机构和干燥支腿,所述干燥罩体内设置有干燥执行机构,所述干燥罩体下部设置有干燥支腿。Preferably, the wind-solar integrated drying mechanism includes a drying cover, a drying actuator and a drying leg, the drying cover is provided with a drying actuator, and the lower part of the drying cover is provided with a drying support.
作为优选,所述干燥执行机构包括干燥连接杆、干燥动力座、干燥动力电机、干燥叶扇和紫外线发光灯管,所述干燥连接杆一端固设在干燥罩体内,另一端固设有干燥动力座,所述干燥动力座一侧固设有干燥动力电机,所述干燥动力电机的旋转轴上设置有干燥叶扇和紫外线发光灯管,所述干燥动力座上缠绕有电热丝。Preferably, the drying actuator includes a drying connecting rod, a drying power base, a drying power motor, a drying fan and an ultraviolet light emitting lamp, one end of the drying connecting rod is fixed in the drying cover, and the other end is fixed with a drying power A drying power motor is fixed on one side of the drying power base, a drying fan and an ultraviolet light emitting lamp are arranged on the rotating shaft of the drying power motor, and an electric heating wire is wound on the drying power base.
本发明的有益效果:本发明通过将物料自动装卸折叠夹具应用在生产线上,使生产线能够一组多个物料同时进出背漆喷涂设备,同时围成环状,能够大大提高喷涂效率,能够降低镜背漆的浪费,有利于提高企业经济效率,降低环境污染,通过物料自动装卸折叠夹具和物料装卸承载机构配合,能够使物料装卸一次可以完成多个物料的装卸,人工成本低,结构简单,设备投资成本低。Beneficial effects of the present invention: The present invention applies the automatic material loading and unloading folding jig to the production line, so that a group of materials can enter and exit the back paint spraying equipment at the same time, and at the same time form a ring, the spraying efficiency can be greatly improved, and the The waste of back paint is conducive to improving the economic efficiency of enterprises and reducing environmental pollution. Through the cooperation of the automatic material loading and unloading folding jig and the material loading and unloading bearing mechanism, the loading and unloading of materials can be completed at one time. The loading and unloading of multiple materials is low in labor cost, simple in structure and equipment Low investment cost.
附图说明Description of drawings
本发明上述的以及其他的特征、性质和优势将通过下面的结合附图和实施例的描述而变得更加明显,在附图中相同的附图标记始终表示相同的特征,其中:The above and other features, properties and advantages of the present invention will become more apparent from the following description taken in conjunction with the accompanying drawings and embodiments, wherein like reference numerals refer to like features throughout, wherein:
图1是本发明一种高效环保自动UV漆喷闭环涂生产线的立体示意图;Fig. 1 is a three-dimensional schematic diagram of a high-efficiency and environment-friendly automatic UV paint spraying closed-loop coating production line of the present invention;
图2是闭环自动力传送机构的俯视角立体示意图;Fig. 2 is a top-view perspective schematic diagram of a closed-loop automatic power transmission mechanism;
图3是闭环自动力传送机构的仰视角立体示意图;Fig. 3 is the perspective schematic diagram of the top view of the closed-loop automatic power transmission mechanism;
图4物料装卸承载机构的俯视角立体示意图;Figure 4 is a top-view perspective schematic diagram of a material loading and unloading bearing mechanism;
图5是物料装卸承载机构的仰视角立体示意图;FIG. 5 is a perspective schematic diagram of a material loading and unloading bearing mechanism from a top view;
图6是物料自动装卸折叠夹具的立体示意图;Fig. 6 is the three-dimensional schematic diagram of material automatic loading and unloading folding jig;
图7是物料自动装卸折叠夹具展开状态的立体示意图;Figure 7 is a perspective view of the unfolded state of the automatic material loading and unloading folding fixture;
图8是UV漆喷涂机构的立体示意图;Fig. 8 is the three-dimensional schematic diagram of UV paint spraying mechanism;
图9是UV漆喷涂执行机构的立体示意图;Fig. 9 is the three-dimensional schematic diagram of UV paint spraying actuator;
图10是风光综合干燥机构的立体示意图;Figure 10 is a perspective view of a wind-solar integrated drying mechanism;
图11是干燥执行机构的立体示意图。Figure 11 is a schematic perspective view of a drying actuator.
