CN113251932B - A Displacement Measurement Method Integrating Confocal and Triangulation - Google Patents
A Displacement Measurement Method Integrating Confocal and Triangulation Download PDFInfo
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Abstract
Description
技术领域technical field
本发明属于基于光学测量的非接触式位移测量领域,特别涉及一种集成共焦法与三角法的位移测量方法。The invention belongs to the field of non-contact displacement measurement based on optical measurement, in particular to a displacement measurement method integrating confocal method and triangulation method.
背景技术Background technique
共焦法位移测量是一种基于光谱色散分析的非接触式位移测量方法,其原理是:一束白光(或多波长混合光)经过色散物镜后在光轴上形成连续的单色光焦点,且每一个单色光焦点到被测物体的距离都不同。当被测表面处于测量范围内的某一位置时,只有某一波长的光聚焦在被测表面上,该波长的光由于满足共焦条件,其反射光可以进入光谱仪,而其它波长的光,由于在被测表面上处于离焦状态,所以大部分光线无法进入光谱仪。通过光谱仪解码得到光强最大处的波长值,就可以测得目标对应的距离值。Confocal displacement measurement is a non-contact displacement measurement method based on spectral dispersion analysis. And the distance from each monochromatic light focal point to the measured object is different. When the measured surface is at a certain position within the measurement range, only the light of a certain wavelength is focused on the measured surface. Since the light of this wavelength satisfies the confocal condition, the reflected light can enter the spectrometer, while the light of other wavelengths, Most of the light cannot enter the spectrometer because it is out of focus on the surface being measured. By decoding the spectrometer to obtain the wavelength value at the maximum light intensity, the distance value corresponding to the target can be measured.
在此基础上,KEYENCE公司开发的产品彩色同轴共焦位移计采用彩色光源来替代传统共焦法位移测量的白色光源,提高了发光的波段宽度,可在范围更广的波段内实现高精度测量。其主要原理是:先将一束蓝色激光照射到能够同时发出红、绿光的荧光体上产生多色光,再通过光纤将多色光传输到探头上;在投光时,多色光中只有某一特定波长的单色光才能在被测点进行聚焦;在受光时,只有在被测物表面聚焦的光才能接收并传输到分光器按波长分解得到对应的测量数据。其采用直上直下的测量方法,可对曲面、凹坑、表面高低起伏不大的各类待测物表面实现高精度测量。On this basis, the color coaxial confocal displacement meter developed by KEYENCE uses a color light source to replace the white light source used in the traditional confocal displacement measurement, which improves the luminous band width and can achieve high precision in a wider range of wavelengths. Measurement. The main principle is: first irradiate a blue laser beam to a phosphor capable of emitting red and green light at the same time to generate polychromatic light, and then transmit the polychromatic light to the probe through an optical fiber; Only the monochromatic light of a specific wavelength can be focused at the measured point; when receiving light, only the light focused on the surface of the measured object can be received and transmitted to the spectroscope to be decomposed by wavelength to obtain the corresponding measurement data. It adopts the straight-up and straight-down measurement method, which can achieve high-precision measurement on the surfaces of curved surfaces, pits, and various types of objects to be tested with small surface fluctuations.
然而,在位移监测领域中,测量精度和量程往往是互相矛盾的。共焦法位移测量的精度虽然较高,但是其量程范围较小,如KEYENCE公司开发的产品:超高精度型位移计 CL-L015/CL-P015,其量程范围为2.6mm;形状测量型位移计CL-PT010,其量程范围为 0.6mm。因此,当被测物表面的形貌复杂且高低起伏较大时,共焦法位移测量将容易导致超量程现象而终止测量。However, in the field of displacement monitoring, measurement accuracy and range are often contradictory. Although the accuracy of confocal displacement measurement is high, its range is small, such as the products developed by KEYENCE: ultra-high-precision displacement meter CL-L015/CL-P015, its range is 2.6mm; shape measurement type displacement Meter CL-PT010, its range is 0.6mm. Therefore, when the surface of the measured object has a complex topography and large fluctuations, the confocal displacement measurement will easily lead to over-range phenomenon and terminate the measurement.
