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CN113245984B - New material round edge trimming device and method thereof - Google Patents

New material round edge trimming device and method thereof Download PDF

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Publication number
CN113245984B
CN113245984B CN202110547756.8A CN202110547756A CN113245984B CN 113245984 B CN113245984 B CN 113245984B CN 202110547756 A CN202110547756 A CN 202110547756A CN 113245984 B CN113245984 B CN 113245984B
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China
Prior art keywords
shaft
station
boss
fixedly connected
clamping
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CN202110547756.8A
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CN113245984A (en
Inventor
张亮
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Zhenjiang Lingyucube Intelligent Equipment Co ltd
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Zhenjiang Lingyucube Intelligent Equipment Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00Other grinding machines or devices
    • B24B27/0023Other grinding machines or devices grinding machines with a plurality of working posts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00Other grinding machines or devices
    • B24B27/0069Other grinding machines or devices with means for feeding the work-pieces to the grinding tool, e.g. turntables, transfer means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/005Feeding or manipulating devices specially adapted to grinding machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/06Work supports, e.g. adjustable steadies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B9/00Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Jigs For Machine Tools (AREA)

Abstract

The invention discloses a new material round edge trimming device and a new material round edge trimming method in the technical field of new material production, and the new material round edge trimming device comprises a supporting mechanism, a stepping motor and an external grinding mechanism, and is characterized in that: the clamping mechanism, the first boss and the second boss are further included; the clamping mechanisms are distributed outside the supporting mechanism at equal angles by taking the supporting mechanism as an axis, the first boss is installed at the lower end of the supporting mechanism, and the second boss is installed at the upper end of the supporting mechanism; the stepping motor is arranged at the bottom of the supporting mechanism; the polishing machine can work uninterruptedly, the utilization rate of the equipment is greatly improved, meanwhile, the energy waste in the production process is reduced, and the production efficiency of the equipment is improved.

Description

一种新材料圆边修整设备及其方法A new material round edge trimming equipment and method thereof

技术领域technical field

本发明涉及新材料生产技术领域,具体为一种新材料圆边修整设备及其方法。The invention relates to the technical field of new material production, in particular to a new material round edge trimming device and a method thereof.

背景技术Background technique

新材料是指新近发展或正在发展的具有优异性能的结构材料和有特殊性质的功能材料,其中结构材料主要是利用它们的强度、韧性、硬度和弹性等机械性能,而功能材料主要是利用其所具有的电、光、声、磁、热等功能和物理效应;在新材料生产和研发过程中往往需要将新材料制作成圆盘,其中大部分圆盘均需要进行修边处理。New materials refer to newly developed or developing structural materials and functional materials with special properties. Structural materials mainly use their mechanical properties such as strength, toughness, hardness and elasticity, while functional materials mainly use their mechanical properties. It has functions and physical effects such as electricity, light, sound, magnetism, and heat; in the process of new material production and research and development, it is often necessary to make new materials into discs, and most of the discs need to be trimmed.

目前最常用的修边方式是将圆盘放置在打磨机构中,放置并定好位后,再进行打磨,而后取下,如此往复,其中放料与下料的工序浪费时间,且过程中打磨机器空转,浪费能量,打磨机器关闭,重启更加耗能且浪费时间,此种修整方法不但生产效率极低,同时产生资源浪费。At present, the most commonly used method of trimming is to place the disc in the grinding mechanism, place and position it, then grind it, and then take it off, and so on. The process of unloading and unloading wastes time, and the process of grinding the machine Idling, wasting energy, shutting down the grinding machine, and restarting is more energy-consuming and time-consuming. This kind of dressing method not only has extremely low production efficiency, but also wastes resources.

基于此,本发明设计了一种新材料圆边修整设备及其方法,以解决上述问题。Based on this, the present invention designs a new material round edge trimming equipment and its method to solve the above problems.

发明内容Contents of the invention

本发明的目的在于提供一种新材料圆边修整设备及其方法,以解决上述背景技术中提出的目前最常用的修边方式是将圆盘放置在打磨机构中,放置并定好位后,再进行打磨,而后取下,如此往复,其中放料与下料的工序浪费时间,且过程中打磨机器空转,浪费能量,打磨机器关闭,重启更加耗能且浪费时间,此种修整方法不但生产效率极低,同时产生资源浪费的问题。The object of the present invention is to provide a new material round edge trimming equipment and method thereof, to solve the problem that the most commonly used edge trimming method proposed in the above background technology is to place the disc in the grinding mechanism, place and fix the position, and then Grinding, and then taking it off, reciprocating in this way, the process of unloading and unloading is a waste of time, and the grinding machine is idling during the process, wasting energy, shutting down the grinding machine, restarting it consumes more energy and wastes time, this kind of finishing method not only improves production efficiency It is extremely low, and at the same time, there is a problem of waste of resources.

为实现上述目的,本发明提供如下技术方案:一种新材料圆边修整设备及其方法,包括有支撑机构、步进电机以及外接的打磨机构,其特征在于:还包括有夹持机构、凸台一和凸台二;多个所述夹持机构以支撑机构为轴心等角度分布在支撑机构外,所述凸台一安装在支撑机构下端,所述凸台二安装在支撑机构上端;所述步进电机安装在支撑机构底部;In order to achieve the above object, the present invention provides the following technical solutions: a new material round edge trimming equipment and method thereof, including a support mechanism, a stepping motor and an external grinding mechanism, characterized in that it also includes a clamping mechanism, a convex Platform 1 and boss 2; multiple clamping mechanisms are distributed outside the support mechanism at an equal angle with the support mechanism as the axis, the boss 1 is installed at the lower end of the support mechanism, and the boss 2 is installed at the upper end of the support mechanism; The stepper motor is installed at the bottom of the support mechanism;

所述步进电机上端转动安装有传动轴,所述传动轴贯穿支撑机构至支撑机构上方;The upper end of the stepper motor is rotatably installed with a transmission shaft, and the transmission shaft passes through the support mechanism to the top of the support mechanism;

所述夹持机构包括有夹头机构,所述夹头机构上端固定连接有连接板二,所述连接板二与传动轴上端固定连接;所述夹头机构下方同轴安放有托运机构,所述托运机构靠近支撑机构侧固定连接有连接板一,所述连接板一与传动轴固定连接;The clamping mechanism includes a collet mechanism, the upper end of the collet mechanism is fixedly connected with the second connecting plate, and the second connecting plate is fixedly connected with the upper end of the transmission shaft; a consignment mechanism is coaxially placed under the collet mechanism, so that The consignment mechanism is fixedly connected with a connecting plate one near the side of the support mechanism, and the connecting plate one is fixedly connected with the transmission shaft;

所述托运机构外侧等角度安装有四个抓指机构,所述托运机构靠近支撑机构侧固定安装有触发杆一,所述夹头机构靠近支撑机构侧固定安装有触发杆二,所述触发杆一配合凸台一控制抓指机构夹紧,所述触发杆二配合凸台二控制夹头机构下压。Four gripper mechanisms are installed at equal angles on the outside of the consignment mechanism, trigger lever one is fixedly installed on the side close to the support mechanism of the consignment mechanism, and trigger lever two is fixedly installed on the side close to the support mechanism of the collet mechanism. One cooperates with the boss one to control the gripper mechanism to clamp, and the trigger lever two cooperates with the boss two to control the clamp mechanism to press down.

作为本发明的进一步方案,所述夹头机构包括有压盘,所述压盘上端同轴固定安装有滑轴,所述滑轴上方滑动连接有套轴,所述套轴上方滑动连接有嵌轴,所述嵌轴外壁与套轴内壁滑动连接,所述嵌轴内壁与滑轴外壁滑动连接;所述嵌轴上端固定连接有连接板二,所述连接板二与传动轴上端固定连接;所述连接板二与套轴固定连接有弹簧二,所述弹簧二套接在嵌轴上,所述压盘与套轴间固定连接有弹簧一,所述弹簧一套接在滑轴上;所述套轴靠近支撑机构侧固定安装有触发杆二,所述套轴位于凸台二下方;通过触发杆二配合凸台二推动套轴上下位移,进而套轴通过弹簧一带动压盘上下位移,进而对圆板进行夹或送,其中利用凸台结构,使压盘在固定位置进行固定动作,使设备运转更稳定、精准,且便于检修;以弹簧作为压盘的直接驱动件,使下压动作具有缓冲性,有效的保护了设备和加工件,进一步的,保证了设备的稳定运行,进而为设备的高效运转提供了有效的保障。As a further solution of the present invention, the chuck mechanism includes a pressure plate, the upper end of the pressure plate is coaxially fixed with a sliding shaft, a sleeve shaft is slidably connected above the sliding shaft, and an embedded shaft is slidably connected above the sleeve shaft. shaft, the outer wall of the inlaid shaft is slidably connected to the inner wall of the sleeve shaft, and the inner wall of the inlaid shaft is slidably connected to the outer wall of the sliding shaft; the upper end of the inlaid shaft is fixedly connected to a second connecting plate, and the second connecting plate is fixedly connected to the upper end of the transmission shaft; The connecting plate 2 is fixedly connected with the sleeve shaft with a spring 2, the spring 2 is sleeved on the embedded shaft, the pressure plate and the sleeve shaft are fixedly connected with a spring 1, and the spring set is connected with the sliding shaft; The sleeve shaft is fixedly installed with trigger lever 2 near the side of the supporting mechanism, and the sleeve shaft is located under the boss 2; the sleeve shaft is pushed up and down by the trigger lever 2 and the boss 2, and then the sleeve shaft drives the pressure plate to move up and down through the spring 1 , and then clamp or send the circular plate, wherein the boss structure is used to make the pressure plate perform a fixed action at a fixed position, making the equipment run more stable, accurate, and easy to overhaul; the spring is used as the direct drive of the pressure plate, so that the lower The pressing action has a cushioning effect, which effectively protects the equipment and workpieces, and further ensures the stable operation of the equipment, thereby providing an effective guarantee for the efficient operation of the equipment.