图中:1-闭环自动力传送机构、11-闭环传送导轨、12-传送支架支腿、13-传送辊、14-被动链轮、15-传动链条、16-物料传送动力电机、17-主动齿轮、2-物料装卸承载机构、21-物料承载升降托台、22-第一支腿、23-第二支腿、24-升降电机座、25-升降动力电机、26-升降丝杆、3-物料自动装卸折叠夹具、31-导向底座、32-装卸料翻转动力座、33-翻转动力电机、34-气吸式物料固定板、35-活页、36-折叠动力机构、361-折叠杆、362-折叠液压缸、4-UV漆喷涂机构、41-喷漆罩体、42-排气扇、43-UV漆喷涂执行机构、431-漆喷涂执行连接杆、432-漆喷涂执行动力座、433-漆喷涂执行动力电机、434-漆喷涂执行喷嘴、5-风光综合干燥机构、51-干燥罩体、52-干燥执行机构、521-干燥连接杆、522-干燥动力座、523-干燥动力电机、524-干燥叶扇、525-紫外线发光灯管、53-干燥支腿。In the picture: 1-Closed-loop automatic power transmission mechanism, 11-Closed-loop transmission guide rail, 12-Transmission bracket legs, 13-Transmission roller, 14-Passive sprocket, 15-Transmission chain, 16-Material transmission power motor, 17-Active Gear, 2-Material loading and unloading bearing mechanism, 21-Material bearing lifting platform, 22-First leg, 23-Second leg, 24-Lifting motor seat, 25-Lifting power motor, 26-Lifting screw, 3 -Automatic material loading and unloading folding fixture, 31-guide base, 32-loading and unloading turning power base, 33-turning power motor, 34-air suction material fixing plate, 35-leaflet, 36-folding power mechanism, 361-folding rod, 362-Folding hydraulic cylinder, 4-UV paint spraying mechanism, 41-painting cover, 42-exhaust fan, 43-UV paint spraying actuator, 431-painting execution connecting rod, 432-painting execution power base, 433 -Paint spraying executive power motor, 434-paint spraying executive nozzle, 5-wind-solar integrated drying mechanism, 51-drying cover, 52-drying actuator, 521-drying connecting rod, 522-drying power base, 523-drying power motor , 524-drying leaf fan, 525-ultraviolet light-emitting lamp, 53-drying outrigger.
具体实施方式Detailed ways
参阅图1,本发明一种高效环保自动UV漆喷闭环涂生产线,包括用于带动物料自动装卸折叠夹具3闭环运动的闭环自动力传送机构1、物料装卸承载机构2、物料自动装卸折叠夹具3、UV漆喷涂机构4和风光综合干燥机构5,所述闭环自动力传送机构1用于带动物料自动装卸折叠夹具3循环转动,每次装卸物料不需要卸载物料自动装卸折叠夹具3,所述闭环自动力传送机构1两侧分别设置有用于装卸承载物料的物料装卸承载机构2,右侧的物料装卸承载机构2用于提供待加工的物料,左侧的物料装卸承载机构2用于承载加工好的物料,通过物料装卸承载机构2升降方便物料自动装卸折叠夹具3从物料装卸承载机构2上取、放物料,所述闭环自动力传送机构1上设置有用于承载物料并对物料进行折叠的物料自动装卸折叠夹具3,物料自动装卸折叠夹具3用于固定物料,并通过折叠将物料围成一个环,减少UV漆喷涂机构4喷出的漆向四周散溢的量,所述闭环自动力传送机构1上部设置有用于对物料进行喷漆的UV漆喷涂机构4,通过UV漆喷涂机构4对物料进行喷漆加工,所述UV漆喷涂机构4侧部设置有用于对物料进行干燥的风光综合干燥机构5,通过风光综合干燥机构5利用紫外线和风能对物料表面的UV漆进行干燥处理。Referring to FIG. 1, an efficient and environmentally friendly automatic UV paint spraying closed-loop coating production line of the present invention includes a closed-loop automatic force transmission mechanism 1 for driving closed-loop motion of automatic material loading and unloading folding fixture 3, material loading and unloading