针对此问题,位移监测领域有三角法位移测量来弥补共焦位移传感器量程小的缺点。三角法位移测量的主要原理是:激光器发出激光经聚焦透镜汇聚到被测物表面后,产生的漫反射光被接收透镜接收,并汇聚到位置敏感元件(如PSD、CMOS、CCD等)形成光斑,根据被测点、接收透镜光心与敏感元件上光斑点三者之间形成的三角形关系可以得到被测点的位移值。但是,与共焦法位移传感器相比,三角法激光位移传感器虽然量程较大,但测量精度较低,在一些需要高精度检测的场合可能无法满足测量要求。To solve this problem, in the field of displacement monitoring, there is a triangulation displacement measurement to make up for the shortcoming of the confocal displacement sensor with a small range. The main principle of the triangulation displacement measurement is: after the laser emitted by the laser is focused on the surface of the object to be measured through the focusing lens, the generated diffusely reflected light is received by the receiving lens, and converged to the position sensitive element (such as PSD, CMOS, CCD, etc.) to form a light spot , according to the triangular relationship formed between the measured point, the optical center of the receiving lens and the light spot on the sensitive element, the displacement value of the measured point can be obtained. However, compared with the confocal method displacement sensor, although the triangulation method laser displacement sensor has a larger range, its measurement accuracy is lower, and it may not meet the measurement requirements in some occasions requiring high-precision detection.
为解决测量精度与量程之间的矛盾,目前常用的方法是分别用大量程、高精度的传感器进行重复测量,如:先用大量程的传感器进行一次测量,然后用一次测量的数据来引导高精度的传感器进行二次测量。此类测量方法在一定程度上能够解决量程与精度这一矛盾,但是在应用于生产现场时,一是多次测量降低了生产节拍,无法满足生产现场对测量效率的要求,增加了时间成本;二是分别采用大量程、高精度的传感器,需要分别使用两种传感器,增加了测量成本。In order to solve the contradiction between measurement accuracy and range, the commonly used method is to use large-range and high-precision sensors for repeated measurement. Accurate sensor for secondary measurement. This type of measurement method can solve the contradiction between range and accuracy to a certain extent, but when applied to the production site, first, multiple measurements reduce the production takt, cannot meet the production site's requirements for measurement efficiency, and increase the time cost; The second is to use sensors with large range and high precision respectively, and two kinds of sensors need to be used respectively, which increases the measurement cost.
发明内容SUMMARY OF THE INVENTION
针对现有技术的不足之处,本发明旨在提供一种集成共焦法与三角法的位移测量方法,通过在激光共焦位移传感器探头一侧安装聚焦透镜及位置敏感元件,使得共焦位移传感器的入射激光与聚焦透镜、位置敏感元件构成一个三角法位移测量系统。测量时通过激光共焦位移传感器来进行高精度测量,获取最终测量值,同时三角法位移测量系统也对激光入射点进行测量,测量数据能够辅助实时判断被测点是否在激光共焦位移传感器的量程范围内(即激光共焦位移传感器是否出现离焦现象)。若共焦位移传感器超量程,则三角法位移测量系统获取当前测量点的位置值,然后利用该位置值引导三坐标测量机的Z轴沿Z坐标轴方向移动,从而调整测头装置在Z坐标轴上的位置,使测头装置回到激光共焦位移传感器的量程范围内,然后继续测量。本发明能够在保证高精度测量的条件下,同时实现对激光共焦位移传感器量程的扩展。In view of the shortcomings of the prior art, the present invention aims to provide a displacement measurement method integrating confocal method and triangulation method. By installing a focusing lens and a position sensitive element on one side of the laser confocal displacement sensor probe, the confocal displacement is The incident laser of the sensor, the focusing lens and the position sensitive element constitute a triangulation displacement measurement system. During the measurement, the laser confocal displacement sensor is used for high-precision measurement to obtain the final measurement value. At the same time, the triangulation displacement measurement system also measures the laser incident point. The measurement data can assist in real-time judgment of whether the measured point is in the laser confocal displacement sensor. Within the range (that is, whether the laser confocal displacement sensor is out of focus). If the confocal displacement sensor is out of range, the triangulation displacement measurement system obtains the position value of the current measurement point, and then uses the position value to guide the Z axis of the three-coordinate measuring machine to move along the Z coordinate axis, so as to adjust the probe device in the Z coordinate direction. position on the axis, return the probe assembly to the range of the laser confocal displacement sensor, and then continue the measurement. The invention can realize the expansion of the range of the laser confocal displacement sensor at the same time under the condition of ensuring high-precision measurement.