作为本发明的进一步方案,所述托运机构包括有托盘,所述托盘下端同轴固定安装有固定轴,所述托盘靠近支撑机构侧固定连接有连接板一,所述连接板一与传动轴固定连接,所述托盘外侧等角度固定安装有四个固定块一,所述固定块一上安装有抓指机构;As a further solution of the present invention, the consignment mechanism includes a tray, the lower end of the tray is coaxially fixed with a fixed shaft, and the tray is fixedly connected to a connecting plate one near the side of the support mechanism, and the connecting plate one is fixed to the transmission shaft connected, the outer side of the tray is fixedly installed with four fixed blocks 1 at equal angles, and the fixed block 1 is equipped with a finger-grabbing mechanism;

所述抓指机构包括有支杆一,所述支杆一转动安装在固定块一上,所述支杆一滑动连接有支杆二,所述支杆二固定连接有固定块三,所述固定块三上端固定连接有夹指,所述固定块三下端固定设置有转轴,所述转轴上转动连接有轴套二,所述轴套二固定连接有弹簧四,所述弹簧四转动连接有连杆,所述连杆靠近下端处固定安装有第一滑杆,所述连杆下端转动连接有轴套一,所述轴套一内转动连接有第二滑杆,所述第二滑杆两端对称设置有导向轨,所述导向轨上开设有导向槽,所述第二滑杆两端分别有与两侧的导向轨上的导向槽活动连接,所述第一滑杆与第二滑杆的最小距离等同于导向轨外壁到导向槽内壁的最小距离;所述导向轨下端固定连接有连接杆,所述连接杆与固定轴固定连接,所述固定轴上滑动安装有轴套;所述轴套下端靠近支撑机构侧固定连接有触发杆一;The finger-grabbing mechanism includes a pole one, the pole one is rotatably mounted on the fixed block one, the pole one is slidably connected to the pole two, the pole two is fixedly connected to the fixed block three, the The upper end of the fixed block three is fixedly connected with a clamp finger, the lower end of the fixed block three is fixedly provided with a rotating shaft, the rotating shaft is connected with a shaft sleeve two, the shaft sleeve two is fixedly connected with a spring four, and the spring four is rotationally connected with a A connecting rod, the first sliding rod is fixedly installed near the lower end of the connecting rod, the lower end of the connecting rod is rotatably connected with a shaft sleeve 1, and the inner rotation of the shaft sleeve 1 is connected with a second sliding rod, and the second sliding rod The two ends are symmetrically provided with guide rails, and guide grooves are provided on the guide rails. Both ends of the second slide bar are respectively movably connected with the guide grooves on the guide rails on both sides. The minimum distance of the slide bar is equal to the minimum distance from the outer wall of the guide rail to the inner wall of the guide groove; the lower end of the guide rail is fixedly connected with a connecting rod, and the connecting rod is fixedly connected with a fixed shaft, and a sleeve is slidably installed on the fixed shaft; The lower end of the bushing is fixedly connected with a trigger lever one near the side of the supporting mechanism;

所述轴套二上转动连接有连杆二,所述连杆二滑动连接有连杆三,所述连杆二与连杆三间固定安装有弹簧五,所述连杆三转动连接有固定块二,所述连杆三上滑动安装有滑块,所述滑块下端转动连接有弹性伸缩杆,所述弹性伸缩杆与固定块二下端转动连接;所述固定块二与轴套固定连接;The shaft sleeve 2 is rotatably connected with the connecting rod 2, the connecting rod 2 is slidably connected with the connecting rod 3, the spring 5 is fixedly installed between the connecting rod 2 and the connecting rod 3, and the connecting rod 3 is rotatably connected with a fixed Block 2, the connecting rod 3 is slidably installed with a slider, and the lower end of the slider is rotatably connected with an elastic telescopic rod, and the elastic telescopic rod is rotatably connected with the lower end of the fixed block 2; the fixed block 2 is fixedly connected with the shaft sleeve ;

所述托盘下端面固定安装有弹簧三,所述弹簧三下端固定连接有圆环,所述圆环与托盘间固定安装有伸缩杆,所述圆环位于连杆三上方。A spring three is fixedly installed on the lower surface of the tray, and a ring is fixedly connected to the lower end of the spring three, and a telescopic rod is fixedly installed between the ring and the tray, and the ring is located above the connecting rod three.

作为本发明的进一步方案,所述凸台一包括有套环一,所述套环一安装在支撑机构上,所述套环一外侧固定安装有固定杆一,所述固定杆一固定连接有作用环一,所述作用环一分为五段,每段的相交处依次为上料工位a、定心工位b、夹持工位c、加工工位d和下料工位e,外接的所述打磨机构固定安装在加工工位d处的夹持机构位置,由上料工位a到定心工位b起,各段依次为上升段、高位段、下降段、低位段一和低位段二;As a further solution of the present invention, the boss one includes a collar one, the collar one is installed on the support mechanism, the outer side of the collar one is fixedly installed with a fixed rod one, and the fixed rod one is fixedly connected with Action ring 1, the action ring 1 is divided into five sections, the intersection of each section is sequentially the feeding station a, the centering station b, the clamping station c, the processing station d and the unloading station e, The externally connected grinding mechanism is fixedly installed at the position of the clamping mechanism at the processing station d, starting from the feeding station a to the centering station b, each section is ascending section, high section, descending section, and low section one in turn. and lower segment two;

所述凸台二包括有套环二,所述套环二安装在支撑机构上,所述套环二外侧固定安装有固定杆二,所述固定杆二固定连接有作用环二,所述作用环二以作用环一的位置与角度,同样分为五段,分别为第二下降段、第二低位段、第二上升段、第二高位段一和第二高位段二,所述第二下降段、第二低位段、第二上升段、第二高位段一和第二高位段二的位置依次在上升段、高位段、下降段、低位段一和低位段二的下方;通过设计凸台的结构去固定各工位即对应动作的进行,极大的保证了设备运行中各动作的准确性,及稳定性,保证了设备高效运行时,各动作不会变形,同时,机械结构的控制方式,使设备各机构运行动作的对应点固定,加强了设备的联动性,使得设备能够稳定且高效的运转。The boss 2 includes a collar 2, the collar 2 is installed on the support mechanism, the outer side of the collar 2 is fixedly installed with the fixing rod 2, and the fixing rod 2 is fixedly connected with the action ring 2, and the action ring 2 is fixedly installed on the outside of the collar 2. Ring two is also divided into five sections based on the position and angle of the action ring one, which are respectively the second descending section, the second low section, the second rising section, the second high section one and the second high section two. The positions of the descending section, the second low section, the second rising section, the second high section 1 and the second high section 2 are successively below the rising section, the high section, the descending section, the low section 1 and the low section 2; The structure of the table fixes each station, that is, the corresponding action, which greatly guarantees the accuracy and stability of each action during the operation of the equipment, and ensures that each action will not be deformed when the equipment is running efficiently. At the same time, the mechanical structure The control method fixes the corresponding points of the operation actions of each mechanism of the equipment, strengthens the linkage of the equipment, and enables the equipment to operate stably and efficiently.

作为本发明的进一步方案,所述支撑机构上端固定安装有支撑柱,所述传动轴贯穿支撑柱中心至支撑柱上方,所述传动轴上端转动安装有轴承,所述轴承位于支撑柱上端;所述支撑柱下方开设有安装槽一,上方开设有安装槽二,所述套环一与安装槽一滑动连接,所述套环二与安装槽二滑动连接,所述套环一与套环二可以调节在安装槽一与安装槽二内的位置;所述支撑柱外接有固定架,使其固定;通过安装槽的设计,使设备未工作时,调节凸台位置,避免凸台给对应机构持续施加作用力,极大的减小了设备的损耗,进而减小了设备的故障率,使得设备能够稳定且高效的运转。As a further solution of the present invention, a support column is fixedly installed on the upper end of the support mechanism, the transmission shaft runs through the center of the support column to above the support column, and the upper end of the transmission shaft is rotatably installed with a bearing, and the bearing is located at the upper end of the support column; An installation groove 1 is provided below the support column, and an installation groove 2 is provided above, the first collar is slidably connected to the first installation groove, the second collar is slidably connected to the second installation groove, and the first collar is connected to the second collar. The position in the installation groove 1 and the installation groove 2 can be adjusted; the support column is externally connected with a fixing frame to fix it; through the design of the installation groove, when the equipment is not working, the position of the boss can be adjusted to avoid the boss from giving the corresponding mechanism The continuous application of force greatly reduces the loss of the equipment, thereby reducing the failure rate of the equipment, so that the equipment can operate stably and efficiently.

一种新材料圆边修整方法,该方法的具体步骤如下:A new material round edge trimming method, the specific steps of the method are as follows:

S1、设备开启前,分别将凸台二由安装槽二上端移动到下端,凸台一由安装槽一下端移动到上端,并固定,而后开启设备;S1. Before the equipment is turned on, move the boss 2 from the upper end of the installation groove 2 to the lower end, and the boss 1 from the lower end of the installation groove to the upper end, fix them, and then turn on the equipment;

S2、启动步进电机,步进电机带动多个夹持机构绕支撑机构转动,且分别循环经过上料工位a、定心工位b、夹持工位c、加工工位d和下料工位e;S2. Start the stepping motor, the stepping motor drives a plurality of clamping mechanisms to rotate around the support mechanism, and respectively cycle through the loading station a, centering station b, clamping station c, processing station d and unloading station e;

S3、夹持机构位于上料工位a时,将待加工的圆板放置在托盘上,而后在夹持机构进入定心工位b的过程中,多个抓指机构以同样大小的力夹持圆板,使圆板完成与托盘的对心;S3. When the clamping mechanism is located at the loading station a, place the circular plate to be processed on the pallet, and then when the clamping mechanism enters the centering station b, multiple finger gripping mechanisms clamp with the same force Hold the circular plate to complete the centering between the circular plate and the pallet;

S4、夹持机构进入夹持工位c的过程中,压盘下压,并在夹持工位c处,将圆板固定压在托盘上;S4. When the clamping mechanism enters the clamping station c, the pressure plate is pressed down, and at the clamping station c, the circular plate is fixed and pressed on the pallet;

S5、夹持机构进入加工工位d的过程中,抓指机构松开圆板,并向下转动,到达托盘上端面之下,在夹持机构到达加工工位d之后,加工工位d处的打磨机构对圆板侧面进行加工,每加工完成一个圆板,下一个夹持机构会带着新的圆板进入加工工位d,使打磨机构持续工作;S5. During the process of the clamping mechanism entering the processing station d, the gripper mechanism releases the circular plate and rotates downward to reach under the upper end surface of the tray. After the clamping mechanism reaches the processing station d, the processing station d The grinding mechanism processes the side of the circular plate, and every time a circular plate is processed, the next clamping mechanism will bring a new circular plate into the processing station d, so that the grinding mechanism continues to work;

S6、最后夹持机构进入下料工位e的过程中,压盘上移,松开圆板;而后加工完成的圆板在下料工位e处取下。S6. Finally, when the clamping mechanism enters the blanking station e, the pressure plate moves up to release the circular plate; then the processed circular plate is taken off at the blanking station e.