参阅图2-图3,所述闭环自动力传送机构1包括闭环传送导轨11、传送辊13、被动链轮14、传动链条15、物料传送动力电机16和主动齿轮17,所述闭环传送导轨11内侧排列设置有传送辊13,所述传送辊13端部设置有被动链轮14,所述被动链轮14之间通过传动链条15传动连接,所述闭环传送导轨11下部设置有物料传送动力电机16,所述物料传送动力电机16的旋转轴上设置有主动齿轮17,所述主动齿轮17与被动链轮14传动啮合,通过物料传送动力电机16带动主动齿轮17转动,通过主动齿轮17带动被动链轮14转动,其中一个被动链轮14通过传动链条15带动其余的传动链条15转动,通过被动链轮14带动传送辊13转动,通过传送辊13带动物料自动装卸折叠夹具3及物料自动装卸折叠夹具3上的物料沿闭环传送导轨11运动.所述闭环传送导轨11下部设置有传送支架支腿12。2-3, the closed-loop automatic power transmission mechanism 1 includes a closed-loop
参阅图4-图5,所述物料装卸承载机构2包括物料承载升降托台21、第一支腿22、第二支腿23、升降电机座24、升降动力电机25和升降丝杆26,所述第一支腿22一端铰接在物料承载升降托台21,另一端铰接在地面上,所述第二支腿23一端铰接在物料承载升降托台21上,另一端设置有滚地轮,所述第一支腿22和第二支腿23交叉铰接连接,所述物料承载升降托台21下部固设有升降电机座24,所述升降电机座24上固设有升降动力电机25,所述升降动力电机25的旋转轴上连接有升降丝杆26,所述升降丝杆26穿过设置在第二支腿23下部的螺套,通过升降动力电机25带动升降丝杆26转动,通过升降丝杆26带动第二支腿23下部的螺套左右滑动,通过第二支腿23下部的螺套带动第二支腿23下端左右滑动,因为第一支腿22和第二支腿23交叉铰接连接,所述第一支腿22和第二支腿23会带动物料承载升降托台21升降,通过升降物料承载升降托台21使物料自动装卸折叠夹具3方便取放物料。4-5, the material loading and unloading
参阅图6-图7,所述物料自动装卸折叠夹具3包括导向底座31、装卸料翻转动力座32、翻转动力电机33、气吸式物料固定板34、活页35和折叠动力机构36,所述导向底座31一端固设有装卸料翻转动力座32,所述装卸料翻转动力座32右侧固设有翻转动力电机33,所述翻转动力电机33的旋转轴上固设有气吸式物料固定板34,所述气吸式物料固定板34左侧通过活页35连接有4个气吸式物料固定板34,相邻气吸式物料固定板34之间设置有折叠动力机构36,所述气吸式物料固定板34上设置有气动吸盘,所述折叠动力机构36控制相邻的气吸式物料固定板34之间的角度,达到折叠或展平的目的,通过翻转动力电机33带动下部的一个气吸式物料固定板34翻转,最终达到通过翻转动力电机33带动所有气吸式物料固定板34翻转的目的,气动吸盘用于固定物料,通过气泵使气动吸盘内生产负压或者正压,达到取放物料的目的。所述折叠动力机构36包括折叠杆361和折叠液压缸362,所述气吸式物料固定板34上铰接设置有折叠杆361,相邻折叠杆361端部铰接连接,所述折叠液压缸362一端铰接在活页35的旋转轴上,另一端铰接在折叠杆361与折叠杆361之间的铰接轴上,通过折叠液压缸362带动折叠杆361翻转不同的角度,同时带动气吸式物料固定板34翻转相应的角度。6-7, the automatic material loading and unloading folding fixture 3 includes a
参阅图8-图9,所述UV漆喷涂机构4包括喷漆罩体41、排气扇42和UV漆喷涂执行机构43,所述喷漆罩体41内设置有用于对物料继续转动喷漆的UV漆喷涂执行机构43,所述喷漆罩体41侧部设置有用于排除废气的排气扇42,通过UV漆喷涂执行机构43高速旋转喷漆,使UV漆附着在物料上,通过喷漆罩体41防止废弃外溢,通过UV漆喷涂执行机构43对物料进行喷漆作业。所述UV漆喷涂执行机构43包括漆喷涂执行连接杆431、漆喷涂执行动力座432、漆喷涂执行动力电机433和漆喷涂执行喷嘴434,所述漆喷涂执行连接杆431一端固设在喷漆罩体41上,另一端固设有漆喷涂执行动力座432,所述漆喷涂执行动力座432上固设有漆喷涂执行动力电机433,所述漆喷涂执行动力电机433的旋转轴上设置有漆喷涂执行喷嘴434,物料自动装卸折叠夹具3通过漆喷涂执行连接杆431时,漆喷涂执行连接杆431是从物料自动装卸折叠夹具3上第一个气吸式物料固定板34和最后一个气吸式物料固定板34之间的间隙通过,通过漆喷涂执行动力电机433带动漆喷涂执行喷嘴434转动,通过漆喷涂执行喷嘴434喷出UV漆,最终UV漆附着在物料上。Referring to FIGS. 8-9, the UV
参阅图10-图11,所述风光综合干燥机构5包括干燥罩体51、干燥执行机构52和干燥支腿53,所述干燥罩体51内设置有干燥执行机构52,所述干燥罩体51下部设置有干燥支腿53。所述干燥执行机构52包括干燥连接杆521、干燥动力座522、干燥动力电机523、干燥叶扇524和紫外线发光灯管525,所述干燥连接杆521一端固设在干燥罩体51内,另一端固设有干燥动力座522,所述干燥动力座522一侧固设有干燥动力电机523,所述干燥动力电机523的旋转轴上设置有干燥叶扇524和紫外线发光灯管525,所述干燥动力座522上缠绕有电热丝,物料自动装卸折叠夹具3通过干燥连接杆521时,干燥连接杆521是从物料自动装卸折叠夹具3上第一个气吸式物料固定板34和最后一个气吸式物料固定板34之间的间隙通过,通过干燥动力电机523带动干燥叶扇524和紫外线发光灯管525转动,通过干燥叶扇524推动空气流动,通过紫外线发光灯管525加速物料表面UV漆的干燥Referring to FIGS. 10-11 , the wind-solar