为了实现上述目的,本发明采用了如下的技术解决方案:In order to achieve the above object, the present invention adopts the following technical solutions:
本发明一种集成共焦法与三角法的位移测量方法,具体如下:A displacement measurement method integrating confocal method and triangulation method of the present invention is specifically as follows:
步骤一:构建集成共焦法与三角法的位移测量测头装置;所述的集成共焦法与三角法的位移测量测头装置包括激光共焦位移传感器探头、探头固定夹具二、探头固定夹具一、测头面板、固定座、位置敏感元件、透镜保持架和聚焦透镜;所述的探头固定夹具一与探头固定夹具二固定,并夹紧激光共焦位移传感器探头;探头固定夹具一与测头面板固定。所述的位置敏感元件固定在固定座上,固定座与测头面板固定。所述的聚焦透镜固定在透镜保持架上,透镜保持架与测头面板固定。激光共焦位移传感器探头与激光共焦位移传感器本体的光学单元及控制器连接组成激光共焦位移传感器;激光共焦位移传感器探头所发出的测量光由激光共焦位移传感器本体的光学单元产生,并通过光纤传输到激光共焦位移传感器探头;激光共焦位移传感器探头所发出测量光的中心轴线与聚焦透镜的中心轴线位于同一平面内。位置敏感元件的信号输出端与控制器连接。所述的激光共焦位移传感器、聚焦透镜以及位置敏感元件组成三角法位移测量系统。Step 1: Build a displacement measuring probe device integrating confocal method and triangulation method; the displacement measuring probe device integrating confocal method and triangulation method includes a laser confocal displacement sensor probe, a
步骤二:将测头面板固定在三坐标测量机的Z轴上,并使激光共焦位移传感器探头所发出测量光的中心轴线与三坐标测量机的Z轴平行。Step 2: Fix the probe panel on the Z-axis of the CMM, and make the central axis of the measurement light emitted by the laser confocal displacement sensor probe parallel to the Z-axis of the CMM.
步骤三:在激光共焦位移传感器量程范围内标定位置敏感元件的工作范围s1s2,并对三角法位移测量系统的工作范围进行标定。Step 3: Calibrate the working range s 1 s 2 of the position sensitive element within the range of the laser confocal displacement sensor, and calibrate the working range of the triangulation displacement measurement system.
步骤四:将被测物放置在三坐标测量机平台的测量区域内,并以三坐标测量机的X、 Y、Z坐标轴建立测量坐标系。Step 4: Place the object to be measured in the measurement area of the CMM platform, and establish a measurement coordinate system with the X, Y, and Z coordinate axes of the CMM.
步骤五:三坐标测量机的Z轴沿Z坐标轴平移,调整测头面板在Z坐标轴上的位置,使聚焦透镜聚焦被测物表面的漫反射光后,在位置敏感元件上形成的光斑位置点在s0处,并记录此时三坐标测量机Z轴的Z坐标值Z0,s0为工作范围s1s2的中心位置。Step 5: The Z-axis of the CMM is translated along the Z-coordinate axis, and the position of the probe panel on the Z-coordinate axis is adjusted so that the light spot formed on the position sensitive element after the focusing lens focuses the diffusely reflected light on the surface of the object to be measured The position point is at s 0 , and the Z coordinate value Z 0 of the Z-axis of the three-coordinate measuring machine at this time is recorded, and s 0 is the center position of the working range s 1 s 2 .
步骤六:三坐标测量机的Z轴沿X或Y坐标轴方向平移,带动激光共焦位移传感器探头对被测物表面进行扫描测量;对待测点i进行测量时,首先获取三角法位移测量系统的输出值,并判断在待测点i处聚焦透镜所聚焦的光斑是否位于范围s1s2内,若位于范围s1s2内,则保存此时激光共焦位移传感器的测量坐标值(Xi,Yi,Zi),其中i=1,2,3……,n,n为被测物表面扫描测量过程中的待测点总个数;若待测点i处聚焦透镜所聚焦的光斑位于范围s2s2′内,则三坐标测量机的Z轴驱动测头面板沿Z坐标轴方向下移,直至使聚焦透镜聚焦的光斑位置回到范围s1s2内,并记录三坐标测量机沿Z坐标轴方向移动的距离Δz,保存此时激光共焦位移传感器的测量坐标值(Xi,Yi,Zi-Δz),保存完成后三坐标测量机的Z轴沿Z 坐标轴方向上移Δz复位;若待测点i处聚焦透镜所聚焦的光斑位于范围s1s1′内,则三坐标测量机的Z轴驱动测头面板沿Z坐标轴方向上移,直至使聚焦透镜聚焦光斑位置回到范围 s1s2内,并记录三坐标测量机沿Z坐标轴方向移动的距离Δz,保存此时激光共焦位移传感器的测量坐标值(Xi,Yi,Zi+Δz),保存完成后三坐标测量机的Z轴沿Z坐标轴方向下移Δz复位。Step 6: The Z axis of the CMM translates along the X or Y coordinate axis, driving the laser confocal displacement sensor probe to scan and measure the surface of the object to be measured; when measuring the point i to be measured, first obtain the triangulation displacement measurement system and determine whether the spot focused by the focusing lens at the point i to be measured is within the range s 1 s 2 , if it is within the range s 1 s 2 , then save the measurement coordinate value of the laser confocal displacement sensor at this time ( X i ,Y i ,Z i ), where i=1,2,3...,n, n is the total number of points to be measured