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CN113249686B - A kind of reinforcement modification method for casting aluminum-lithium matrix composites - Google Patents

A kind of reinforcement modification method for casting aluminum-lithium matrix composites Download PDF

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CN113249686B
CN113249686B CN202110534854.8A CN202110534854A CN113249686B CN 113249686 B CN113249686 B CN 113249686B CN 202110534854 A CN202110534854 A CN 202110534854A CN 113249686 B CN113249686 B CN 113249686B
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张晋硕
张亮
吴国华
刘文才
张小龙
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Shanghai Jiao Tong University
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Abstract

本发明涉及一种用于铸造铝锂基复合材料的增强体改性方法。该方法是利用翻转装置使得增强体翻滚,同时将镀层膜材均匀物理气相沉积到增强体表面,形成均匀膜层。随后将均匀镀膜的增强体进行加热强化和球磨制备预制块。在铝锂合金熔炼精炼后,压入预制块后均匀搅拌,随后浇注得到高刚度、高强度的铝锂基复材。在物理气相沉积过程中,增强体不断翻动,可将稀土镀层均匀覆盖在增强体表面而不是只覆盖在上表面,形成的均匀表面镀层可有效地解决增强体与熔体反应问题,并明显地阻碍增强体颗粒团聚。与现有技术相比,本方法可充分发掘碳纳米管、石墨烯在铸造铝锂基复合材料的强化潜能,大幅提升铝锂合金的刚度和强度,且工艺简单、投入成本低。

Figure 202110534854

The invention relates to a reinforcement modification method for casting aluminum-lithium-based composite materials. The method is to use a turning device to make the reinforcement roll, and at the same time, the coating film material is uniformly deposited on the surface of the reinforcement by physical vapor deposition to form a uniform film layer. Then, the uniformly coated reinforcement is heat strengthened and ball milled to prepare a preform. After the aluminum-lithium alloy is smelted and refined, it is pressed into the prefabricated block and evenly stirred, and then poured to obtain a high-rigidity and high-strength aluminum-lithium-based composite material. During the physical vapor deposition process, the reinforcement is constantly flipped, and the rare earth coating can be evenly covered on the surface of the reinforcement instead of only covering the upper surface. The formed uniform surface coating can effectively solve the problem of the reaction between the reinforcement and the melt, and obviously hinder the agglomeration of reinforcement particles. Compared with the prior art, the method can fully exploit the strengthening potential of carbon nanotubes and graphene in casting aluminum-lithium-based composite materials, greatly improve the stiffness and strength of the aluminum-lithium alloy, and has simple process and low input cost.

Figure 202110534854

Description

一种用于铸造铝锂基复合材料的增强体改性方法A kind of reinforcement modification method for casting aluminum-lithium matrix composites

技术领域technical field

本发明属于铝锂合金和复合材料制备技术领域,具体涉及到一种用于铸造铝锂基复合材料的增强体改性方法。The invention belongs to the technical field of preparation of aluminum-lithium alloys and composite materials, and particularly relates to a reinforcement modification method for casting aluminum-lithium-based composite materials.

背景技术Background technique

近些年随着军事、航空以及民用工业技术不断发展,材料的强度、刚度需求不断提高,高Li含量铝锂合金展现出广阔的应用前景。研究表明,每向铝合金中添加1wt%的锂,可提升刚度约6%,降低密度约3%。但锂含量的提高带来高各向异性、塑性差等问题的同时,由于锂元素的活泼性高导致极易氧化和烧损,对熔体质量有着非常高的要求。经过大量试验探究发现,有效的Li含量添加不超过3.2%,Al-Li系列合金最大可能达到的刚度为81GPa,若继续提高铝合金的刚度应考虑复合材料方式。In recent years, with the continuous development of military, aviation and civil industrial technologies, the strength and stiffness requirements of materials have been continuously improved, and high Li content aluminum-lithium alloys have shown broad application prospects. Studies have shown that adding 1wt% of lithium to an aluminum alloy can increase the stiffness by about 6% and reduce the density by about 3%. However, the increase of lithium content brings problems such as high anisotropy and poor plasticity. At the same time, due to the high activity of lithium element, it is easy to be oxidized and burned, which has very high requirements on the quality of the melt. After a large number of experiments, it is found that the effective Li content does not exceed 3.2%, and the maximum possible stiffness of the Al-Li series alloy is 81GPa. If the stiffness of the aluminum alloy continues to increase, the composite material method should be considered.

半定量分析已知,多相合金的弹性模量是由其组成相的弹性模量及其体积分数决定的。碳纳米管作为一种先进碳材料,其弹性模量可达1TPa,与金刚石的弹性模量相当,约为钢的5倍,并且其和其它增强体增强减韧不同,其在复合材料中起到增强增韧的作用,成为了复合材料增强体的热点。石墨烯是已知强度最高的材料之一,同时还具有很好的韧性,且可以弯曲,石墨烯的理论杨氏模量达1.0TPa,固有的拉伸强度为130GPa。近些年已有研究者尝试对铸造铝合金用粉末冶金方式添加石墨烯、碳纳米管等增强体。采用粉末冶金方法可以控制复合材料的制备温度,防止合金和外加增强颗粒过度反应。但高Li含量Al-Li合金由于其活泼性、易氧化性不适用粉末冶金的方式成型。山东滨州渤海活塞股份有限公司的孙晓等人在《重力铸造陶瓷纤维局部增强铝合金活塞的研究》(内燃机与配件,2010年2-3期,19-22页)利用重力铸造方法,可制备形状复杂的活塞部件,但是在制备预制件时仅进行压制烧结,增强体直接暴露于熔体中,不适用于非常活泼的铝锂熔体。范国强公开了《一种石墨烯增强Al-Si铸造铝合金及其制备方法》(公开号CN 111041287A),直接将石墨烯与合金在氩气保护下真空熔炼,虽然有一定的性能提升,但大部分石墨烯会与Al反应失效,不能充分发掘石墨烯的潜能。张敏等人公开了《一种石墨烯复合稀土变质亚共晶Al-Si-Mg铸造合金及其制备方法》(公开号CN110512122A),此方法只适合于Al-Si-Mg系列合金。丁德华等人公开了《超轻高弹性模量的碳纳米管增强镁锂复合材料及制备方法》,该方法所用的镀层材料适用于镁锂熔体而不适用于铝锂熔体,且普通的物理气相沉积方法镀层不均匀,需要做出改进。It is known from semi-quantitative analysis that the elastic moduli of multiphase alloys are determined by the elastic moduli of their constituent phases and their volume fractions. As an advanced carbon material, carbon nanotubes have an elastic modulus of up to 1TPa, which is equivalent to the elastic modulus of diamond and about 5 times that of steel. It is different from other reinforcements for toughening and toughening. It plays an important role in composite materials. To the role of strengthening and toughening, it has become a hot spot for composite reinforcements. Graphene is one of the strongest materials known. It also has good toughness and can be bent. Graphene has a theoretical Young's modulus of 1.0TPa and an inherent tensile strength of 130GPa. In recent years, researchers have tried to add reinforcements such as graphene and carbon nanotubes to cast aluminum alloys by powder metallurgy. The powder metallurgy method can control the preparation temperature of the composite material to prevent excessive reaction of the alloy and the external reinforcing particles. However, Al-Li alloys with high Li content are not suitable for powder metallurgy forming due to their activity and easy oxidation. Sun Xiao and others from Shandong Binzhou Bohai Piston Co., Ltd. used gravity casting method to prepare Piston parts with complex shapes, but only press sintering is carried out in the preparation of preforms, and the reinforcement is directly exposed to the melt, which is not suitable for very active aluminum-lithium melts. Fan Guoqiang disclosed "a kind of graphene-enhanced Al-Si casting aluminum alloy and its preparation method" (publication number CN 111041287A), and directly smelting graphene and alloy in vacuum under the protection of argon, although there is a certain performance improvement, but large Some graphene will react with Al and fail, and the potential of graphene cannot be fully exploited. Zhang Min et al. disclosed "a graphene composite rare earth modified hypoeutectic Al-Si-Mg casting alloy and its preparation method" (publication number CN110512122A), which is only suitable for Al-Si-Mg series alloys. Ding Dehua et al. disclosed "Ultra-light and high elastic modulus carbon nanotube reinforced magnesium-lithium composite material and preparation method", the coating material used in this method is suitable for magnesium-lithium melt but not for aluminum-lithium melt, and ordinary The physical vapor deposition method has uneven coating and needs to be improved.