工作原理:设备开启前,分别将凸台二由安装槽二上端移动到下端,凸台一由安装槽一下端移动到上端,并固定,此时凸台一和凸台二进入工作位置;Working principle: Before the equipment is turned on, the boss 2 is moved from the upper end of the installation groove 2 to the lower end, and the boss 1 is moved from the lower end of the installation groove to the upper end, and fixed, at this time, the boss 1 and the boss 2 enter the working position;

(图4结合图5)触发杆二由凸台二的高位段向低位段移动时,触发杆二被凸台二挤压下移,套轴随之向下移动,此时,弹簧一被压缩,进而推动压盘下压,对应的弹簧二被拉伸;当触发杆二由凸台二低位段向高位段移动时,被拉伸的弹簧二会拉动套轴向上移动,触发杆二和弹簧一向上移动,进而弹簧一拉动压盘向上移动;(Figure 4 combined with Figure 5) When the trigger lever 2 moves from the high section of the boss 2 to the low section, the trigger lever 2 is pressed down by the boss 2, and the sleeve shaft moves downward accordingly. At this time, the spring 1 is compressed , and then push the pressure plate down, and the corresponding spring 2 is stretched; when the trigger lever 2 moves from the low position of the boss 2 to the high position, the stretched spring 2 will pull the sleeve shaft to move upward, and the trigger lever 2 and As soon as the spring moves upward, the spring pulls the pressure plate to move upward;

(结合图6和图7)触发杆一由凸台一的低位段向高位段移动时(由于第一滑杆与第二滑杆的最小距离等同于导向轨外壁到导向槽内壁的最小距离,故连杆始终保持与导向轨侧壁垂直;触发杆一位于凸台一的低位段时,此时第二滑杆位于导向槽的左下端,对应的支杆一向下偏移一定角度,此时,夹指位于托盘上端面之下),触发杆一向上移动,进而带动轴套向上移动,轴套带动连杆三右端上移(上移过程中,连杆三带动圆环上移,并压缩弹簧三),连杆三左端通过弹簧五将连杆二右端向右上方拉动,进而,连杆二拉动第二滑杆沿导向槽左侧向上滑动(第二滑杆位于导向槽的左下端时,对应的,连杆三向下偏移一定角度,此时,弹性伸缩杆被压缩,进一步的,弹性伸缩杆给连杆三一个向上的力,使弹性伸缩杆有顺时针旋转的趋势,且弹簧五始终对连杆二产生向左的推力,综上所述,第二滑杆沿导向槽左侧向上滑动),而后沿导向槽上方有做由左向右滑动(当第二滑杆到达导向槽上方左端时,在连杆的支撑下,支杆二与托盘平行,第二滑杆向右滑动滑动过程中,连杆通过弹簧四拉动固定块三,进而拉动夹指右移,对托盘上的圆板进行夹紧),直至到达导向槽最右端,此时,托盘上的圆板被其外侧四个等角度分布的夹指夹紧,且夹紧力由弹簧四提供,在弹簧四力的平衡下,圆板会被夹指推动到托盘的中心位置,进而完成定心工序;(Combined with Figure 6 and Figure 7) When the trigger lever one moves from the low section of the boss one to the high section (since the minimum distance between the first slide bar and the second slide bar is equal to the minimum distance from the outer wall of the guide rail to the inner wall of the guide groove, Therefore, the connecting rod is always kept perpendicular to the side wall of the guide rail; when the trigger rod 1 is located at the lower section of the boss 1, the second slide rod is located at the lower left end of the guide groove, and the corresponding support rod 1 is shifted downward by a certain angle. , the clamp finger is located under the upper surface of the tray), the trigger lever moves upwards, and then drives the bushing to move upwards, and the bushing drives the right end of the connecting rod three to move up (during the upward movement, the connecting rod three drives the ring to move up and compress Spring 3), the left end of connecting rod 3 pulls the right end of connecting rod 2 to the upper right through spring 5, and then, connecting rod 2 pulls the second sliding rod to slide upward along the left side of the guide groove (when the second sliding rod is located at the left lower end of the guide groove Correspondingly, the connecting rod three is offset downward by a certain angle. At this time, the elastic telescopic rod is compressed. Further, the elastic telescopic rod gives an upward force to the connecting rod three, so that the elastic telescopic rod has a tendency to rotate clockwise. And spring 5 always produces a leftward thrust on connecting rod 2. To sum up, the second sliding rod slides upward along the left side of the guide groove), and then slides from left to right along the top of the guide groove (when the second sliding rod When reaching the left end above the guide groove, under the support of the connecting rod, the support rod 2 is parallel to the tray, and the second sliding rod slides to the right. During the sliding process, the connecting rod pulls the fixed block 3 through the spring 4, and then pulls the clamp finger to move to the right. the circular plate on the pallet) until it reaches the rightmost end of the guide groove, at this time, the circular plate on the pallet is clamped by four equiangularly distributed clamping fingers on its outer side, and the clamping force is provided by spring four. Under the balance of the four forces, the circular plate will be pushed to the center of the tray by the gripper, and then the centering process will be completed;

当触发杆一由凸台一的高位段向低位段移动时,凸台一为触发杆一提供了下移空间,在弹簧三的作用下,连杆三下移,进而带动轴套下移,此时,弹簧三对连杆三产生向下的推力,连杆三有逆时针转动的趋势,故第二滑杆沿导向槽下方斜边向下滑动,对应的夹指打开,且向下转动;When the trigger lever one moves from the high position section of the boss one to the low position section, the boss one provides a downward movement space for the trigger lever one, and under the action of the spring three, the connecting rod three moves down, thereby driving the bushing to move down, At this time, the spring 3 generates a downward thrust on the connecting rod 3, and the connecting rod 3 has a tendency to rotate counterclockwise, so the second sliding rod slides downward along the slope below the guide groove, and the corresponding finger opens and rotates downward. ;

工作时,步进电机带动传动轴转动,(如图8)进而带动连接板一和连接板二转动,连接板一和连接板二带动夹持机构转动;When working, the stepper motor drives the transmission shaft to rotate, (as shown in Figure 8) and then drives the first connecting plate and the second connecting plate to rotate, and the first connecting plate and the second connecting plate drive the clamping mechanism to rotate;

(参考图10)以上料工位a起始,一个夹持机构为例:(Refer to Figure 10) Starting from the above material station a, take a clamping mechanism as an example:

夹持机构在上料工位a处上料,将待加工的圆板直接放置到托盘上;The clamping mechanism loads the material at the loading station a, and places the round plate to be processed directly on the pallet;

夹持机构由上料工位a到定心工位b,夹指开始夹持圆板,并对其进行定心,同时,压盘开始下压;The clamping mechanism moves from loading station a to centering station b, the clamping fingers start to clamp and center the circular plate, and at the same time, the pressure plate starts to press down;

夹持机构在定心工位b处,夹指完成对圆板的夹持,并将其定心,使其与托盘同心,同时,压盘下压完成,配合托盘对圆板夹持;The clamping mechanism is at the centering station b, and the clamping fingers complete the clamping of the circular plate and center it to make it concentric with the pallet. At the same time, the pressure plate is pressed down to cooperate with the pallet to clamp the circular plate;

夹持机构由定心工位b到夹持工位c,夹持机构保持不变;The clamping mechanism is from the centering station b to the clamping station c, and the clamping mechanism remains unchanged;

夹持机构由夹持工位c到加工工位d,夹指松开圆盘,并下移,让出圆盘侧面位置;The clamping mechanism moves from the clamping station c to the processing station d, and the clamping finger releases the disc and moves down to leave the side position of the disc;

夹持机构到达加工工位d,圆盘侧面位置无阻挡,加工工位d处的打磨机构对圆盘进行加工(此时,步进电机停转,停转时间为预定加工工时);The clamping mechanism reaches the processing station d, the side of the disk is not obstructed, and the grinding mechanism at the processing station d processes the disk (at this time, the stepping motor stops, and the stop time is the scheduled processing hours);

夹持机构由加工工位d到下料工位e,夹指不变,压盘上移,松开圆盘;带夹持机构到达下料工位e,将加工完成的圆盘取下;The clamping mechanism moves from the processing station d to the blanking station e, the clamping fingers remain unchanged, the pressure plate moves up, and the disc is released; the belt clamping mechanism reaches the blanking station e, and the processed disc is removed;

而后夹持机构由下料工位e到上料工位a,重复循环。Then the clamping mechanism goes from the unloading station e to the loading station a, repeating the cycle.

与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:

1.相对于打磨机器,装夹圆板的夹具成本低廉,故本发明设置多个夹持机构循环运动,依次经过打磨机器,这样,在打磨机器对一个夹持机构上的圆板进行加工的过程中,其它夹持机构同时分别在进行圆板的上料、定心、夹持以及加工完毕后的下料;使得打磨机器可以不间断作业,极大地提高的设备的利用率,同时,降低了生产过程中的能源浪费,提高了设备的生产效率。1. Compared with the grinding machine, the cost of the fixture for clamping the circular plate is low, so the present invention sets a plurality of clamping mechanisms to circulate and move through the grinding machine in turn, so that the circular plate on one clamping mechanism is processed by the grinding machine During the process, other clamping mechanisms are simultaneously carrying out the feeding, centering, clamping and unloading of the circular plate respectively; this enables the grinding machine to work uninterrupted, greatly improving the utilization rate of the equipment, and at the same time reducing It reduces the energy waste in the production process and improves the production efficiency of the equipment.

2.通过触发杆二配合凸台二推动套轴上下位移,进而套轴通过弹簧一带动压盘上下位移,进而对圆板进行夹或送,其中利用凸台结构,使压盘在固定位置进行固定动作,使设备运转更稳定、精准,且便于检修;以弹簧作为压盘的直接驱动件,使下压动作具有缓冲性,有效的保护了设备和加工件,进一步的,保证了设备的稳定运行,进而为设备的高效运转提供了有效的保障。2. The sleeve shaft moves up and down through the trigger lever 2 and the boss 2, and then the sleeve shaft drives the pressure plate to move up and down through the spring 1, and then clamps or sends the circular plate. The boss structure is used to make the pressure plate move in a fixed position. The fixed action makes the operation of the equipment more stable and precise, and it is easy to overhaul; the spring is used as the direct drive of the pressure plate, so that the pressing action has a cushioning effect, which effectively protects the equipment and the processed parts, and further ensures the stability of the equipment operation, thus providing an effective guarantee for the efficient operation of the equipment.

3.通过安装槽的设计,使设备未工作时,调节凸台位置,避免凸台给对应机构持续施加作用力,极大的减小了设备的损耗,进而减小了设备的故障率,使得设备能够稳定且高效的运转。3. Through the design of the installation groove, when the equipment is not working, adjust the position of the boss to avoid the boss from continuously exerting force on the corresponding mechanism, which greatly reduces the loss of the equipment, thereby reducing the failure rate of the equipment, making The equipment can operate stably and efficiently.

附图说明Description of drawings

为了更清楚地说明本发明实施例的技术方案,下面将对实施例描述所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following will briefly introduce the accompanying drawings that are required for the description of the embodiments. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention. Those of ordinary skill in the art can also obtain other drawings based on these drawings without any creative effort.

图1为本发明总体工艺流程图;Fig. 1 is overall process flow chart of the present invention;

图2为本发明总体结构示意图;Fig. 2 is a schematic diagram of the overall structure of the present invention;

图3为夹持机构结构示意图;Fig. 3 is a structural schematic diagram of a clamping mechanism;

图4为本发明仅保留一个夹持机构的结构示意图;Fig. 4 is a schematic structural view of the present invention retaining only one clamping mechanism;

图5为夹持机构结构剖面示意图;Figure 5 is a schematic cross-sectional view of the structure of the clamping mechanism;

图6为图5中A处放大示意图;Fig. 6 is an enlarged schematic diagram of place A in Fig. 5;

图7为图6中B处放大示意图;Fig. 7 is an enlarged schematic diagram of place B in Fig. 6;

图8为去除夹持机构的总体结构剖面图;Figure 8 is a sectional view of the overall structure of the removal of the clamping mechanism;

图9为凸台一结构俯视示意图;Fig. 9 is a schematic top view of the structure of the boss;

图10为凸台一和凸台二结构坐标图。Fig. 10 is a structural coordinate diagram of boss one and boss two.