in the process of scanning and measuring the surface of the object to be measured; The focused spot is located in the range s 2 s 2 ′, then the Z-axis drive probe panel of the CMM moves down along the Z-coordinate axis until the spot position focused by the focusing lens returns to the range s 1 s 2 , and Record the distance Δz that the CMM moves along the Z coordinate axis, save the measured coordinate values (X i , Y i , Z i -Δz) of the laser confocal displacement sensor at this time, and save the Z axis of the CMM after completion. Move up Δz along the Z coordinate axis to reset; if the spot focused by the focusing lens at the point i to be measured is within the range s 1 s 1 ′, the Z axis of the CMM drives the probe panel to move up along the Z coordinate axis direction , until the focus spot position of the focusing lens returns to the range s 1 s 2 , and record the distance Δz that the CMM moves along the Z coordinate axis, and save the measured coordinate values of the laser confocal displacement sensor at this time (X i , Y i ,Z i +Δz), after saving, the Z-axis of the CMM moves down Δz along the Z-coordinate axis to reset.
步骤七:重复步骤六的逐点扫描测量过程,直至完成整个被测物表面的扫描测量。Step 7: Repeat the point-by-point scanning measurement process in
优选地,在激光共焦位移传感器量程范围内标定位置敏感元件工作范围的过程具体如下:Preferably, the process of calibrating the working range of the position sensitive element within the range of the laser confocal displacement sensor is as follows:
①三坐标测量机的Z轴沿Z坐标轴平移,使激光共焦位移传感器的输出测量值为量程中点值h0,记录此时位置敏感元件上的光斑位置点为s0。然后使三坐标测量机的Z轴向下移动,使激光共焦位移传感器的输出测量值为量程最小值h1,记录此时位置敏感元件上的光斑位置点为s1。①The Z axis of the CMM is translated along the Z coordinate axis, so that the output measurement value of the laser confocal displacement sensor is h 0 at the midpoint of the range, and the spot position point on the position sensitive element is recorded as s 0 . Then move the Z-axis of the coordinate measuring machine downward, so that the output measurement value of the laser confocal displacement sensor is the minimum range h 1 , and record the spot position on the position sensitive element as s 1 .
②三坐标测量机的Z轴向上移动,使激光共焦位移传感器的输出测量值为量程最大值 h2,记录此时位置敏感元件上的光斑位置点为s2,则在激光共焦位移传感器量程范围内标定出位置敏感元件的工作范围为s1s2。② The Z-axis of the coordinate measuring machine is moved upward, so that the output measurement value of the laser confocal displacement sensor is the maximum range h 2 , and the spot position on the position sensitive element is recorded as s 2 , then the laser confocal displacement The working range of the calibrated position sensitive element is s 1 s 2 within the range of the sensor.
优选地,三角法位移测量系统的工作范围标定过程具体如下:Preferably, the working range calibration process of the triangulation displacement measurement system is as follows:
①三坐标测量机的Z轴沿Z坐标轴平移,使聚焦透镜聚焦被测物表面的漫反射光后,在位置敏感元件上形成光斑位置点在s0处。然后使三坐标测量机的Z轴向下移动,当聚焦透镜聚焦被测物表面的漫反射光,并在位置敏感元件上形成的光斑位于位置敏感元件的工作范围下极限位置点s1′时,记录三坐标测量机向下运动的距离h1′。① The Z-axis of the CMM translates along the Z-coordinate axis, so that after the focusing lens focuses the diffusely reflected light on the surface of the object to be measured, a light spot is formed on the position sensitive element at s 0 . Then move the Z-axis of the coordinate measuring machine downward, when the focusing lens focuses the diffuse reflection light on the surface of the object to be measured, and the light spot formed on the position sensitive element is located at the lower limit position s 1 ′ of the working range of the position sensitive element , and record the downward movement distance h 1 ′ of the CMM.