与传统铝合金相比,铝锂合金中存在非常活泼的金属元素Li,使得制备过程更加困难。除了C与Al发生反应生成Al4C3,在铝锂合金熔体中添加碳纳米管和石墨烯,Li会和C在高温下反应生成Li2C2,更加使碳纳米管、石墨烯的强化作用得不到充分发挥。且随Li含量增加,该反应越发强烈。利用磁控溅射设备将大原子的稀土元素沉积在碳增强体颗粒表面可以对其起到有效的保护作用,但常用的磁控溅射设备只能在某一方向平面上形成镀膜。李扬德等人对磁控溅射设备进行改造,公开了《物理气相沉积设备和物理气相沉积方法》(公开号CN 107723675A),增加使镀膜产品产生上下振动、由里向外的翻转以及沿预定方向的旋转的装置,但上下振动的运动方式使得运动速率难以控制,不利于于纳米级粉末增强体镀膜。因此,本发明率先将磁控溅射设备改造添加翻转装置,使得增强体颗粒在物相沉积过程中不断翻滚,运动速率便于控制,装置改造方法简单,更适用于纳米粉末的镀膜;另外使用了陶瓷材料,可承受气相沉积过程产生的大量热以及不会对磁场产生干扰。镀膜材料使用可有效阻碍碳增强体与铝锂熔体反应的稀土元素作为靶材,在增强体表面上均匀镀膜,实现了细小的碳增强体在铝锂熔体中弥散且稳定的分布,有效地发掘碳纳米管和石墨烯的强化潜能,大幅提升材料的弹性模量和强度。Compared with traditional aluminum alloys, the presence of very active metal element Li in aluminum-lithium alloys makes the preparation process more difficult. In addition to the reaction between C and Al to form Al 4 C 3 , carbon nanotubes and graphene are added to the aluminum-lithium alloy melt, and Li will react with C at high temperature to form Li 2 C 2 , which makes the carbon nanotubes and graphene more effective. The strengthening effect is not fully exerted. And with the increase of Li content, the reaction becomes more intense. The use of magnetron sputtering equipment to deposit large atoms of rare earth elements on the surface of carbon reinforcement particles can effectively protect them, but the commonly used magnetron sputtering equipment can only form coatings on a plane in a certain direction. Li Yangde et al. transformed the magnetron sputtering equipment, and disclosed "Physical Vapor Deposition Equipment and Physical Vapor Deposition Method" (publication number CN 107723675A), which increased the up-and-down vibration of the coated product, the inversion from the inside to the outside and along the predetermined direction. The rotating device, but the movement mode of up and down vibration makes the movement rate difficult to control, which is not conducive to nano-scale powder reinforcement coating. Therefore, the present invention takes the lead in transforming the magnetron sputtering equipment and adding a turning device, so that the reinforcement particles are continuously rolled during the phase deposition process, the movement rate is easy to control, the device transformation method is simple, and it is more suitable for the coating of nano-powders; in addition, the use of Ceramic material that withstands the high heat generated by the vapor deposition process and does not interfere with magnetic fields. The coating material uses rare earth elements that can effectively hinder the reaction between the carbon reinforcement and the aluminum-lithium melt as the target material, and uniformly coats the surface of the reinforcement to realize the dispersion and stable distribution of the fine carbon reinforcement in the aluminum-lithium melt. Effectively To explore the strengthening potential of carbon nanotubes and graphene, and greatly improve the elastic modulus and strength of the material.

发明内容SUMMARY OF THE INVENTION

本发明所要解决的技术问题是针对现有技术中存在的上述不足,提供了一种用于铸造铝锂基复材的增强体改性的方法。该方法首先设计一种翻转装置加入到磁控溅射设备中,以改进磁控溅射只能对某一平面进行物相沉积的特性,可对增强体表面进行均匀的镀膜。镀膜材料采用的是大原子稀土元素,可有效地保护石墨烯、碳纳米管的结构完整,均匀分散在铝锂基中。The technical problem to be solved by the present invention is to provide a method for modifying the reinforcement of the cast aluminum-lithium-based composite material in view of the above-mentioned deficiencies in the prior art. In this method, a flipping device is designed and added to the magnetron sputtering equipment to improve the characteristic that magnetron sputtering can only perform phase deposition on a certain plane, and can perform uniform coating on the surface of the reinforcement. The coating material is made of large atomic rare earth elements, which can effectively protect the structural integrity of graphene and carbon nanotubes and are uniformly dispersed in the aluminum-lithium base.

本发明利用增加翻转装置的磁控溅射设备对增强体进行均匀物理气相沉积。将增强体置于不导电、耐高温的陶瓷材料制成的翻转装置中翻转,将电离Al2Ce、Dy和La的气相体均匀沉积于增强体表面形成镀层,待镀膜完成后冷却至室温并进行热处理;将表面处理后的增强体制成预制块,在熔炼过程中精炼之后将预制块压入熔体并充分搅拌,浇注熔体即可得到改性增强体强化的铸造铝锂复材。The present invention utilizes a magnetron sputtering device with a flipping device added to perform uniform physical vapor deposition on the reinforcement. The reinforcement is placed in an inversion device made of non-conductive, high-temperature resistant ceramic materials, and the vapor phase of ionized Al 2 Ce, Dy and La is uniformly deposited on the surface of the reinforcement to form a coating, and after the coating is completed, it is cooled to room temperature and Carry out heat treatment; make the surface-treated reinforcement into a prefabricated block, press the prefabricated block into the melt after refining in the smelting process and fully stir, and pour the melt to obtain a cast aluminum-lithium composite material strengthened by the modified reinforcement.

本发明的目的可以通过以下方案来实现:The object of the present invention can be realized through the following scheme:

第一方面,本发明涉及一种适用于铸造铝锂基复合材料的增强体改性方法,所述方法包括以下步骤:In a first aspect, the present invention relates to a reinforcement modification method suitable for casting aluminum-lithium-based composite materials, the method comprising the following steps:

将增强体置于翻转装置中翻转,同时利用磁控溅射轰击镀层膜材,产生的电离气相体沉积于增强体表面形成均匀镀层,得到改性增强体。The reinforcing body is placed in a turning device and turned over, and at the same time, the coating film is bombarded by magnetron sputtering, and the generated ionized gas phase is deposited on the surface of the reinforcing body to form a uniform coating to obtain a modified reinforcing body.

作为本发明的一个实施方案,所述增强体为石墨烯和碳纳米管中的一种或两种复合粉末。As an embodiment of the present invention, the reinforcing body is one or two composite powders of graphene and carbon nanotubes.

作为本发明的一个实施方案,镀层膜材为重量份数比为45~55:25~35:15~25的Al2Ce、Dy和La混合靶材。As an embodiment of the present invention, the coating film is a mixed target of Al 2 Ce, Dy and La with a weight ratio of 45-55:25-35:15-25.