本发明工作过程:The working process of the present invention:
本发明一种高效环保自动UV漆喷闭环涂生产线在工作过程中,首先将玻璃物料排列放置在物料承载升降托台21上,将物料摞成一定高度,取料时,折叠动力机构36控制相邻的气吸式物料固定板34之间的角度,达到折叠或展平的目的,通过翻转动力电机33带动下部的一个气吸式物料固定板34翻转,最终达到通过翻转动力电机33带动所有气吸式物料固定板34翻转的目的,气动吸盘用于固定物料,通过气泵使气动吸盘内生产负压或者正压,达到取放物料的目的,通过折叠液压缸362带动折叠杆361翻转不同的角度,同时带动气吸式物料固定板34翻转相应的角度,通过升降动力电机25带动升降丝杆26转动,通过升降丝杆26带动第二支腿23下部的螺套左右滑动,通过第二支腿23下部的螺套带动第二支腿23下端左右滑动,因为第一支腿22和第二支腿23交叉铰接连接,所述第一支腿22和第二支腿23会带动物料承载升降托台21升降,通过升降物料承载升降托台21使物料自动装卸折叠夹具3方便取放物料。通过物料传送动力电机16带动主动齿轮17转动,通过主动齿轮17带动被动链轮14转动,其中一个被动链轮14通过传动链条15带动其余的传动链条15转动,通过被动链轮14带动传送辊13转动,通过传送辊13带动物料自动装卸折叠夹具3及物料自动装卸折叠夹具3上的物料沿闭环传送导轨11运动,通过UV漆喷涂执行机构43高速旋转喷漆,使UV漆附着在物料上,通过喷漆罩体41防止废弃外溢,通过UV漆喷涂执行机构43对物料进行喷漆作业,物料自动装卸折叠夹具3通过漆喷涂执行连接杆431时,漆喷涂执行连接杆431是从物料自动装卸折叠夹具3上第一个气吸式物料固定板34和最后一个气吸式物料固定板34之间的间隙通过,通过漆喷涂执行动力电机433带动漆喷涂执行喷嘴434转动,通过漆喷涂执行喷嘴434喷出UV漆,最终UV漆附着在物料上,物料自动装卸折叠夹具3通过干燥连接杆521时,干燥连接杆521是从物料自动装卸折叠夹具3上第一个气吸式物料固定板34和最后一个气吸式物料固定板34之间的间隙通过,通过干燥动力电机523带动干燥叶扇524和紫外线发光灯管525转动,通过干燥叶扇524推动空气流动,通过紫外线发光灯管525加速物料表面UV漆的干燥In the working process of the high-efficiency and environment-friendly automatic UV paint spraying closed-loop coating production line of the present invention, the glass materials are first arranged on the material-carrying
本发明一种高效环保自动UV漆喷闭环涂生产线,通过将物料自动装卸折叠夹具3应用在生产线上,使生产线能够一组多个物料同时进出背漆喷涂设备,同时围成环状,能够大大提高喷涂效率,能够降低镜背漆的浪费,有利于提高企业经济效率,降低环境污染,通过物料自动装卸折叠夹具3和物料装卸承载机构2配合,能够使物料装卸一次可以完成多个物料的装卸,人工成本低,结构简单,设备投资成本低。The present invention is a high-efficiency and environment-friendly automatic UV paint spraying closed-loop coating production line. By applying the automatic material loading and unloading folding jig 3 to the production line, the production line can allow a group of multiple materials to enter and exit the back paint spraying equipment at the same time, and at the same time enclose a ring, which can greatly improve the efficiency of the production line. Improving the spraying efficiency can reduce the waste of mirror back paint, which is conducive to improving the economic efficiency of enterprises and reducing environmental pollution. Through the cooperation of the automatic material loading and unloading folding fixture 3 and the material loading and unloading
上述实施例是对本发明的说明,不是对本发明的限定,任何对本发明简单变换后的方案均属于本发明的保护范围。The above-mentioned embodiments are illustrative of the present invention, not limitations of the present invention, and any scheme after simple transformation of the present invention belongs to the protection scope of the present invention.
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