②三坐标测量机的Z轴向上移动,当聚焦透镜聚焦被测物表面的漫反射光,并在位置敏感元件上形成的光斑位于位置敏感元件的工作范围上极限位置点s2′时,记录三坐标测量机向上运动的距离h2′,则位置敏感元件的最大工作范围为s1′s2′,三角法位移测量系统的工作范围为h′=h1′-h2′。② The Z axis of the CMM moves upward, when the focusing lens focuses the diffuse reflection light on the surface of the object to be measured, and the light spot formed on the position sensitive element is at the upper limit position point s 2 ′ of the working range of the position sensitive element, Record the upward movement distance h 2 ′ of the CMM, then the maximum working range of the position sensitive element is s 1 ′s 2 ′, and the working range of the triangulation displacement measuring system is h′=h 1 ′-h 2 ′.
优选地,三角法位移测量系统的输出值采用三角法位移测量原理计算得到,计算公式如下:Preferably, the output value of the triangulation displacement measurement system is calculated using the triangulation displacement measurement principle, and the calculation formula is as follows:
式中,α为激光共焦位移传感器探头所发出测量光的中心轴线与聚焦透镜的中心轴线之间的夹角;β为位置敏感元件表面与聚焦透镜的中心轴线之间的夹角;l1为激光共焦位移传感器的输出测量值是量程中点值h0时聚焦透镜中心到激光共焦位移传感器探头所发出测量光中心轴线的距离;l2为当光斑位置点在s0处时聚焦透镜中心到光斑位置点的距离;Δs为被测点在位置敏感元件上的光斑位置点相对光斑位置点s0的距离;Δh为三角法位移测量系统实时测量点相对激光共焦位移传感器量程中点值h0的距离;设定当被测点位于h0点上方时,±取正号,否则,±取负号。In the formula, α is the angle between the central axis of the measuring light emitted by the laser confocal displacement sensor probe and the central axis of the focusing lens; β is the angle between the surface of the position sensitive element and the central axis of the focusing lens; l 1 is the distance from the center of the focusing lens to the central axis of the measuring light emitted by the probe of the laser confocal displacement sensor when the output measurement value of the laser confocal displacement sensor is the midpoint value h 0 of the range; l 2 is the focus when the spot position is at s 0 The distance from the center of the lens to the spot position point; Δs is the distance between the spot position point of the measured point on the position sensitive element relative to the spot position point s 0 ; Δh is the real-time measurement point of the triangulation displacement measurement system relative to the range of the laser confocal displacement sensor The distance of the point value h 0 ; when the measured point is above the h 0 point, ± takes the positive sign, otherwise, the ± takes the negative sign.
优选地,当激光共焦位移传感器在待测点近端离焦时,三坐标测量机的Z轴沿Z坐标轴上移的距离Δz满足如下条件:Preferably, when the laser confocal displacement sensor is defocused at the near end of the point to be measured, the distance Δz that the Z axis of the CMM moves up along the Z coordinate axis satisfies the following conditions:
Δh-(h1-h0)≤Δz≤Δh+(h0-h2)Δh-(h 1 -h 0 )≤Δz≤Δh+(h 0 -h 2 )
优选地,当激光共焦位移传感器在待测点远端离焦时,三坐标测量机的Z轴沿Z坐标轴下移的距离Δz满足如下条件:Preferably, when the laser confocal displacement sensor is out of focus at the far end of the point to be measured, the distance Δz that the Z axis of the CMM moves down along the Z coordinate axis satisfies the following conditions:
Δh-(h0-h2)≤Δz≤Δh+(h1-h0)。Δh-(h 0 -h 2 )≤Δz≤Δh+(h 1 -h 0 ).
本发明具有的有益效果是:The beneficial effects that the present invention has are:
1.本发明集成共焦法位移测量与三角法位移测量于一体,在实际测量过程中,通过三角法位移测量系统来判断激光共焦位移传感器是否出现超量程现象,根据三角法测量获得数据调整测量装置的Z轴坐标,使激光共焦位移传感器回到共焦测量区域内,从而扩大了激光共焦位移传感器的测量范围,能够实现对具有孔、洞、突变结构的复杂表面进行快速、高精度的非接触式测量。1. The present invention integrates the confocal displacement measurement and the triangulation displacement measurement. In the actual measurement process, the triangulation displacement measurement system is used to determine whether the laser confocal displacement sensor has an overrange phenomenon, and the data is adjusted according to the triangulation measurement. The Z-axis coordinate of the measuring device makes the laser confocal displacement sensor return to the confocal measurement area, thereby expanding the measurement range of the laser confocal displacement sensor, and can realize fast and high-speed measurement of complex surfaces with holes, holes and sudden changes. Accurate non-contact measurement.