作为本发明的一个实施方案,翻转装置由陶瓷材料制成;转速控制在10~20rad/min。该陶瓷材料不导电、耐高温。As an embodiment of the present invention, the turning device is made of ceramic material; the rotational speed is controlled at 10-20 rad/min. The ceramic material is non-conductive and resistant to high temperatures.

作为本发明的一个实施方案,用磁控溅射电子束轰击膜材前先将镀层膜材放置于坩埚中加热到750-850℃;轰击时间为60~90min。As an embodiment of the present invention, the coating film is placed in a crucible and heated to 750-850° C. before bombarding the film with a magnetron sputtering electron beam; the bombardment time is 60-90 minutes.

作为本发明的一个实施方案,对镀膜后的增强体进行真空热处理,真空度为10-3~10-4Pa;所述热处理为先在200~250℃温度下预热保温20-40min;再在450~470℃温度下保温3~4h。As an embodiment of the present invention, the coated reinforcement is subjected to vacuum heat treatment, and the vacuum degree is 10 -3 to 10 -4 Pa; the heat treatment is to preheat and hold at a temperature of 200 to 250 ° C for 20-40 minutes; Incubate at 450~470℃ for 3~4h.

作为本发明的一个实施方案,增强体放入真空炉之前先冷却至室温。As an embodiment of the present invention, the reinforcement is cooled to room temperature before being placed in a vacuum furnace.

作为本发明的一个实施方案,将热处理后的增强体、Al屑是按1:40~50以及0.8~1.2%质量百分比的酸性磷酸铝进行混合球磨制成预制块,得到改性增强体。As an embodiment of the present invention, the heat-treated reinforcement and Al chips are mixed and ball-milled with 1:40-50 and 0.8-1.2% by mass of acidic aluminum phosphate to form a prefabricated block to obtain a modified reinforcement.

第二方面,本发明还涉及一种前述增强体改性方法中所用的翻转装置,所述装置包括阴极、陶瓷翻转装置、阳极、进气口、真空抽气系统、高压电源、真空室、待增强对象;In the second aspect, the present invention also relates to an inversion device used in the aforementioned reinforcement modification method, the device includes a cathode, a ceramic inversion device, an anode, an air inlet, a vacuum pumping system, a high-voltage power supply, a vacuum chamber, a waiting enhance the object;

所述陶瓷翻转装置位于真空室内;the ceramic turning device is located in the vacuum chamber;

所述真空室上设有进气口,真空室还与真空抽气系统相连;The vacuum chamber is provided with an air inlet, and the vacuum chamber is also connected with a vacuum pumping system;

所述待增强对象位于陶瓷翻转装置底部;The object to be reinforced is located at the bottom of the ceramic flipping device;

所述阴极位于陶瓷翻转装置内,位于待增强对象上方;The cathode is located in the ceramic inversion device, above the object to be reinforced;

所述阳极位于真空室内,位于陶瓷翻转装置下方,位于待增强对象下方;The anode is located in the vacuum chamber, below the ceramic turning device, and below the object to be reinforced;

所述阴极、阳极与高压电源相连。The cathode and anode are connected with a high voltage power supply.

第三方面,本发明还涉及一种利用前述改性增强体制备铝锂基复合材料的方法,所述方法包括以下步骤:In a third aspect, the present invention also relates to a method for preparing an aluminum-lithium-based composite material by utilizing the aforementioned modified reinforcement, the method comprising the following steps:

S1:将铝锂基除Li的组分融化,后铺洒质量比LiCl:LiF=3:1的混合粉末覆盖剂,加入高纯Li,进行旋转喷吹高纯氩气精炼;S1: Melt the aluminum-lithium-based components except Li, and then spread a mixed powder covering agent with a mass ratio of LiCl:LiF=3:1, add high-purity Li, and perform rotary injection of high-purity argon refining;

S2:对精炼后的熔体在氩气氛围下进行机械搅拌,同时将预制块在熔体温度为固相线以上20~30℃时、降低搅拌速率后压入熔体之中;继续搅拌15-25min后,在710~730℃浇注得到增强铝锂基复合材料;所述预制块是将热处理后的改性增强体、Al屑按1:40~50混合后加入0.8~1.2%质量百分比的酸性磷酸铝进行混合球磨制成而得。S2: mechanically stir the refined melt in an argon atmosphere, and press the prefabricated block into the melt after reducing the stirring rate when the melt temperature is 20-30°C above the solidus line; continue stirring for 15 After -25min, the reinforced aluminum-lithium-based composite material is obtained by pouring at 710-730 ℃; the prefabricated block is made by mixing the heat-treated modified reinforcement and Al chips at a ratio of 1:40-50 and adding 0.8-1.2% by mass. It is obtained by mixing and ball milling of acid aluminum phosphate.

第四方面,本发明还涉及一种根据前述制备方法制得的铝锂基复合材料,铝锂基复合材料的成分的质量百分比为:Li:1.5~3.0%,Cu:1.0~3.0%,Mg:0.4~1.0%,Zr:0.1~0.3%,Sc:0.1~0.3%,镀膜的碳纳米管:1.0~3.0%,镀膜的石墨烯:0.1~0.5%,杂质元素不高于0.02%,余量为Al。In a fourth aspect, the present invention also relates to an aluminum-lithium-based composite material prepared according to the aforementioned preparation method. : 0.4-1.0%, Zr: 0.1-0.3%, Sc: 0.1-0.3%, Coated carbon nanotubes: 1.0-3.0%, Coated graphene: 0.1-0.5%, impurity elements not higher than 0.02%, the remainder The amount is Al.

本发明首先对磁控溅射设备进行改进,增加用陶瓷材料制成的翻转装置。陶瓷材料凭借其耐高温、无磁性的特性适合磁控溅射的改进装置。磁控溅射过程中,利用该装置使得增强体碳纳米管、石墨烯匀速翻滚,同时将镀层膜材Al2Ce、Dy和La均匀物理气相沉积到增强体表面,形成均匀膜层。镀层过程中的翻转速率不宜过高或过低,有利于镀层较为均匀;镀膜时间不宜过长或过短,镀膜时间过短使得膜层较薄保护效果减弱,而镀膜时间过长使得膜层过厚会导致与铝基体产生较大的错配度,引起应力集中甚至微裂纹。随后将均匀镀膜的增强体进行加热强化和球磨制备预制块。在铝锂合金熔炼精炼后,压入预制块后均匀搅拌,随后浇注得到高刚度、高强度的铝锂基复材。在物理气相沉积过程中,翻转装置迫使增强体不断翻动,可将稀土镀层均匀覆盖在增强体表面而不是只覆盖在上表面。并且所使用的稀土元素Dy和La由于其大原子结构的特殊性,形成的均匀表面镀层可有效地解决碳纳米管、石墨烯与活泼的Al-Li熔体反应问题,并明显地阻碍增强体颗粒团聚。本方法可充分发掘碳纳米管、石墨烯在铸造铝锂基复合材料的强化潜能,大幅提升铝锂合金的刚度和强度,刚度可达105GPa,屈服强度可达412MPa,且工艺简单、投入成本低。The present invention firstly improves the magnetron sputtering equipment and adds a turning device made of ceramic material. Ceramic materials are suitable for improved devices for magnetron sputtering due to their high temperature resistance and non-magnetic properties. During the magnetron sputtering process, the device makes the carbon nanotubes and graphene of the reinforcement roll at a constant speed, and at the same time, the coating film materials Al 2 Ce, Dy and La are uniformly deposited on the surface of the reinforcement by physical vapor deposition to form a uniform film layer. The turnover rate in the coating process should not be too high or too low, which is conducive to a more uniform coating; the coating time should not be too long or too short. Thickness will lead to a large mismatch with the aluminum matrix, causing stress concentration and even microcracks. Then, the uniformly coated reinforcement is heat strengthened and ball milled to prepare a preform. After the aluminum-lithium alloy is smelted and refined, it is pressed into the prefabricated block and evenly stirred, and then poured to obtain a high-rigidity and high-strength aluminum-lithium-based composite material. During the physical vapor deposition process, the inversion device forces the reinforcement to be turned continuously, so that the rare earth coating can be uniformly covered on the surface of the reinforcement instead of only covering the upper surface. Moreover, due to the particularity of the large atomic structure of the rare earth elements Dy and La used, the uniform surface coating formed can effectively solve the problem of the reaction between carbon nanotubes, graphene and the active Al-Li melt, and obviously hinder the reinforcement. Particle agglomeration. The method can fully explore the strengthening potential of carbon nanotubes and graphene in casting aluminum-lithium-based composite materials, greatly improve the stiffness and strength of aluminum-lithium alloys, the stiffness can reach 105GPa, the yield strength can reach 412MPa, and the process is simple and the investment cost is low. .