附图中,各标号所代表的部件列表如下:In the accompanying drawings, the list of parts represented by each label is as follows:

支撑机构1、安装槽一1-1、支撑柱1-2、安装槽二1-3、轴承1-4、连接板一1-5、连接板二1-6、夹持机构2、凸台一3、套环一3-1、固定杆一3-2、作用盘一3-3、上升段3-3-1、高位段3-3-2、下降段3-3-3、低位段一3-3-4、低位段二3-3-5、凸台二4、套环二4-1、固定杆二4-2、作用盘二4-3、夹头机构5、压盘5-1、滑轴5-2、套轴5-3、嵌轴5-4、弹簧一5-5、弹簧二5-6、触发杆二5-7、托运机构6、托盘6-1、固定块一6-1-1、弹簧三6-2、伸缩杆6-3、圆环6-4、固定轴6-5、轴套6-6、固定块二6-6-1、触发杆一6-7、连接杆6-8、抓指机构7、支杆一7-1、支杆二7-2、固定块三7-3、转轴7-3-1、夹指7-4、连杆7-5、第一滑杆7-5-1、第二滑杆7-5-2、轴套一7-5-3、导向轨7-6、导向槽7-6-1、弹簧四7-7、轴套二7-7-1、连杆二7-8、弹簧五7-9、连杆三7-10、滑块7-11、弹性伸缩杆7-12、步进电机8、传动轴8-1、上料工位a、定心工位b、夹持工位c、加工工位d、下料工位e。Support mechanism 1, installation groove 1-1, support column 1-2, installation groove 2 1-3, bearing 1-4, connecting plate 1-5, connecting plate 2 1-6, clamping mechanism 2, boss 13. Collar 1 3-1, fixed rod 3-2, action plate 1 3-3, ascending section 3-3-1, high section 3-3-2, descending section 3-3-3, low section 1 3-3-4, low section 2 3-3-5, boss 2 4, collar 2 4-1, fixing rod 2 4-2, action plate 2 4-3, chuck mechanism 5, pressure plate 5 -1, sliding shaft 5-2, sleeve shaft 5-3, embedded shaft 5-4, spring one 5-5, spring two 5-6, trigger lever two 5-7, consignment mechanism 6, tray 6-1, fixed Block one 6-1-1, spring three 6-2, telescopic rod 6-3, ring 6-4, fixed shaft 6-5, axle sleeve 6-6, fixed block two 6-6-1, trigger lever one 6-7, connecting rod 6-8, grasping finger mechanism 7, pole one 7-1, pole two 7-2, fixed block three 7-3, rotating shaft 7-3-1, clamp finger 7-4, connecting Rod 7-5, first slide bar 7-5-1, second slide bar 7-5-2, bushing one 7-5-3, guide rail 7-6, guide groove 7-6-1, spring four 7-7, shaft sleeve 2 7-7-1, connecting rod 2 7-8, spring 5 7-9, connecting rod 3 7-10, slider 7-11, elastic telescopic rod 7-12, stepping motor 8 , Drive shaft 8-1, loading station a, centering station b, clamping station c, processing station d, and blanking station e.

具体实施方式detailed description

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.

请参阅图1-10,本发明提供一种技术方案:一种新材料圆边修整设备及其方法,包括有支撑机构1、步进电机8以及外接的打磨机构,其特征在于:还包括有夹持机构2、凸台一3和凸台二4;多个所述夹持机构2以支撑机构1为轴心等角度分布在支撑机构1外,所述凸台一3安装在支撑机构1下端,所述凸台二4安装在支撑机构1上端;所述步进电机8安装在支撑机构1底部;Please refer to Figures 1-10, the present invention provides a technical solution: a new material round edge trimming equipment and method thereof, including a support mechanism 1, a stepping motor 8 and an external grinding mechanism, characterized in that: it also includes Clamping mechanism 2, boss one 3 and boss two 4; a plurality of said clamping mechanisms 2 are equiangularly distributed outside the support mechanism 1 with the support mechanism 1 as the axis center, and said boss one 3 is installed on the support mechanism 1 At the lower end, the boss 2 4 is installed on the upper end of the support mechanism 1; the stepper motor 8 is installed on the bottom of the support mechanism 1;

所述步进电机8上端转动安装有传动轴8-1,所述传动轴8-1贯穿支撑机构1至支撑机构1上方;The upper end of the stepper motor 8 is rotatably installed with a transmission shaft 8-1, and the transmission shaft 8-1 runs through the support mechanism 1 to the top of the support mechanism 1;

所述夹持机构2包括有夹头机构5,所述夹头机构5上端固定连接有连接板二1-6,所述连接板二1-6与传动轴8-1上端固定连接;所述夹头机构5下方同轴安放有托运机构6,所述托运机构6靠近支撑机构1侧固定连接有连接板一1-5,所述连接板一1-5与传动轴8-1固定连接;The clamping mechanism 2 includes a collet mechanism 5, the upper end of the collet mechanism 5 is fixedly connected with a connecting plate 2 1-6, and the connecting plate 2 1-6 is fixedly connected with the upper end of the transmission shaft 8-1; A consignment mechanism 6 is placed coaxially below the collet mechanism 5, and the consignment mechanism 6 is fixedly connected with a connection plate 1-5 near the support mechanism 1 side, and the connection plate 1-5 is fixedly connected with the transmission shaft 8-1;

所述托运机构6外侧等角度安装有四个抓指机构7,所述托运机构6靠近支撑机构1侧固定安装有触发杆一6-7,所述夹头机构5靠近支撑机构1侧固定安装有触发杆二5-7,所述触发杆一6-7配合凸台一3控制抓指机构7夹紧,所述触发杆二5-7配合凸台二4控制夹头机构5下压。The outside of the consignment mechanism 6 is equipped with four gripper mechanisms 7 at equal angles, the consignment mechanism 6 is fixedly installed with a trigger lever 6-7 near the support mechanism 1 side, and the chuck mechanism 5 is fixedly installed near the support mechanism 1 side Trigger lever two 5-7 is arranged, and said trigger lever one 6-7 cooperates with boss one 3 to control the grip mechanism 7 to clamp, and said trigger lever two 5-7 cooperates with boss two 4 to control chuck mechanism 5 to press down.

作为本发明的进一步方案,所述夹头机构5包括有压盘5-1,所述压盘5-1上端同轴固定安装有滑轴5-2,所述滑轴5-2上方滑动连接有套轴5-3,所述套轴5-3上方滑动连接有嵌轴5-4,所述嵌轴5-4外壁与套轴5-3内壁滑动连接,所述嵌轴5-4内壁与滑轴5-2外壁滑动连接;所述嵌轴5-4上端固定连接有连接板二1-6,所述连接板二1-6与传动轴8-1上端固定连接;所述连接板二1-6与套轴5-3固定连接有弹簧二5-6,所述弹簧二5-6套接在嵌轴5-4上,所述压盘5-1与套轴5-3间固定连接有弹簧一5-5,所述弹簧一5-5套接在滑轴5-2上;所述套轴5-3靠近支撑机构1侧固定安装有触发杆二5-7,所述套轴5-3位于凸台二4下方;通过触发杆二5-7配合凸台二4推动套轴5-3上下位移,进而套轴5-3通过弹簧一5-5带动压盘5-1上下位移,进而对圆板进行夹或送,其中利用凸台结构,使压盘5-1在固定位置进行固定动作,使设备运转更稳定、精准,且便于检修;以弹簧作为压盘5-1的直接驱动件,使下压动作具有缓冲性,有效的保护了设备和加工件,进一步的,保证了设备的稳定运行,进而为设备的高效运转提供了有效的保障。As a further solution of the present invention, the chuck mechanism 5 includes a pressure plate 5-1, the upper end of the pressure plate 5-1 is coaxially fixed with a sliding shaft 5-2, and the upper end of the sliding shaft 5-2 is slidably connected to There is a sleeve shaft 5-3, and an embedded shaft 5-4 is slidably connected above the sleeve shaft 5-3. The outer wall of the embedded shaft 5-4 is slidingly connected with the inner wall of the sleeve shaft 5-3, and the inner wall of the embedded shaft 5-4 It is slidingly connected with the outer wall of the sliding shaft 5-2; the upper end of the inlay shaft 5-4 is fixedly connected with a connecting plate 1-6, and the connecting plate 1-6 is fixedly connected with the upper end of the transmission shaft 8-1; the connecting plate The second 1-6 is fixedly connected with the sleeve shaft 5-3 with a spring 2 5-6, and the spring 2 5-6 is sleeved on the embedded shaft 5-4, and between the pressure plate 5-1 and the sleeve shaft 5-3 A spring one 5-5 is fixedly connected, and the spring one 5-5 is sleeved on the sliding shaft 5-2; the sleeve shaft 5-3 is fixedly installed with a trigger lever two 5-7 near the supporting mechanism 1 side, and the The sleeve shaft 5-3 is located below the boss 2 4; through the trigger lever 2 5-7 and the boss 2 4, the sleeve shaft 5-3 moves up and down, and then the sleeve shaft 5-3 drives the pressure plate 5- through the spring 1 5-5. 1. Move up and down, and then clamp or send the circular plate. The boss structure is used to make the pressure plate 5-1 perform a fixed action at a fixed position, so that the operation of the equipment is more stable and accurate, and it is easy to overhaul; the spring is used as the pressure plate 5 The direct drive of -1 makes the pressing action cushioning, which effectively protects the equipment and processing parts, and further ensures the stable operation of the equipment, thereby providing an effective guarantee for the efficient operation of the equipment.