2.本发明测量原理简单,测量成本较低,且操作方便,适用于高精度、大量程的测量场景。2. The measurement principle of the present invention is simple, the measurement cost is low, and the operation is convenient, and is suitable for high-precision, large-range measurement scenarios.
附图说明Description of drawings
图1是本发明中位移测量测头装置的整体结构立体图;1 is a perspective view of the overall structure of the displacement measuring probe device in the present invention;
图2是本发明中探头固定夹具一和探头固定夹具二的装配示意图;Fig. 2 is the assembly schematic diagram of probe fixing jig 1 and probe fixing
图3是本发明中位移测量测头装置的光路示意图;Fig. 3 is the optical path schematic diagram of the displacement measuring probe device in the present invention;
图4是本发明所采用的三角法位移测量的原理图;Fig. 4 is the principle diagram of the trigonometric displacement measurement adopted in the present invention;
图5是本发明的工作流程示意图。FIG. 5 is a schematic diagram of the work flow of the present invention.
图中:1、激光共焦位移传感器探头,2、探头固定夹具二,3、螺钉,4、探头固定夹具一,5、第一螺栓组,6、测头面板,6-1、连接杆,7、固定座,8、第二螺栓组,9、位置敏感元件,10、第三螺栓组,11、透镜保持架,12、聚焦透镜。In the picture: 1. Laser confocal displacement sensor probe, 2. Probe fixing
具体实施方式Detailed ways
下面结合附图对本发明做进一步说明。The present invention will be further described below with reference to the accompanying drawings.
如图4和图5所示,一种集成共焦法与三角法的位移测量方法,具体如下:As shown in Figure 4 and Figure 5, a displacement measurement method integrating confocal method and triangulation method is as follows:
步骤一:如图1、2和3所示,构建集成共焦法与三角法的位移测量测头装置;集成共焦法与三角法的位移测量测头装置包括激光共焦位移传感器探头1、探头固定夹具二2、探头固定夹具一4、测头面板6、固定座7、位置敏感元件9、透镜保持架11和聚焦透镜 12;探头固定夹具一4与探头固定夹具二2通过螺钉3连接组成探头固定夹具,并夹紧激光共焦位移传感器探头1;探头固定夹具一4与测头面板6通过第一螺栓组5连接。位置敏感元件9(位置敏感元件9优选线阵CMOS图像传感器或线阵CCD元件)固定在固定座7上,固定座7与测头面板6通过第二螺栓组8连接。聚焦透镜12固定在透镜保持架 11上,透镜保持架11与测头面板6(优选地,测头面板6设有一体成型的连接杆6-1)通过第三螺栓组10连接。激光共焦位移传感器探头1与激光共焦位移传感器本体的光学单元及控制器连接组成激光共焦位移传感器;激光共焦位移传感器探头1所发出的测量光由激光共焦位移传感器本体的光学单元产生,并通过光纤传输到激光共焦位移传感器探头1;激光共焦位移传感器探头1所发出测量光的中心轴线与聚焦透镜12的中心轴线位于同一平面内。聚焦透镜12聚焦被测物表面的漫反射光后能够在位置敏感元件9上形成光斑;位置敏感元件9的信号输出端与控制器相连接。激光共焦位移传感器、聚焦透镜12以及位置敏感元件9组成三角法位移测量系统。Step 1: As shown in Figures 1, 2 and 3, construct a displacement measurement probe device integrating confocal method and triangulation method; the displacement measurement probe device integrating confocal method and triangulation method includes laser confocal displacement sensor probe 1, Probe fixing
步骤二:将测头面板6固定在三坐标测量机的Z轴上,并使激光共焦位移传感器探头 1所发出测量光的中心轴线与三坐标测量机的Z轴平行。Step 2: Fix the
步骤三:在激光共焦位移传感器量程范围内标定位置敏感元件9的工作范围s1s2,并对三角法位移测量系统的工作范围进行标定。Step 3: calibrate the working range s 1 s 2 of the position
步骤四:将被测物放置在三坐标测量机平台的测量区域内,并以三坐标测量机的X、 Y、Z坐标轴建立测量坐标系。Step 4: Place the object to be measured in the measurement area of the CMM platform, and establish a measurement coordinate system with the X, Y, and Z coordinate axes of the CMM.