与现有技术相比,本发明具有如下有益效果:Compared with the prior art, the present invention has the following beneficial effects:

1、本发明中,对磁控溅射设备进行改进,增加了陶瓷材料制成的翻转装置,陶瓷材料的特性可避免对物理气相沉积的磁场产生干扰,并且可承受高温,可以稳定地对增强颗粒的各个方向均匀物理气相沉积。1. In the present invention, the magnetron sputtering equipment is improved, and a turning device made of ceramic material is added. The characteristics of the ceramic material can avoid interference to the magnetic field of physical vapor deposition, and can withstand high temperature, which can stably increase the Uniform physical vapor deposition of particles in all directions.

2、本装置成本低、组装简单,且翻转速率易于控制,防止运动速率过高或过低产生镀层厚度不均匀的问题。2. The device has the advantages of low cost, simple assembly, and easy control of the turnover rate, preventing the problem of uneven thickness of the coating caused by too high or too low movement speed.

3、对已镀膜的增强体进行热处理增强结合力时,首先在低温预热,防止直接在高温条件下膜材与增强体膨胀速率不同导致内应力应变。3. When heat treating the coated reinforcement to enhance the bonding force, first preheat at low temperature to prevent the internal stress and strain caused by the different expansion rates of the film and the reinforcement directly under high temperature conditions.

4、利用大原子稀土原子Al2Ce、Dy和La镀膜,有效地阻隔碳纳米管和石墨烯与活泼的Al-Li熔体接触,限制了反应。并且在熔体中有一定的限制团聚作用,使得增强体完整、均匀的分布在熔体之中。4. The use of large atomic rare earth atoms Al 2 Ce, Dy and La coating can effectively block carbon nanotubes and graphene from contacting the active Al-Li melt, which limits the reaction. And there is a certain limitation of agglomeration in the melt, so that the reinforcement is completely and uniformly distributed in the melt.

5、本发明涉及的复合材料由于Li含量高,且碳纳米管、石墨烯的添加使得材料密度低于2.5g/m3的有点,同时弹性模量可高达95~105GPa,极限抗拉强度达550MPa以上,延伸率达6%,综合性能远优于普通铝锂合金。5. Due to the high Li content of the composite material involved in the present invention, and the addition of carbon nanotubes and graphene, the material density is lower than 2.5g/ m3 , and the elastic modulus can be as high as 95-105GPa, and the ultimate tensile strength is Above 550MPa, the elongation rate is 6%, and the comprehensive performance is far superior to ordinary aluminum-lithium alloys.

附图说明Description of drawings

通过阅读参照以下附图对非限制性实施例所作的详细描述,本发明的其它特征、目的和优点将会变得更明显:Other features, objects and advantages of the present invention will become more apparent by reading the detailed description of non-limiting embodiments with reference to the following drawings:

图1为翻转装置的示意图;Fig. 1 is the schematic diagram of turning device;

图中标记如下:1、阴极;2、陶瓷翻转装置;3、阳极;4、进气口;5、真空抽气系统;6、高压电源;7、真空室;8、待增强对象。The marks in the figure are as follows: 1, cathode; 2, ceramic turning device; 3, anode; 4, air inlet; 5, vacuum pumping system; 6, high voltage power supply; 7, vacuum chamber; 8, object to be strengthened.

具体实施方式Detailed ways

下面结合附图和具体实施例对本发明进行详细说明。以下实例在本发明技术方案的前提下进行实施,提供了详细的实施方式和具体的操作过程,将有助于本领域的技术人员进一步理解本发明。需要指出的是,本发明的保护范围不限于下述实施例,在本发明的构思前提下做出的若干调整和改进,都属于本发明的保护范围。The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments. The following examples are implemented under the premise of the technical solution of the present invention, and provide detailed implementation manners and specific operation procedures, which will help those skilled in the art to further understand the present invention. It should be pointed out that the protection scope of the present invention is not limited to the following embodiments, and several adjustments and improvements made under the premise of the concept of the present invention all belong to the protection scope of the present invention.

实施例1Example 1

本发明提供一种翻转装置,所述装置包括阴极1、陶瓷翻转装置2、阳极3、进气口4、真空抽气系统5、高压电源6、真空室7、待增强对象8;所述陶瓷翻转装置2位于真空室7内;所述真空室7上设有进气口4,真空室7还与真空抽气系统5相连;所述待增强对象8位于陶瓷翻转装置2底部;所述阴极1位于陶瓷翻转装置2内,位于待增强对象8上方;所述阳极3位于真空室7内,位于陶瓷翻转装置2下方,位于待增强对象8下方;所述阴极1、阳极3与高压电源6相连。The present invention provides an inversion device, which includes a cathode 1, a ceramic inversion device 2, an anode 3, an air inlet 4, a vacuum pumping system 5, a high-voltage power supply 6, a vacuum chamber 7, and an object to be reinforced 8; the ceramic The turning device 2 is located in the vacuum chamber 7; the vacuum chamber 7 is provided with an air inlet 4, and the vacuum chamber 7 is also connected with the vacuum pumping system 5; the object to be reinforced 8 is located at the bottom of the ceramic turning device 2; the cathode 1 is located in the ceramic inversion device 2, above the object to be reinforced 8; the anode 3 is located in the vacuum chamber 7, below the ceramic inversion device 2, and below the object to be reinforced 8; the cathode 1, the anode 3 and the high-voltage power supply 6 connected.

预制块增强的铸造铝锂基复材的制备步骤如下:The preparation steps of the prefabricated block reinforced cast aluminum-lithium-based composite are as follows:

步骤一、将碳纳米管、石墨烯混合增强体放入陶瓷材料制成的旋转装置的滚筒中,启动滚筒,转速控制为15r/min。随后将镀层膜材为Al2Ce、Dy和La,重量份数为50、30、20的混合靶材放在坩埚中加热至800℃,利用低压氩气放电使得原子电离,用电子束轰击Al2Ce、Dy和La靶材并使之电离,沉积在翻滚的碳纳米管、石墨烯表面成膜,持续80min后停止,待温度降至室温即可取出镀膜增强体。Step 1. Put the carbon nanotube and graphene mixed reinforcement into the drum of the rotating device made of ceramic material, start the drum, and control the rotational speed to be 15r/min. Then, the mixed targets with Al 2 Ce, Dy and La and 50, 30, and 20 parts by weight were placed in a crucible and heated to 800° C. The atoms were ionized by a low-pressure argon discharge, and the Al was bombarded with an electron beam. 2. The Ce, Dy and La targets were ionized and deposited on the surface of the tumbling carbon nanotubes and graphene to form a film. After 80 minutes, it was stopped, and the coating reinforcement was taken out when the temperature dropped to room temperature.