作为本发明的进一步方案,所述托运机构6包括有托盘6-1,所述托盘6-1下端同轴固定安装有固定轴6-5,所述托盘6-1靠近支撑机构1侧固定连接有连接板一1-5,所述连接板一1-5与传动轴8-1固定连接,所述托盘6-1外侧等角度固定安装有四个固定块一6-1-1,所述固定块一6-1-1上安装有抓指机构7;As a further solution of the present invention, the shipping mechanism 6 includes a tray 6-1, the lower end of the tray 6-1 is coaxially fixed with a fixed shaft 6-5, and the tray 6-1 is fixedly connected to the side of the supporting mechanism 1 There is a connection plate 1-5, and the connection plate 1-5 is fixedly connected with the transmission shaft 8-1, and four fixed blocks 6-1-1 are fixedly installed on the outer side of the tray 6-1 at equal angles. A finger-grabbing mechanism 7 is installed on the fixed block one 6-1-1;

所述抓指机构7包括有支杆一7-1,所述支杆一7-1转动安装在固定块一6-1-1上,所述支杆一7-1滑动连接有支杆二7-2,所述支杆二7-2固定连接有固定块三7-3,所述固定块三7-3上端固定连接有夹指7-4,所述固定块三7-3下端固定设置有转轴7-3-1,所述转轴7-3-1上转动连接有轴套二7-7-1,所述轴套二7-7-1固定连接有弹簧四7-7,所述弹簧四7-7转动连接有连杆7-5,所述连杆7-5靠近下端处固定安装有第一滑杆7-5-1,所述连杆7-5下端转动连接有轴套一7-5-3,所述轴套一7-5-3内转动连接有第二滑杆7-5-2,所述第二滑杆7-5-2两端对称设置有导向轨7-6,所述导向轨7-6上开设有导向槽7-6-1,所述第二滑杆7-5-2两端分别有与两侧的导向轨7-6上的导向槽7-6-1活动连接,所述第一滑杆7-5-1与第二滑杆7-5-2的最小距离等同于导向轨7-6外壁到导向槽7-6-1内壁的最小距离;所述导向轨7-6下端固定连接有连接杆6-8,所述连接杆6-8与固定轴6-5固定连接,所述固定轴6-5上滑动安装有轴套6-6;所述轴套6-6下端靠近支撑机构1侧固定连接有触发杆一6-7;The finger-grabbing mechanism 7 includes a pole one 7-1, and the pole one 7-1 is rotatably mounted on the fixed block one 6-1-1, and the pole one 7-1 is slidably connected with a pole two 7-2, the support rod two 7-2 is fixedly connected with a fixed block three 7-3, the upper end of the fixed block three 7-3 is fixedly connected with a clamp finger 7-4, and the lower end of the fixed block three 7-3 is fixed A rotating shaft 7-3-1 is provided, and the rotating shaft 7-3-1 is connected with a shaft sleeve 2 7-7-1, and the shaft sleeve 2 7-7-1 is fixedly connected with a spring 4 7-7. The spring four 7-7 is rotatably connected with a connecting rod 7-5, the first slide bar 7-5-1 is fixedly installed near the lower end of the connecting rod 7-5, and the lower end of the connecting rod 7-5 is rotatably connected with a shaft A sleeve 7-5-3, the shaft sleeve 7-5-3 is rotationally connected with a second slide bar 7-5-2, and the two ends of the second slide bar 7-5-2 are symmetrically provided with guide rails 7-6, the guide rail 7-6 is provided with a guide groove 7-6-1, and the two ends of the second slide bar 7-5-2 are respectively provided with guide grooves on the guide rail 7-6 on both sides 7-6-1 is flexibly connected, the minimum distance between the first slide bar 7-5-1 and the second slide bar 7-5-2 is equal to the distance from the outer wall of the guide rail 7-6 to the inner wall of the guide groove 7-6-1 The minimum distance; the lower end of the guide rail 7-6 is fixedly connected with a connecting rod 6-8, and the connecting rod 6-8 is fixedly connected with the fixed shaft 6-5, and the shaft sleeve 6 is slidably installed on the fixed shaft 6-5 -6; the lower end of the bushing 6-6 is fixedly connected to the side of the support mechanism 1 with a trigger lever-6-7;

所述轴套二7-7-1上转动连接有连杆二7-8,所述连杆二7-8滑动连接有连杆三7-10,所述连杆二7-8与连杆三7-10间固定安装有弹簧五7-9,所述连杆三7-10转动连接有固定块二6-6-1,所述连杆三7-10上滑动安装有滑块7-11,所述滑块7-11下端转动连接有弹性伸缩杆7-12,所述弹性伸缩杆7-12与固定块二6-6-1下端转动连接;所述固定块二6-6-1与轴套6-6固定连接;Two connecting rods 7-8 are rotatably connected to the two shaft sleeves 7-7-1, two connecting rods 7-8 are slidably connected to three connecting rods 7-10, and the two connecting rods 7-8 and connecting rods Spring five 7-9 is fixedly installed between three 7-10, said connecting rod three 7-10 is rotatably connected with fixed block two 6-6-1, said connecting rod three 7-10 is slidably installed with slide block 7- 11. The lower end of the slider 7-11 is rotatably connected to an elastic telescopic rod 7-12, and the elastic telescopic rod 7-12 is rotatably connected to the lower end of the fixed block 2 6-6-1; the fixed block 2 6-6-1 1 is fixedly connected with the shaft sleeve 6-6;

所述托盘6-1下端面固定安装有弹簧三6-2,所述弹簧三6-2下端固定连接有圆环6-4,所述圆环6-4与托盘6-1间固定安装有伸缩杆6-3,所述圆环6-4位于连杆三7-10上方。A spring three 6-2 is fixedly installed on the lower surface of the tray 6-1, and a ring 6-4 is fixedly connected to the lower end of the spring three 6-2, and a ring 6-4 is fixedly installed between the ring 6-4 and the tray 6-1. Telescopic rod 6-3, described annulus 6-4 is positioned at connecting rod three 7-10 tops.

作为本发明的进一步方案,所述凸台一3包括有套环一3-1,所述套环一3-1安装在支撑机构1上,所述套环一3-1外侧固定安装有固定杆一3-2,所述固定杆一3-2固定连接有作用环一3-3,所述作用环一3-3分为五段,每段的相交处依次为上料工位a、定心工位b、夹持工位c、加工工位d和下料工位e,外接的所述打磨机构固定安装在加工工位d处的夹持机构2位置,由上料工位a到定心工位b起,各段依次为上升段3-3-1、高位段3-3-2、下降段3-3-3、低位段一3-3-4和低位段二3-3-5;As a further solution of the present invention, the boss one 3 includes a collar one 3-1, the collar one 3-1 is installed on the support mechanism 1, and the outer side of the collar one 3-1 is fixedly installed with a fixed Rod one 3-2, said fixed rod one 3-2 is fixedly connected with action ring one 3-3, said action ring one 3-3 is divided into five sections, the intersection of each section is successively feeding station a, Centering station b, clamping station c, processing station d and blanking station e, the external grinding mechanism is fixedly installed at the clamping mechanism 2 position at the processing station d, and the loading station a From centering station b, each section is ascending section 3-3-1, high section 3-3-2, descending section 3-3-3, low section one 3-3-4 and low section two 3- 3-5;

所述凸台二4包括有套环二4-1,所述套环二4-1安装在支撑机构1上,所述套环二4-1外侧固定安装有固定杆二4-2,所述固定杆二4-2固定连接有作用环二4-3,所述作用环二4-3以作用环一3-3的位置与角度,同样分为五段,分别为第二下降段、第二低位段、第二上升段、第二高位段一和第二高位段二,所述第二下降段、第二低位段、第二上升段、第二高位段一和第二高位段二的位置依次在上升段3-3-1、高位段3-3-2、下降段3-3-3、低位段一3-3-4和低位段二3-3-5的下方;通过设计凸台的结构去固定各工位即对应动作的进行,极大的保证了设备运行中各动作的准确性,及稳定性,保证了设备高效运行时,各动作不会变形,同时,机械结构的控制方式,使设备各机构运行动作的对应点固定,加强了设备的联动性,使得设备能够稳定且高效的运转。The boss two 4 includes a collar two 4-1, the collar two 4-1 is installed on the support mechanism 1, and the outer side of the collar two 4-1 is fixedly installed with a fixed rod two 4-2, so Said fixed rod two 4-2 is fixedly connected with an action ring two 4-3, and said action ring two 4-3 is equally divided into five sections based on the position and angle of the action ring one 3-3, which are respectively the second descending section, The second low segment, the second rising segment, the second high segment one and the second high segment two, the second descending segment, the second low segment, the second rising segment, the second high segment one and the second high segment two The positions are successively below the ascending segment 3-3-1, the high segment 3-3-2, the descending segment 3-3-3, the low segment 1 3-3-4 and the low segment 2 3-3-5; by design The structure of the boss to fix each station is to carry out the corresponding action, which greatly guarantees the accuracy and stability of each action during the operation of the equipment, and ensures that each action will not be deformed when the equipment is running efficiently. At the same time, the mechanical structure The unique control method fixes the corresponding points of the operation actions of each mechanism of the equipment, strengthens the linkage of the equipment, and enables the equipment to operate stably and efficiently.

作为本发明的进一步方案,所述支撑机构1上端固定安装有支撑柱1-2,所述传动轴8-1贯穿支撑柱1-2中心至支撑柱1-2上方,所述传动轴8-1上端转动安装有轴承1-4,所述轴承1-4位于支撑柱1-2上端;所述支撑柱1-2下方开设有安装槽一1-1,上方开设有安装槽二1-3,所述套环一3-1与安装槽一1-1滑动连接,所述套环二4-1与安装槽二1-3滑动连接,所述套环一3-1与套环二4-1可以调节在安装槽一1-1与安装槽二1-3内的位置;所述支撑柱1-2外接有固定架,使其固定;通过安装槽的设计,使设备未工作时,调节凸台位置,避免凸台给对应机构持续施加作用力,极大的减小了设备的损耗,进而减小了设备的故障率,使得设备能够稳定且高效的运转。As a further solution of the present invention, a support column 1-2 is fixedly installed on the upper end of the support mechanism 1, the transmission shaft 8-1 runs through the center of the support column 1-2 to the top of the support column 1-2, and the transmission shaft 8- 1 The upper end is rotatably installed with a bearing 1-4, and the bearing 1-4 is located at the upper end of the supporting column 1-2; the lower part of the supporting column 1-2 is provided with an installation groove 1-1, and the upper part is provided with an installation groove 2 1-3 , the collar one 3-1 is slidingly connected with the installation groove one 1-1, the described collar two 4-1 is slidingly connected with the installation groove two 1-3, and the collar one 3-1 is connected with the collar two 4 -1 can adjust the position in the first installation groove 1-1 and the second installation groove 1-3; the support column 1-2 is externally connected with a fixing frame to fix it; through the design of the installation groove, when the equipment is not working, Adjust the position of the boss to prevent the boss from continuously exerting force on the corresponding mechanism, which greatly reduces the loss of the equipment, thereby reducing the failure rate of the equipment, so that the equipment can operate stably and efficiently.