步骤五:三坐标测量机的Z轴沿Z坐标轴平移,调整测头面板6在Z坐标轴上的位置,使聚焦透镜12聚焦被测物表面的漫反射光后,在位置敏感元件9上形成的光斑位置点在s0处,并记录此时三坐标测量机Z轴的Z坐标值Z0,s0为工作范围s1s2的中心位置。Step 5: The Z-axis of the CMM is translated along the Z-coordinate axis, and the position of the
步骤六:三坐标测量机的Z轴沿X或Y坐标轴方向平移,带动激光共焦位移传感器探头1对被测物表面进行扫描测量;对待测点i进行测量时,首先获取三角法位移测量系统的输出值,并判断在待测点i处聚焦透镜12所聚焦的光斑是否位于范围s1s2内,若位于范围s1s2内,则保存此时激光共焦位移传感器的测量坐标值(Xi,Yi,Zi),其中,Xi为待测点i在测量坐标系中的X坐标值,Yi为待测点i在测量坐标系中的Y坐标值,Zi为待测点 i在测量坐标系中的Z坐标值,i=1,2,3……,n,n为被测物表面扫描测量过程中的待测点总个数;若待测点i处聚焦透镜12所聚焦的光斑位于范围s2s2′内,则认为激光共焦位移传感器探头1离被测物表面过远(远端离焦),已超出其量程范围,然后三坐标测量机的Z轴驱动测头面板6沿Z坐标轴方向下移,直至使聚焦透镜12聚焦的光斑位置回到范围s1s2内,并记录三坐标测量机沿Z坐标轴方向移动的距离Δz,保存此时激光共焦位移传感器的测量坐标值(Xi,Yi,Zi-Δz),保存完成后三坐标测量机的Z轴沿Z坐标轴方向上移Δz复位,准备进行下一点测量;若待测点i处聚焦透镜12所聚焦的光斑位于范围s1s1′内,则认为激光共焦位移传感器探头1离被测物表面过近(近端离焦),已超出其量程范围,然后三坐标测量机的Z轴驱动测头面板6沿Z坐标轴方向上移,直至使聚焦透镜12聚焦光斑位置回到范围s1s2内,并记录三坐标测量机沿Z坐标轴方向移动的距离Δz,保存此时激光共焦位移传感器的测量坐标值(Xi,Yi,Zi+Δz),保存完成后三坐标测量机的Z轴沿Z坐标轴方向下移Δz复位,准备进行下一点测量。Step 6: The Z axis of the CMM translates along the X or Y coordinate axis, and drives the laser confocal displacement sensor probe 1 to scan and measure the surface of the object to be measured; when measuring the point i to be measured, first obtain the triangulation displacement measurement The output value of the system, and determine whether the spot focused by the focusing lens 12 at the point i to be measured is within the range s 1 s 2 , if it is within the range s 1 s 2 , then save the measurement coordinates of the laser confocal displacement sensor at this time value (X i , Y i , Z i ), where X i is the X coordinate value of the point i to be measured in the measurement coordinate system, Y i is the Y coordinate value of the point i to be measured in the measurement coordinate system, Z i is the Z coordinate value of the point i to be measured in the measurement coordinate system, i=1, 2, 3..., n, n is the total number of points to be measured during the scanning measurement of the surface of the measured object; if the point to be measured i If the spot focused by the focusing lens 12 is located in the range s 2 s 2 ′, it is considered that the laser confocal displacement sensor probe 1 is too far away from the surface of the object to be measured (the far end is defocused) and has exceeded its range, and then the three-coordinate measurement The Z-axis of the machine drives the probe panel 6 to move down along the Z-axis direction until the spot position focused by the focusing lens 12 returns to the range s 1 s 2 , and records the distance Δz that the CMM moves along the Z-axis direction , save the measured coordinate values (X i , Y i , Z i -Δz) of the laser confocal displacement sensor at this time, after the save, the Z axis of the CMM moves up Δz along the Z coordinate axis to reset, ready for the next point Measurement; if the light spot focused by the focusing lens 12 at the point i to be measured is within the range s 1 s 1 ', it is considered that the laser confocal displacement sensor probe 1 is too close to the surface of the measured object (the near end is out of focus) and has exceeded its range, and then the Z-axis of the CMM drives the probe panel 6 to move up along the Z-coordinate axis until the focus spot position of the focusing lens 12 returns to the range s 1 s 2 , and record the CMM along the Z-coordinate The distance Δz moved in the axis direction, save the measured coordinate values (X i , Y i , Z i +Δz) of the laser confocal displacement sensor at this time, after saving, the Z axis of the CMM moves down along the Z coordinate axis direction Δz Reset, ready for the next point measurement.