步骤二、将镀膜后的碳纳米管、石墨烯增强体放入真空炉中在230℃预热30min,随后460℃保温3.5h,使得膜层向增强体内部适当扩散增强结合力。Step 2: Put the coated carbon nanotubes and graphene reinforcements into a vacuum furnace, preheat at 230°C for 30min, and then keep at 460°C for 3.5h, so that the film layer properly diffuses into the reinforcement to enhance the bonding force.

步骤三、将热处理后的增强体颗粒、Al屑按1:50以及1%质量百分比的酸性磷酸铝进行混合球磨成预制块。Step 3. The heat-treated reinforcement particles and Al chips are mixed and ball-milled into prefabricated blocks at a ratio of 1:50 and 1% by mass of acid aluminum phosphate.

步骤四、对铝锂基进行熔炼,设计合金成分的质量百分比为:Li:2.5%,Cu:2.0%,Mg:0.8%,Zr:0.15%,Sc:0.2%,镀膜强化的碳纳米管:1.8%,镀膜强化的石墨烯:0.4%,杂质元素不高于0.02%,余量为Al。在大气环境下熔化Cu、Mg、Zr、Sc元素后铺洒覆盖剂,在氩气氛围下加入高纯Li,随后进行精炼。Step 4: Smelting the aluminum-lithium base, the mass percentage of the designed alloy composition is: Li: 2.5%, Cu: 2.0%, Mg: 0.8%, Zr: 0.15%, Sc: 0.2%, and the carbon nanotubes strengthened by coating: 1.8%, coating-strengthened graphene: 0.4%, impurity elements not higher than 0.02%, and the balance is Al. After melting Cu, Mg, Zr, and Sc elements in the atmospheric environment, a covering agent is spread, and high-purity Li is added in an argon atmosphere, followed by refining.

步骤五、对精炼后的熔体在氩气氛围下进行机械搅拌,当熔体温度在固相线温度以上25℃时,降低搅拌速率,同时将预制块压入熔体之中,继续搅拌约20min。控制温度在720℃时浇注即可得到碳纳米管、石墨烯增强铝锂基复合材料。Step 5. The refined melt is mechanically stirred under an argon atmosphere. When the melt temperature is 25°C above the solidus temperature, the stirring rate is reduced, and the prefabricated block is pressed into the melt, and the stirring is continued for about 20min. The carbon nanotube and graphene reinforced aluminum-lithium-based composite material can be obtained by casting at 720°C by controlling the temperature.

预制块增强的超高刚度铝锂基复合材料密度为2.53g/cm3,弹性模量为101GPa。经固溶于时效处理后,常温拉伸性能为:屈服强度413MPa,抗拉强度572MPa,延伸率8.3%。复合材料的密度采用阿基米德排水法测定,拉伸性能(屈服强度,抗拉强度和延伸率)的测试试样和方法依据国标GB/T228.1-2010,弹性模量的测试试样和方法依据国标GB/T22315-2008,下同。The density of the ultra-high stiffness Al-Li-based composite reinforced by the prefabricated block is 2.53 g/cm 3 and the elastic modulus is 101 GPa. After the solid solution and aging treatment, the tensile properties at room temperature are: yield strength 413MPa, tensile strength 572MPa, elongation 8.3%. The density of the composite material is determined by the Archimedes drainage method, the test samples and methods for tensile properties (yield strength, tensile strength and elongation) are in accordance with the national standard GB/T228.1-2010, the test samples for elastic modulus And the method is based on the national standard GB/T22315-2008, the same below.

实施例2Example 2

预制块增强的铸造铝锂基复材的制备步骤如下:The preparation steps of the prefabricated block reinforced cast aluminum-lithium-based composite are as follows:

步骤一、将碳纳米管、石墨烯混合增强体放入陶瓷材料制成的旋转装置的滚筒中,启动滚筒,转速控制为10r/min。随后将镀层膜材为Al2Ce、Dy和La,重量份数为50、30、20的混合靶材放在坩埚中加热至800℃,利用低压氩气放电使得原子电离,用电子束轰击Al2Ce、Dy和La靶材并使之电离,沉积在翻滚的碳纳米管、石墨烯表面成膜,持续60min后停止,待温度降至室温即可取出镀膜增强体。Step 1. Put the carbon nanotube and graphene mixed reinforcement into the drum of the rotating device made of ceramic material, start the drum, and control the rotational speed to be 10r/min. Subsequently, the mixed targets with the coating materials of Al 2 Ce, Dy and La and 50, 30, 20 parts by weight were placed in a crucible and heated to 800° C. The atoms were ionized by a low-pressure argon discharge, and the Al was bombarded with an electron beam. 2. The Ce, Dy and La targets were ionized and deposited on the surface of the tumbling carbon nanotubes and graphene to form a film. After 60 minutes, it was stopped, and the coating reinforcement was taken out when the temperature dropped to room temperature.

步骤二、将镀膜后的碳纳米管、石墨烯增强体放入真空炉中200℃预热40min,随后450℃保温3h,使得膜层向增强体内部适当扩散增强结合力。Step 2: Put the coated carbon nanotubes and graphene reinforcements in a vacuum furnace, preheat at 200°C for 40 minutes, and then keep at 450°C for 3 hours, so that the film layer properly diffuses into the reinforcement to enhance the bonding force.

步骤三、将热处理后的增强体颗粒、Al屑按1:40以及1.2%质量百分比的硬脂酸进行混合球磨成预制块。Step 3. The heat-treated reinforcement particles and Al chips are mixed and ball-milled into prefabricated blocks at a ratio of 1:40 and 1.2% by mass of stearic acid.

步骤四、对铝锂基进行熔炼,设计合金成分的质量百分比为:Li:1.5%,Cu:4.0%,Mg:1.5%,Zr:0.15%,Sc:0.2%,镀膜强化的碳纳米管:0.8%,镀膜强化的石墨烯:0.3%,杂质元素不高于0.02%,余量为Al。在大气环境下熔化Cu、Mg、Zr、Sc元素后铺洒覆盖剂,在氩气氛围下加入高纯Li,随后进行精炼。Step 4: Smelting the aluminum-lithium base, the mass percentages of the designed alloy components are: Li: 1.5%, Cu: 4.0%, Mg: 1.5%, Zr: 0.15%, Sc: 0.2%, and the carbon nanotubes strengthened by coating: 0.8%, coating-strengthened graphene: 0.3%, impurity elements not higher than 0.02%, and the balance is Al. After melting Cu, Mg, Zr, and Sc elements in the atmospheric environment, a covering agent is spread, and high-purity Li is added in an argon atmosphere, followed by refining.

步骤五、对精炼后的熔体在氩气氛围下进行机械搅拌,当熔体温度在固相线温度以上20℃时,降低搅拌速率,同时将预制块压入熔体之中,继续搅拌约20min。控制温度在710℃时浇注即可得到碳纳米管、石墨烯增强铝锂基复合材料。Step 5. The refined melt is mechanically stirred under an argon atmosphere. When the melt temperature is 20°C above the solidus temperature, the stirring rate is reduced, and the prefabricated block is pressed into the melt, and the stirring is continued for about 20min. The carbon nanotubes and graphene reinforced aluminum-lithium-based composite materials can be obtained by casting at 710 °C by controlling the temperature.