一种新材料圆边修整方法,该方法的具体步骤如下:A new material round edge trimming method, the specific steps of the method are as follows:

S1、设备开启前,分别将凸台二4由安装槽二1-3上端移动到下端,凸台一3由安装槽一1-1下端移动到上端,并固定,而后开启设备;S1. Before the equipment is opened, move the boss 2 4 from the upper end of the installation groove 1-3 to the lower end, and the boss 1 3 from the lower end of the installation groove 1 1-1 to the upper end, and fix it, and then turn on the equipment;

S2、启动步进电机8,步进电机8带动多个夹持机构2绕支撑机构1转动,且分别循环经过上料工位a、定心工位b、夹持工位c、加工工位d和下料工位e;S2. Start the stepping motor 8, the stepping motor 8 drives a plurality of clamping mechanisms 2 to rotate around the supporting mechanism 1, and respectively circulates through the feeding station a, the centering station b, the clamping station c, and the processing station d and blanking station e;

S3、夹持机构2位于上料工位a时,将待加工的圆板放置在托盘6-1上,而后在夹持机构2进入定心工位b的过程中,多个抓指机构7以同样大小的力夹持圆板,使圆板完成与托盘6-1的对心;S3. When the clamping mechanism 2 is located at the loading station a, the circular plate to be processed is placed on the pallet 6-1, and then when the clamping mechanism 2 enters the centering station b, multiple gripper mechanisms 7 Clamp the circular plate with the same force, so that the circular plate is aligned with the pallet 6-1;

S4、夹持机构2进入夹持工位c的过程中,压盘5-1下压,并在夹持工位c处,将圆板固定压在托盘6-1上;S4. When the clamping mechanism 2 enters the clamping station c, the pressure plate 5-1 is pressed down, and at the clamping station c, the circular plate is fixed and pressed on the pallet 6-1;

S5、夹持机构2进入加工工位d的过程中,抓指机构7松开圆板,并向下转动,到达托盘6-1上端面之下,在夹持机构2到达加工工位d之后,加工工位d处的打磨机构对圆板侧面进行加工,每加工完成一个圆板,下一个夹持机构2会带着新的圆板进入加工工位d,使打磨机构持续工作;S5. During the process of the clamping mechanism 2 entering the processing station d, the gripper mechanism 7 releases the circular plate and rotates downward to reach under the upper end surface of the tray 6-1. After the clamping mechanism 2 reaches the processing station d , the grinding mechanism at the processing station d processes the side of the circular plate, and each time a circular plate is processed, the next clamping mechanism 2 will bring a new circular plate into the processing station d, so that the grinding mechanism continues to work;

S6、最后夹持机构2进入下料工位e的过程中,压盘5-1上移,松开圆板;而后加工完成的圆板在下料工位e处取下。S6. Finally, when the clamping mechanism 2 enters the blanking station e, the pressure plate 5-1 moves up to release the circular plate; then the processed circular plate is removed at the blanking station e.

工作原理:设备开启前,分别将凸台二4由安装槽二1-3上端移动到下端,凸台一3由安装槽一1-1下端移动到上端,并固定,此时凸台一3和凸台二4进入工作位置;Working principle: Before the equipment is turned on, the boss 2 4 is moved from the upper end of the installation groove 1-3 to the lower end, and the boss 1 3 is moved from the lower end of the installation groove 1-1 to the upper end and fixed. At this time, the boss 1 3 Enter the working position with boss two 4;

(图4结合图5)触发杆二5-7由凸台二4的高位段向低位段移动时,触发杆二5-7被凸台二4挤压下移,套轴5-3随之向下移动,此时,弹簧一5-5被压缩,进而推动压盘5-1下压,对应的弹簧二5-6被拉伸;当触发杆二5-7由凸台二4低位段向高位段移动时,被拉伸的弹簧二5-6会拉动套轴5-3向上移动,触发杆二5-7和弹簧一5-5向上移动,进而弹簧一5-5拉动压盘5-1向上移动;(Fig. 4 combined with Fig. 5) When the trigger lever 2 5-7 moves from the high position section of the boss 2 4 to the low position section, the trigger lever 2 5-7 is pressed down by the boss 2 4, and the sleeve shaft 5-3 follows Move downward, at this time, the spring one 5-5 is compressed, and then pushes the pressure plate 5-1 to press down, and the corresponding spring two 5-6 is stretched; When moving to the high position, the stretched spring 2 5-6 will pull the sleeve shaft 5-3 to move upward, the trigger lever 2 5-7 and the spring 1 5-5 will move upward, and then the spring 1 5-5 will pull the pressure plate 5 -1 to move up;

(结合图6和图7)触发杆一6-7由凸台一3的低位段向高位段移动时(由于第一滑杆7-5-1与第二滑杆7-5-2的最小距离等同于导向轨7-6外壁到导向槽7-6-1内壁的最小距离,故连杆7-5始终保持与导向轨7-6侧壁垂直;触发杆一6-7位于凸台一3的低位段时,此时第二滑杆7-5-2位于导向槽7-6-1的左下端,对应的支杆一7-1向下偏移一定角度,此时,夹指7-4位于托盘6-1上端面之下),触发杆一6-7向上移动,进而带动轴套6-6向上移动,轴套6-6带动连杆三7-10右端上移(上移过程中,连杆三7-10带动圆环6-4上移,并压缩弹簧三6-2),连杆三7-10左端通过弹簧五7-9将连杆二7-8右端向右上方拉动,进而,连杆二7-8拉动第二滑杆7-5-2沿导向槽7-6-1左侧向上滑动(第二滑杆7-5-2位于导向槽7-6-1的左下端时,对应的,连杆三7-10向下偏移一定角度,此时,弹性伸缩杆7-12被压缩,进一步的,弹性伸缩杆7-12给连杆三7-10一个向上的力,使弹性伸缩杆7-12有顺时针旋转的趋势,且弹簧五7-9始终对连杆二7-8产生向左的推力,综上所述,第二滑杆7-5-2沿导向槽7-6-1左侧向上滑动),而后沿导向槽7-6-1上方有做由左向右滑动(当第二滑杆7-5-2到达导向槽7-6-1上方左端时,在连杆7-5的支撑下,支杆二7-2与托盘6-1平行,第二滑杆7-5-2向右滑动滑动过程中,连杆7-5通过弹簧四7-7拉动固定块三7-3,进而拉动夹指7-4右移,对托盘6-1上的圆板进行夹紧),直至到达导向槽7-6-1最右端,此时,托盘6-1上的圆板被其外侧四个等角度分布的夹指7-4夹紧,且夹紧力由弹簧四7-7提供,在弹簧四7-7力的平衡下,圆板会被夹指7-4推动到托盘6-1的中心位置,进而完成定心工序;(In conjunction with Fig. 6 and Fig. 7) when trigger lever one 6-7 moves to high position section by the low position section of boss one 3 (due to the minimum of the first slide bar 7-5-1 and the second slide bar 7-5-2 The distance is equal to the minimum distance from the outer wall of the guide rail 7-6 to the inner wall of the guide groove 7-6-1, so the connecting rod 7-5 remains perpendicular to the side wall of the guide rail 7-6; 3, the second slide bar 7-5-2 is located at the left lower end of the guide groove 7-6-1, and the corresponding support bar 7-1 is shifted downward by a certain angle. -4 is located under the upper end surface of the tray 6-1), the trigger lever 1 6-7 moves upward, and then drives the shaft sleeve 6-6 to move upward, and the shaft sleeve 6-6 drives the right end of the connecting rod 3 7-10 to move upward (upward movement During the process, the connecting rod 3 7-10 drives the ring 6-4 to move up, and compresses the spring 3 6-2), and the left end of the connecting rod 3 7-10 moves the right end of the connecting rod 2 7-8 to the right through the spring 5 7-9 side pulls, and then, connecting rod two 7-8 pulls the second slide bar 7-5-2 to slide upward along the left side of guide groove 7-6-1 (the second slide bar 7-5-2 is located in guide groove 7-6- 1, correspondingly, the connecting rod three 7-10 is offset downward by a certain angle, at this time, the elastic telescopic rod 7-12 is compressed, and further, the elastic telescopic rod 7-12 gives the connecting rod three 7-10 An upward force makes the elastic telescopic rod 7-12 have a tendency to rotate clockwise, and the spring five 7-9 produces a leftward thrust to the connecting rod two 7-8 all the time. In sum, the second slide rod 7- 5-2 slides upward along the left side of the guide groove 7-6-1), and then slides from left to right along the top of the guide groove 7-6-1 (when the second slide bar 7-5-2 reaches the guide groove 7- At the left end above 6-1, under the support of connecting rod 7-5, pole two 7-2 is parallel to pallet 6-1, and during the sliding process of second sliding rod 7-5-2 to the right, connecting rod 7- 5 Pull the fixed block 3 7-3 through the spring 4 7-7, and then pull the clamp finger 7-4 to move to the right, and clamp the circular plate on the tray 6-1), until it reaches the rightmost end of the guide groove 7-6-1 , at this time, the circular plate on the tray 6-1 is clamped by four equiangularly distributed clamping fingers 7-4 on its outer side, and the clamping force is provided by the spring four 7-7, and the balance of the force of the spring four 7-7 Next, the circular plate will be pushed to the center of the tray 6-1 by the clamp finger 7-4, and then the centering process will be completed;

当触发杆一6-7由凸台一3的高位段向低位段移动时,凸台一3为触发杆一6-7提供了下移空间,在弹簧三6-2的作用下,连杆三7-10下移,进而带动轴套6-6下移,此时,弹簧三6-2对连杆三7-10产生向下的推力,连杆三7-10有逆时针转动的趋势,故第二滑杆7-5-2沿导向槽7-6-1下方斜边向下滑动,对应的夹指7-4打开,且向下转动;When the trigger lever one 6-7 moved from the high position section of the boss one 3 to the low position section, the boss one 3 provided a downward movement space for the trigger lever one 6-7, and under the action of the spring three 6-2, the connecting rod The third 7-10 moves down, and then drives the shaft sleeve 6-6 to move down. At this time, the spring three 6-2 generates a downward thrust on the connecting rod three 7-10, and the connecting rod three 7-10 has a tendency to rotate counterclockwise , so the second slide bar 7-5-2 slides downward along the hypotenuse below the guide groove 7-6-1, and the corresponding finger 7-4 opens and rotates downward;

工作时,步进电机8带动传动轴8-1转动,(如图8)进而带动连接板一1-5和连接板二1-6转动,连接板一1-5和连接板二1-6带动夹持机构2转动;During work, stepper motor 8 drives transmission shaft 8-1 to rotate, (as shown in Figure 8) and then drives connecting plate one 1-5 and connecting plate two 1-6 to rotate, connecting plate one 1-5 and connecting plate two 1-6 Drive the clamping mechanism 2 to rotate;

(参考图10)以上料工位a起始,一个夹持机构2为例:(Refer to Figure 10) Starting from the above material station a, take a clamping mechanism 2 as an example:

夹持机构2在上料工位a处上料,将待加工的圆板直接放置到托盘6-1上;The clamping mechanism 2 loads the material at the loading station a, and directly places the circular plate to be processed on the pallet 6-1;

夹持机构2由上料工位a到定心工位b,夹指7-4开始夹持圆板,并对其进行定心,同时,压盘5-1开始下压;The clamping mechanism 2 moves from the loading station a to the centering station b, the clamping finger 7-4 starts to clamp the circular plate and centers it, and at the same time, the pressure plate 5-1 starts to press down;

夹持机构2在定心工位b处,夹指7-4完成对圆板的夹持,并将其定心,使其与托盘6-1同心,同时,压盘5-1下压完成,配合托盘6-1对圆板夹持;The clamping mechanism 2 is at the centering station b, the clamping finger 7-4 completes the clamping of the circular plate, and centers it so that it is concentric with the pallet 6-1. At the same time, the pressure plate 5-1 is pressed down to complete , with pallet 6-1 for clamping a pair of circular plates;

夹持机构2由定心工位b到夹持工位c,夹持机构2保持不变;The clamping mechanism 2 is from the centering station b to the clamping station c, and the clamping mechanism 2 remains unchanged;

夹持机构2由夹持工位c到加工工位d,夹指7-4松开圆盘,并下移,让出圆盘侧面位置;The clamping mechanism 2 is from the clamping station c to the processing station d, and the clamping fingers 7-4 release the disc and move down to give way to the side position of the disc;

夹持机构2到达加工工位d,圆盘侧面位置无阻挡,加工工位d处的打磨机构对圆盘进行加工(此时,步进电机8停转,停转时间为预定加工工时);The clamping mechanism 2 reaches the processing station d, and the position of the side of the disc is unobstructed, and the grinding mechanism at the processing station d processes the disc (at this time, the stepping motor 8 stops, and the stop time is the scheduled processing hours);

夹持机构2由加工工位d到下料工位e,夹指7-4不变,压盘5-1上移,松开圆盘;带夹持机构2到达下料工位e,将加工完成的圆盘取下;The clamping mechanism 2 is from the processing station d to the blanking station e, the clamping finger 7-4 remains unchanged, the pressure plate 5-1 moves up, and the disc is released; the belt clamping mechanism 2 reaches the blanking station e, and the The processed disc is removed;

而后夹持机构2由下料工位e到上料工位a,重复循环。Then the clamping mechanism 2 goes from the blanking station e to the loading station a, and the cycle is repeated.