步骤七:重复步骤六的逐点扫描测量过程,直至完成整个被测物表面的扫描测量。Step 7: Repeat the point-by-point scanning measurement process in
作为一个优选实施例,在激光共焦位移传感器量程范围内标定位置敏感元件9工作范围的过程具体如下:As a preferred embodiment, the process of calibrating the working range of the position
①三坐标测量机的Z轴沿Z坐标轴平移,使激光共焦位移传感器的输出测量值为量程中点值h0,记录此时位置敏感元件9上的光斑位置点为s0。然后使三坐标测量机的Z轴向下移动,使激光共焦位移传感器的输出测量值为量程最小值h1(近端离焦临界点),记录此时位置敏感元件9上的光斑位置点为s1。① The Z axis of the three-coordinate measuring machine is translated along the Z coordinate axis, so that the output measurement value of the laser confocal displacement sensor is h 0 at the midpoint of the range, and the spot position point on the position
②三坐标测量机的Z轴向上移动,使激光共焦位移传感器的输出测量值为量程最大值 h2(远端离焦临界点),记录此时位置敏感元件9上的光斑位置点为s2,则在激光共焦位移传感器量程范围内标定出位置敏感元件9的工作范围为s1s2。② The Z axis of the coordinate measuring machine is moved upward, so that the output measurement value of the laser confocal displacement sensor is the maximum range h 2 (the critical point of far-end defocusing), and the spot position point on the position
作为一个优选实施例,三角法位移测量系统的工作范围标定过程具体如下:As a preferred embodiment, the working range calibration process of the triangulation displacement measurement system is as follows:
①三坐标测量机的Z轴沿Z坐标轴平移,使聚焦透镜12聚焦被测物表面的漫反射光后,在位置敏感元件9上形成光斑位置点在s0处。然后使三坐标测量机的Z轴向下移动,当聚焦透镜12聚焦被测物表面的漫反射光,并在位置敏感元件9上形成的光斑位于位置敏感元件9的工作范围下极限位置点s1′时,记录三坐标测量机向下运动的距离h1′。①The Z-axis of the CMM translates along the Z-coordinate axis, so that after the focusing
②三坐标测量机的Z轴向上移动,当聚焦透镜12聚焦被测物表面的漫反射光,并在位置敏感元件9上形成的光斑位于位置敏感元件9的工作范围上极限位置点s2′时,记录三坐标测量机向上运动的距离h2′,则位置敏感元件9的最大工作范围为s1′s2′,三角法位移测量系统的工作范围为h′=h1′-h2′。② The Z-axis of the three-coordinate measuring machine moves upward, when the focusing
作为一个优选实施例,三角法位移测量系统的输出值采用三角法位移测量原理计算得到,计算公式如下:As a preferred embodiment, the output value of the triangulation displacement measurement system is calculated using the triangulation displacement measurement principle, and the calculation formula is as follows:
式中,α为激光共焦位移传感器探头1所发出测量光的中心轴线与聚焦透镜12的中心轴线之间的夹角;β为位置敏感元件9表面与聚焦透镜12的中心轴线之间的夹角;l1为激光共焦位移传感器的输出测量值是量程中点值h0时聚焦透镜12中心到激光共焦位移传感器探头1所发出测量光中心轴线的距离;l2为当光斑位置点在s0处时聚焦透镜12中心到光斑位置点的距离;Δs为被测点在位置敏感元件9上的光斑位置点相对光斑位置点s0的距离;Δh为三角法位移测量系统实时测量点相对激光共焦位移传感器量程中点值h0的距离;设定当被测点位于h0点上方时,±取正号,否则,±取负号。In the formula, α is the angle between the central axis of the measurement light emitted by the laser confocal displacement sensor probe 1 and the central axis of the focusing
作为一个优选实施例,当激光共焦位移传感器在实时测量点近端离焦时,三坐标测量机的Z轴沿Z坐标轴上移的距离Δz满足如下条件:As a preferred embodiment, when the laser confocal displacement sensor is defocused at the near end of the real-time measurement point, the distance Δz that the Z-axis of the CMM moves up along the Z-coordinate axis satisfies the following conditions:
Δh-(h1-h0)≤Δz≤Δh+(h0-h2)Δh-(h 1 -h 0 )≤Δz≤Δh+(h 0 -h 2 )
作为一个优选实施例,当激光共焦位移传感器在实时测量点远端离焦时,三坐标测量机的Z轴沿Z坐标轴下移的距离Δz满足如下条件:As a preferred embodiment, when the laser confocal displacement sensor is defocused at the far end of the real-time measurement point, the distance Δz that the Z-axis of the CMM moves down along the Z-coordinate axis satisfies the following conditions:
Δh-(h0-h2)≤Δz≤Δh+(h1-h0) 。Δh-(h 0 -h 2 )≤Δz≤Δh+(h 1 -h 0 ) .
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