预制块增强的超高刚度铝锂基复合材料密度为2.63g/cm3,弹性模量为96GPa。经固溶于时效处理后,常温拉伸性能为:屈服强度408MPa,抗拉强度583MPa,延伸率7.5%。The density of the ultra-high stiffness Al-Li-based composite reinforced by the prefabricated block is 2.63 g/cm 3 and the elastic modulus is 96 GPa. After the solid solution and aging treatment, the tensile properties at room temperature are: yield strength 408MPa, tensile strength 583MPa, elongation 7.5%.

实施例3Example 3

预制块增强的铸造铝锂基复材的制备步骤如下:The preparation steps of the prefabricated block reinforced cast aluminum-lithium-based composite are as follows:

步骤一、将碳纳米管、石墨烯混合增强体放入陶瓷材料制成的旋转装置的滚筒中,启动滚筒,转速控制为20r/min。随后将镀层膜材为Al2Ce、Dy和La,重量份数为50、30、20的混合靶材放在坩埚中加热至800℃,利用低压氩气放电使得原子电离,用电子束轰击Al2Ce、Dy和La靶材并使之电离,沉积在翻滚的碳纳米管、石墨烯表面成膜,持续90min即可停止,待温度降至室温即可取出镀膜增强体。Step 1. Put the carbon nanotube and graphene mixed reinforcement into the drum of the rotating device made of ceramic material, start the drum, and control the rotational speed to be 20r/min. Then, the mixed targets with Al 2 Ce, Dy and La and 50, 30, and 20 parts by weight were placed in a crucible and heated to 800° C. The atoms were ionized by a low-pressure argon discharge, and the Al was bombarded with an electron beam. 2 The Ce, Dy and La targets are ionized and deposited on the surface of the tumbling carbon nanotubes and graphene to form a film, which can be stopped for 90 minutes, and the coating reinforcement can be taken out when the temperature drops to room temperature.

步骤二、将镀膜后的碳纳米管、石墨烯增强体放入真空炉中先在240℃下预热30min,随后470℃保温4h,使得膜层向增强体内部适当扩散增强结合力。Step 2: Put the coated carbon nanotubes and graphene reinforcements into a vacuum furnace, preheat at 240°C for 30 minutes, and then keep at 470°C for 4 hours, so that the film layer properly diffuses into the reinforcement to enhance the bonding force.

步骤三、将热处理后的增强体颗粒、Al屑按1:50以及0.8%质量百分比的酸性磷酸酯进行混合球磨成预制块。Step 3: The heat-treated reinforcement particles and Al chips are mixed and ball-milled into prefabricated blocks at a ratio of 1:50 and 0.8% by mass of acid phosphate ester.

步骤四、对铝锂基进行熔炼,设计合金成分的质量百分比为:Li:3.0%,Cu:2.0%,Mg:0.5%,Zr:0.15%,Sc:0.2%,镀膜强化的碳纳米管:1.5%,镀膜强化的石墨烯:0.4%,杂质元素不高于0.02%,余量为Al。在大气环境下熔化Cu、Mg、Zr、Sc元素后铺洒覆盖剂,在氩气氛围下加入高纯Li,随后进行精炼。Step 4: Smelting the aluminum-lithium base, the mass percentages of the designed alloy components are: Li: 3.0%, Cu: 2.0%, Mg: 0.5%, Zr: 0.15%, Sc: 0.2%, and the carbon nanotubes strengthened by coating: 1.5%, coating-strengthened graphene: 0.4%, impurity elements not higher than 0.02%, and the balance is Al. After melting Cu, Mg, Zr, and Sc elements in the atmospheric environment, a covering agent is spread, and high-purity Li is added in an argon atmosphere, followed by refining.

步骤五、对精炼后的熔体在氩气氛围下进行机械搅拌,当熔体温度在固相线温度以上30℃时,降低搅拌速率,同时将预制块压入熔体之中,继续搅拌约20min。控制温度在720℃时浇注即可得到碳纳米管、石墨烯增强铝锂基复合材料。Step 5. The refined melt is mechanically stirred under an argon atmosphere. When the melt temperature is 30°C above the solidus temperature, the stirring rate is reduced, and the prefabricated block is pressed into the melt, and the stirring is continued for about 20min. The carbon nanotube and graphene reinforced aluminum-lithium-based composite material can be obtained by casting at 720°C by controlling the temperature.

预制块增强的超高刚度铝锂基复合材料密度为2.51g/cm3,弹性模量为105GPa。经固溶于时效处理后,常温拉伸性能为:屈服强度422MPa,抗拉强度554MPa,延伸率7.2%。The density of the ultra-high stiffness Al-Li-based composite reinforced by the prefabricated block is 2.51 g/cm 3 and the elastic modulus is 105 GPa. After the solid solution and aging treatment, the tensile properties at room temperature are: yield strength 422MPa, tensile strength 554MPa, elongation 7.2%.

对比例1Comparative Example 1

本对比例涉及一种纳米级混合颗粒增强超高刚度铝锂稀土基复合材料,所述复合材料各组分的质量百分比与实施例1相同,制备方法基本相同,不同之处只在于只进行普通的磁控溅射,压制成预制块后加入到熔体。This comparative example relates to a nano-scale mixed particle reinforced ultra-high-rigidity aluminum-lithium-rare-earth-based composite material. The mass percentage of each component of the composite material is the same as that in Example 1, and the preparation method is basically the same. The difference is that only ordinary The magnetron sputtering, pressed into preforms and added to the melt.

该铝锂稀土基复合材料经热处理后测得的室温拉伸性能为:屈服强度382MPa,抗拉强度486MPa,延伸率3.9%,弹性模量86GPa。The measured room temperature tensile properties of the aluminum-lithium rare earth-based composite material after heat treatment are: yield strength 382MPa, tensile strength 486MPa, elongation 3.9%, and elastic modulus 86GPa.

只进行常规磁控溅射处理的碳纳米管和石墨烯的镀层不均匀,仅在上表面覆盖,在加入熔体后未镀膜区或者镀膜较薄区域非常容易直接与熔体的Al、Li接触反应,导致纳米粒子结构发生变化失去了强化作用,且容易团聚分布不均匀,在拉伸过程中导致应力集中,诱发微裂纹,延伸率急剧降低。The coating of carbon nanotubes and graphene that are only processed by conventional magnetron sputtering is uneven, and only covers the upper surface. After adding the melt, the uncoated area or the thin coated area is very easy to directly contact with the Al and Li of the melt. The reaction causes the nanoparticle structure to change and lose its strengthening effect, and it is easy to agglomerate and distribute unevenly, which leads to stress concentration during the stretching process, induces microcracks, and sharply reduces the elongation.

对比例2Comparative Example 2

本对比例涉及一种纳米级混合颗粒增强超高刚度铝锂稀土基复合材料,所述复合材料各组分的质量百分比与实施例2相同,制备方法基本相同,不同之处在于不进行磁控溅射,直接压制成预制块后加入到熔体。This comparative example relates to a nano-scale mixed particle reinforced ultra-high-rigidity aluminum-lithium-rare-earth-based composite material. The mass percentage of each component of the composite material is the same as that of Example 2, and the preparation method is basically the same, the difference is that no magnetic control is performed. Sputtering, directly pressed into preforms and added to the melt.

该铝锂稀土基复合材料经热处理后测得的室温拉伸性能为:屈服强度355MPa,抗拉强度423MPa,延伸率0.9%,弹性模量81GPa。The measured room temperature tensile properties of the aluminum-lithium rare earth-based composite material after heat treatment are: yield strength of 355 MPa, tensile strength of 423 MPa, elongation of 0.9 percent, and elastic modulus of 81 GPa.