在本说明书的描述中,参考术语“一个实施例”、“示例”、“具体示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, descriptions with reference to the terms "one embodiment", "example", "specific example" and the like mean that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment of the present invention. In an embodiment or example. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

以上公开的本发明优选实施例只是用于帮助阐述本发明。优选实施例并没有详尽叙述所有的细节,也不限制该发明仅为所述的具体实施方式。显然,根据本说明书的内容,可作很多的修改和变化。本说明书选取并具体描述这些实施例,是为了更好地解释本发明的原理和实际应用,从而使所属技术领域技术人员能很好地理解和利用本发明。本发明仅受权利要求书及其全部范围和等效物的限制。The preferred embodiments of the invention disclosed above are only to help illustrate the invention. The preferred embodiments are not exhaustive in all detail, nor are the inventions limited to specific embodiments described. Obviously, many modifications and variations can be made based on the contents of this specification. This description selects and specifically describes these embodiments in order to better explain the principle and practical application of the present invention, so that those skilled in the art can well understand and utilize the present invention. The invention is to be limited only by the claims, along with their full scope and equivalents.

Claims (5)

1.一种新材料圆边修整设备,包括有支撑机构(1)、步进电机(8)以及外接的打磨机构,其特征在于:还包括有夹持机构(2)、凸台一(3)和凸台二(4);多个所述夹持机构(2)以支撑机构(1)为轴心等角度分布在支撑机构(1)外,所述凸台一(3)安装在支撑机构(1)下端,所述凸台二(4)安装在支撑机构(1)上端;所述步进电机(8)安装在支撑机构(1)底部;1. A new material round edge trimming equipment, including a support mechanism (1), a stepping motor (8) and an external grinding mechanism, characterized in that it also includes a clamping mechanism (2), a boss (3 ) and boss two (4); multiple clamping mechanisms (2) are equiangularly distributed outside the support mechanism (1) with the support mechanism (1) as the axis, and the boss one (3) is installed on the support The lower end of the mechanism (1), the second boss (4) is installed on the upper end of the supporting mechanism (1); the stepping motor (8) is installed on the bottom of the supporting mechanism (1); 所述步进电机(8)上端转动安装有传动轴(8-1),所述传动轴(8-1)贯穿支撑机构(1)至支撑机构(1)上方;The upper end of the stepping motor (8) is rotatably installed with a transmission shaft (8-1), and the transmission shaft (8-1) runs through the support mechanism (1) to above the support mechanism (1); 所述夹持机构(2)包括有夹头机构(5),所述夹头机构(5)上端固定连接有连接板二(1-6),所述连接板二(1-6)与传动轴(8-1)上端固定连接;所述夹头机构(5)下方同轴安放有托运机构(6),所述托运机构(6)靠近支撑机构(1)侧固定连接有连接板一(1-5),所述连接板一(1-5)与传动轴(8-1)固定连接;The clamping mechanism (2) includes a collet mechanism (5), and the upper end of the collet mechanism (5) is fixedly connected with the connecting plate two (1-6), and the connecting plate two (1-6) is connected with the transmission The upper end of the shaft (8-1) is fixedly connected; the consignment mechanism (6) is placed coaxially under the chuck mechanism (5), and the consignment mechanism (6) is fixedly connected to the side of the support mechanism (1) with a connecting plate ( 1-5), the connecting plate one (1-5) is fixedly connected with the transmission shaft (8-1); 所述托运机构(6)外侧等角度安装有四个抓指机构(7),所述托运机构(6)靠近支撑机构(1)侧固定安装有触发杆一(6-7),所述夹头机构(5)靠近支撑机构(1)侧固定安装有触发杆二(5-7),所述触发杆一(6-7)配合凸台一(3)控制抓指机构(7)夹紧,所述触发杆二(5-7)配合凸台二(4)控制夹头机构(5)下压;Four gripper mechanisms (7) are installed on the outer side of the consignment mechanism (6) at equal angles, and a trigger lever (6-7) is fixedly installed on the side close to the support mechanism (1) of the consignment mechanism (6). The trigger lever two (5-7) is fixedly installed on the side of the head mechanism (5) close to the support mechanism (1), and the trigger lever one (6-7) cooperates with the boss one (3) to control the clamping mechanism (7) , the trigger lever 2 (5-7) cooperates with the boss 2 (4) to control the chuck mechanism (5) to press down; 所述托运机构(6)包括有托盘(6-1),所述托盘(6-1)下端同轴固定安装有固定轴(6-5),所述托盘(6-1)靠近支撑机构(1)侧固定连接有连接板一(1-5),所述连接板一(1-5)与传动轴(8-1)固定连接,所述托盘(6-1)外侧等角度固定安装有四个固定块一(6-1-1),所述固定块一(6-1-1)上安装有抓指机构(7);The consignment mechanism (6) includes a tray (6-1), the lower end of the tray (6-1) is coaxially fixed with a fixed shaft (6-5), and the tray (6-1) is close to the supporting mechanism ( 1) The side is fixedly connected with a connecting plate (1-5), the connecting plate (1-5) is fixedly connected with the drive shaft (8-1), and the outer side of the tray (6-1) is fixedly installed with Four fixed blocks one (6-1-1), on which a finger-grabbing mechanism (7) is installed; 所述抓指机构(7)包括有支杆一(7-1),所述支杆一(7-1)转动安装在固定块一(6-1-1)上,所述支杆一(7-1)滑动连接有支杆二(7-2),所述支杆二(7-2)固定连接有固定块三(7-3),所述固定块三(7-3)上端固定连接有夹指(7-4),所述固定块三(7-3)下端固定设置有转轴(7-3-1),所述转轴(7-3-1)上转动连接有轴套二(7-7-1),所述轴套二(7-7-1)固定连接有弹簧四(7-7),所述弹簧四(7-7)转动连接有连杆(7-5),所述连杆(7-5)靠近下端处固定安装有第一滑杆(7-5-1),所述连杆(7-5)下端转动连接有轴套一(7-5-3),所述轴套一(7-5-3)内转动连接有第二滑杆(7-5-2),所述第二滑杆(7-5-2)两端对称设置有导向轨(7-6),所述导向轨(7-6)上开设有导向槽(7-6-1),所述第二滑杆(7-5-2)两端分别与两侧的导向轨(7-6)上的导向槽(7-6-1)活动连接,所述第一滑杆(7-5-1)与第二滑杆(7-5-2)的最小距离等同于导向轨(7-6)外壁到导向槽(7-6-1)内壁的最小距离;所述导向轨(7-6)下端固定连接有连接杆(6-8),所述连接杆(6-8)与固定轴(6-5)固定连接,所述固定轴(6-5)上滑动安装有轴套(6-6);The finger-grabbing mechanism (7) includes a pole one (7-1), the pole one (7-1) is rotatably mounted on the fixed block one (6-1-1), and the pole one ( 7-1) Slidingly connected with the second pole (7-2), the second pole (7-2) is fixedly connected with the third fixed block (7-3), and the upper end of the third fixed block (7-3) is fixed A clamp finger (7-4) is connected, and the lower end of the fixed block three (7-3) is fixedly provided with a rotating shaft (7-3-1), and the rotating shaft (7-3-1) is connected with a shaft sleeve two (7-7-1), the second axle sleeve (7-7-1) is fixedly connected with the spring four (7-7), and the spring four (7-7) is rotatably connected with the connecting rod (7-5) , the first sliding rod (7-5-1) is fixedly installed near the lower end of the connecting rod (7-5), and the lower end of the connecting rod (7-5) is rotatably connected with a sleeve one (7-5-3 ), the second sliding rod (7-5-2) is rotatably connected to the shaft sleeve one (7-5-3), and the two ends of the second sliding rod (7-5-2) are symmetrically provided with guide rails (7-6), the guide rail (7-6) is provided with a guide groove (7-6-1), and the two ends of the second slide bar (7-5-2) are respectively connected with the guide rails on both sides The guide groove (7-6-1) on (7-6) is flexibly connected, and the minimum distance between the first slide bar (7-5-1) and the second slide bar (7-5-2) is equal to the guide The minimum distance from the outer wall of the rail (7-6) to the inner wall of the guide groove (7-6-1); the lower end of the guide rail (7-6) is fixedly connected with a connecting rod (6-8), and the connecting rod (6- 8) It is fixedly connected with the fixed shaft (6-5), and the shaft sleeve (6-6) is slidably installed on the fixed shaft (6-5); 所述轴套二(7-7-1)上转动连接有连杆二(7-8),所述连杆二(7-8)滑动连接有连杆三(7-10),所述连杆二(7-8)与连杆三(7-10)间固定安装有弹簧五(7-9),所述连杆三(7-10)转动连接有固定块二(6-6-1),所述连杆三(7-10)上滑动安装有滑块(7-11),所述滑块(7-11)下端转动连接有弹性伸缩杆(7-12),所述弹性伸缩杆(7-12)与固定块二(6-6-1)下端转动连接;所述固定块二(6-6-1)与轴套(6-6)固定连接;所述轴套(6-6)下端靠近支撑机构(1)侧固定连接有触发杆一(6-7);The second shaft sleeve (7-7-1) is rotationally connected with the second connecting rod (7-8), and the second connecting rod (7-8) is slidingly connected with the third connecting rod (7-10). A spring five (7-9) is fixedly installed between the second rod (7-8) and the third connecting rod (7-10), and the third connecting rod (7-10) is rotatably connected with the second fixed block (6-6-1 ), the connecting rod three (7-10) is slidably installed with a slider (7-11), and the lower end of the slider (7-11) is rotatably connected with an elastic telescopic rod (7-12), and the elastic telescopic The rod (7-12) is rotationally connected with the lower end of the second fixed block (6-6-1); the second fixed block (6-6-1) is fixedly connected with the shaft sleeve (6-6); the shaft sleeve (6 -6) The lower end is fixedly connected to the trigger lever one (6-7) near the side of the support mechanism (1); 所述托盘(6-1)下端面固定安装有弹簧三(6-2),所述弹簧三(6-2)下端固定连接有圆环(6-4),所述圆环(6-4)与托盘(6-1)间固定安装有伸缩杆(6-3),所述圆环(6-4)位于连杆三(7-10)上方。A spring three (6-2) is fixedly installed on the lower end of the tray (6-1), and a ring (6-4) is fixedly connected to the lower end of the spring three (6-2), and the ring (6-4) ) and the tray (6-1) are fixedly installed with a telescopic rod (6-3), and the ring (6-4) is located above the connecting rod three (7-10). 