不进行物理气相沉积镀膜的石墨烯和碳纳米管直接暴露在熔体中,非常容易直接与熔体的Al、Li接触反应,导致纳米粒子结构发生变化失去了强化作用,且容易团聚分布不均匀,在拉伸过程中导致应力集中,诱发微裂纹,延伸率急剧降低。Graphene and carbon nanotubes that are not coated by physical vapor deposition are directly exposed to the melt, and are very easy to directly react with Al and Li in the melt, resulting in changes in the nanoparticle structure, loss of strengthening effect, and easy agglomeration and uneven distribution. , resulting in stress concentration during the stretching process, inducing microcracks, and sharply reducing the elongation.

对比例3Comparative Example 3

本对比例涉及一种纳米级混合颗粒增强超高刚度铝锂稀土基复合材料,所述复合材料各组分的质量百分比与实施例2相同,制备方法基本相同,不同之处在于翻转装置转速控制在40rad/min,镀膜时间为40min。This comparative example relates to a nano-scale mixed particle reinforced ultra-high-rigidity aluminum-lithium-rare-earth-based composite material. The mass percentage of each component of the composite material is the same as that in Example 2, and the preparation method is basically the same. The difference lies in the rotation speed control of the turning device. At 40rad/min, the coating time is 40min.

该铝锂稀土基复合材料经热处理后测得的室温拉伸性能为:屈服强度396MPa,抗拉强度543MPa,延伸率4.3%,弹性模量92GPa。The measured tensile properties at room temperature of the aluminum-lithium rare earth-based composite material after heat treatment are: yield strength of 396 MPa, tensile strength of 543 MPa, elongation of 4.3 percent, and elastic modulus of 92 GPa.

由于翻转装置转速过高,镀膜时间不足,使镀层厚度较薄,保护效果有限,在与熔体接触后膜层容易破坏,使得部分颗粒暴露在熔体中,以及暴露的增强体颗粒发生团聚,导致增强体分布不均匀,降低了强化效果和延伸率。Due to the high rotation speed of the turning device and the insufficient coating time, the thickness of the coating is thin and the protective effect is limited. This leads to uneven distribution of reinforcements, which reduces the strengthening effect and elongation.

对比例4Comparative Example 4

本对比例涉及一种纳米级混合颗粒增强超高刚度铝锂稀土基复合材料,所述复合材料各组分的质量百分比与实施例2相同,制备方法基本相同,不同之处在于翻转装置转速控制在50rad/min,镀膜时间为120min。This comparative example relates to a nano-scale mixed particle reinforced ultra-high-rigidity aluminum-lithium-rare-earth-based composite material. The mass percentage of each component of the composite material is the same as that in Example 2, and the preparation method is basically the same. The difference lies in the rotation speed control of the turning device. At 50rad/min, the coating time is 120min.

该铝锂稀土基复合材料经热处理后测得的室温拉伸性能为:屈服386MPa,抗拉强度497MPa,延伸率4.1%,弹性模量90GPa。首先由于镀膜时间过长且翻转速度大,使得增强体颗粒表面稀土镀层厚度极不均匀,部分增强体颗粒失效。The measured tensile properties at room temperature of the aluminum-lithium rare earth-based composite material after heat treatment are: yield 386MPa, tensile strength 497MPa, elongation 4.1%, and elastic modulus 90GPa. First, due to the excessively long coating time and the high turnover speed, the thickness of the rare earth coating on the surface of the reinforcement particles is extremely uneven, and some of the reinforcement particles fail.

对比例5Comparative Example 5

本对比例涉及一种纳米级混合颗粒增强超高刚度铝锂稀土基复合材料,所述复合材料各组分的质量百分比与实施例2相同,制备方法基本相同,不同之处在于翻转装置转速控制在5rad/min,镀膜时间为40min。This comparative example relates to a nano-scale mixed particle reinforced ultra-high-rigidity aluminum-lithium-rare-earth-based composite material. The mass percentage of each component of the composite material is the same as that in Example 2, and the preparation method is basically the same. The difference lies in the rotation speed control of the turning device. At 5rad/min, the coating time is 40min.

该铝锂稀土基复合材料经热处理后测得的室温拉伸性能为:屈服388MPa,抗拉强度489MPa,延伸率4.6%,弹性模量89GPa。翻转速率过低,也导致镀层与气相接触不均匀。The measured tensile properties at room temperature of the aluminum-lithium rare earth-based composite material after heat treatment are: yield 388MPa, tensile strength 489MPa, elongation 4.6%, and elastic modulus 89GPa. Too low turnover rate also results in uneven contact between the coating and the gas phase.

对比例6Comparative Example 6

本对比例涉及一种纳米级混合颗粒增强超高刚度铝锂稀土基复合材料,所述复合材料各组分的质量百分比与实施例1相同,制备方法基本相同,不同之处在于步骤二中增强体放入真空炉中不预热,直接高温保温。This comparative example relates to an ultra-high stiffness aluminum-lithium-rare-earth-based composite material reinforced by nano-scale mixed particles. The mass percentage of each component of the composite material is the same as that in Example 1, and the preparation method is basically the same. The difference lies in the reinforcement in step 2. The body is placed in a vacuum furnace without preheating, and it is directly kept at high temperature.

该铝锂稀土基复合材料经热处理后测得的室温拉伸性能为:屈服388MPa,抗拉强度484MPa,延伸率4.8%,弹性模量91GPa。本实验中增强体为进行预热处理,导致直接进入高温时增强体与外层金属扩张系数不同产生较大应力,进而强化效果减弱。The measured tensile properties at room temperature of the aluminum-lithium rare earth-based composite material after heat treatment are: yield 388MPa, tensile strength 484MPa, elongation 4.8%, and elastic modulus 91GPa. In this experiment, the reinforcement is preheated, which leads to a large stress due to the different expansion coefficients of the reinforcement and the outer metal when directly entering the high temperature, and then the strengthening effect is weakened.

对比例7Comparative Example 7

本对比例涉及一种纳米级混合颗粒增强超高刚度铝锂稀土基复合材料,所述复合材料各组分的质量百分比与实施例1相同,制备方法基本相同,不同之处在于步骤二中增强体放入真空炉中预热温度为150℃。This comparative example relates to an ultra-high stiffness aluminum-lithium-rare-earth-based composite material reinforced by nano-scale mixed particles. The mass percentage of each component of the composite material is the same as that in Example 1, and the preparation method is basically the same. The difference lies in the reinforcement in step 2. The body is placed in a vacuum furnace with a preheating temperature of 150 °C.

该铝锂稀土基复合材料经热处理后测得的室温拉伸性能为:屈服398MPa,抗拉强度533MPa,延伸率5.8%,弹性模量94GPa。The measured tensile properties at room temperature of the aluminum-lithium rare earth-based composite material after heat treatment are: yield 398MPa, tensile strength 533MPa, elongation 5.8%, and elastic modulus 94GPa.

对比例8Comparative Example 8

本对比例涉及一种纳米级混合颗粒增强超高刚度铝锂稀土基复合材料,所述复合材料各组分的质量百分比与实施例1相同,制备方法基本相同,不同之处在于步骤二中增强体放入真空炉中预热温度为320℃。This comparative example relates to an ultra-high stiffness aluminum-lithium-rare-earth-based composite material reinforced by nano-scale mixed particles. The mass percentage of each component of the composite material is the same as that in Example 1, and the preparation method is basically the same. The difference lies in the reinforcement in step 2. The body is placed in a vacuum furnace with a preheating temperature of 320 °C.

该铝锂稀土基复合材料经热处理后测得的室温拉伸性能为:屈服390MPa,抗拉强度506MPa,延伸率5.3%,弹性模量95GPa。The measured tensile properties at room temperature of the aluminum-lithium rare earth-based composite material after heat treatment are: yield 390MPa, tensile strength 506MPa, elongation 5.3%, and elastic modulus 95GPa.

对比例9Comparative Example 9

本对比例涉及一种纳米级混合颗粒增强超高刚度铝锂稀土基复合材料,所述复合材料各组分的质量百分比与实施例1相同,制备方法基本相同,不同之处在于步骤一中膜材为Al2Ce。This comparative example relates to a nano-scale mixed particle reinforced ultra-high stiffness aluminum-lithium-rare-earth-based composite material. The mass percentage of each component of the composite material is the same as that in Example 1, and the preparation method is basically the same, except that the film in step 1 is different. The material is Al 2 Ce.

该铝锂稀土基复合材料经热处理后测得的室温拉伸性能为:屈服386MPa,抗拉强度508MPa,延伸率5.2%,弹性模量88GPa。The measured tensile properties at room temperature of the aluminum-lithium rare earth-based composite material after heat treatment are: yield 386MPa, tensile strength 508MPa, elongation 5.2%, and elastic modulus 88GPa.

对比例10Comparative Example 10

本对比例涉及一种纳米级混合颗粒增强超高刚度铝锂稀土基复合材料,所述复合材料各组分的质量百分比与实施例1相同,制备方法基本相同,不同之处在于步骤一中翻转装置由铸铁材料制成。This comparative example relates to a nano-scale mixed particle reinforced ultra-high-rigidity aluminum-lithium-rare-earth-based composite material. The mass percentage of each component of the composite material is the same as that in Example 1, and the preparation method is basically the same. The device is made of cast iron material.

该铝锂稀土基复合材料经热处理后测得的室温拉伸性能为:屈服376MPa,抗拉强度493MPa,延伸率3.3%,弹性模量85GPa。由于使用普通铸铁材料制成的翻转设备,其在磁控溅射过程中有着一定的磁场干扰,导致物理气相沉积过程紊乱,镀膜不均匀。The measured tensile properties at room temperature of the aluminum-lithium rare earth-based composite material after heat treatment are: yield 376MPa, tensile strength 493MPa, elongation 3.3%, and elastic modulus 85GPa. Due to the use of the flipping equipment made of ordinary cast iron materials, it has a certain magnetic field interference during the magnetron sputtering process, resulting in disordered physical vapor deposition process and uneven coating.

以上对本发明的具体实施例进行了描述。需要理解的是,本发明并不局限于上述特定实施方式,本领域技术人员可以在权利要求的范围内做出各种变形或修改,这并不影响本发明的实质内容。The specific embodiments of the present invention have been described above. It should be understood that the present invention is not limited to the above-mentioned specific embodiments, and those skilled in the art can make various variations or modifications within the scope of the claims, which do not affect the essential content of the present invention.

Claims (4)

1.一种适用于铸造铝锂基复合材料的增强体改性方法,其特征在于,所述方法包括以下步骤:1. a reinforcement modification method suitable for casting aluminum-lithium-based composite material, is characterized in that, described method comprises the following steps: 将增强体置于翻转装置中翻转,同时利用磁控溅射轰击镀层膜材,产生的电离气相体沉积于增强体表面形成均匀镀层,得到改性增强体;The reinforcing body is placed in a turning device and turned over, and at the same time, the coating film is bombarded by magnetron sputtering, and the generated ionized gas phase is deposited on the surface of the reinforcing body to form a uniform coating to obtain a modified reinforcing body; 所述增强体为石墨烯和碳纳米管中的一种或两种复合粉末;The reinforcing body is one or two composite powders of graphene and carbon nanotubes; 镀层膜材为重量份数比为45~55:25~35:15~25的Al2Ce、Dy和La混合靶材;The coating material is a mixed target of Al 2 Ce, Dy and La with a weight ratio of 45~55:25~35:15~25; 翻转装置由陶瓷材料制成;转速控制在10~20rad/min;The turning device is made of ceramic material; the speed is controlled at 10~20rad/min; 用磁控溅射轰击膜材前先将镀层膜材放置于坩埚中加热到750~850℃;轰击时间为60~90min;Before bombarding the film with magnetron sputtering, place the coating film in a crucible and heat it to 750~850℃; the bombardment time is 60~90min; 对镀膜后的增强体进行真空热处理,真空度为10-3~10-4MPa;所述热处理为先在200~250ºC温度下预热保温20~40min;再在450~470ºC温度下保温3~4h。The coated reinforcement is subjected to vacuum heat treatment, and the vacuum degree is 10 -3 ~ 10 -4 MPa; the heat treatment is to first preheat and hold at a temperature of 200~250ºC for 20~40min; and then hold it at a temperature of 450~470ºC for 3~ 4h. 2.根据权利要求1所述适用于铸造铝锂基复合材料的增强体改性方法,其特征在于,将热处理后的增强体、Al屑按1:40~50混合后加入0.8~1.2%质量百分比的酸性磷酸铝进行混合球磨制成预制块。2. The reinforcement modification method suitable for casting aluminum-lithium-based composite materials according to claim 1 is characterized in that, the reinforcement and Al chips after heat treatment are mixed by 1:40~50 and then add 0.8~1.2% mass The percentage of acid aluminum phosphate is mixed and ball milled into preformed blocks. 3.一种利用权利要求1-2任一所述方法制得的改性增强体制备铝锂基复合材料的方法,其特征在于,所述方法包括以下步骤:3. A method for preparing an aluminum-lithium-based composite material using the modified reinforcement obtained by any one of claims 1-2, wherein the method comprises the following steps: S1:将铝锂基除Li的组分融化,后铺洒质量比LiCl: LiF=3:1的混合粉末覆盖剂,加入高纯Li,进行旋转喷吹高纯氩气精炼;S1: Melt the aluminum-lithium-based components except Li, and then spread a mixed powder covering agent with a mass ratio of LiCl:LiF=3:1, add high-purity Li, and perform rotary injection of high-purity argon refining; S2:对精炼后的熔体在氩气氛围下进行机械搅拌,同时将预制块在熔体温度为固相线以上20~30ºC时、降低搅拌速率后压入熔体之中;继续搅拌15-25min后,在710~730ºC浇注得到增强铝锂基复合材料;所述预制块是将热处理后的改性增强体、Al屑按1:40~50混合后加入0.8~1.2%质量百分比的酸性磷酸铝进行混合球磨制成而得。S2: The refined melt is mechanically stirred under an argon atmosphere, and the prefabricated block is pressed into the melt after reducing the stirring rate when the melt temperature is 20~30ºC above the solidus line; continue stirring for 15- After 25 minutes, the reinforced aluminum-lithium-based composite material is obtained by pouring at 710-730ºC; the prefabricated block is made by mixing the heat-treated modified reinforcement and Al chips at 1:40-50 and adding 0.8-1.2% by mass of acidic phosphoric acid Aluminium is produced by mixing ball milling. 4.一种根据权利要求3所述方法制得的铝锂基复合材料,其特征在于,铝锂基复合材料的成分的质量百分比为:Li:1.5~3.0%,Cu:1.0~3.0%,Mg:0.4~1.0%,Zr:0.1~0.3%,Sc:0.1~0.3 %,镀膜强化的碳纳米管:1.0~3.0%,镀膜强化的石墨烯:0.1~0.5%,杂质元素不高于0.02%,余量为Al。4. an aluminum-lithium-based composite material prepared according to the method of claim 3, wherein the mass percentage of the composition of the aluminum-lithium-based composite material is: Li: 1.5~3.0%, Cu: 1.0~3.0%, Mg: 0.4~1.0%, Zr: 0.1~0.3%, Sc: 0.1~0.3 %, coating-strengthened carbon nanotubes: 1.0-3.0%, coating-strengthening graphene: 0.1-0.5%, impurity elements not higher than 0.02 %, the remainder is Al.
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