2.根据权利要求1所述的一种新材料圆边修整设备,其特征在于:所述夹头机构(5)包括有压盘(5-1),所述压盘(5-1)上端同轴固定安装有滑轴(5-2),所述滑轴(5-2)上方滑动连接有套轴(5-3),所述套轴(5-3)上方滑动连接有嵌轴(5-4),所述嵌轴(5-4)外壁与套轴(5-3)内壁滑动连接,所述嵌轴(5-4)内壁与滑轴(5-2)外壁滑动连接;所述嵌轴(5-4)上端固定连接有连接板二(1-6),所述连接板二(1-6)与传动轴(8-1)上端固定连接;所述连接板二(1-6)与套轴(5-3)固定连接有弹簧二(5-6),所述弹簧二(5-6)套接在嵌轴(5-4)上,所述压盘(5-1)与套轴(5-3)间固定连接有弹簧一(5-5),所述弹簧一(5-5)套接在滑轴(5-2)上;所述套轴(5-3)靠近支撑机构(1)侧固定安装有触发杆二(5-7),所述套轴(5-3)位于凸台二(4)下方。2. A new material round edge trimming equipment according to claim 1, characterized in that: the chuck mechanism (5) includes a pressure plate (5-1), and the upper end of the pressure plate (5-1) A sliding shaft (5-2) is fixedly installed coaxially, and a sleeve shaft (5-3) is slidingly connected above the sliding shaft (5-2), and an embedded shaft (5-3) is slidingly connected above the sleeve shaft (5-3). 5-4), the outer wall of the embedded shaft (5-4) is slidingly connected with the inner wall of the sleeve shaft (5-3), and the inner wall of the embedded shaft (5-4) is slidingly connected with the outer wall of the sliding shaft (5-2); The upper end of the embedded shaft (5-4) is fixedly connected with the second connecting plate (1-6), and the second connecting plate (1-6) is fixedly connected with the upper end of the transmission shaft (8-1); the second connecting plate (1-6) -6) A spring two (5-6) is fixedly connected to the sleeve shaft (5-3), the spring two (5-6) is sleeved on the embedded shaft (5-4), and the pressure plate (5- 1) A spring one (5-5) is fixedly connected to the sleeve shaft (5-3), and the spring one (5-5) is sleeved on the sliding shaft (5-2); the sleeve shaft (5- 3) The second trigger lever (5-7) is fixedly installed near the side of the support mechanism (1), and the sleeve shaft (5-3) is located under the second boss (4). 3.根据权利要求2所述的一种新材料圆边修整设备,其特征在于:所述凸台一(3)包括有套环一(3-1),所述套环一(3-1)安装在支撑机构(1)上,所述套环一(3-1)外侧固定安装有固定杆一(3-2),所述固定杆一(3-2)固定连接有作用环一(3-3),所述作用环一(3-3)分为五段,每段的相交处依次为上料工位a、定心工位b、夹持工位c、加工工位d和下料工位e,外接的所述打磨机构固定安装在加工工位d处的夹持机构(2)位置,由上料工位a到定心工位b起,各段依次为上升段(3-3-1)、高位段(3-3-2)、下降段(3-3-3)、低位段一(3-3-4)和低位段二(3-3-5);3. A new material round edge trimming equipment according to claim 2, characterized in that: said boss one (3) includes a collar one (3-1), said collar one (3-1 ) is installed on the support mechanism (1), the outer side of the collar one (3-1) is fixedly installed with a fixed rod one (3-2), and the fixed rod one (3-2) is fixedly connected with an active ring one ( 3-3), the action ring one (3-3) is divided into five sections, and the intersections of each section are feeding station a, centering station b, clamping station c, processing station d and The blanking station e, the external grinding mechanism is fixedly installed at the position of the clamping mechanism (2) at the processing station d, from the loading station a to the centering station b, each section is the ascending section ( 3-3-1), high segment (3-3-2), descending segment (3-3-3), low segment one (3-3-4) and low segment two (3-3-5); 所述凸台二(4)包括有套环二(4-1),所述套环二(4-1)安装在支撑机构(1)上,所述套环二(4-1)外侧固定安装有固定杆二(4-2),所述固定杆二(4-2)固定连接有作用环二(4-3),所述作用环二(4-3)以作用环一(3-3)的位置与角度,同样分为五段,分别为第二下降段、第二低位段、第二上升段、第二高位段一和第二高位段二,所述第二下降段、第二低位段、第二上升段、第二高位段一和第二高位段二的位置依次在上升段(3-3-1)、高位段(3-3-2)、下降段(3-3-3)、低位段一(3-3-4)和低位段二(3-3-5)的下方。The second boss (4) includes a second collar (4-1), the second collar (4-1) is installed on the support mechanism (1), and the outer side of the second collar (4-1) is fixed Two fixed rods (4-2) are installed, and the two fixed rods (4-2) are fixedly connected with the second active ring (4-3), and the second active ring (4-3) uses the first active ring (3- 3) The position and angle are also divided into five sections, which are the second descending section, the second low section, the second rising section, the second high section 1 and the second high section 2, the second descending section, the second The positions of the second low segment, the second ascending segment, the second high segment one and the second high segment two are successively in the ascending segment (3-3-1), the high segment (3-3-2), the descending segment (3-3 -3), below the low range one (3-3-4) and low range two (3-3-5). 4.根据权利要求3所述的一种新材料圆边修整设备,其特征在于:所述支撑机构(1)上端固定安装有支撑柱(1-2),所述传动轴(8-1)贯穿支撑柱(1-2)中心至支撑柱(1-2)上方,所述传动轴(8-1)上端转动安装有轴承(1-4),所述轴承(1-4)位于支撑柱(1-2)上端;所述支撑柱(1-2)下方开设有安装槽一(1-1),上方开设有安装槽二(1-3),所述套环一(3-1)与安装槽一(1-1)滑动连接,所述套环二(4-1)与安装槽二(1-3)滑动连接,所述套环一(3-1)与套环二(4-1)可以调节在安装槽一(1-1)与安装槽二(1-3)内的位置;所述支撑柱(1-2)外接有固定架,使其固定。4. A new material round edge trimming equipment according to claim 3, characterized in that: the upper end of the support mechanism (1) is fixedly installed with a support column (1-2), and the transmission shaft (8-1) Through the center of the support column (1-2) to the top of the support column (1-2), the upper end of the transmission shaft (8-1) is rotatably installed with a bearing (1-4), and the bearing (1-4) is located on the support column (1-2) upper end; the support column (1-2) is provided with a mounting groove 1 (1-1) below, and a mounting groove 2 (1-3) is provided above, and the collar 1 (3-1) It is slidingly connected with the installation groove one (1-1), the said collar two (4-1) is slidingly connected with the installation groove two (1-3), and the said collar one (3-1) is connected with the collar two (4 -1) The position in the installation slot one (1-1) and the installation slot two (1-3) can be adjusted; the support column (1-2) is externally connected with a fixing frame to fix it. 5.一种新材料圆边修整方法,适用于权利要求1-4中任意一项的一种新材料圆边修整设备,其特征在于:该方法的具体步骤如下:5. A new material round edge trimming method, suitable for a new material round edge trimming device according to any one of claims 1-4, characterized in that: the specific steps of the method are as follows: S1、设备开启前,分别将凸台二(4)由安装槽二(1-3)上端移动到下端,凸台一(3)由安装槽一(1-1)下端移动到上端,并固定,而后开启设备;S1. Before the equipment is turned on, move the boss 2 (4) from the upper end of the installation groove 2 (1-3) to the lower end, and the boss 1 (3) from the lower end of the installation groove 1 (1-1) to the upper end, and fix them , and then turn on the device; S2、启动步进电机(8),步进电机(8)带动多个夹持机构(2)绕支撑机构(1)转动,且分别循环经过上料工位a、定心工位b、夹持工位c、加工工位d和下料工位e;S2. Start the stepper motor (8), and the stepper motor (8) drives multiple clamping mechanisms (2) to rotate around the support mechanism (1), and circulate through the feeding station a, centering station b, clamping station respectively holding station c, processing station d and cutting station e; S3、夹持机构(2)位于上料工位a时,将待加工的圆板放置在托盘(6-1)上,而后在夹持机构(2)进入定心工位b的过程中,多个抓指机构(7)以同样大小的力夹持圆板,使圆板完成与托盘(6-1)的对心;S3. When the clamping mechanism (2) is located at the loading station a, place the circular plate to be processed on the pallet (6-1), and then when the clamping mechanism (2) enters the centering station b, Multiple gripper mechanisms (7) hold the circular plate with the same force, so that the circular plate is aligned with the tray (6-1); S4、夹持机构(2)进入夹持工位c的过程中,压盘(5-1)下压,并在夹持工位c处,将圆板固定压在托盘(6-1)上;S4. When the clamping mechanism (2) enters the clamping station c, the pressure plate (5-1) is pressed down, and at the clamping station c, the circular plate is fixed and pressed on the pallet (6-1) ; S5、夹持机构(2)进入加工工位d的过程中,抓指机构(7)松开圆板,并向下转动,到达托盘(6-1)上端面之下,在夹持机构(2)到达加工工位d之后,加工工位d处的打磨机构对圆板侧面进行加工,每加工完成一个圆板,下一个夹持机构(2)会带着新的圆板进入加工工位d,使打磨机构持续工作;S5. During the process of the clamping mechanism (2) entering the processing station d, the gripper mechanism (7) releases the circular plate and rotates downward to reach under the upper end surface of the tray (6-1), and the clamping mechanism ( 2) After arriving at the processing station d, the grinding mechanism at the processing station d processes the side of the circular plate. Every time a circular plate is processed, the next clamping mechanism (2) will enter the processing station with a new circular plate d, make the grinding mechanism work continuously; S6、最后夹持机构(2)进入下料工位e的过程中,压盘(5-1)上移,松开圆板;而后加工完成的圆板在下料工位e处取下。S6. Finally, when the clamping mechanism (2) enters the blanking station e, the pressure plate (5-1) moves up to release the circular plate; then the finished circular plate is removed at the blanking station e.
CN202110547756.8A 2021-05-19 2021-05-19 New material round edge trimming device and method thereof Expired - Fee Related CN113245984B (en)

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